Reason your resistor goes up in smoke at the end of the scale
is that the display of the tank level takes quite a bit of power,
the (cheap and rugged) way Ford did this was using a bi-metal to
drive the needle and a *heater* to control the position of the needle
by bending the bi-metal due to it getting warm.
So, if it requires say 1/4 Amp at the minimum resistance of the heater
then the resistor may need to be able to dissipate 2 Watts or burn up
if it is too light...
You should be able to drive the needle by outputting a voltage, probably
the easiest is a PWM controlled output, with the duty cycle controlling
the position of the needle. 
No resistors needed. But you are likely to see that the PWM must stay
below
about 50% duty cycle or it overheats the bi-metal (needle in the corner)
so set the start (empty) and end (full) PWM limits accordingly.

Success!

Cor van de Water 
Chief Scientist 
Proxim Wireless 
  
office +1 408 383 7626                    Skype: cor_van_de_water 
XoIP   +31 87 784 1130                    private: cvandewater.info 

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-----Original Message-----
From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of ROBERT via EV
Sent: Wednesday, October 26, 2016 3:21 PM
To: Bill Collins; Electric Vehicle Discussion List
Subject: Re: [EVDL] Electronics help anyone

So.  What does it matter?  Did the PCM drive the gauge or did the tank
sensor?  Look at the vehicle wiring diagram.  If the sensor came to the
PCM, and the PCM output a signal to the gauge then you will never figure
out the PCM signal type or level.  The PCM is gone.  Look at what you
have at present .... a gauge and Amp transmitter and determine their
signal requirements.  Do not guess ... get the spec or you may damage
the devices.



________________________________
From: EV <ev-boun...@lists.evdl.org> on behalf of Bill Collins via EV
<ev@lists.evdl.org>
Sent: Wednesday, October 26, 2016 11:33 AM
To: ev@lists.evdl.org
Subject: Re: [EVDL] Electronics help anyone


The PCM probably had a resistor to a regulated voltage source, so that
the tank
sender produced a varying voltage instead of just a resistance.

Bill
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