Hi Tony.

My 1.8TD with the Intercooler, which was kindly recently rebuilt by Quantum Sports Car's, they managed to get an early mondeo engine which happens to be from an N reg mondeo. This was then mated to the XR2 gearbox and drive shafts which was in the car with no issues. I have often considered are the ratio's correct ! I often feel I could do with another gear at 70mph but lord 'q as he is known does return 55 to 64 Mpg. acceleration is not amazing but once he is moving i am more interested in him as a long distance cruiser. The issue you will have in your saloon is modifying the o/s/f internal lip i.e. cut it out and glass over to re-strengthen, modification to the top engine mount and those are the only two mods i have found having built the 1.6 CVH versions. I would take some pictures for you but my car is currently with Jan in Scotland so if you are holding out till later on in the year your welcome to come to Stoneleigh, look, measure and take photo's

Andy h.
----- Original Message ----- From: "Tony Vincent" <[email protected]>
To: <[email protected]>
Sent: Saturday, January 16, 2010 3:45 PM
Subject: Re: [Quantum Owners] Mondeo TD Engine - WAS: Fun in the snow


On 16/01/2010 00:47:42, Tony Vincent ([email protected]) wrote:
> In message <[email protected]>, Jim Hearne
> <[email protected]> writes
> >The Mondeo has the larger MTX75 gearbox with larger driveshafts,
joints
> etc.
> >But, yes, the engine should still bolt to your existing gearbox and
> >solve all those problems.
> >
> >Jim
> >
>
> Thanks Jim
>
> But wouldn't that leave the car undergeared?
> The diesel doesn't rev
> anywhere near as high as a petrol engine.
>
> Do I compensate for this by swapping the crownwheel/pinion/final drive
> too?  Does the LSD in the ERST box cause problems doing this?
> --
> Tony Vincent
>


To confuse myself further, I tried looking up the various ratios
involved.
I was surprised to find that the final drive of the Mondeo is a lot
lower than the ERST.


ERST has:
Final drive = 3.82:1

1st = 3.15      Overall = 12.03
2nd = 1.91      Overall = 7.3
3rd = 1.28      Overall = 4.89
4th = 0.95      Overall = 3.63
5th = 0.76      Overall = 2.9



Mondeo TD has:
Final drive = 4.06:1

1st = 3.666     Overall = 14.88
2nd = 2.047     Overall = 8.31
3rd = 1.258     Overall = 5.11
4th = 0.864     Overall = 3.51
5th = 0.674     Overall = 2.74

Percentage difference works out at:
1st = 80.85
2nd = 87.79
3rd = 95.73
4th = 103.45
5th = 106.09

So in 5th the engine would have to rpm at 106% in top to maintain the
same speed.  6% difference is not so bad, and should give me some more
poke on the motorways.  In the Mondeo, 2500rpm equates to about 70mph.
2650rpm instead of 2500rpm for the same speed isn't going to be a huge
issue.

The bottom gears are a LOT longer, though.
80% engine rpm for the same speed is enormous.
Good job diesels are torquey, I'll need it to get moving..

Or have I got my figures/maths completely wrong?



I'll also have to do something about the heavy clutch while it's all
apart - maybe fit an XR3i item in place of the ERST one.

--
Tony Vincent




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