On 07/02/2015 08:05 PM, Gene Heskett wrote:

> Generally its about .008" off the math at the end of an inch
> on the dial.

Sometimes ball screws are sold as .2" per turn, but they're actually 
5mm, or .1" per turn and maybe they're 2.5mm.   I think that should 
result in close to .016" error per inch instead of .008".  Any chance, 
given the other issues you've had with the eBay vendor, that you might 
have some class of imperial/metric problem similar to that?

Either way, you shouldn't need to sneak up on it.  You should be able to 
move an inch, measure the error, and recalculate the scaling factor... 
although you might need to work backwards a bit to get the right numbers 
to plug into the configuration wizard that calculates the scaling factor 
from the various motor linkage parameters, in much the same way that I 
work my sales tax forms backwards.  Like encryption's one way hash 
functions, the sales tax form is much easier to calculate in one 
direction and much more complicated in the direction the department of 
revenue wants me to work it, so I start with the answer that I know and 
work backwards to supply the supporting data in their little boxes.  :-/

Despite the "issues" you've had, you're making great progress.  I'm 
envious.  Good luck with it.




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