I have no experience with this but I've read about people using oversized
balls to fix this.  I think it is a stop-gap.  But you can see how they
would ride above the center of the groove and be very solid.   They are
talking *very tiny* amount of oversize.    I seem to remember having to
sort the balls using a micrometer.

On Mon, Apr 12, 2021 at 8:14 PM Stuart Stevenson <[email protected]> wrote:

> Plus or minus .010 is an amazing amount. Also, you mentioned another area
> on the screw you saw .001 lost motion. This leads to a screw problem.
> I would do what Jon Elson says as this sounds strange but I would expect to
> find screw wear. If it was nut wear the backlash in all areas of the screw
> would be close to equal. Not knowing the drive train maybe there is a gear
> train and one area of the gear train has worn teeth and where you found
> almost no lost motion is where the gear train is the best.
> Expect screw wear but hope for a gear train problem.
> HTH
> Stuart
>
> On Mon, Apr 12, 2021 at 5:15 PM Jon Elson <[email protected]> wrote:
>
> > On 04/12/2021 09:48 AM, Todd Zuercher wrote:
> > > Those here who have had to deal with a worn out ball screw.
> > I'd dig into the works and examine everything.  It does NOT
> > sound like simple wear.
> > The rotating nut likely runs in a pair of either
> > angular-contact bearings or tapered roller
> > bearings.  There will be a preloading arrangement to
> > constrain the nut.  Also, the
> > screw is usually fixed at both ends.  If the clamp has
> > gotten loose at one or both ends, it could
> > allow some flex of the mount under load.  Attach a dial test
> > indicator to the slide and
> > read against the end of the screw, and watch for movement
> > when you apply load.
> >
> > Some old ballnuts were actually TWO completely separate nuts
> > that were preloaded against
> > each other with Belleville washers.  It is possible some of
> > the Bellevilles have cracked.
> > Also, they often used dowel pins to align the two nuts
> > rotationally.  If one of the dowels has
> > cracked, that could cause this kind of issue.
> >
> > Jon
> >
> >
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> >
>
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-- 

Chris Albertson
Redondo Beach, California

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