On Sun, 21 Apr 2019 at 03:34, John Dammeyer <[email protected]> wrote:

> I used the Machinist toolbox to figure out what sort of speed and feed I 
> needed but ended up running the mill faster (thought I'd read it should be 
> 3000 but it was supposed to be 2000).  Typo error.
> OK. So tool bit 0.09375.  Two flutes.  HSS. Chip load 0.00551. Aluminium bar. 
> SFM set at 40 which called for 2000 RPM and about 22 ipm

That sounds slow at the spindle, I have been running at 8500 rpm and a
2.5mm cutter in tool steel.

FSWizard on my phone is suggesting 589 fpm (180 m/min) surface speed,
24,000 rpm and 15 in/min (388mm/min) for your <2.5mm cutter.
(So 10x the spindle speed but lower feedrate)

I suspect that Gene has the opposite problem, I am suspecting his feed
rate was too low if the swarf comes off as dust. (but he didn't
specify feed rate)

-- 
atp
"A motorcycle is a bicycle with a pandemonium attachment and is
designed for the especial use of mechanical geniuses, daredevils and
lunatics."
— George Fitch, Atlanta Constitution Newspaper, 1916


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