Re: [Elecraft] OT: SMT kits?

2004-08-11 Thread Stuart Rohre
Sandy,
What kind of soldering station do you have now?

How about $5 to put you in SMD capable soldering set up?  Or maybe $10
outside, the cost of a proper tip if you have a heat controlled station now.
750 tips would do it, with the narrow end suited to 1206 pads.
73,
Stuart
K5KVH


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Re: [Elecraft] OT: SMT kits?--- END of thread

2004-08-11 Thread Eric Swartz WA6HHQ - Elecraft
41 SMT related posts in the last couple of days. Wow!   Looks like we've 
beaten it to death.


Time to let this thread rest. :-)

73, Eric   WA6HHQ
Elecraft List moderator

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[Elecraft] OT: SMT kits?

2004-08-10 Thread Richard T Perry
Ok, folks - this is off topic, but since y'all have been a font of knowledge 
about kit building, I thought I would try this question...

How hard is SMT soldering, really? I've been lusting after the TAPR Software 
Defined Radio kit,(http://www.tapr.org/tapr/html/Fdsp10.html) but it's majority 
SMT. I'm in my 30's, with fairly steady hands and decent vision... with the 
proper tools, should I be able to do this? Any experienced SMT builders out 
there got any pointers?
Please respond to me directly - I'll summarize for the list later if there's 
interest.

Now, for the other shoe - I just ordered a KX1 to go with my now almost 5 year 
old K2 (#668). This should be fun!

73 DE KF4BAL/V73
Richard Perry
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Re: [Elecraft] OT: SMT kits?

2004-08-10 Thread Don Wilhelm
Richard,

SMT work requires some parts handling techniques and a few pieces of extra
equipment if one is to be successful.  If you are going to be building
electronic equipment, it is something you may want to persue.

The first thing needed is to develop a gentle hand with the tweezers to
adequately hold those small parts without having them fly off into
'never-never-land' when you try to pick them up.  The second thing needed is
a 'third hand' - to hold down the part while you use one hand to hold the
soldering iron and another to apply a small bit of solder - a fixture that
holds a vertical rod (stainless steel is a good choice) and applies a few
ounces of pressure straight down (and not sideways) is a nice thing to have.
A well lighted work area and a magnifier are quite desirable too, but that
is not unique to SMT construction.

Those are the essential things - some folks have developed exotic tools for
SMT work, but you could get by with these basic essentials.  Give it a try -
you could see the availability of thru-hole parts dry up in your lifetime as
more automated processes move to SMT.

73,
Don W3FPR

- Original Message - 


How hard is SMT soldering, really? I've been lusting after the TAPR Software
Defined Radio kit,(http://www.tapr.org/tapr/html/Fdsp10.html) but it's
majority SMT. I'm in my 30's, with fairly steady hands and decent vision...
with the proper tools, should I be able to do this? Any experienced SMT
builders out there got any pointers?
Please respond to me directly - I'll summarize for the list later if there's
interest.



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Re: [Elecraft] OT: SMT kits?

2004-08-10 Thread Steve, G4GXL
 SMT work requires ... a few pieces of extra
equipment if one is to be successful 

One useful piece of 'extra equipment' is a vacuum
cleaner with a piece of nylon stocking stretched over
the nozzle.

Then instead of spending 30 minutes on your hands and
knees looking for the SMD component that you just
dropped (and is almost certainly the only one for
which you have no spare), a quick swipe with the
Hoover should find it.

73
Steve, G4GXL

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Re: [Elecraft] OT: SMT kits?

2004-08-10 Thread Frank C Van Cleef

With all due respect to those of us who have to squint ever harder to see
what used to stand out
clearly:  I, for one, would be delighted to have a kit based primarily on
SMT devices to try my hand at.  I have a fine-tip iron and an Optovisor at
hand, and I love to build kits, so if SMT is the coming thing, let's have at
it!  It may not be everybody's cupp'a'tea but new things are interesting and
exciting to try, and isn't that what it's all about?

Perhaps a kit of, say, the K1's complexity to start with.  The TAPR project
described below is a pretty big gulp to start with, so perhaps something a
little less complicated would be in order for a first project.
What say, Elecraft guru's, I bet the challenges of designing an SMT kit
project would be exciting on your side as well!?

73 de W1WCG
Frank Van Cleef

- Original Message - 
From: Richard T Perry [EMAIL PROTECTED]
To: elecraft@mailman.qth.net
Sent: Tuesday, August 10, 2004 5:29 AM
Subject: [Elecraft] OT: SMT kits?


Ok, folks - this is off topic, but since y'all have been a font of knowledge
about kit building, I thought I would try this question...

How hard is SMT soldering, really? I've been lusting after the TAPR Software
Defined Radio kit,(http://www.tapr.org/tapr/html/Fdsp10.html) but it's
majority SMT. I'm in my 30's, with fairly steady hands and decent vision...
with the proper tools, should I be able to do this? Any experienced SMT
builders out there got any pointers?
Please respond to me directly - I'll summarize for the list later if there's
interest.

Now, for the other shoe - I just ordered a KX1 to go with my now almost 5
year old K2 (#668). This should be fun!

73 DE KF4BAL/V73
Richard Perry
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Re: [Elecraft] OT: SMT kits?

2004-08-10 Thread Mike Morrow
I would *never* buy any kit that requires more than an item or two of SMT
work.  SMT construction is specifically designed *only*  for machine
assembly.  IMO, any SMT kit must come with almost all the SMT components
pre-assembled to the PC boards to be acceptable.

I'm not against SMT.  In fact, I wish the K1 or KX1 were available with most
of the generic components in SMT, pre-assembled.  (MFJ has almost the
correct mixture in their Cub kits.)  That would be more reliable, quicker to
build, eliminate much error, reduce monotony in assembly, simplify kit parts
inventory, etc.  But a kit with many SMT parts that must be assembled by the
builder grossly degrades, rather than improves, **all** of these areas, in
comparison with conventional components.

73,
Mike / KK5F

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Re: [Elecraft] OT: SMT kits?

2004-08-10 Thread Rod N0RC
Mike,


- Original Message - 
From: Mike Morrow [EMAIL PROTECTED]
To: elecraft@mailman.qth.net
Sent: Tuesday, August 10, 2004 9:34 AM
Subject: Re: [Elecraft] OT: SMT kits?


 I would *never* buy any kit that requires more than an item or two of
SMT
 work.  SMT construction is specifically designed *only*  for machine
 assembly.  IMO, any SMT kit must come with almost all the SMT
components


I must respectively disagree with this statement. SMT parts are quite
regularly hand soldered in a professional production environment.

--
73, Rod N0RC


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RE: [Elecraft] OT: SMT kits?

2004-08-10 Thread Ron D'Eau Claire
Lesee... The design of clocks, especially mechanical watches, has always
fascinated me. I built a 24-inch long model of the USS Constitution once
with about half a jillion tiny knots in the rigging, all done by hand using
tweezers. 

With that background, I simply found the advent of SMC's interesting. I
already had an optivisor. My first experience was with removing and
replacing them on pc boards with no specialized tools while repairing land
mobile radios in the 80's. Later it was  doing the same thing sitting
cross-legged on a cold steel floor using a porta-sol butane iron and a
small flashlight clamped in my teeth while servicing electronics on ships.
At least in the land mobile shop I had a soldering station, comfortable
bench and good light, but the shipboard experience proved that with enough
practice one can get good results in very primitive conditions. 

Patience, good vision aids (if you're old enough that you can't focus on the
tip of your nose any longer), a solder sucker or braid and sharp knife, and
a pair of tweezers are the basics, in my experience. Oh, and a pair of
soft-soled shoes helps. If you pick up a pebble on your shoe, you can be
sure it's a resistor or a capacitor.

Removing 'em, I use braid or a sucker to take all the solder off I can.
Usually the part is still stuck by a tiny thin film of solder at each
terminal bonding it to the board. A razor blade or very sharp hobby knife
run along that seam will separate the part from the board without damaging
either. Be sure to hold the part down with a small screwdriver or one blade
of the tweezers when you remove the last bit of solder or you may have to
pick it off of the bottom of your shoe eventually.  

Putting an SMC on, I hold the part in place with the tip of the tweezers,
then tack solder one end using just the iron with a tiny amount of solder
on it. Then I let go of the tweezers and properly solder the other end
before going back to the first tack solder spot and finishing it, if needed.
If the pad/part are tinned properly, just touching it with the iron the
first time often solders it FB. You don't need a lot of solder. Make sure
any solder on the pc-board pads is VERY thin. You don't want the part held
off the board on islands of solder or stressing a terminal by pushing down
on it after one end is soldered with the part not lying flat on the board.
When replacing parts, I often use a bit of solder braid heated by the iron
to dry the board pads as much as possible before installing the new part. 

Multi-pin transistors and I.C.s work just the same, but with more terminals.

There are specialized irons that will heat both terminals on an SMC cap or
resistor simultaneously, or even a whole I.C. If I were to do a lot of SMC
work on my bench, I'd probably get one. Like any soldering, taking parts off
cleanly is more work than putting 'em on. Frankly, most SMC's are too cheap
to worry about much, unless I want to check the part out-of-circuit after
it's off. So I worry about the board and I'm quick to sacrifice the part
during removal if that makes things easier. In that regard, it's no
different than replacing through-hole parts. 

Prefer Grandfather clocks to watches? Then at least through-hole and
possibly vacuum tube stuff is likely a much more interesting project G.

Ron AC7AC


-Original Message-
...How hard is SMT soldering, really? I've been lusting after the TAPR
Software Defined Radio kit,(http://www.tapr.org/tapr/html/Fdsp10.html) but
it's majority SMT. I'm in my 30's, with fairly steady hands and decent
vision... with the proper tools, should I be able to do this? Any
experienced SMT builders out there got any pointers? Please respond to me
directly - I'll summarize for the list later if there's interest.

Now, for the other shoe - I just ordered a KX1 to go with my now almost 5
year old K2 (#668). This should be fun!

73 DE KF4BAL/V73
Richard Perry


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Re: [Elecraft] OT: SMT kits?

2004-08-10 Thread Michael Harris
G'day,

 I would *never* buy any kit that requires more than an item or two of
SMT
 work.  SMT construction is specifically designed *only*  for machine
 assembly.  IMO, any SMT kit must come with almost all the SMT components
 pre-assembled to the PC boards to be acceptable.

Well I guess through hole is going to vanish sooner or later, probably
sooner, so we had better get used to it.

Yes, I would buy a kit that uses SMT components.  A right royal pain in
the butt no doubt, so I would like to start small (no pun intended).

Regards,

Mike VP8NO
#1400 + re-heat

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Re: [Elecraft] OT: SMT kits?

2004-08-10 Thread n4gi


- Original Message -
From: Mike Morrow [EMAIL PROTECTED]
Date: Tuesday, August 10, 2004 11:34 am
Subject: Re: [Elecraft] OT: SMT kits?

 SMT construction is specifically designed *only*  for machine
 assembly.  IMO, any SMT kit must come with almost all the SMT 
 componentspre-assembled to the PC boards to be acceptable.

Misinformation.  

When I was in college, a bunch of radio club members decided to get the NorCal 
SMK 40m kits.  Some of those guys had little to no soldering experience, but 
all of us had our rigs working FB in a couple of hours with no problems.

A little how-to info is all you need:

http://iridia.ulb.ac.be/~fvandenb/work/robot/SMT-GuideV1-3.pdf

I like SMT much better...  No board flipping and lead clipping.  

73,
Blake N4GI

 

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Re: [Elecraft] OT: SMT kits?

2004-08-10 Thread Trev - K6ESE
Actually, I find surface mount components much easier to replace in most
cases than through hole parts. Especially when you are prototyping and you
have to change components often. No holes to clean out, no plate throughs to
damage, no leads to clip. Once you get used to the size of the parts and a
little different technique in building, it's easy.

As to the comment about it being for machine assembly only, we hand build
all prototype pcb's at work. Very high density stuff too. Not that big a
deal once you have done it a few times. The K1 could probably be the size of
the KX1 if all SMD's were used...

73's Trev - K6ESE
http://www.qsl.net/k6ese
dit dididit dit  dit dit


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Re: [Elecraft] OT: SMT kits?

2004-08-10 Thread Sandy W5TVW
One reason I don't care with SMD stuff, is the cost of proper soldering 
gear for
them!  The Optivisor and magnafier florescent lamps I have, who can spend many
times more than a kit would cost for an SMD soldering station?
(Not to mention looking for missing parts on my unclean room workshop!!)

Big smile ;^)

73,
Sandy W5TVW
- Original Message - 
From: Frank C Van Cleef [EMAIL PROTECTED]
To: elecraft@mailman.qth.net
Sent: Tuesday, August 10, 2004 10:20 AM
Subject: Re: [Elecraft] OT: SMT kits?


|
| With all due respect to those of us who have to squint ever harder to see
| what used to stand out
| clearly:  I, for one, would be delighted to have a kit based primarily on
| SMT devices to try my hand at.  I have a fine-tip iron and an Optovisor at
| hand, and I love to build kits, so if SMT is the coming thing, let's have at
| it!  It may not be everybody's cupp'a'tea but new things are interesting and
| exciting to try, and isn't that what it's all about?
|
| Perhaps a kit of, say, the K1's complexity to start with.  The TAPR project
| described below is a pretty big gulp to start with, so perhaps something a
| little less complicated would be in order for a first project.
| What say, Elecraft guru's, I bet the challenges of designing an SMT kit
| project would be exciting on your side as well!?
|
| 73 de W1WCG
| Frank Van Cleef
|
| - Original Message - 
| From: Richard T Perry [EMAIL PROTECTED]
| To: elecraft@mailman.qth.net
| Sent: Tuesday, August 10, 2004 5:29 AM
| Subject: [Elecraft] OT: SMT kits?
|
|
| Ok, folks - this is off topic, but since y'all have been a font of knowledge
| about kit building, I thought I would try this question...
|
| How hard is SMT soldering, really? I've been lusting after the TAPR Software
| Defined Radio kit,(http://www.tapr.org/tapr/html/Fdsp10.html) but it's
| majority SMT. I'm in my 30's, with fairly steady hands and decent vision...
| with the proper tools, should I be able to do this? Any experienced SMT
| builders out there got any pointers?
| Please respond to me directly - I'll summarize for the list later if there's
| interest.
|
| Now, for the other shoe - I just ordered a KX1 to go with my now almost 5
| year old K2 (#668). This should be fun!
|
| 73 DE KF4BAL/V73
| Richard Perry
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|
|

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Re: [Elecraft] OT: SMT kits?

2004-08-10 Thread James T. Jim Rogers
Now that Wayne Burdick has a great idea. An introductory kit to SMT
devices. That is why I like Elecraft. Thinking folks.

As the cordinator for a build day for our local radio club, I embarked
upon a small inexpensive kit search that would give our novice builders the
biggest bang for their buck ($27) and something that hopefully could be
completed in a day. As a result 11 RockMites were ordered from Dave Benson
at Small Wonder Labs.
The RockMite has one surface mount device. That gets installed first and
the rest of the kit then builds around it. I am anxiously awaiting the day
when we have 11 builders of various expertise gluing that one in.
Fortunately we have planned elmers into the project so there will be an
experienced builder at every table to guide faltering hands.

Jim, W4ATK
K2/100 4028

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RE: [Elecraft] OT: SMT kits?

2004-08-10 Thread John A. Ross [RSDTV]
 -Original Message-
 From: [EMAIL PROTECTED] 
 [mailto:[EMAIL PROTECTED] On Behalf Of Sandy W5TVW
 Sent: Tuesday, August 10, 2004 7:18 PM
 To: Frank C Van Cleef; elecraft@mailman.qth.net
 Subject: Re: [Elecraft] OT: SMT kits?
 
 One reason I don't care with SMD stuff, is the cost of 
 proper soldering gear for them!  The Optivisor and 
 magnafier florescent lamps I have, who can spend many times 
 more than a kit would cost for an SMD soldering station?
 (Not to mention looking for missing parts on my unclean 
 room workshop!!)

Sandy

Good lighting and inspection capability is essential for any construction work, 
through hole or SMT.

You would actually find less issues with lighting on SMT work although in some 
cases you are
correct, because of the reduced pitch of the parts, especially IC pins, a good 
magnifier can become
essential.

 Big smile ;^)

Only as long as you do not drop any parts (especially MLCC's as they have no 
markings!), then its
frown time!

There is still a lot to be said for all the parts having the value marked well, 
and Elecraft do well
by supplying the through hole parts on bandolier from a sequencer so they can 
be removed in line
with the assembly manual, not so easy to do that with SMT. This was missed in 
the earlier posts.

John (GM1BSG)
 
 73,
 Sandy W5TVW
 - Original Message -
 From: Frank C Van Cleef [EMAIL PROTECTED]
 To: elecraft@mailman.qth.net
 Sent: Tuesday, August 10, 2004 10:20 AM
 Subject: Re: [Elecraft] OT: SMT kits?
 
 
 |
 | With all due respect to those of us who have to squint ever 
 harder to see
 | what used to stand out
 | clearly:  I, for one, would be delighted to have a kit 
 based primarily on
 | SMT devices to try my hand at.  I have a fine-tip iron and 
 an Optovisor at
 | hand, and I love to build kits, so if SMT is the coming 
 thing, let's have at
 | it!  It may not be everybody's cupp'a'tea but new things 
 are interesting and
 | exciting to try, and isn't that what it's all about?
 |
 | Perhaps a kit of, say, the K1's complexity to start with.  
 The TAPR project
 | described below is a pretty big gulp to start with, so 
 perhaps something a
 | little less complicated would be in order for a first project.
 | What say, Elecraft guru's, I bet the challenges of 
 designing an SMT kit
 | project would be exciting on your side as well!?
 |
 | 73 de W1WCG
 | Frank Van Cleef
 |
 | - Original Message - 
 | From: Richard T Perry [EMAIL PROTECTED]
 | To: elecraft@mailman.qth.net
 | Sent: Tuesday, August 10, 2004 5:29 AM
 | Subject: [Elecraft] OT: SMT kits?
 |
 |
 | Ok, folks - this is off topic, but since y'all have been a 
 font of knowledge
 | about kit building, I thought I would try this question...
 |
 | How hard is SMT soldering, really? I've been lusting after 
 the TAPR Software
 | Defined Radio 
 kit,(http://www.tapr.org/tapr/html/Fdsp10.html) but it's
 | majority SMT. I'm in my 30's, with fairly steady hands and 
 decent vision...
 | with the proper tools, should I be able to do this? Any 
 experienced SMT
 | builders out there got any pointers?
 | Please respond to me directly - I'll summarize for the list 
 later if there's
 | interest.
 |
 | Now, for the other shoe - I just ordered a KX1 to go with 
 my now almost 5
 | year old K2 (#668). This should be fun!
 |
 | 73 DE KF4BAL/V73
 | Richard Perry
 | ___
 | Elecraft mailing list
 | Post to: Elecraft@mailman.qth.net
 | You must be a subscriber to post to the list.
 | Subscriber Info (Addr. Change, sub, unsub etc.):
 | http://mailman.qth.net/mailman/listinfo/elecraft
 | Help: http://mailman.qth.net/subscribers.htm
 | Elecraft web page: http://www.elecraft.com
 |
 |
 | ___
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 | You must be a subscriber to post to the list.
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 |
 |
 
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Re: [Elecraft] OT: SMT kits?

2004-08-10 Thread John Payne
Who needs an expensive soldering station for SMT?  I've built a couple of
SMT projects with a standard soldering station (using a fine tip)with no
problem.  If one looks for excuses, one can find them, and never do or learn
anything new!  There are many cheap and easy tricks for SMT work, if one
only cares to look a bit!

73 de John N4FLJ
- Original Message - 
From: Sandy W5TVW [EMAIL PROTECTED]



 One reason I don't care with SMD stuff, is the cost of proper
soldering gear for
 them!   Big smile ;^)



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Re: [Elecraft] OT: SMT kits?

2004-08-10 Thread Bill Tippett

Richard, I already sent you my comments directly
as you requested, but feel I should respond to some of the
comments posted here.

By way of background, the only SMT parts I had used
previously were mounting 5 SMT caps on an Inrad roofing filter
kit for my Orion.  That went well so I began looking for another
SMT kit to try.  I decided to try KD1JV's AT Sprint II which is
described here:

http://www.al7fs.us/AL7FS5ATSprint2.html

The ATS-2 is a quasi-competitor to the KX1 in that it covers
80/40/30/20 and comes in a very small lightweight package
for $205 shipped.  I was particularly interested in the weight
since I've gotten interested in the Adventure Radio Society's
Spartan Sprints, which place a premium on weight.  My ATS-2
including paddle, earphones, modules for 80/40/20 and a 9V
battery (good for 2.5W for the 2 hour Sprint duration) altogether
weighs 0.59 pounds.  Steve KD1JV has now ended production
of the ATS-2 in favor of an ATS-3 which should be even lighter!

Construction was really a non-event and it was actually
fun to build.  I was initially worried about the AD9834 DDS chip
which has extremely small leads but even that was no problem.
The only trick to SMT is to use the proper tools--a magnifying
visor (I got one for $4.95 plus shipping), 0.015 solder and a needle
point tip on a standard solder station (mine is the $35 Circuit
Specialists version) are the only musts .  Special SMT soldering
equipment is NOT needed.  I also did NOT use any hold-down
device although it is very easy to construct one with several web
references (one on AL7FS's site above).

Bottom line for me:  SMT is nothing to be afraid of if you
use the proper tools (which are neither expensive or specialized).
I'm now just waiting for KD1JV to bring out his ATS-3 and get my
weight down WELL below 0.5 pounds for more Spartan Sprints.

73,  Bill  W4ZV  (K2 #4119)

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Re: [Elecraft] OT: SMT kits?

2004-08-10 Thread Larry Makoski W2LJ
A trick that I learned was to take a long piece of solid bell wire
or hookup wire (copper) about 6- 8 inches long.  Remove the insulation
and wrap a coil around your soldering iron tip.  Bring the last bit of
wire out, parallel to the axix of the soldering iron. Plug the iron, in,
let the wire heat up, cut the tip to the length you want and you have
a very fine tip for soldering SMD devices.

I wouldn't want to build a kit this way; but if you only have a couple
devices to solder it works pretty good.

73 de Larry W2LJ - Vivat Morse! © ®

[EMAIL PROTECTED]
http://www.qsl.net/w2lj

ARRL Lifemember  QRP ARCI #4488 NJQRP #47
FISTS #1469  QRP-L #778   FP #612  QRPp-I #759
ARS #1528,  AmQRP, CQC #746

K1 #1647  -  K2 #4090  for QRP
Icom IC-751A for QRO
Butternut HF9V and G5RV antennas

- Original Message -

John Payne wrote:

 Who needs an expensive soldering station for SMT?  I've built a
couple of
 SMT projects with a standard soldering station (using a fine tip)with
no
 problem.  If one looks for excuses, one can find them, and never do or
learn
 anything new!  There are many cheap and easy tricks for SMT work, if
one
 only cares to look a bit!

 73 de John N4FLJ



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Re: [Elecraft] OT: SMT kits?

2004-08-10 Thread Sandy W5TVW
I have an old Ungar Princess that might work?  Someday I mat try SMD
out, but I suspect I'll sooner or later drop some parts and probably never find 
them!
73,
Sandy W5TVW
- Original Message - 
From: John Payne [EMAIL PROTECTED]
To: Sandy W5TVW [EMAIL PROTECTED]; Frank C Van Cleef [EMAIL PROTECTED];
elecraft@mailman.qth.net
Sent: Tuesday, August 10, 2004 5:12 PM
Subject: Re: [Elecraft] OT: SMT kits?


| Who needs an expensive soldering station for SMT?  I've built a couple of
| SMT projects with a standard soldering station (using a fine tip)with no
| problem.  If one looks for excuses, one can find them, and never do or learn
| anything new!  There are many cheap and easy tricks for SMT work, if one
| only cares to look a bit!
|
| 73 de John N4FLJ
| - Original Message - 
| From: Sandy W5TVW [EMAIL PROTECTED]
|
|
|
|  One reason I don't care with SMD stuff, is the cost of proper
| soldering gear for
|  them!   Big smile ;^)
| 
|
|
|

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