On Sunday 21 April 2019 03:40:08 andy pugh wrote:

> On Sun, 21 Apr 2019 at 03:34, John Dammeyer <[email protected]> 
wrote:
> > I used the Machinist toolbox to figure out what sort of speed and
> > feed I needed but ended up running the mill faster (thought I'd read
> > it should be 3000 but it was supposed to be 2000).  Typo error. OK.
> > So tool bit 0.09375.  Two flutes.  HSS. Chip load 0.00551. Aluminium
> > bar. SFM set at 40 which called for 2000 RPM and about 22 ipm
>
> That sounds slow at the spindle, I have been running at 8500 rpm and a
> 2.5mm cutter in tool steel.
>
> FSWizard on my phone is suggesting 589 fpm (180 m/min) surface speed,
> 24,000 rpm and 15 in/min (388mm/min) for your <2.5mm cutter.
> (So 10x the spindle speed but lower feedrate)
>
> I suspect that Gene has the opposite problem, I am suspecting his feed
> rate was too low if the swarf comes off as dust. (but he didn't
> specify feed rate)

It was in retrospect too slow for the revs once I had some mist flowing, 
5 ipm to a max of 10 I think. Where can I get a copy of this machinist 
toolbox.  Sounds handy. The handbook covers this too, but in hard to 
find format since theres around 2k pages of it.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>



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