Senior EMC engineer wanted.

1999-06-25 Thread Rich Nute




Posted on behalf of a non-subscriber.


Richard Nute

.


There has never been a better time to join Apple Computer. Apple is 
working to create new solutions and technologies that could equal or 
exceed the impact of the Macintosh. Fact is, the company that started the 
personal computer revolution is once again on the threshold of redefining 
an entire industry. Come and join us in the following position:

SENIOR EMC ENGINEER
Responsibilities include electrical and mechanical design evaluations, 
circuit design, and test to FCC part 15, CISPR 22, EN Immunity 
requirements. Must understand good EMC design practices, and be familiar 
with global EMC requirements.  5+ years of EMC experience, and a BSEE or 
equivalent education is needed. We offer a great compensation package. 
Relocation may be provided.

For immediate consideration, please send your resume (e-mail or fax 
preferred) to:

Apple Computer
1 Infinite Loop
Cupertino, CA 95014
Attention: Brenda Barnes
techj...@apple.com
fax 408-862-8192   voice 408-974-7807

.
 


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Re: NRTL Listing

1999-06-26 Thread Rich Nute



Hi Joe:


>   liability and such.  Can anyone share some more info as to their reasons for
>   listing or not listing such a product which is well below hazardous limits.

There are two schools of thought:

1.  Because of its low-voltage supply, the unit is exempt from
most safety certifications throughout the world.  Therefore,
there is no need to obtain any safety certifications.

2.  Regardless of being exempt, customers expect most electrical 
products to bear safety certification marks.  Indeed, OSHA
and NEC electrical inspectors (and customs inspectors) cannot 
make field judgements as to whether an electrical product is 
exempt from safety certification.  The presence of the marks 
assure acceptance without your intervention.

I suggest that the decision should be based on your customer base,
where the product is used, your company, the product, and the 
possible difficulties you might encounter without the marks.  Any 
difficulties will have a cost in (1) delaying the product to the 
customer, and (2) your time to resolve, for the various inspectors, 
the fact that the product does not require the safety certification.

For example, low-voltage products going into the home are not 
likely to be subject to discrimination due to safety certification
marks.

On the other hand, products going into the workplace, being part 
of an electrical installation, or going across borders may very 
well be subject to inspection for certification marks.


Have fun!
Rich




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Re: voltage on Neutral line

1999-06-28 Thread Rich Nute




Hi Moshe:


The voltage of the neutral with respect to the ground wire
is a function of its resistance and its current:

E  =  I * R

Maximum normal current is the rating of the fuse or circuit-
breaker protecting that particular circuit.  For a 120-volt
circuit in the USA and Canada, the current would be either
15 or 20 amperes.

The resistance is a function of the wire cross-sectional 
area and its length.

According to a licensed electrical engineer colleague, circuits 
in the USA are designed for a maximum 6% voltage drop, preferably 
3% voltage drop at the load.  This means that the voltage drop
across the neutral from the load to the distribution transformer
is 3% maximum, 1.5% preferable.

So, the resistance is selected according to maximum voltage 
drop at the circuit rating.

The answer to your question is that the neutral voltage varies
from zero to 1.5% nominal, 3% maximum, of the supply voltage 
depending on load.  

It further varies with the distance of the point of interest
from the point where the neutral is grounded.  If the point of
interest is within a few feet of the point where the neutral is
grounded, then the neutral voltage will be a fraction of a 
percent.  If the point of interest is near the maximum distance
from the grounding point, and if the load is also at that point,
then the neutral voltage will approach 1.5% nominal to 3% 
maximum.

Fault current is a function of time.  Overcurrent devices will 
operate according to their time-current curves.  So, if you 
know the fault current, then you can calculate the voltage at
any point along the neutral according to where the fault 
current is introduced and where the neutral is grounded.  
Fault current exists only for the period of time it takes to
operate the overcurrent device (I-T curve).

For a 120-volt system, you can expect about 1.8 volts drop 
nominal, 3.6 volts maximum, assuming a single, maximum load 
furthest from the point of grounding, and your measurement is
also at that point.


Best regards,
Rich



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 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 858 655 3329 
 16399 West Bernardo Drive FAX   :   +1 858 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
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Re: Safety Incident Reporting

1999-07-01 Thread Rich Nute




Hi Richard:


At one time, The Conference Board put out some very good material
about handling safety incidents.  I'm not sure it is still 
available, and I am not sure how to contact them.  (They were in
the news recently -- they do a lot of stuff!)


Best regards from San Diego,
Rich



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 858 655 3329 
 16399 West Bernardo Drive FAX   :   +1 858 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
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Re: Follow Up Services/Factory Inspections

1999-07-05 Thread Rich Nute




Hi Tania:


I, too, have had the same inspection experiences (saw a transformer
and prove solder time-temperature).

In the case of the transformer, I offered to take the inspector to
the transformer manufacturing plant to make the measurments during
the manufacturing process.  

The particular transformer was not in production that day.  So, I
set up a day when the transformer would be in production.  The
inspector didn't show up, and never asked the question again.

By the way, the unwritten rule is that a product or component is 
not required to be destroyed as a part of the inspection.  Many
inspectors are not aware of this rule.  I had a construction where
a component was installed in such a way that to remove it would 
cause damage to several other parts, rendering the product unsalable.
The inspector insisted upon seeing the actual part; I refused.  I 
did show the uninstalled part to the inspector.  Nevertheless, it
was an impasse, but we did not get a VN.


Best regards,
Rich



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 858 655 3329 
 16399 West Bernardo Drive FAX   :   +1 858 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
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Sr. Compliance/Reliability Engineer - PMCG

1999-07-08 Thread Rich Nute




Posted on behalf of Gary Jong:
--

I'm the Staffing Manager for the Philips Mobile Computing Group (PMCG)

PMCG designs and develops new generations of the award winning Velo
and other mobile computing and communications platforms based on the
Windows CE operating system.

We have a current opening for a Senior Compliance and Reliability
Engineer who will work closely with Electrical, Mechanical, and
Manufacturing Engineering teams to help design and develop new
generations of our products.  The individual in this role will also
interface with the Marketing and Operations groups to ensure regional
requirements are met and manufacturing needs are fulfilled.

We're looking for someone who is degreed in a relevant technical area
with a thorough understanding of UL 1950, EN 60950, the CB Process,
MBTF, ALT and MIL-STD-810.

Responsibilities will include, but are not limited to:  

  - Design recommendations, material and component selection, test 
plan development, testing, troubleshooting, report generation, 
and coordination of agency submittals for Worldwide Product 
Safety and Product Reliability Plan fulfillment.  

  - Conduct testing at our in-house facilities as well as 
coordinating and attending testing at local and international 
test facilities, prepare test plans, record results, and relay 
applicable information back to the design, marketing, and 
operations teams.  

  - Oversee Accelerated Life testing and evaluation of the 
reliability program implementation for several product lines.  

  - Be responsible for developing in house and third party 
reliability specifications, supervising the testing, and 
compiling the test data, and report generation.  

  - Develop a working relationship with local and international 
Product Safety test facilities and track Worldwide Product 
Safety Standards and Country specific requirements.  

  - Interface with the product manufacturers to ensure inspections
are concluded without issue.  

  - Coordinate with Philips internal documentation for production 
materials, critical components, product labels, and manual 
statements.  

If you are interested in and qualified for such an opportunity, I'd 
be happy to follow up promptly with you and provide additional
information.

I look forward to your reponse!
  

Regards,
  
Gary Jong 
Staffing Manager
Philips Silicon Valley Center 
ga...@pmc.philips.com
  






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Re: Video protocols..

1999-07-09 Thread Rich Nute



Hi George:


>   Pal is primarily used throughout Europe and NTSC is used in USA, Canada,
>   Mexico and Japan.
>   
>   Does anyone know of any other countries that may use NTSC ?

Check out the following web sites:

http://www.bbc.co.uk/aberdeen/eng_info/world_tv_standards.shtml
http://www.ee.surrey.ac.uk/Contrib/WorldTV/
http://kropla.com/tv.htm


Best regards,
Rich






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Re: Inherently Limited power source..

1999-07-10 Thread Rich Nute



Hi George:


>   Could someone give me an explanation of what makes a power source
>   "Inherently Limited"..

Others have provided excellent responses to your question.
Perhaps I can embellish their answers.

A doorbell transformer is the prime example of an inherently
limited power source.  

The requirements originally were published in the National 
Electrical Code, Article 725.  They were picked up by UL in 
many of their standards.  Now, the NEC makes reference to one 
of those UL standards, UL 1950, as the authoritative source 
for Limited Power, both inherently limited and not inherently 
limited.

The simple answer to your question is:

Any source that meets the requirements and does not use 
a fuse.

So, electronic circuits that limit the power (under both normal
and single-fault conditions) without reliance on a fuse are 
deemed "inherently limited."  Inherently limited circuits need 
not be limited by an impedance, although that has been the
tradition.


Best regards,
Rich



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 858 655 3329 
 16399 West Bernardo Drive FAX   :   +1 858 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
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Re: IEC 364 - Definition of SELV

1999-10-27 Thread Rich Nute



Hi Kevin:


>   Is IEC 536 the base document for the definition of SELV?  

>   (where it says that "SELV" means "Safety Extra-Low Voltage")?  

Yes.

IEC 536, Definitions, Sub-clause 2.6:

"Safety extra-low voltage (SELV)"


HISTORY LESSON
==

Prior to IEC 536, I believe SELV was not defined as such, but
the concept of SELV, i.e., low voltage protected from higher 
voltages did indeed exist.

CEE Publication 10, Electric Motor-Operated Appliances, October,
1964, has the following definition:

"Extra-low voltage denotes a nominal voltage not exceeding
42 V between conductors and between conductors and earth, 
the no-load voltage not exceeding 50 V.

"When extra-low voltage is obtained from the supply mains,
it must be through a safety isolating transformer or a 
converter with separate windings."

Due to its similarity with the definition from IEC 536, it 
appears this CEE 10 ELV definition evolved to SELV.

CEE:   International Commission on Rules for the Approval of
   Electrical Equipment.

(I believe the CEE was absorbed by CEN and CENELEC.)

CEE Members:  Austria, Belgium, Czechoslovakia, Denmark, 
   Germany (FR), Finalnd, France, Greece, Hungary, Italy,
   Netherlands, Norway, Poland, Spain, Sweden, Switzerland,
   United Kingdom, Yugoslavia.


Best regards,
Rich




>   From owner-emc-p...@majordomo.ieee.org Tue Oct 26 23:44:11 PDT 1999
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>   Date: Wed, 27 Oct 1999 02:18:15 -0400
>   From: Kevin Richardson 
>   Subject: Re: IEC 364 - Definition of SELV
>   To: Rich Nute 
>   Cc: "[unknown]" 
>   Message-ID: <199910270218_mc2-8a97-1...@compuserve.com>
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>   
>   
>   Hi Rich,
>   
>   Thank you for devoting so much time to reply.  This is just what I needed. 
>   I am familiar with IEC 60950 and I wanted to be able to compare the
>   definitions.  Thank you.
>   
>   One other question to Rich or anyone else that can help.
>   
>   Is IEC 536 the base document for the definition of SELV?  In addition to
>   how SELV is expressed in IEC 364 I am also trying to confirm the base
>   standard in the IEC responsible for the SELV definition.  Is it IEC 536 or
>   some other document?  In which standard or guide is the term SELV spelt out
>   (where it says that "SELV" means "Safety Extra-Low Voltage")?  There must
>   be a base IEC document somewhere that defines the term.
>   
>   Best regards,
>   Kevin
>
>   > 
>   > Hi Kevin:
>   > 
>   > 
>   > >   Can anyone please provide the SELV definition from IEC 364?
>   > 
>   > I'm working from some old documents, but...
>   > 
>   > SELV is not expressly defined in IEC 364-4-41.  Instead,
>   > it specifies "Protection by safety extra-low voltage."
>   > 
>   > It says:
>   > 
>   > "Protection against electric shock in normal service
>   > and in case of a fault is deemed to be ensured when:
>   > 
>   > - the nominal voltage cannot exceed the upper limit
>   >   of Voltage Band I*,
>   > 
>   > - the supply is from one of the safety sources listed
>   >   in Sub-clause 411.1.2, and
>   > 
>   > - the conditions of Sub-clause 411.1.3 are fulfilled."
>   > 
>   > "*See IEC Publication 449: Voltage Bands for Electrical
>   >   Installations of Buildings."
>   > 
>   > The safety sources are:
>   > 
>   > - a safety isolating transformer,
>   > 
>   > - a source of current providing a degree o

Re: IEC 364 - Definition of SELV

1999-10-27 Thread Rich Nute



Hi Kevin:


>   Can anyone please provide the SELV definition from IEC 364?

I'm working from some old documents, but...

SELV is not expressly defined in IEC 364-4-41.  Instead,
it specifies "Protection by safety extra-low voltage."

It says:

"Protection against electric shock in normal service
and in case of a fault is deemed to be ensured when:

- the nominal voltage cannot exceed the upper limit
  of Voltage Band I*,

- the supply is from one of the safety sources listed
  in Sub-clause 411.1.2, and

- the conditions of Sub-clause 411.1.3 are fulfilled."

"*See IEC Publication 449: Voltage Bands for Electrical
  Installations of Buildings."

The safety sources are:

- a safety isolating transformer,

- a source of current providing a degree of safety 
  equivalent to that of the safety isolating transformer
  (e.g., motor generators with windings providing 
  equivalent isolation),

- an electrochemical source (e.g., a battery) or another
  source independent of a higher-voltage circuit (e.g., a
  diesel-driven generator,

- certain electronic devices complying with appropriate
  standards where measure have been taken to ensure that, 
  even in the case of aninternal fault, the voltage at the
  outgoing termainals cannot exceed the values specified in
  Sub-clause 411.1.1.

The definition of SELV appears in IEC 536:

"A voltage which does not exceed 50 V ac rms between
conductors, or between any conductor and earth, in a 
circuit which is isolated from the supply mains by means
such as a safety isolating transformer or converter with
separate windings."

IEC 950 defines SELV CIRCUIT:

"A secondary circuit which is so designed and protected 
that under normal and single fault conditions, its 
voltages do not exceed a safe value."


SELV is a special case of ELV, Extra Low Voltage.  ELV is
defined (or implied) as a maximum voltage value deemed not to 
cause an electric shock.  SELV applies to an ELV where, in
the absence of specific protective mechanisms, the ELV would
exceed ELV under fault conditions.  So, SELV implies ELV with
some means to prevent the voltage from exceeding ELV limits
in the event of a fault.

A single-insulated transformer ELV secondary is ELV.

A double-insulated transformer ELV secondary is SELV.

An ELV battery is ELV.  It may or may not be SELV, depending
on your point of view.  

1:  Since the battery itself cannot exceed ELV under single-
fault conditions, then it cannot be SELV.  Or, 

2:  Since the battery itself cannot exceed ELV cannot exceed 
ELV under single-fault conditions, then it must be SELV.  

However, as defined, SELV implies an included protective
mechanism to limit the voltage in the event of a fault.  SELV
also implies that the ELV is derived from a higher, non-ELV
source.

If you accept that a battery is ELV, then the safety standards 
require that the battery voltages cannot be touched!


Best regards,
Rich




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Re: internet information

1999-11-17 Thread Rich Nute



Hi Laura:


>   Could someone please tell me where previous EMC and safety discussions are
>   posted on the internet.

emc-pstc messages are archived at:

http://www.rcic.com/

Click on "Virual Conference Hall."  The archives can
be searched by topic.

>   Also I am interested to know if a detachable UK power Cord is required to be
>   fused. Products using this line cord have integral fuses in both AC lines.

Yes.  The UK uses a "ring" wiring scheme such that the
installation overcurrent protection cannot protect the
power cord wires as is done in the North America branch
wiring scheme.  Therefore, to protect the power cord from 
overcurrent, the plug must include a fuse.  (The plug fuse 
does NOT protect the load from overcurrent; this is a 
function of the product fuse.)

Best regards,
Rich



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 858 655 3329 
 16399 West Bernardo Drive FAX   :   +1 858 655 4979 
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>   
>   
>   Could someone please tell me where previous EMC and safety discussions are
>   posted on the internet.
>   Also I am interested to know if a detachable UK power Cord is required to be
>   fused. Products using this line cord have integral fuses in both AC lines.
>   You help would be greatly appreciated.
>   -Laura
>   
>   
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>   
>   


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Re: impact /probes

1999-11-17 Thread Rich Nute



>   BTW, you may find a 50mm diameter ball bearing, but will it weigh 500g
>   +/-25g? And then you'l have to drill and tap it for an eyelet for the
>   string.

The impact ball spec was written around a 2-inch diameter
ball bearing.

Drilling and tapping the ball bearing requires some sort 
of arc-drilling equipment (because of the hardness of the
ball bearing).


Best regards,
Rich



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Warnings (humor)

1999-01-05 Thread Rich Nute





 These are actual warnings on products...


 On a large folding cardboard sunshade for car windscreens: 
"Do not attempt to operate vehicle with sunshade in 
place."

 In a VCR manual section about time recording programs: 
"Only events in the future can be recorded on this 
machine, not in the past.  Resetting the clock to an 
earlier time will not accurately record past events."

 On a car lock which loops around both the clutch pedal and
 the steering  wheel: 
"Warning -- Remove lock before driving."

 On a packet of juggling balls: 
"This product contains small granules under 3 millimeters. 
Not suitable for children under the age of 14 years in 
Europe or 8 years in the USA."

 On a packet of Nytol sleeping tablets: 
"Warning: may cause drowsiness."

 On a packet of peanuts served on an internal flight in China
 (written in both English and Chinese): 
"Open packet and eat contents."

 On 500g packets of Sainsbury's peanuts:   
"Contains nuts."

 Seen on a camera:   
"This camera only works when there is a film inside."

 On a bottle of flavored milk drink:
"After opening, keep upright."

 On a can of windscreen de-icing spray:
"Spray works in sub-zero temperatures."

 On a can of insect spray:   
"Kills all kinds of insects!  
Warning:  This spray is harmful to bees."  

 A different brand of insect spray: 
"Kills flies, wasps, mosquitoes, midges, and other flying 
insects. Not tested on animals."

 On an ocean buoy for determining the position of submarines:  
"Protect from seawater."

 On a Halloween Batman costume:  
"This cape does not give the wearer the ability to fly.

 On a Rowenta iron: 
"Warning!  Never iron clothes on the body!"  

 In the instructions for a Korean kitchen knife:
"Keep out of children."

 On the "CycleAware" helmet-mounted mirror:
"Remember:  Objects in the mirror are actually behind you."


 Best wishes for the New Year,
 Rich


 ps:  For colleagues in the USA...

  Nominated for quote of the year is the statement made 
  by Representative Dick Armey who, when asked if he were 
  in the President's place would he resign, responded: 
  "If I were in the President's place I would not get a 
  chance to resign.  I would be lying in a pool of my own 
  blood hearing Mrs. Armey standing over me saying, 'How 
  do I reload this damned thing?'"



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Re: UL1950 Overvoltage Tests

1999-01-06 Thread Rich Nute


Hi Doug:


>   Isn't this a variation of using the traces as a fusing element 
>   instead of using a real fuse?  

Not necessarily.

In Peter's situation, the test was that of the integrity
of the insulation between the TNV circuit and the other
circuits.

So, if the "fused" trace did not bridge the insulation,
then there should be no consideration that the trace was
being used as a fuse.  It is simply a failure, and a 
particular kind of failure -- open-circuit.

Many, many fault-condition (abnormal) tests end up with an 
open circuit.  We don't treat all component open-circuits 
as fuses.  So, why should we treat an open trace as a fuse?

It is unlikely that fusing of a trace will bridge a safety 
insulation.  On the other hand, fusing of a transformer 
winding wire may be associated with enough heat to damage 
the solid safety insulation within the transformer!

On the other hand, if the fusing of the trace should 
prevent an overheating situation (fire?), then the trace
probably should be evaluated for its fusing action.

So, one needs to understand the nature of the test in
order to evaluate the results of the test to determine 
whether the opening of a trace is a fusing action as
opposed to simply the end of a fault-condition test.


Best wishes for the New Year,
Rich



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Re: UL1950 Overvoltage Tests

1999-01-08 Thread Rich Nute


Hi Peter:


I hope you have simplified the certification house response...

"However, opening of a trace during component abnormals 
 would be considered an unacceptable result."

Such a blanket judgement denies an engineering evaluation
of both the purpose of the test and the results of the test. 

I said:

"Many, many fault-condition (abnormal) tests end up with an 
open circuit.  We don't treat all component open-circuits 
as fuses.  So, why should we treat an open trace as a fuse?"

When a semiconductor fails open as a result of an abnorml 
test, the "open" is usually due to the fusing of an internal
bond wire.  (Other semiconductor faults may precede the fusing
of a bond wire.)  Such a result is commonly considered acceptable.
Yet, how does it differ from the opening of a board trace?

Let's consider first the purpose of the test.  Most "abnormal"
tests are intended to ascertain whether a fire will result.
Other abnormal tests are intended to ascertain the failure of
insulation, usually be means of overheating.

Typical failure criteria for an abnormal test for fire is whether
or not ignition occurs.  The opening of a trace is undoubtably
due to heating (due to excessive current, I*I*R).  If no fire
results, then the constuction is accepatable.  

Except, the termination of the overheating event was by opening 
of the trace.  We all know that there is a lot of variability 
as to the time-current fusing characteristics of a trace.  So, 
we would need to conduct some further tests to ascertain that a 
fire will not occur with the worst-case trace (i.e., larger 
cross-sectional area).

Consider replacing the trace with a wire of relatively large
cross-section and repeating the test.  Now, something else 
fails and the test is terminated.  There is either a fire, or 
there is not.  If there is no fire, then the fusing of the 
trace SHOULD be acceptable.  The two tests have proved that no 
fire is possible.

So, one needs to know the purpose of the test, and one needs
to evaluate the test results in terms of the purpose of the
test.

It is irresponsible for a certification house to make such 
a categorical statement as to whether or not a particular 
failure (i.e., opening of a trace) is an unacceptable result.


Best regards,
Rich



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 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 619 655 3329 
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>   From owner-emc-p...@majordomo.ieee.org Thu Jan  7 14:15:19 PST 1999
>   Received: from hpsdlo.sdd.hp.com (hpsdlo-sw.sdd.hp.com [15.26.112.11]) by 
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>   From: pe...@itl.co.il (Peter Merguerian)
>   To: dmck...@corp.auspex.com, Rich Nute 
>   Date: Thu, 7 Jan 1999 23:12:35 +0200
>   MIME-Version: 1.0
>   Content-type: text/plain; charset=US-ASCII
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>   Subject: Re: UL1950 Overvoltage Tests
>   CC: t...@world.std.com, n...@world.std.com, 
>   Priority: normal
>   In-reply-to: <199901060008.qaa04...@epgc478.sdd.hp.com>
>   References: <3.0.1.32.19990105141949.00946...@mailhost.auspex.com> from 
> "Douglas McKean" at Jan 5, 99 02:19:49 pm
>   X-mailer: Pegasus Mail for Win32 (v3.01b)
>   Message-ID: <19990107212451692.AAA313@peter>
>   Sender: owner-emc-p...@majordomo.ieee.org
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>   X-Moderator-Address: emc-pstc-appro...@majordomo.ieee.org
>   
>   To Rich, Doug and All Members,
>   
>   I just got clarification from UL that opening of a trace during 
>   Overvoltage Tests is OK as long as unit passes either the Leakage 
>   and Dielectric Tests. However, opening of a trace during 
>   component abnormals would be considered an unacceptable result.
>   
>   Thank you everyone for all the input.
>   
>   
>   Date sent:  Tue, 5 Jan 1999 16:08:51 -0800 (PST)
>   From:   Rich 

RE: Re: Electric Strength After Abnormals

1999-12-16 Thread Rich Nute




Posted on behalf of a colleague:



The Electric Strength test conducted after abnormal testing in accordance with 
IEC 60950 may be performed at room temperature, after the EUT has cooled down.  
5.3.8.2 says the test is to be conducted in accordance with 5.2.2.  5.2.2 does 
not say anything about temperature, so the default is to allow testing at room 
ambient.

For those cases in which the electric strength test is to be conducted in a 
well-heated condition, 5.2.1 is referenced, which indeed states this.  The 
choice of reference to 5.2.1 or 5.2.2 was the subject of much debate in TC74.  
I can assure they were not arbitrary.

The logic?  Failure of insulation after an abnormal test is more akin to 
failure of insulation on the production line.  That is, some influence (energy 
force) caused catastrophic failure of insulation. Temperature is likely to play 
only a small role in determining the long term integrity of the insulation 
under these circumstances. 

>From a practical point of view, it would be very time consuming and costly to 
always perform the Electric Strength test immediately upon termination of a 
simulated fault test, especially when the test is terminated by the opening of 
a component.  To test while still in a heated condition would require constant 
monitoring of testing during working hours and would not allow testing to be 
conducted unattended.  

As a result, TC74 felt the value of conducting the Electric Strength test with 
the equipment in a well-heated condition after a fault test does not justify 
the cost.


Regards,
The Unknown Standards Guy


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Re: Magnetic field monitors

1999-12-16 Thread Rich Nute



Hmmm.  Let's see:

Magnetic field strength is measured in:

amperes/meter
oerstads

Magnetic flux density is measured in:

tesla
gauss

As near as I can tell, there is no conversion from
one to the other.  This would imply they are 
separate phenomenon.

I'm not in the EMC field, but I'm curious as 
to regulatory requirements and what "interferences"
such emissions would cause.  (I'm presuming both
are regulated.)


Best regards,
Rich




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Re: Electric Strength After Abnormals

1999-12-16 Thread Rich Nute




Hi Peter:


>   After an Abnormal Test for UL1950/EN60950, should the Electric Strength be
>   done a) immediately after the Abnormal Test or b) after Abnormal Tesrt when
>   unit has cooled down to room temperature c) after Abnormal Test when unit
>   has cooled down to Normal Heating Temperature Levels.

As I recall, the electric strength is performed immediately
after the abnormal test.

However, the time from the end of the abnormal test to the
initiation of the electric strength test should not be
critical to the results.

If time is critical to the results, then the implication is
that the electric strength of the insulation is somehow a
function of temperature.  

I would not expect this to be the case for conventional 
organic insulating materials.  Organic insulating materials
decompose with heat.  The long-chain carbon molecules are
broken into shorter chain molecules and the carbon begins
to predominate.  They do not reconstitute as they cool.
Hence, the change of color towards brown and black.  Carbon, 
of course, is a conductor, and will cause a failure of the 
electric strength test.  The failure voltage may be higher 
when the insulator is cold, but it should nevertheless fail 
the electric strength test.

I believe there are some inorganic insulators used in 
sheathed heating elements whose electric strength may be
a normal function of temperature.  If this is the case,
then damage to the insulator can only be assessed at room
temperature.


Best regards,
Rich




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Re: Copy of: GROUND COLOR CODE FOR CE MARK (EN60204-1)

1999-12-15 Thread Rich Nute



Hi Chris:


There are two kinds of circuits that may be connected 
to the equipment protective earth terminal:

1)  Protective earthing circuits.
2)  Functional earthing circuits.

Protective earthing wiring must be colored green/yellow.

Functional earthing wiring can be colored any other
color.  In some electronic products, functional earthing 
wiring is colored black (by convention).

Protective earthing wire size must be at least equal to 
the power cord wire size (because it must carry the
fault current provided by the power cord).  In some
cases, on the load side of an internal fuse, the wire
size may be smaller.

Functional earthing wire size may be any size.

Both sets of circuits can be connected to the same
terminal.  However, if this is the case, then the
protective earthing wiring must not be disturbed 
while servicing the funtional earthing wiring.  Usually,
this means double-nutting of the protective earthing
connections, and then placing the functional earthing
on top of the double-nuts, with its own nut.


Best regards,
Rich




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Re: Cell Phone Hazards?

1999-12-09 Thread Rich Nute



Hi Barry:


Thanks for the URL.

An even better paper at the FCC web site is:

http://www.fcc.gov/oet/info/documents/bulletins/#56

OET Bulletin Number 56 (Fourth Edition August 1999) 
Questions and Answers about Biological Effects and 
Potential Hazards of Radiofrequency Electromagnetic 
Fields 

This is an informative bulletin written as a result 
of increasing interest and concern of the public 
with respect to this issue.  The expanding use of 
radiofrequency technology has resulted in speculation 
concerning the alleged "electromagnetic pollution" of 
the environment and the potential dangers of exposure 
to non-ionizing radiation.  This publication is designed 
to provide factual information to the public by answering 
some of the most commonly asked questions.  It includes 
the latest information on FCC guidelines for human 
exposure to RF energy. 

This document includes a very good and comprehensive 
description, annotated, of the various health effects of 
RF energy, including the non-heating effects.  It includes
information on power output of cell phones and possible
health effects.  It appears to answer all of the questions 
brought up here in this discussion.


Best regards,
Rich




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Re: warning label overkill?

1999-12-03 Thread Rich Nute



Hi Ralph:


>   In the interest of safety, why place the onus on the consumer when he/she
>   had nothing to do with the design?

There are two possible reasons:

1.  The manufacturer either doesn't want to fix the
problem or he doesn't know how to fix the problem.

2.  The manufacturer is covering himself against 
liability.  Warnings may allow the manufacturer 
to avoid liability following an injury.

Attached to this message is a response from a colleague
who gives some background for the soft drink warning label.
He says that both of these factors (reasons) were involved 
in the soft drink episode.


Best regards,
Rich



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 Richard Nute  Product Safety Engineer
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...


Hi Rich,

Do you not remember the lawsuit a few years ago (maybe you were in Spain)?

A stocker managed to damage a bottle of soda and the cap flew off and hit him 
in the eye. I don't know whether it caused any serious injury or not, but it 
did engender a lawsuit.

Two things happened as a result: (1) the warning quoted in this message became 
commonplace, and (2) the screw design on the top of the bottle was modified - 
there are now slots cut through the threads to relieve pressure as the cap 
loosens, so that it cannot become such a high-speed missile.

I can imagine that different bottlers have taken different time scales to 
introduce the new bottle design, and to phase out the temporary warning.

Regards,
Ray Corson


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Re: AC Mains Color Coding

1999-12-03 Thread Rich Nute



Hi Robert:


>   But what about permanently connected products?

For the purposes of Article 400-22(c), the NEC does 
not distinguish between permanently-connected and
plug-and-socket-connected appliances.  The rule is:

>   Specifically, 400-22(c):
>   
>   "For jacketed cords furnished with 
>   appliances, one conductor having its
>   insulation colored light blue..."

So, if the cord is furnished with the appliance, 
then the neutral may employ a light blue insulation.

Many industrial appliances are permanently connected
by means of a jacketed cord that is permanently 
connected at the appliance end.  My interpretation 
is that such a cord could have its neutral colored
light blue.


Best regards,
Rich




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Re: AC Mains Color Coding

1999-12-03 Thread Rich Nute



Hi Robert:


>   Yes certain UL standards have accepted the Lt Blue for the neutral. But
>   therein lies the conflict. The NEC states that the neutral (grounded
>   conductor) must be white or nat. Gray.  Has there been an acceptance by the
>   NEC for the blue neutral??

Yes, the NEC does indeed accept blue for 
the neutral color for cords, but not for
building wiring.  See: 

Cords:  NEC Articles 200(c), 400-22(c), 400-23.
Buildings:  NEC Articles 200-7, 210-5.

Specifically, 400-22(c):

"For jacketed cords furnished with 
appliances, one conductor having its
insulation colored light blue..."

(UL would not accept blue unless the NEC
first accepted blue.)


Best regards,
Rich



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Re: AC Mains Color Coding

1999-12-02 Thread Rich Nute



Hi Robert:



Here's a table that should explain the use of single-
phase mains wiring colors:

---+--CONDUCTOR---+
   |-Europe---|---North America---|
   | L N PE   |   L N PE  |
---|--|---|
   |  |   |
Within a product   | n/a   n/aY-G |   n/a   n/a   G-Y |
   | n/a   n/aG-Y |   n/a   n/a   Y-G |
---|--|---|
   |  |   |
Cordage| Bro   Blu Y  |   n/aW G  |
(connecting the| Bro   BluY-G |   n/aWG-Y |
product to the | Bro   BluG-Y |   n/a   BluG  |
building)  |  |   n/a   Blu   G-Y |
   |  | ((Blk)   W G) |
   |  | ((Bro)  Blu   G-Y)|
---|--|---|
   |  |   |
Within a building  | Bro   Blu Y  |  (Blk)   W G  |
   |  |  (Blk)   WG-Y |
---+--+


where:  n/a   =   not applicable (no rule)
Y =   Yellow
G =   Green
Y-G   =   Yellow with green stripe
G-Y   =   Green with yellow stripe
Bro   =   Brown 
Blu   =   Blue
Blk   =   Black 
W =   White
( )   =   by convention, not by rule
L =   Live or Line
N =   Neutral
PE=   Protective Earth (grounding)

References:
Cords:  NEC Articles 200(c), 400-22(c), 400-23.
Buildings:  NEC Articles 200-7, 210-5.
Products:  IEC 950, Sub-clause 2.5.5.


Best regards,
Rich



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Re: safety ground wire

1999-12-02 Thread Rich Nute



Hi Darrell:


>   I have in the past worked on a UPS project where we provided double
>   insulation from all hazardous voltages to the operator interface, and a
>   three pronged line cord with the green wire ground bonded to the chassis.
>   In essence we had both types of protection which we thought was good.
>   However, we received some confilcting views on this, especially concerning
>   Europe.  Some people said we could not have both.  I do not remember the
>   reasoning why.  Is there anything prohibiting simultaneous protection
>   schemes?

We routinely use double-insulation in our grounded 
products.  We do this because we KNOW that some of
our products will be used without a ground.  (Our
ground wire is for EMC purposes, not for safety
purposes.)

It is almost impossible to build a grounded product 
(with an accessible secondary circuit) without using 
double- or reinforced insulation at a number of points 
within the product.

If you use a detachable power cord and an IEC 320
appliance coupler, then you have reinforced insulation
in the coupler.

If you use an operator-accessible fuseholder, then 
you have reinforced insulation.  If you use a plastic
power switch, then you have reinforced insulation.
Socket-outlets and wall switches are reinforced 
insulation.

Within the product, primary and secondary wires are
separated by supplemental air or solid insulation:
the primary wire has the basic insulation and the
secondary wire (if rated the same as the primary wire)
has the supplmental insulation.  (If not rated the
same, then you are using air insulation for the 
supplmental insulation.)

Between bare parts of primary circuits and bare parts
of secondary circuits, you are using reinforced air
insulation (a nonsense concept).

The primary-secondary coils of switching-mode 
transformers are almost always separated by double
or reinforced insulation.  (A grounded barrier in a
switching mode transformer reduces its performance.)

The power supply printed wiring board necessarily uses
air and solid reinforced insulation between primary and 
secondary.

A true grounded product would have a solid metal grounded
barrier between all of the primary and all of the 
secondary.  This is hard to imagine.

Examples of products that are grounded and do not use 
double or re-inforced insulation are a breaker panel,
a metal conduit, a washing machine, a refrigerator, and 
similar construction that has a continuous grounded metal 
enclosure for ALL circuits.

So, a combination of grounded and double-insulated 
construction is common, although often not recognized.
The IEC forces the product into either the Class I 
(grounded) camp or the Class II (double-insulated) camp
without recognizing or evaluating the Class II 
construction within the Class I product!  The two 
schemes can and should be recognized as co-existing in
the same product.  Indeed, a Class I construction can
be employed within a Class II product -- without 
grounding the product.  (If you are interested, ask me
how.)  

Neither is better than the other; they each provide 
equal protection against electric shock.


Best regards,
Rich





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Re: safety ground wire

1999-12-02 Thread Rich Nute



Hi Ken:


>   Thank you for your comprehensive answer.  I am a little surprised that after
>   all the discussion in this forum on specs relative to the width of the
>   yellow stripe on the green wire that there is no rule on how or if things
>   get a green wire in the first place!

The choice of whether to design any particular
product as double-insulated or grounded is the
manufacturer's choice.  

The rules are:

If your product is grounded, it shall meet 
these requirements...

If your product is double-insulated, it shall
meet these requirements...

We, HP, make both double-insulated and grounded 
computer peripheral products.  We waffle back and 
forth between the two constructions, and are not 
consistent in our choice.

Our primary motivation is cost.  Two-wire seems
to be lower cost (one less wire, etc.).  But, the
EMC filter seems more difficult to design.

Then, we are concerned with worldwide distribution.
The same two-wire plug can be used in many more
countries than the grounded plug (i.e., Denmark,
Switzerland, Italy).  So, there are fewer power
cords to stock.  But, we already stock all of the
grounded power cords.

Finally, there is customer convenience.  Two-wire
works everywhere, grounded only works in a grounded
environment.  Japan residences are 2-wire.  Many
European residences have both grounded and 2-wire
outlets in various parts of the home.  Many homes
in North America still have 2-wire outlets.

So, there seems to be some advantages to 2-wire.

On the other hand, grounded is a very familiar 
construction, and is easy and straight-forward for
both design and manufacturing.

No rule.  Manufacturer's choice, but biased by
competition and "inertia" of the product line.

Vacuum cleaners are 2-wire; washers are grounded.


Best regards,
Rich


ps:  Yes, we do get hung up on issues such as the
 width of the stripe on the grounding conductor
 because this is a RULE.  The choice of using a
 grounding conductor is NOT a rule.

 The only rule is that the product must be either
 grounded or double-insulated.



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Re: safety ground wire

1999-12-01 Thread Rich Nute



Hi Ken:


>   What determines whether equipment gets a green wire or not?  TVs, toasters,
>   handheld hair dryers and just about anything for home use get two wire power
>   cords.  Computers and other ITE get three wire cords.  Is the distinction
>   commercial vs.  residential (class A vs. Class B)?  It doesn't seem purely
>   safety related, since a metal toaster would appear to be more prone to
>   dangerous electrical faults than a doubly-isolated all plastic handheld hair
>   dryer.  What is the rule here?

There is no rule.

Two-wire (double-insulated) products are equally safe
as three-wire (grounded) products.  Regardless 
whether metal-enclosed or plastic-enclosed.

The safety difference is that a double-insulated 
product is independent of the building installation,
while the grounded product is dependent on the
building installation (i.e, the building wiring 
must have grounded outlets throughout).  In modern
buildings, all outlets are grounded, so the safety 
difference is moot.

Whether the product is double-insulated or grounded
is a matter of the "inertia" of the industry or of
the manufacturer.

Home appliances, including TVs, existed before the
advent of grounding.  Hence they were 2-wire, and
they remain 2-wire.  Inertia.

Based on a straw poll of my fellow employees, about
one-third live in houses with 2-wire outlets.  So,
it is prudent to build double-insulated products for
residential use.

On the other hand, PCs were derived from large, 
commercial computers that had 3-wire cords.  So, the 
inertia was grounded products.  Most PCs and computer
peripherals are grounded.

Portable electric tools originally were 2-wire, metal
encased.  Then, with the advent of grounding, they 
became 3-wire, metal encased.  But, grounding was not
reliable in construction sites, and many were injured
by electric shock.  So, the portable tools industry
changed to 2-wire, plastic-encased tools.

Another factor is EMC compliance.  For higher current
products with input rectifiers and energy storage
capacitors, EMC filtering is easier with a ground wire.

Toasters, hair dryers and similar heating appliances
need no EMC filtering.  

>From my point of view, the choice of double-insulated
versus grounding is one of customer convenience.  A
2-wire product can be used anywhere; a grounded product
can be used only with a grounded outlet.

There is a minor safety issue with 2-wire electronic
products with EMC filters.  Under some circumstances,
the leakage current, although well under the allowable
limits, can be detected by the body, and can be rather
annoying.  (Under the correct circumstances, the body
can detect leakage currents -- through the skin -- in 
the 40 microampere range; I've done it!)


Best regards,
Rich



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 858 655 3329 
 16399 West Bernardo Drive FAX   :   +1 858 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
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Re: Cell Phone Hazards?

1999-11-30 Thread Rich Nute



For another view of cell phones and cancer, see:

http://www.mcw.edu/gcrc/cop/cell-phone-health-FAQ/toc.html

Click on:

Moulder et al: Cell Phones and Cancer: 
What Is the Evidence for a Connection?
Radiation Research 151(5):513-531, May 1999.


Best regards,
Rich




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Re: Article to UL

1999-11-24 Thread Rich Nute



Hi Barry:


>   Chaz, Why do they call UL a non-profit organization?

UL, as a corporation, is chartered as a "not-for-profit" 
organization.

This means that it cannot distribute retained earnings
to the owners.  Instead, it uses retained earnings to add
to endowment funds for financing future activities.

Indeed, there is a limit as to the magnitude of retained
earnings.  One year, back in the '70's, UL rebated funds 
to all of its clients proportional to their UL expenditure 
because the UL retained earnings exceeded the legal amount!

Apparently, UL has some sort of tax advantage as a result
of its not-for-profit status.

UL does not have a board of directors, but has a Board of
Trustees.  I like to draw an analogy with a church.

The question is:  Who are the "owners?"  The answer is:
The Board of Trustees.  The Board decides the acquisition,
use, and disposition of the assets of the Corporation.

Insofar as its daily operations, UL is managed just as is
a profit-making enterprise.


Best regards,
Rich




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Re: UL in Washington Post

1999-11-24 Thread Rich Nute



Hello from San Diego:


Many thanks to Sean for posting the URL for the 
Washington Post article on UL.

While I am notorious as a "UL-basher," I think 
the focus of this article is misplaced.

This article presumes that UL puts the safety 
into products.  Unfortunately, many manufacturers
also believe that UL puts the safety into their
products.

Manufacturers, not UL, are responsible for the 
safety of their products.  

UL is a certifier.  UL certifies that the product
complies with the requirements published in a 
standard.  

The requirements contained within the standard 
for the most part specify protections (i.e., 
safeguards) against specific (and known) 
hazardous conditions or situations.

The criticisms leveled against UL represent short-
comings in the standards.  Specifically, the 
criticisms are that of hazardous conditions or
situations NOT COVERED in the standards.  The 
article implies that UL is expected to know, IN 
ADVANCE OF ANY SAFETY INCIDENT, of any and all 
hazardous conditions and situations AND specify 
safeguards against those hazardous conditions and 
situations.

This is a very difficult and almost impossible
task, especially for UL, since UL does not have
good means of feedback on safety problems. 

One wag said, "Safety standards are the inversion
of bad experiences."

This implies that we can't know of safety problems
until an injury or fire is incurred.  For many
safety issues, this is indeed the case.

But, the manufacturer almost always gets feedback 
on safety problems with his products.

So, the question is:  Why don't manufacturers 
respond with fixes to their product and with input
to the standards so as to prevent recurrence of
the safety problem?  (The article cites several
instances of safety problems where inadequate, 
late, or no action was taken to address the safety 
problem.)

I suggest that the are several answers.  One is
that managers do no like to admit that their 
product may have failed to provide the needed
protection.  The article describes how we tend to
blame the environment or the failure to follow
instructions, etc., etc.

Another is that product change is expensive,
especially when the competitor may not need to
make the same change.

Within a standards committee, a manufacturer does
not like to admit that he has a safety problem 
that needs to be addressed by the standard.

Yet another is that investigations into safety
incidents are often insufficient or inadequate as 
to truly identify root cause.

So, I think the focus on UL is misplaced.  We,
the manufacturers, should be the focus of the
article.  Consider the article as directed to 
your safety function!


Best regards, and for my USA colleagues, west wishes 
for the Thanksgiving Holiday,
Rich





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Re: Floating Circuits - Protection Against Electric Shock

1999-11-22 Thread Rich Nute



The original article was published in the Product
Safety Newsletter, which is now web-based.  See:

http://www.ewh.ieee.org/soc/emcs/pstc/
http://www.ewh.ieee.org/soc/emcs/pstc/tech-spk.htm

Now that the PSN is on the web, I find I can use more
detailed and colored illustrations.  

All of my safety articles are originally published in
the Product Safety Newsletter, not in commercial
magazines.  'Conformity' magazine reproduced the article
with my permission.

I usually give permission to use my copyrighted material
in other venues AFTER it is published in the PSN.  This
particular article is also published on at least one 
other web site.

If the demand is not too great, I can provide .pdf copies
via e-mail.  Send me private e-mail if you are interested.

My big concern is that, since I don't get any money for 
my articles (they're donated to the PSN), I don't want 
others to make money from my donation to the PSN.  
Occasionally, I do grant permission to commercial 
publication such as 'Conformity,' but I demand that 
credit and reference go to the PSN. 

My long-term objective is to develop product safety as
an engineering discipline, and downgrade product safety
as conformity and certification to a standard.  I want
product safety engineers to think about exactly how the
various requirements provide protection, if any.  Hence,
it is important to show the current pathway for electric
shock, and how insulation provides protection against
electric shock.  If you compare my article to the 
requirements in IEC 60950, you will find that the IEC 
60950 requirements are excessive.


Best regards,
Rich



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Re: Railway Crossing Gate

1999-11-11 Thread Rich Nute






>   Will a child hold on to the gate as it opens in order to=
>   "ride" it and if so what prevents injury. 

As I child, I was a paper boy.  The papers were delivered
to our town by train.  We picked up our route package at 
the train station as it was thrown from the baggage car
and then we delivered the papers.

Normally, we were at the train station before the train
arrived.  I remember one occasion when the Greyhound bus
that crosses the tracks at the station had stopped a foot
or so beyond the crossing gate (but well away from the
tracks).  The gate came down and struck the bus on its 
roof, and then rested there.  Small dent in the metal
roof.

This was exciting stuff for us paper boys!

We found that one paper boy, approximate age 10, pushing 
down on the counterweights, could easily lift the gate 
above the roof of the bus.

I'm not sure if one of us could ride the gate on its
upswing.  We'd never do it because we'd have to do it in
front of 4 lanes of stopped traffic.  I'm not at all sure 
that the gate would lift a 10-year-old.  

Anyway, it never crossed our minds.

But, I do know that once the gate was up, a 10-year-old
boy could not force the gate down by pushing on the
counterweights.  It was clearly locked in the upright
position.


Best regards,
Rich




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Re: WEEE Directive

1999-11-09 Thread Rich Nute



Hi Richard:


>Are there currently any
>   alternative wire and cable constructions that comply with UL and NEC flame
>   requirements without the use of halogenated flame retardants?

I believe PVCs are "naturally" flame-retardant materials
i.e., have no flame retardants added to them.  

Many commonly-used wire and cable insulations are PVC.


Best regards,
Rich



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 858 655 3329 
 16399 West Bernardo Drive FAX   :   +1 858 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
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Re: Hot Surface. Hot air.

1999-10-11 Thread Rich Nute



Hi Peter:


>   Why don't you discuss the BOGSAT with Richard Pescatore, the Chairman of
>   the WG7 Technical Committee; I believe he represents your company Hewlett
>   Packard and the US ITE industry in the IEC Technical Committe for 950.

Richard Pescatore and I keep in touch.  He knows my views
on BOGGSAT.  He is doing what he can to minimize BOGGSAT,
but he must balance all the various issues facing WG7.  Due
to these other issues, many requirements are, out of 
necessity of the moment, driven by BOGGSAT.  Unfortunately.  

>   You and others should be more involved in these meetings to understand how
>   the requirements evolve. There is a lot of research involved. So before you
>   mention the word "BOGSAT", I suggest to talk to Rich and to check how the
>   requirement came about. OK?

My company already sends several people to these meetings.
We don't want to abuse or take advantage of our presence.
So, I don't attend.  

Rich does provide me with draft copies of many, if not all,
of the proposals.  I do comment on many of them.  Rich and 
I discuss many of the proposals.  Rich and the other HP
folks represent my views at the meetings.

Overturning long-standing BOGGSAT requirements, even with 
data, usually is not successful.  On the other hand, new, 
or major revisions to requirements, often are receptive to 
basing the requirements on data.

I disagree that "There is a lot of research involved."  I 
have rarely seen committee members accept research 
assignments to understand the issue and propose requirements 
based on the research.  (The folks who've written IEC 990 
are an exception.)

The issue that triggered my BOGGSAT remark was that of hot 
parts and the empirical analysis presented to this group 
that the allowed metal temperatures are too high.  Clearly,
no committee member has researched these requirements, or 
has applied his engineering training in thermodynamics to
recognize that temperature alone cannot result in an injury.
The requirement was generated by BOGGSAT.

I demand that product safety engineers (and safety standards
committee members) apply their engineering training to the 
job of making products safe.  For the most part, product 
safety engineering is not a high-powered engineering
("rocket science") discipline, but it does require applying
engineering principles to the requirements.  When 
engineering principles are ignored, I lose my patience.


Best regards,
Rich


ps:  Art Michael pointed out that the acronym BOGSAT should 
 be BOGGSAT.

 (Bunch Of Guys and Gals Sitting Around Talking.)



>   From pmerguer...@itl.co.il Fri Oct  8 01:39:46 PDT 1999
>   Received: from hpsdlo.sdd.hp.com (hpsdlo-sw.sdd.hp.com [15.80.36.40]) by 
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> ; Fri, 8 Oct 1999 01:39:46 -0700 (PDT)
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>   Date: Fri, 08 Oct 1999 10:38:13 +0200
>   To: Rich Nute , israel_yeshu...@stcl.scitex.com
>   From: pmerguer...@itl.co.il (Peter Merguerian)
>   Subject: Re: Hot  Surface. Hot air.
>   Cc: emc-p...@ieee.org
>   In-Reply-To: <199910080042.raa18...@epgc478.sdd.hp.com>
>   References: 
> 
>   Mime-Version: 1.0
>   Content-Type: text/plain; charset="us-ascii"
>   
>   Rich,
>   
>   
>   You state: "Unfortunately, the authors of our various safety standards
>   chose the BOGSAT* method of determining safety rather than doing research."
>   
>   Why don't you discuss the BOGSAT with Richard Pescatore, the Chairman of
>   the WG7 Technical Committee; I believe he represents your company Hewlett
>   Packard and the US ITE industry in the IEC Technical Committe for 950.
>   
>   You and others should be more involved in these meetings to understand how
>   the requirements evolve. There is a lot of research involved. So before you
>   mention the word "BOGSAT", I suggest to talk to Rich and to check how the
>   requirement came about. OK?
>   
>   Peter
>   
>   
>   
>   
>   
>   
>   
>   
>   
>   
>   
>   
>   
>   At 17:42 07/10/99 -0700, Rich Nute wrote:
>   >
>   >
>   >
>   >Hello Israel:
>   >
>   >
>   >Unfortunately, safety standards o

Re: Hot Surface. Hot air.

1999-10-08 Thread Rich Nute



Hello Israel:


Unfortunately, safety standards only address one of the 
critical parameters, temperature, when specifying 
requirements for protection against a burn injury.

You are absolutely correct that a metal surface with a 
temperature exceeding 50 C is capable of producing a burn
injury.

There are four parameters that must be taken into account:

1.  temperature
2.  thermal conductivity of the material
3.  thermal capacity of the material
4   duration of contact

One can easily touch aluminum foil at 100 C and higher for 
an indefinite duration because its thermal capacity is very 
low.

One can easily touch plastic at 100 C for an indefinite 
duration because its thermal conductivity is very low.

One cannot touch a 25 mm or larger cube of aluminum at 50 C 
for longer than 10 seconds without burning the skin because 
its thermal conductivity and thermal capacity are high.

There is no regulatory source that addresses all four 
parameters.  Instead, you must consider your training in 
the field of thermodynamics, and you must consider the
literature where the burn parameters of human skin are
published.  If you look, you will find published data 
relating skin temperature and duration to pain and to skin 
burns.**

Unfortunately, the authors of our various safety standards
chose the BOGSAT* method of determining safety rather than
doing research.

The requirements you mentioned are indeed inadequate.  But, 
you have already determined that.  So, using your training
as an engineer, you can make your product safe for both the
hot surfaces and the hot air in spite of the standard.


Best regards,
Rich



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 858 655 3329 
 16399 West Bernardo Drive FAX   :   +1 858 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
-

*  BOGSAT  = Bunch Of Guys Sitting Around Talking.

** Stoll, Alice M., "Thermal Properties of Human Skin related
   to Nondestructive Measurement of Epidermal Thickness,"
   Journal of Investigative Dermatology, September, 1977,
   pp. 328-332.





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Re: EN60950 - conduit entry dimensions

1999-10-06 Thread Rich Nute



Hi Jim:


>   Aren't there any permanently connected ITE equipment mfr's on this
>   forum?!  What do you provide in the way of knockouts or ...???

I don't have any first-hand experience... but...

On good authority, a major mainframe manufacturer
uses cord-and-plug connection for EVERYTHING!  The
plug is one from the IEC 309 series of industrial
plugs.  No permanent connections.

Why not use an IEC 309 plug and appropriate cord?
(I believe these plugs and sockets are readily 
available from USA industrial plug manufacturers.)


Best regards,
Rich




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EMC position at HP

1999-10-05 Thread Rich Nute







 Hewlett Packard's Network Server Division in Cupertino, CA is looking 
 for a Senior EMC Engineer to work on EMC requirements for electrical 
 and mechanical development.  This position is an Architect position 
 looking at future product designs.  The person will establish processes 
 to create product line consistency across all existing and future 
 platforms.  This position requires detailed knowledge of EMC design 
 techniques and EMC testing procedures.

 Please contact Erin McLaughlin at 408-873-5974 or email at 
 erin_mclaugh...@hp.com
 



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Re: Screen Dimensions - Fire Enclosures

1999-10-04 Thread Rich Nute



Hi John:


>   the largest size listed in the table is 1.00mm minimum metal thickness,
>   2.00mm maxhole dia., and 3.00mm minimum center-center hole spacing. If my
>   metal thickness was greater (1.27mm), and my center-center hole spacing was
>   4.75mm, could I not go to a larger hole (3.175 - .125")?  

The basic requirement is found in Annex A.5, Hot Flaming 
Oil Test.

Table 15 lists a set of hole diameters and center-to-center
distances between holes as a function of metal thickness.  
These combinations are such that hot flaming oil will 
extinguish when passing through the holes.  

The oil does not burn at room temperature.  It must be 
heated before it will ignite.  The burning oil is poured
onto the perferated sheet metal.

The combination of hole diameter, center-to-center spacing, 
and metal thickness combine to cool the oil and exclude 
oxygen when the oil passes through the oil such that the 
oil that passes through the holes ceases to flame.

The extinguishing process is twofold:

1)  The bottom surface of the oil film is cooled by the 
available metal surface.  The top surface of the oil
is heated by the flames and continues to burn.

2)  As the oil passes through the hole, the hole actually 
fills with oil such that oxygen does not pass through 
the hole and thereby does not support combustion to the
cooled oil that passes through holes.

So, the thicker the metal, the more cooling.

The larger the hole, the more likely the flame will follow
the oil through the hole.  

2 mm is about the largest diameter hole that will not allow 
the flame to pass through.  So, you will need to rely on 
cooling alone.  The hole-to-hole spacing and the metal 
thickness will have to cool the oil below ignition 
temperature as it falls through the hole.  Not likely, in
my opinion.

The only way to know for sure is to perform the test.

The test is easily performed in a fume hood with tools 
readily available from a grocery store or kitchen specialty 
shop.  A metal ladle with a metal handle.  For some ladles,
you will need to bend the handle to make it do this job.
I use the largest aluminum foil roasting pan to catch the 
oil.  I use a small aluminum cake pan (inverted) or 
equivalent to place the cheesecloth on.

The height of the ladle above the specimen is critical and
must be maintained constant.  I use a rest for the ladle
handle positioned so that the ladle is at the correct 
height.

The rate of pour is also critical.  You will need to 
practice your timing of the pour to get the rate correct.
You'll need someone to help by giving you a countdown as
you pour (you can't watch a clock and pour at the same 
time!).

I use putty to make a dam to prevent the oil from going
over the edge of the specimen.  Put the dam at the edge
of the specimen so the oil spreads over the specimen, and
does not concentrate at the holes.

The oil is standard diesel or household heating oil.

You may need a fire extinguisher to extinguish the fire
in the roasting pan.

The test is flaky, and not super-repeatable.  The pass
criterion is two passes in succession.  (All non-passes
are treated as practice tests.)  It takes good technique
(constant pour rate, and constant height) to get a pass.  


Best regards,
Rich








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Fwd:Re: EN 60 950 and Denmark-> conv. class I into class (fwd)

1999-10-01 Thread Rich Nute



Hi Peter:


>Well, can you share how your compliant products (ie double insulated to earth
>Class I products) comply at the transistor/earthed heat sink interface? Do you
>have at least two layers of insulation where each layer meets the reinforced
>insulation dielectric strength test requirements? I do not think so? 

In the power supplies I have been associated with, the
heat sink is connected to the negative dc rail, not to 
ground.  Consequently, there is no need for double 
insulation between the switching transistor and the heat
sink.

>How is the weather in San Diego?

The past few days have been hot, with temperatures 
yesterday at the coast of 80 F, and in our back yard
of 95 F.  So, yesterday was the hottest day of the 
year in San Diego.  Dry heat, so it was not too
uncomfortable -- not as bad as a few weeks ago when
we had 85 F and high humidity.


Best regards,
Rich




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Re: EN 60 950 and Denmark-> conv. class I into class II

1999-09-29 Thread Rich Nute



Hello from San Diego:


>   One thing that might be a problem is if the heat sink of the primary 
> switching
>   transistor is grounded.
>   
>   Then it might be difficult to reinforced isolate the primary switching
>   transistor as changing the isolation material will also influence the heat
>   conducting properties and thus the life span of the transistor.

Agreed.

However, in the power supplies that I've worked with
recently (50 W max input), the heat sink is either 
floating or connected to the negative DC rail.  I 
believe the negative DC rail is better for EMC than 
floating, and may be better than ground.  Perhaps our 
EMC colleagues could comment on the least EMC connection 
for switching transistor heat sinks?


Best regards,
Rich





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Re: IEC 127 fuse

1999-09-29 Thread Rich Nute



Hi Rick:


>   Do any of you know where I can find a 1 1/4" fuse, that meets IEC 127 (EN
>   60127)?

As I recall, IEC 127 does not include the 1-1/4 inch 
dimensions, and therefore there are no IEC 127 fuses
in the 1-1/4 inch dimensions.

Indeed, this would be dangerous as the methods of rating
fuses is different between IEC 127 and UL/CSA standards.
Consequently, a 3-amp IEC 127 rated fuse cannot directly 
replace a 3-amp UL/CSA rated fuse.

At one time, several fuseholder manufacturers made fuse-
holders that would accept either the 5 x 20 mm fuse or 
the 1-1/4 inch fuse.  This would be one way of solving
your problem (although it does require changing the 
fuseholder).


Best regards,
Rich





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Re: Re: EN 60 950 and Denmark

1999-09-28 Thread Rich Nute




Hi Peter:


>   This is the exact deviation which I was referring to. One of my 
>   clients states that a distributor wishes the product to be safe for 
>   those establishments where earthing cannot be relied upon. Does 
>   this mean to provide double or reinforced insulation from hazardous 
>   live parts to earth? This may be a pain killer if the power supply is 
>   Apporved for Class I.

Not necessarily.

Today's designs of SMPS are typically double or reinforced
insulated.  Even if certified as Class I, you have the option
of evaluating it for double- or reinforced-insulation and 
declaring it as complying with double- or reinforced-insulation
for use in Denmark (and other Nordic countries where grounded
outlets may not be present in the electrical installation).

There are two insulations that must be considered:

primary-to-secondary
primary-to-ground

1.  Primary-to-secondary.

In a typical SMPS, there are three such insulations that
must be considered:

transformer
opto-isolator
PWB spacings

Typical SMPS transformers are double-insulated.  It is
very inefficient for a SMPS transformer to employ a
grounded shield.  If the certifier did a good job, he 
will have ascertained that the solid insulation, the
through-air insulation, and the surface insulations meet
the respective double-insulation requirements.  In my
experience, most SMPS transformers do meet these 
requirements.

Opto-isolators are almost always rated as double- or
reinforced-insulation.

Most PWB spacings are those for double-insulation.  If
not, the secondary circuit and conductors must be 
grounded as if they were protective conductors.  So, I
believe you will find that most PWB spacings are 
sufficient for double-insulation.

2.  Primary-to-ground.

In a typical SMPS, there are two insulations that must
be considered:

PWB assembly and the metal chassis
PWB spacings across Y capacitors and similar spacings

Here is where you are likely to find spacings only
sufficient for Class I.  Most power supply vendors will
likely balk if you should require Class II construction
between the circuits and ground.  

But, you can easily get around MOST of the spacings by
interposing a solid insulating sheet between the circuits
and the grounded parts (e.g., chassis).

You can get around the Y capacitor spacings by asking for 
double-insulated spacings on the PWB conductors.

Its really not too difficult.  Its really easy if you spec your
power supply as double-insulated primary-to-ground and primary-
to-secondary.  Almost zero cost.

By the way, we find that the weakest insulation in such designs
is the Y-cap lead spacing on the PWB.  We experience arcs in 
the range of 4-5 kV, well above the required 3 kV!

We do this on all of our products.  We KNOW our products will 
be used in situations without ground.  So, we require our
power supply vendors to provide double-insulation as well as
grounding.


Best regards,
Rich




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Re: LCD Displays

1999-09-27 Thread Rich Nute



Hi John:


>   Rich, you said below "Assuming you are using IEC 60950, a fire 
>   enclosure is required for any circuit exceeding the limits of ELV,
>   independent of available current or power."
>   
>   Why did you mention "exceeding the limits of ELV" ?Surely specific
>   components require a fire enclosure, regardless of voltage ?

ALL components require a fire enclosure.  

However, IEC 60950 has one alternative and one 
exception to "ALL."

1.  Base requirement:

Use of flame-retardant materials within a unit, AND

Use of a fire enclosure.

2.  Alternative base requirement:

Use of extensive fault testing to prove a fire
cannot escape from the unit.

No need for a fire enclosure

3.  Exception to fire enclosure (for components):

Specified wire insulations;
Motors that comply with Annex B;
Components supplied by a Limited Power Source provided:
-components are mounted on V-1 or better material;
-specified wire insulations;
Components in a 15 VA TNV circuit. 

No need for a fire enclosure for these components.
A fire enclosure is required for all other components.

(For example, a power supply would require a fire 
enclosure, but the low-voltage secondary circuits would
not require a fire enclosure.  This is a fairly common
construction for low-power products, and for products
where the power can be divided into low-power circuits.) 

There are THREE sets of criteria for a Limited Power Source:

1.  Open-circuit voltage.
2.  Short-circuit current.
3.  Maximum VA.

If a low-power inverter is supplied by a Limited Power
Source, but the inverter increases the voltage to a value
exceeding the open-circuit voltage criteria, then the
inverter output, according to the Limited Power Source
criteria, is not Limited Power and therefore requires a 
fire enclosure.

By definition, any voltage exceeding the VOLTAGE LIMITS of 
a Limited Power Source (i.e., exceeding the limits of ELV) 
does not meet the criteria of a Limited Power Source and
therefore requires a fire enclosure.

Because this is contrary to the principle of the conservation
of energy, and because power represents the heating energy of
electric energy, some certification houses consider such 
circuits and the components in them to also be supplied from 
a Limited Power Source.


Best regards,
Rich





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Re: LCD Displays

1999-09-24 Thread Rich Nute



Hi Duncan:


>   I have a product that has an LCD display with an Inverter that operates at
>   100Khz 2KV and I believe is capable of supplying 6.5mA The question is does 
> it
>   require a fire enclosure? 

Assuming you are using IEC 60950, a fire enclosure is
required for any circuit exceeding the limits of ELV,
independent of available current or power.

However, you MAY be able to invoke other requirements
to avoid a fire enclosure.  Here are some of the "outs:"

Sub-clause 4.4.5.2, third dashed paragraph:

Some interpretations of allow that once a limited 
power source has been achieved, ALL circuits down-
stream from that limited power source are treated
as limited power even if the voltage is stepped up
above the limits of limited power.

Sub-clause 4.4.1, method 2.

This allows fault testing in lieu of a fire enclosure.
Most low-power, high voltage inverters are rather 
simple circuits; extensive fault testing only involves 
a few components, so such testing is feasible and likely 
to result in acceptable results.  

>   If it does what are the requirements for the flamability of the screen and 
> any
>   plastic protective covers fitted to it. 

A fire enclosure requires that the plastic materials be
rated V-1 or better.  Note that the fire enclosure need
not be the overall product enclosure (e.g., screen), but
can be an inner part designated as the fire enclosure for
the inverter circuit.


Best regards,
Rich



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 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 858 655 3329 
 16399 West Bernardo Drive FAX   :   +1 858 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
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Re: Bonding Meter

1999-09-24 Thread Rich Nute



Hi Derek:


>   can anyone recommend a meter for making resistance measurements as low
>   as 1 milliohm?

Check out the Hypatia Model 309 high-current-sourcing
milliohmmeter.

http://www.HypatiaInc.com

Hypatia Inc.
15270 SW Holly Hill Road
Hillsboro, OR 97123-9074

1-800-Hypatia (1-800-497-2842)
Email:supp...@hypatiainc.com

Note that Hypatia says that connections to the EUT will
have 1-2 milliohms resistance in themselves.  To measure
1 milliohm, you will need to use Kelvin probes.


Best regards,
Rich





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Re: Y Capacitors on 480VAC input power suppply

1999-09-22 Thread Rich Nute




Hi Dan:


According to both IEC 384 and UL 1414, Y capacitors are rated
up to 250 V rms, not higher.

However, RIFA offers ac capacitors in their Y capacitor 
catalog pages rated up to 440 V and 500 V rms (without
certifications).  If you were to use one of these in a
certified product, then you would have to engage the
certifier to perform testing in place.

I suppose you can put to Y caps in series.  Note that the
voltage divides inversely proportional to the capacitance.
According to the RIFA catalog, Y caps are 20% devices.  So,
the voltage divider worst case would be 40% from the half-
way point, where one capacitor would have 240 V + 40% of
480 across it, 432 V.  Not good for reliability, especially
for a safety component.

I suggest you talk with the various Y cap manufacturers to
find a suitable set of caps.


Best regards,
Rich







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Regulatory Opening at HP in Richardson, TX

1999-09-21 Thread Rich Nute




Hewlett-Packard's High Performance Systems Lab has 
an opening for a regulatory engineer with experience 
in product safety.   

HPSL is located in Richardson, Texas (20 minutes 
north of Dallas).  Our product line is high-end 
servers (V-Class, SuperDome).  
 
For more information contact:

Dean Sablotny, HPSL staffing, 
+1 (972) 497-4894 

Cecil Clayton, HPSL Product Regulations Manager, 
+1 (972) 497-4125 



Posted by Richard Nute, HP San Diego.



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Re: help (plastics marking)

1999-09-20 Thread Rich Nute



Hi Kyle:


>   I presently use a system of lot marking codes with a simple one-page
>   document that is shipped with each batch of parts from the vendor.  The
>   document has the name of the vendor's QA person in signature and the
>   relevant lot numbers for each shipment from the factory and the exact
>   plastic material name and/or number with the UL 94xxx flame rating.  All I

This is also what you get if the fabricator subscribes
to the UL fabricator's program and you request that your
plastic parts be provided under the UL program!  We let
UL handle all of this for us through its fabricators 
program!

>   Many times a plastic part is used as a subassembly into a finished part.
>   The problem with this system is that tracing back a part number for a
>   finished part may not lead one into the subassembly part(s) so a disconnect
>   will occur making it difficult and time consuming to trace some parts to the
>   source unless you maintain a listing of parent part numbers and drawings for
>   inclusion to finished assemblies.  This also means you must keep the list
>   current as engineering/manufacturing changes.

UL has a new program, the Sub-assemblers program, which 
addresses this.  No problem if the sub-assembler is a
part of the UL program!

>   I have wanted to switch to a system similar to what Pryor uses, but with
>   dozens of individual parts, this will easily become an arduous task for me
>   and I'm not sure if it is acceptable anyway.  If I'm gonna go to all that

If you use the UL fabricators and sub-assembly programs,
all of this is done for you by the fabricator and sub-
assemblor.  

Marking of parts and sub-assemblies has many options under
the UL programs:  molded-in markings, separate certification
sheets, box labels, individual part labels, almost anything
you want.  We leave it up to the fabricator/sub-assemblor by
simply stating the certification is marked according to the
UL standard (i.e., UL 746D).


Best regards,
Rich



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Plastics traceability...

1999-09-18 Thread Rich Nute



Hi John:


> My question: we have a UL mark on a box we build. One of the requirements
> that the auditors check is flammability of materials. 2 parts give us
> trouble - a molded bezel and a plex screen. Both are materials purchased
> elsewhere by our fabricators. UL says either assemble a 'paper trail' that
> shows continuous control of the materials, or use a 'recognized
> fabricator' (read buck$) to make our parts. Neither fab. house is
> recognized or wants to be.  UL is VERY evasive about the required
> documents for the 'trail'. Any one have this experience - and succeed?

Ahh, yes.  The famous UL "paper trail" syndrome.

1.  The 'paper trail.'

How do YOU know that the molded part is molded from 
the resin you specified for the part?  Do YOU know 
how the fabricator tracks the resin from purchasing 
to the finished part?  How are YOU satisfied that your
fabricator is molding the part from the resin spec'd
on your part drawing?

Most of us (regardless of UL) require some sort of 
documentation accompanying the molded parts.  At the
very least, in order to accept the parts from the
fabricator, the parts must have some sort of 
fabricator identification, order reference, and part
identification (usually our part number).  This is
provided by the fabricator either pasted to the carton,
or a shipping document, or a paper inside the shipping
carton.

Officially, the resin is a UL-Recognized Component.  
At your factory, the UL inspector must be able to 
identify the molded part as being molded from the UL-
Recognized resin as specified in your end-product UL
FUS Procedure.  Your contract with UL obligates you to
provide such identification.

You're lucky.  Your UL guy will allow almost any paper
trail that includes the resin identification.  So, all
you need to do is to ask your fabricators to add the 
resin identification to the part identification document.
We've done this, and it works.  But, its iffy.  The 
next UL inspector may be more strict and shut you down
because you don't have official UL traceability.

You COULD take the UL guy to the fabricator to verify
that the fabricator is using the correct material when
he molds your parts.  Now THIS is spendy!

2.  UL fabricators.

There are lots of UL fabricators throughout the world.
When I worked in Spain, we had no trouble finding and
using Spanish UL fabricators.

Once in a while, you will find a fabricator is not a
UL fabricator.  My policy has been that we need the
fabricator to be a UL fabricator for traceability and
control of the molding compound.  We'll continue buying 
parts from him if he shows due diligence in obtaining 
qualification under the UL program.  Never have we had 
a refusal.

If the fabricator requires us to pay for the UL
qualification, we say "yes," but also we say that we
own the qualification, and he can't sell UL parts to
anyone else.  The fabricator doesn't take us up on 
our offer.

Any fabricator who refuses to join the UL fabricators
program won't enjoy good growth in his business.  Too 
many of us require our fabricators to be UL.  We won't 
do business with him since his competition offers UL.
Being in the UL fabricators program levels the playing
field for fabricators.  Its a standard for being a
fabricator.

3.  Buck$.

Not true.  The person or organization who told you this
was trying to get you off his case for applying for UL
fabricator.

A UL fabricator provides competitively priced products.
Not an issue.

As a general rule, UL simply documents the fabricator's
process by which he tracks the resins from purchasing to
the finished part.  Then, the fabricator can use his UL
code to identify that the parts have the traceability.

If the fabricator's documentation is found by UL to be
deficient, you should think twice about using that
fabricator.  It means he doesn't have adequate inventory
control to guarantee that the part will be molded from
the correct material.

The cost of the UL investigation for a UL Fabricator is
less than the cost of a full UL end-product investigation.
FUS costs are the same as you experience for your
products.  No big deal.

4.  Another way out.

You can set up your FUS so that the plastic material is
tested for the parameter required by the end-product
standard during each FUS inspection.  In most cases, 
the parameter is flame-rating.

You can set up a lab to do the flame test each time the
UL inspector shows up.  You take a sample of each part
from the production-line and perform the flame test.
Easy.  But UL will send an engineer to qualify your lab.

Or, you can arrange for UL to perform the test at their
labs.  The UL guy selects a part from your production-

Re: UL legal requirement

1999-09-17 Thread Rich Nute



Hi Jeff:


>   I am trying to find a basic document from UL and or CSA regarding the legal
>   requirement of 
>   UL or CSA listing.  I am thinking along the same lines as the European LVD.
>   Can anyone 
>   offer insight as to whether this documentation exists?

UL and CSA are private organizations.  To my knowledge, 
neither has published any document describing how their
respective certifications are required by Federal, State,
County, and City laws.  I believe that both feel that 
such a publication would be out of place and rather
presumptive.

How the various laws invoke third-party certification has
been rather completely discussed in this forum from August
16 to August 19.  See:

http://www.rcic.com/

Click on:

Virtual Conference Hall

Click on:

Browse Recent EMC-PSTC Threads 

Click on:

Next 25 

until you get to August 19.  Then, click on:

U.S. National Product Safety "Laws" (18)

>   The real question is:  Is there a legal requirement to obtain UL or CSA
>   listing on a product 
>   that operates at a low voltage (below 50VAC or 75VDC), does not have a
>   circuit that would 
>   be classed as a TNV circuit, does not operate in hazardous explosive
>   environments, and
>   does not consume a high amount of power?  The product is also not connected
>   to the mains
>   supply, it is specified to require power from a safety listed supply.

The answer to this question must be determined from the
NEC and from OSHA regulations.  

The NEC has regulations for low-voltage wiring installations
(Article 625).  So, if the product involves low-voltage 
building wiring, then it must be certified by UL or other
acceptable certification.  Since stand-alone (i.e., not a 
part of the building installation) low-voltage products are 
not addressed, then the NEC does not apply to such products.

Consequently, under the NEC, flashlights and similar battery-
operated products are not required to be certified.  
Furthermore, low-voltage products provided with an external 
power supply (adapter) need not be certified since the product 
is not part of the building installation.

I was unable to find anything under OSHA rules that implies
exemption of low-voltage products.


Best regards,
Rich



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 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 858 655 3329 
 16399 West Bernardo Drive FAX   :   +1 858 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
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Re: FW: Double pole fusing

1999-09-15 Thread Rich Nute



Hi Alan:


> We have recently had an EN60950 safety report from a local consultant on a
> piece of IT equip we designed which commented that a fuse may be required
> on both the live and neutral of the mains input for certain countries in
> Europe.

EN 60950, Sub-clause 2.7.1 states:

"Protection in PRIMARY CIRCUITS against overcurrents, short 
circuits and earth faults shall be provided, either as an
integral part of the equipment or as a part of the building
installation, subject to the following, a), b), c), and d):
.
.
.
.
"d) If reliance is placed on protection in the building 
installation, the installation instructions shall comply
with 1.7.11, except that for PLUGGABLE EQUIPMENT TYPW A
the building installation shall be regarded as providing
protection in accordance with the rating of the wall
socket outlet and 1.7.11 does not apply."

Consequently, the product may rely on the building installation
for earth faults and need not have double-pole fusing.

This requirement applies to CENELEC countries.  Other European
countries MAY have different requirements.  Hence, your local
consultant was quite astute and responsible to point this out to
you in his report.

> Does everybody else fit a single pole fuse? I'd appreciate your comments.

We use one fuse.  We do not know of any European countries that 
double-pole fusing for single-phase equipment rated up to 16 A.


Best regards,
Rich



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 858 655 3329 
 16399 West Bernardo Drive FAX   :   +1 858 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
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Re: Locate IEC 417 Markings

1999-09-10 Thread Rich Nute



Hello from San Diego:


>   If you have the ability to print your own labels all of the IEC 417 symbols
>   are available on the web at 
>   http://w3.hike.te.chiba-u.ac.jp/iec417/ver2.0/html/index.html. These are in
>   bitmap format. I have included the symbol for 5041 in this email in case you
>   can print your own.

Note that this site bears a copyright.

Further note that this site bears the following statement:

"This document and following documents shall not be copied."

Downloading and printing from this site may be contrary to the 
copyright.  If you abuse the copyright, then the site may be 
shut down, and we may all lose the on-line reference.  So, 
please abide by the copyright.  (The site has been a valuable
resource for us, but we don't download or copy the symbols.)


Best regards,
Rich



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Re: Insulation between 12VDC and 230V - IEC65

1999-09-08 Thread Rich Nute



Hi Pierre:


Here is an ASCII block diagram of the construction the way
I interpret your message:

+---+
|   |
| dc-dc |
12 V dc --->| converter |---+
|   |   |
|   |   |
+---+   |
+> 300 V dc
+---+   |
|   |   |
|   |   |
230 V ac -->| rectifier |---+
|   |
|   |
+---+

(Note that this construction is the same as a UPS.)

You mention that, when operating from 12 V dc, the only 
"insulation" between the 300 V dc and the 230 V ac mains 
plug is the diode rectifier.

As a general rule, a semiconductor is not relied upon for
insulation for the purposes of protection against electric
shock (unless specifically rated as an insulator).

When operating from 12 V dc, an electric shock hazard may 
exist BETWEEN THE POLES of the 230 V plug.

When operating from 12 V dc, a leakage current shock hazard 
MAY exist from either pole of the 230 V plug to ground 
(DESPITE the isolation of the 300-V circuits from ground).

The conventional safety approach to this construction is 
to use a transfer relay between the two 300-V sources:

+---+
|   |
| dc-dc |
12 V dc --->| converter |---+
|   |   |
|   |   |
+---+   \
  o--> 300 V dc
+---+   /
|   |   |
|   |   |
230 V ac -->| rectifier |---+
|   |
|   |
+---+

This construction eliminates the need for safety isolation
in the dc-dc converter.  (Note that a similar problem, 
leakage current shock hazard, MAY exist from either pole of 
the 12 V dc plug to ground.  In the absence of a transfer
relay, a good safety approach would be to use a safety 
isolating transformer construction in the dc-dc converter 
as well as conventional pri-sec spacings and insulations.)


Best regards from San Diego,
Rich



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Re: Suppression capacitors

1999-09-08 Thread Rich Nute




Hi Nick:


According to IEC 384-14 (1993):

Class X and Y capacitors are ac capacitors.  An ac capacitor is 
a capacitor "designed essentially for application with a power-
frequency alternating voltage."

Class X
===

A Class X capacitor is a capacitor where failure of the capacitor
will not lead to electric shock.

A Class X1 capacitor is rated up to 250 V rms and is suitable for 
Installation Category III (impulse-withstand is 4 kV)

A Class X2 capacitor is rated up to 250 V rms and is suitable for
Installation Category II (impulse-withstand is 2.5 kV).

Class Y
===

A Class Y capacitor is a capacitor where failure of the capacitor
could lead to conditions for electric shock.

A Class Y1 capacitor is rated up to 250 V rms and is suitable for
bridging double insulation or reinforced insulation (impulse-
withstand is 8 kV).  

A Class Y2 capacitor is rated more than 150 V rms up to 250 V rms 
and is suitable for bridging basic insulation or supplementary 
insulation (impulse-withstand is 5 kV).  


I suggest you purchase a copy of IEC 384 as there are more details
regarding application than can be posted here.


Best regards,
Rich





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San Diego IEEE EMC/Safety September meeting.

1999-09-07 Thread Rich Nute



IEEE Meeting Notice and News from The San Diego Chapter

Wednesday, September 15, 1999.


DESIGNING FOR SAFETY for the Year 2000 and Beyond.

Charles M. Bayhi, P.E.


About the Topic:  The principles of product safety will 
be discussed as they relate specifically to EMC as outlined 
below:

1.   Why Safety Certifications? 
2.   Worldwide Certification Marks 
3.   European Union and CE Marks 
4.   North American BiNational Standard for ITE
 Equipment - Another Y2K Problem 
5.   ITE, Telecom, Medical, Test and Measurement 
6.   Principals of Safety 
7.   Definitions 
8.   Markings and Instructions 
9.   Protection From Hazards 
10.  Wiring, Connection and Supply 
11.  Physical Requirements 
12.  Thermal and Electrical Connection to Telecom 

About the Speaker:  Charlie Bayhi is a Product Safety Forensic 
and Consulting Engineer and has been involved in Product Safety 
on a worldwide basis for more than 30 years.  He is President 
and Principal Consultant of CPSM Corporation, and provides 
product safety design guidance, development of Product Safety 
Programs, safety certification of products, forensic analysis 
of accidents and fires, and technical advisory for development 
of products and safety standards.  Charlie is a Registered 
Professional Safety Engineer in the state of California, and a 
Subject Matter and a Technical Expert for the Board.  He is a 
member of Underwriters Laboratories Industry Advisory Council, 
Vice President and Board Member of the Forensic Consultants 
Association Orange County, Vice President and Board Member of 
the Association of Professional Consultants, Member of the 
Institute of Electrical and Electronics Engineers (IEEE), 
Chairman of the Southern California Chapter, Technical 
Committee On Product Safety, of the IEEE, and a member of the 
IEEE Consultants Network.

In addition to publishing numerous articles, Charlie has been 
a guest speaker at the Power Electronics Conference, and has 
made numerous Product Safety presentations, which include 
Fortune 500 companies such as AT&T Corporation, NCR Corporation, 
Canon Computers, Tektronix Corporation and Zero Corporation.


Time/Place: TUV Product Service, 
10040 Mesa Rim Road, 
San Diego, CA. 
(exit off I-15 West or 805 East at Mira Mesa Blvd., 
South on Flanders, right on Mesa Rim Road). 
Meal and Drinks available at 5:30 PM. 
(IEEE Members Free, Non-members $3.00)


Please RSVP to Dave Bernardin at d.a.bernar...@ieee.org, or 
619-546-3999.  Reserve by Tuesday, 14 September 1999. 

The Business meeting will start at 6:00 PM. sharp, the Speaker 
will start at approximately 6:30 PM. 


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Re: Grounding Bond Test

1999-08-26 Thread Rich Nute



Hi Kevin:


>   Interesting P.S. comment. Surely this can only be so if one is not dealing
>   with a CE country. I don't see how a test agency can waive the requirements
>   for meeting the LVD in Europe. If it is indeed as you say, then where does
>   it put those of us who have in house safety testing and self certify.

I'm not sure that EN 50116 is a EU-adopted standard.
If true, its use is at the discretion of the 
certification house.  Or the manufacturer.

The implication of your question is that ALL products
bearing the CE (for safety) mark must be tested at 25
amps for 1 minute (or the lesser current).  In either
case, the 1-minute is onerous -- even prohibitive --
for high-volume production (i.e., where production 
approaches or exceeds 1/minute).

We have a number of CB Certifications by non-Euro
certification houses.  None of these certification 
houses impose EN 50116.  We DON'T perform a 1-minute
test, nor do we perform a high-current test.

Perhaps another of our subscribers can comment on the
status of EN 50116 with respect to the EU.


Best regards,
Rich




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Re: Grounding Bond Test

1999-08-25 Thread Rich Nute




Hi Rick:


>   The obvious question I would have is... why couldn't you test at a higher
>   current for longer time meeting both requirements? For example 30A for two
>   minutes. I know the document indicates a maximum current, but does this make
>   sense?

The original question appeared to me to ask why there 
are two different test currents.

Of course, if you test at 30 amps for 2 minutes and pass,
then you have also passed 25 amps for 1 minute.  But, 
keep in mind that some certification houses MAY not agree
with this premise.

EN 50116 specifies a maximum current so that the test 
itself does not damage the circuit.  If 25 amps is okay,
and 30 amps is better, then why not 50 or 100 amps?  If
the current is high enough, then the circuit will indeed
be damaged by the test.

The requirement is that the grounding circuit, which 
handles the fault current return to the source, must be 
equally robust as the supply circuit which provides the 
current from the source (breaker) to the load.  In practice, 
the supply circuit and the grounding circuit, both designed 
for 15 amps continuous, will easily handle twice that for a 
short period without overheating  -- the wire may get warm, 
but it won't overheat!  

Hmm.  Why don't we test the supply (primary) circuit for 
30-amp fault current?  It would be seem as bad for the 
supply circuit insulation to fail as it would for the 
grounding circuit to open!  Well... answering my own 
question, the supply circuit would fail to the grounded 
metal, and the grounding circuit provides the protection.


Best regards,
Rich





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Re: Grounding Bond Test

1999-08-25 Thread Rich Nute



Hi Carmen:


You ask how to resolve the difference between two, 
different production-line (routine) test standards.

If your product is certified by CSA, then you test
to the 30-ampere value.

If your product is certified by a CB Certificate 
and Test Report, and the issuing body invokes 
EN 50116, then you test to the 25-ampere value.

If your product is certified by UL, then you test
to any current of your choosing. 

So, the answer to your question is:

   Whatever your certification house says.

In essence, the requirement is proprietary to the
certification house.  The certification house can
invoke any production-line test it feels is
necessary.  CSA uses 30 amps, 2 minutes.  A 
certification house that invokes EN 50116 uses
25 amps, 1 minute as a maximum test.  UL does not
require a high-current test.

The CSA 30-amp requirement derives from the fact
that a CSA circuit-breaker rated 15 amperes (the 
most common 120-volt circuit in Canada) is not
required to trip before 2 minutes at a current of
twice rating, 30 amperes.  So, the equipment
grounding circuit must withstand 30-amperes for
2 minutes.

The CENELEC 25-ampere requirement history is not
at all clear.  It has been in both European standards
and UL standards as a type test for many, many years.
It only appeared as a routine test when EN 50115 was
published a few years ago.

By the way, neither high-current test (as a 
production-line test) will identify continuity 
problems any better than a low-current test.

The presumption is that the high-current test will 
identify a manufacturing defect in the grounding 
circuit, while a low-current test will not.  

In actuality, the grounding circuit, in order to pass
the type test, had to be properly designed to handle
the high current, no matter whether 25 amps or 30 
amps.  So, for the production-line, we need to be
assured, by test, that the high-current circuit has
been assembled correctly and with no defects.

The high-current test WILL NOT identify loose screws
if the conductors are making contact!  The high-
current test WILL NOT identify cut strands of wire
if there are 3 or more strands in the circuit!  
(Feel free to duplicate these tests or any other
grounding circuit defects you can imagine; the 
circuit will pass the high-current test!)

The high-current test does not identify continuity
problems any better than a low-current test.

I did point this out to the EN 50116 committee when
they asked for comments before it was published.
Interesting that the committee ignored the data and
required the test anyway!  I guess the lesson is:
don't confuse a technical committee with technical
facts.


Rich


-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 858 655 3329 
 16399 West Bernardo Drive FAX   :   +1 858 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
-



ps:  In high-volume production, both the 1-minute
 and the 2-minute tests are unacceptable to the
 manufacturer.  It seems that most certification
 houses will waive the long-term test in these
 cases!  This seems to admit that the high-current
 test is not particularly valuable.




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Re: Concrete as an insulator???

1999-08-20 Thread Rich Nute



Hi Doug:


Some years ago I did some tests on my concrete garage
floor using aluminum foil laid down on the floor.

I applied 120 volts through an ammeter to the foil, 
and then measured the current from the 120 volts to 
the foil.  I wanted to learn how much current would 
be conducted by the concrete floor in the event 
someone was standing on the floor and touching a 
120-volt live wire.

As I recall, I put something on top of the foil to 
hold it in good contact with the concrete.

With dry concrete, the current was tolerably low --
in the microamps.

With wet concrete (I poured water onto the concrete,
mopped up the puddle, and placed the foil on the 
concrete), the leakage current was in the low 
milliampere region.

I would certainly caution about using as an insulator
a material that is not rated as an insulator.  Since
the material is not evaluated as an insulator, there
is no data on its performance.  I would be hard 
pressed to use such a material as a reliable insulator.


Good luck!
Rich





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Re: FCC approved 3m chamber suitable for 10m qualification testing

1999-08-18 Thread Rich Nute



Hello from San Diego:


Please respond privately to Steve on this topic.

We all need to protect both ourselves and the IEEE
from possible libel or slander.

If you want to discuss this request, please contact
me privately.


Thanks, and best regards,
Richard Nute
co-administrator, IEEE emc-pstc listserver.



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 858 655 3329 
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 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
-




>   Dear esteemed colleagues,
>   
>   Our small commercial laboratory lost a modest sized FCC verification test
>   and report to a competitor who DO NOT operate an OATS, but claim the
>   following..
>   
>   "Our 3m semi-anechoic chamber measuring 18 ft. wide, X 28 ft. long and 28
>   ft. high is FCC certified for testing Class A and Class B digital devices,
>   hence we are in compliance with ANSI C63.4/1992, CISPR 22 publication and
>   FCC Subpart B Class A regulations"
>   
>   If this is in flagrant violation with the FCC rules then I would like to
>   decide on a course of action suitable enough to grab the attention of those
>   who misrepresent our industry.  Does anyone have experience with this same
>   problem or approached A2LA, NVLAP or FCC?
>   
>   Regards,
>   
>   Steve




Reply-To: "Steve Kuiper" 


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Re: U.S. National Product Safety "Laws"

1999-08-18 Thread Rich Nute



Hi George:


>   I've read these sections of the CFR many times, and always interpreted them
>   to apply to end user equipment, as you imply.  However, I am beginning to 
> see
>   that this may be somewhat like quoting the Bible out of context.  The 
> context
>   in this section of the CFR (before and after) overwhelmingly refers to 
> "house"
>   wiring types of equipment.

I don't agree that the text overwhelmingly refers to wiring
(i.e., in OSHA words, "utilization system").

First, it would be derelict of OSHA to ignore the utilization
equipment used by employees.  One of the major construction 
site hazards was failure of insulation in portable electric 
tools.  OSHA was the prime mover towards double-insulated
electric tools!  While our government often makes mistakes, 
they do NOT ignore "utilization equipment." 

Second, the text refers to "equipment" and to "utilization 
equiipment," both of which are defined terms.  The definitions 
must be substituted EVERYWHERE the words appear in the text.  
When I apply the definitions, I cannot conclude as you do that 
the text refers "overwhelmingly" to wiring.

>   Is it only me, or do others have problems reading into this that it does 
> apply
>   to end user products such as ITE or blenders?  With so many pages dedicated 
> to
>   describing the exact requirements for the construction of an "installation" 
> to
>   provide power to "equipment", why are there no pages dedicated to 
> describing the
>   requirements of the "equipment"?  IEC 60950 contains 180 pages of such
>   requirements.

The OSHA standard for electrical "equipment" is that it be 
"approved."

"Approved" means "acceptable."  

"Acceptable" has three definitions, one of which is certified 
by an NRTL, one of which is testing to NEC provisions, and 
one of which is testing by the manufacturer.

In this way, OSHA skirts having to publish individual product
safety standards.  As near as I can tell, OSHA did this overtly
and after having thought it out rather extensively.  OSHA
realized that it could NEVER cover all electrical products with
standards.

>   Note that covered equipment (whatever that may be) can be acceptable by 
> virtue
>   of the proper labelling/lisitng, or simply inspected and found to be safe by
>   one of the referenced authorities.  Several have pointed out that such
>   authorities typically require a NRTL listing/marking.  If your "proof" is 
> to be
>   interpreted as you (and I) have been interpreting it, then every single
>   electrical device sold in the U.S. would HAVE to have an NRTL marking.  I 
> know
>   that a few years ago we were using internal PCs that bore no such markings.
>   I will not mention the brand name here.  I suspect that one could find many
>   electrical products under $10 that do not display such markings either.

Yes, ALL electrical equipment used by employees in the workplace
must be "approved" (which means "acceptable" by one of the three
definitions).  

(Obviously, OSHA ignores low-voltage and battery-operated equipment
such as flashlights and calculators.  I haven't located the "out"
for these kinds of equipments.)

If an OSHA inspector should find an electrical product that is not
certified by an NRTL, I'm sure the employer will be notified!

You can, of course, ask OSHA if the standards apply to ITE.  I have
no doubt of the answer.


Best regards,
Rich




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Re: U.S. National Product Safety "Laws"

1999-08-17 Thread Rich Nute



Hi George:


>   So here is the challenge.  Can anyone "prove" that 29 CFR 1900
>   or the NEC specifically requires ITE to meet more than some
>   grounding/marking requirements, or be required to be approved by
>   an NRTL.  Proof is citing clearly stated sections obviously
>   applicable to typical ITE products.  Sorry, but vague references
>   to something "I once saw." are not allowed.


Here is the proof you requested.  Note that the wordings for 
"approval," "approved," and "equipment" of both OSHA and the 
NEC are identical!  I wonder how that happened?  :-)


Best regards,
Rich


...

OSHA:
=

1910.303

(a) Approval. The conductors and equipment required or permitted 
by this subpart shall be acceptable only if approved.

1910.399

(a) Definitions applicable to 1910.302 through 1910.330 -

Acceptable.  An installation or equipment is acceptable to 
   the Assistant Secretary of Labor, and approved within the 
   meaning of this Subpart S: 

   (i) If it is accepted, or certified, or listed, or labeled, 
   or otherwise determined to be safe by a nationally recognized 
   testing laboratory; or

   (ii) With respect to an installation or equipment of a kind 
   which no nationally recognized testing laboratory accepts, 
   certifies, lists, labels, or determines to be safe, if it is
   inspected or tested by another Federal agency, or by a State, 
   municipal, or other local authority responsible for enforcing 
   occupational safety provisions of the National Electrical Code, 
   and found in compliance with the provisions of the National
   Electrical Code as applied in this subpart; or

   (iii) With respect to custom-made equipment or related 
   installations which are designed, fabricated for, and intended 
   for use by a particular customer, if it is determined to be 
   safe for its intended use by its manufacturer on the basis of
   test data which the employer keeps and makes available for 
   inspection to the Assistant Secretary and his authorized 
   representatives. 

   Refer to 1910.7 for definition of nationally recognized testing 
   laboratory.

Approved.  Acceptable to the authority enforcing this subpart. 
   The authority enforcing this subpart is the Assistant Secretary 
   of Labor for Occupational Safety and Health.  The definition of 
   "acceptable" indicates what is acceptable to the Assistant
   Secretary of Labor, and therefore approved within the meaning of 
   this Subpart.

Equipment.  A general term including material, fittings, devices, 
   appliances, fixtures, apparatus, and the like, used as a part of, 
   or in connection with, an electrical installation.

...

NEC:


110.Requirements for Electrical Installations.

110-2.  Approval.  The conductors and equipment required by this Code
shall be acceptable only if approved.

(FPN):  See Examination of Equipment for Safety, Section 90-7,
and Examination Identification, INstallation, and Use of 
Equipment, Section 110-3.  See definitions of "Approved,"
"Identified," "Labeled," and "Listed."

100.Definitions.

Approved:  Acceptable to the authority having jurisdiction.

Equipment:  A general term including material, fittings,
devices, appliances, fixtures, apparatus, and the like used
as part of, or in connection with, an electrical installation.

...



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Re: U.S. National Product Safety "Laws"

1999-08-16 Thread Rich Nute




Hi George:


Just a clarification and amplification or your message...

There are TWO laws that govern product safety:

1)  OSHA.

Your remarks thoroughly covered this law.

2)  The National Electrical Code.

This is a "model" building code intended for adoption by 
local building code jurisdictions.  The NEC includes the
requirement that all appliances must be "listed."  It
leaves to the jurisdiction to determine what constitutes
"listed" and how to enforce it.

All jurisdictions have an electrical code.  Most adopt the
NEC.  A few write their own, e.g., Los Angeles, Chicago.

Jurisdictions adopting electrical codes include the 
following governmental entities:

- cities, e.g., Los Angeles, Chicago.
- counties, e.g., San Mateo.
- states, e.g., Washington, Oregon.

These codes apply to new constructions and to alterations
to exisiting constructions.  Enforcement is by the 
electrical inspection of the installation.  (Obviously,
cord-connected appliances installed AFTER completion of the
building electrical installation are not inspected for the
"listed" mark.)

At one time, the State of Oregon employed two inspectors
who inspected electrical appliances and construction materials
offered for sale in retail stores.  If an appliance is found
without a suitable mark, then the store is ordered by the
State Electrical Board to remove the products from their 
shelves.

The City of Los Angeles inspects appliances offered for sale 
at commercial shows.  Any offered appliance without a NRTL
mark is identified and a letter is sent to the manufacturer
warning the manufacturer that any such product sold in Los
Angeles must have a suitable certification mark.

For all practical purposes, NRTL certification satisfies both the
workplace law and the building code laws.


Best regards,
Rich



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Re: "National Safety Requirements"?????

1999-08-16 Thread Rich Nute




Hi Kathy:


>   Someone who seemed to believe such a edict was sent
>   out resently asked me to check to I asked this group.
>   Maybe this is just a very bad joke from someone who
>   really doesn't know what he is asking.

I wouldn't cross off the question this way.

Be aware that there are a number of safety standards in 
the USA that COULD fit the definition of a "National
Safety Requirement."

Consider:

1.  Any standard that is an American National Standard
could fit the definition.  Most UL standards are 
also American National Standards.

2.  National Electrical Code, which is an American 
National Standard and is the basis for most U.S.A.
product safety standards.  Published by the NFPA, 
National Fire Protection Association.

3.  National Electrical Safety Code, which is an American
National Standard, published by the NFPA, National
Fire Protection Association.  This standard deals 
with protection of people in public and work places.

Since each of these is an American National Standard, then
it COULD be the one your colleague had in mind, but did not
have the name correctly stated.


Best regards,
Rich



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Re: Fault Testing Electrolytic Capacitors

1999-07-29 Thread Rich Nute



Hi Bob:


>   A company I represent has a problem with their switching power supply. 
>   A single point failure in the regulator can cause the output voltage to
>   rise higher than the voltage ratings of the electrolytic capacitors. As
>   a result, the capacitors are overstressed and fail in a variety of ways
>   depending upon the capacitor venting method. Sometimes the vent will
>   pop and thatÂ’s the end of it. Other times, the capacitor will overheat
>   and expel ethylene glycol in the form of vapor or liquid. In some
>   cases, the conductive fluid will bridge the primary circuits to earth
>   causing a failure of the hypot test. This is unacceptable for IEC950
>   compliance.

In my experience, the power supply is so designed that a failure does 
NOT cause the output voltage to exceed the voltage rating of the
electrolytic capacitors.  

>   I have spoken to several power supply designers and they inform me that
>   it is common practice not to provide overvoltage protection. Of course,
>   if that is true, then there appears to be a lot of power supplies in
>   the world, perhaps including the one in my pc, that may or may not pass
>   the fault testing of IEC950 depending on how the electrolytic
>   capacitors fail. Obviously, my client does not want the extra cost of
>   adding overvoltage protection when it appears that others donÂ’t do it. 

I've not seen power supplies with specific overvoltage protection
for the electrolytic capacitors.  We typically spec an output voltage
range that includes maximum voltage under single-fault conditions.  By
so doing, the regulation scheme, including regulation under fault 
conditions, provides protection of the electrolytic caps.

Your client will have to fix the power supply.  (Others DO provide
for protection against the effects of capacitor venting under fault
conditions!)


Best regards,
Rich




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Re: CE enforcement

1999-07-20 Thread Rich Nute



Hi Moshe:


>   I need some "horror stories" on enforcement in Europe (to help convince 
> some managers we 
>   really have to comply).

I look forward to reading the responses... BUT...

It is all too often that managers question the "regulatory"
laws of another country, but would not consider doing so for
the laws of the country in which they reside.

Anything that would cause us to change our "modus operandi"
is first rejected.  The rejection is subject to change only 
if supported by overwhelming evidence supporting the change.
The required evidence is comprised of:

If it is a law, then a copy of the law must be provided and
accompanied by a synopsis in terms understandable by 
management.  Even then, the synopsis will be questioned as to
accuracy.  (The law will not be read by management.)

(We recently went through an exercise of determining whether
plug adaptors could be supplied with our products to adapt to
local country plugs.  Then we could ship the USA plug every-
where in the world along with a package of adaptor plugs.
Plug adaptors are not specifically prohibited.  But, plugs
must be certified to local requirements.  If the USA plug
together with its adaptor does not meet local requirements,
then it cannot be certified and is therefore illegal.  A
long way around, but that is the process by which adaptors
are not legal in most countries.)

Next, management will propose that the law be exorcised by
meeting with the officials and pointing out how ridiculus
the law is.  (Management expects this process to work in 
any other country except the country in which they reside.)

If this fails, then evidence ("horror stories") must be 
provided to show that the law is actually enforced.

This process happens at our level, too.  Consider your
reaction when a standard is revised such that you will need
to change something you are doing.  Or, if you sit on a 
standards committee, you will find that proposals to change
the standard are, at first, rejected.  Then, upon persistance,
the change may eventually be processed.

Product safety engineers are timid, weak creatures.  ;-)  The 
last thing we want to do is to tell an engineer (or management) 
that a design does not meet the standard and that the product
will need to be changed.  We will do (almost) anything to 
avoid being the bearer of bad news.  ;-)  So, we fight every 
change to the standard -- even if the change results in a more 
safe product.  After all, the current design has been good for 
years, and we have no safety incidents that suggest a problem.


Rich



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Joe Wujak

1999-07-20 Thread Rich Nute



Posted on behalf of Bobbie Cronquist, John Wright, and 
Julie Gaevert.




  Some sad news about Joe Wujak, whom many of you may know and remember.
  
  Bobbie Cronquist
  
  
  - Forwarded message --


  I have the very unfortunate task of telling everyone that Joe Wujek
  and his wife passed away recently in a car accident.  Many of you on
  the S-PAC committee may not have had the chance to meet Joe, but he
  was one of the biggest "evangalizers" of S-PACs and S-PAVes as well as
  one of our most outstanding and most requested speakers.  No matter
  where he went, on vacation or business, he would always take personal
  time to stop at the local school and talk to students about S-PAC.  He
  served on the S-PAC committee and is the reason that I am involved
  today.

  Joe and his wife were on a wonderful vacation this summer on their way
  to see their son and daughter-in-law and 5 grand-children in Walla
  Walla, WA when the accident occured.  I only met Joe's wife once, the
  day before the accident, because I had the pleasure of spending the
  day with them here in Seattle before they went on to Walla Walla.

  Those of you that knew Joe, know that when he believed in something,
  he was very passionate about it - he believed strongly in his students
  (he was a professor at Berkeley), he believed strongly in IEEE and
  even more so in ethics, which was one of his talks.  In addition, he
  has spent many years fighting very hard to make sure that ethics
  stayed at the forefront of IEEE and the thoughts of all the engineers
  he taught.

  His daughter-in-law, who called me tonight, asked that I spread the
  work throughout IEEE and I would like to ask all of you to help me do
  this.  Especially those of you in the Bay area.  He was highly active
  in IEEE at all levels and well known throughout the section.  There
  will be a service or them on Friday night, July, 23rd at 7:00 pm in
  Livermore, CA.  It will be a Catholic Service, his daughter-in-law
  described it as a "celebration of their lives" and the name of the
  church is St Charles Borromeo.

  Address...
  1315 Lomitas Ave, Livermore, CA 94550-6441 Phone: (925)447-4549.  

  Please forward this information to those who knew Joe.

  Thank you.

  Julie Gaevert

  *
  * John L. Wright, Jr. *
  * Product Apps. Engr. Dept. Mgr.  *
  * Cypress Semiconductor   *
  * (408) 943-2886  x...@cypress.com*
  *
  * IEEE/R6/Central Area Chair 1999-2001   *
  * IEEE SF Bay Area Council  SCV Director 1998/99  *
  * j.wri...@ieee.org   (email for life)*
  * (408) 993-7227  (personal voicemail)*
  *
  

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Re: 10 N force Test on Internal Components Prior to Overvoltage Tests

1999-07-19 Thread Rich Nute




Hi Peter:


There are two schools of thought:

1)  Clearance is an independent, stand-alone criterion.

2)  Clearance determines electric strength of air and is 
an alternate means for determining the electric 
strength of air.

If you are in the first school, then there is no reason
to apply the force before or during the electric strength
(or overvoltage) test.

If you are in the second school, then you apply the force
and measure the spacings.  If you comply with the spacings,
then apply the electric strength test.  If the spacings 
were met during the force test, then the electric strength 
will be met during the electric strength test.

The requirements apply equally to all circuits; no 
exemption for the telecom interface.


Best regards,
Rich



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 Richard Nute  Product Safety Engineer
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Indoor use symbol -- what standards?

1999-07-17 Thread Rich Nute


 
 
Hello from San Diego:
 
 
What countries and what standards require the "indoor use: 
symbol?

This symbol is comprised of a stick-figure house with an
arrow pointing from outside to inside.
 
My experience with this symbol is through TUV Product Service.  
They require its use because (they told me) it is required by 
a German standard for household use products.  I do not know 
the standard.
 
When TUV Product Service made me use the symbol, I asked for 
the standard reference and a printed example.  They had none.  
So, one of their engineers drew the symbol and provided it to 
me.  (This was some years ago.)
 
The symbol is not in either the IEC symbol standard or the 
ISO symbol standard.
 
I don't know of any product standard that requires the symbol.

Perhaps one of the subscribers to this list can provide more 
information about what country and what standards require this 
symbol?


Best regards,
Rich


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Re: Off Topic Maybe: Hydrogen Fuel Cells

1999-07-17 Thread Rich Nute




Hi Doug:


This subject is NOT in the "you got to be kidding me"
category.

Many years ago, such a fuel-cell generator was installed 
at IBM Kingston and ran for a year as an experiment.

Since this is a SOURCE of electric energy, it falls into
the same category as home wind generators and home solar
generators.  It's hooked up to the public utitilty with a
suitable transfer switch for supplying your home or the
utility or both.  You can get such switches at Home Depot!

No big deal.  Spendy, but no big deal.

Hydrogen storage and plumbing is a well-known construction.

The fuel cell system outputs standard household voltage, 
current, and frequency.  I believe it uses more-or-less 
standard electronic switching converters such as those used 
with a large UPS.

Spendy, but no big deal.


Best regards,
Rich



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Re: Product Safety Semantics

1999-07-16 Thread Rich Nute



Hi John:


>   The subject here is regarding the words 'shall' vs. 'must' in various of
>   product safety standards (including UL 1950 3rd Ed. and EN60950).
>   
>   Does anyone have any insight into the definitions of these as applicable to
>   product safety? I have heard there are differences, but no one can seem to
>   give me an answer.

The two words, "shall" and "must," are used interchangably.

Both words are verbs.

>From Webster's Collegiate Dictionary, 10th edition:

shall:  used in laws, regulations, or directives to 
express what is mandatory.

etymology:  OE shal: ought to, must

must:   be required by law, custom, or moral 
conscience to.

etymology:  OE moste: to be allowed to, to have to

Clearly, by definition and by etymology, the words are nearly
interchangable, at least insofar as usage in a standard.

The word "shall" is predominant in IEC 950 and UL 1950; it 
appears throughout the standard.

The word "must" appears in the following sub-clauses:

1.2.7.3 Text
1.7.2   Notes
2.7.1   Note
5.2.2   Compliance
6.3.2   Text
Fig. 19 Notes
Annex NAA3.4,   Requirement
Annex NAA6.4.4.2,   Example
Annex NAAAnnex NAB  Example
Annex NAE   Text
Annex NAE2.5.9  Topic/Summary
Annex NAE3.1.12 Topic/Summary
Annex NAE3.2.1  Topic/Summary
Annex NAE3.3Topic/Summary
Annex NAE3.3.5  Topic/Summary

Clearly, most of the "musts" are in UL 1950 addenda, not in
IEC 950.  In context, it is very difficult to ascribe a meaning 
to "must" that is different from "shall."

(Identifying the word in the text is an easy exercise with an 
electronic copy of the standard and an application with a "find" 
function.)


Best regards,
Rich



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Re: Fuse rating

1999-05-13 Thread Rich Nute



Hi Rick:


>   If a product has a 4A rated input current (120V AC), how does one
>   determine the rating of the in-line Fuse for safety/Fault testing?

There is no relationship between input rating and the fuse 
rating. 

The input rating is the maximum input under normal operating
conditions.

The fuse rating is less than the worst-case (not maximum) input 
under fault conditions.

The first problem is to identify faults that can occur in the
primary circuit.  The fault you are looking for is that fault
that creates the least current at which some component overheats
to the point of destroying insulation, e.g., change of color of
plastic or PWB material, or softening of EMI filter bobbin, or?

SMPS components that are candidates for overheating include the 
EMI filter, the bridge rectifier, the snubber resistor, the 
snubber diode, the switching transistor, the current-sampling 
resistor, transient suppressors, the transformer, connectors,
etc.  Most of these components overheat as a result of excessive 
current through the device.  These devices will couple the heat 
to nearby various polymeric or organic materials.  One big sign 
of overheating is the color change of the PWB or plastic 
materials.   

One way of creating overheating events is to put a humungous
variable resistor (e.g., 0-10 ohms) in parallel with various 
primary circuit components.  Reduce the value of the resistor, 
and watch for signs of heating of the other components.  Monitor 
the ac input current.

The worst-case input is the least fault current that causes
unacceptable overheating.

Once you have determined the least fault current, then you 
select a fuse that is rated one-half of that fault current.
(Fuses do not operate at 100% rated current at normal temperatures;
fuses operate at 200% rated current in less than one minute.)

Typical fuse rating should be about twice rated current (or more).

(Of course you must balance the fuse value with the duration of
normal peak currents.) 


Enjoy!
Rich




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>   If a product has a 4A rated input current (120V AC), how does one
>   determine the rating of the in-line Fuse for safety/Fault testing?
>   =A0
>   The Fuse will be used at the AC connector Inlet, inside the product =
>   (not
>   user accessible) on the Hot lead wire.=A0 I do know that it will be an =
>   in-line
>   type fuse
>   holder, UL and CSA approved, 5X20.
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>   dete

Re: Transmission Line Theory

1999-05-13 Thread Rich Nute



Hi Allen:


I'll take a shot at this one!  (At one time I dealt with high-
fidelity high-frequency signals where the effects of connectors
could be observed in the waveforms.)

The ideal transmission line is terminated at both ends with its
characteristic impedance.

In some circumstances, you can "cheat" by not providing a 
termination (i.e., open or short) at either the source end or 
the load end, depending on what you want to accomplish.

If you terminate at the load end, then no standing waves and no
reflections back to the source.  So, the source can be any
impedance without degrading the signal, and you get twice the
voltage.

If you terminate at the source end, then you get a standing wave,
and reflections.  The reflections are terminated in the source
impedance and don't distort the pulse at the source.

I presume this is your situation -- terminating at the source.
I'm afraid I have no idea of what is radiated from the transmission
line, but I would guess that it would be a lot because of the
standing wave.

If you change impedance, you get standing waves or reflections, 
but not as much amplitude as a short or open.  There are 
impedance-matching attenuators which act as a termination for
one transmission line and as a source impedance for the other
transmission line.  Lossy.

There is leakage from transmission lines.  I would expect rather
high leakage from a PWB transmission line (compared to coax).

As one colleague once stated, the whole world is a transmission
line.  In fact, he calculated the characteristic impedance between
the earth and the moon!  377 ohms???


Best regards,
Rich



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Re: ignition points for ...

1999-05-05 Thread Rich Nute



Hi George:


>   Can anyone point me to a resource (Book, Chart etc) that lists ignition
>   points for various (flammable) materials ?

Flash-ignition temperatures and self-ignition temperatures for
various generic plastic materials are published in:

International Plastics Flammability Handbook
Jurgen Troitzsch
Hanser Publishers, Munich, Vienna, New York
Distributed in the United States and Canada by Oxford University Press

ISBN 3-446-15156-7  Carl Hanser Verlag
ISBN 0-19-520797-1  Oxford University Press

More ignition temperatures for plastics, woods, paper, and textiles
are published in:

Flammability Handbook for Plastics -- Third Edition
Carlos J. Hilado
Technomic Publishing Company
265 Post Road West,
Westport, Connecticut 06880

ISBN 087762-306-6

This book also contains data for 

glass transition temperatures
decomposition temperatures
specific heat
thermal conductivity
oxygen index
ignition times
heat release

and much other data.

Similar data is published in:

Flammability Handbook for Electrical Insulation
Carlos J. Hilado
Technomic Publishing Company
265 Post Road West,
Westport, Connecticut 06880

ISBN 87762-316-3

For an electrically-caused fire, there are three significant
factors:

1.  Temperature.

The temperature of the electrical device must be greater 
than the self-ignition temperature of the candidate fuel
material.

2.  Thermal energy.

The thermal energy coupled to the candidate fuel material
must exceed the energy necessary to raise the fuel material
to self-ignition temperature.

3.  Thermal coupling.

The thermal energy from the electrical device must be 
coupled into the fuel material at a rate very much greater
than the thermal conductivity of the candidate fuel material.

Without all three parameters, ignition of the fuel material is
not possible.


Best regards,
Rich



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Re: Mains DC

1999-05-03 Thread Rich Nute


Hi Peter:


>   The Dielectric Voltage Withstand Table in UL1950/EN 60 950 lists 
>   equipment with "Mains DC". What does this mean?

You make it difficult to answer this question because you
used a term that does not appear in UL 1950:

Mains DC

I did an electronic search of the standard for this term;
there is no such term.  The term that is used is:

d.c. mains

The only place this term is used is in the notes to Table
18, "Test voltages for electric strength tests."

In some cases, equipment may be made to operate from a 
d.c. mains rather than an a.c. mains.  The point of notes 
6, 7, and 8 accompanying Table 18 is to identify the electric
strength test voltages for equipment intended to be connected 
to a d.c. mains supply.


Best regards,
Rich



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Re: Heat Calculation

1999-04-28 Thread Rich Nute


Hi Lauren:


At the risk of being shown otherwise...

>   Determining the actual heat dissipation of your product could be very time
>   consuming. It would involve, in part, knowing the electrical efficiency of

I would argue that, using the law of conservation of
energy, this is not at all time consuming, and is really
quite easy.

The product takes in electrical energy.  All of this
energy must be accounted for in terms of dissipation 
of that energy -- in some form other than electrical
energy.  Most of the components are energy transducers --
they change the electrical energy into some other form
of energy.

Resistors, semiconductors, inductors, transformers, and
some capacitors all dissipate electrical energy in the
form of thermal energy.

LEDs and CRTs dissipate electrical energy into both 
thermal energy and light energy.

Motors transform electrical energy into both thermal 
energy and kinetic energy.  (The kinetic energy is 
then dissipated in friction which converts the kinetic 
energy to thermal energy.)

Charging a battery converts electrical energy to 
thermal energy and chemical energy.

The vast majority of the electrical energy is dissipated
as thermal energy.  


Best regards,
Rich




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Re: Heat Calculation

1999-04-27 Thread Rich Nute


Hi Scott:


Under the law of the conservation of energy, all of the energy
going into a product must be accounted for.

Energy is measured in joules.  

One joule is one watt-second.

One watt is one joule/second.

All of the watts entering the product must be accounted for.
All of the watts are converted to some other form of energy.

If the product has moving parts, some of the electrical energy 
is converted to kinetic energy.  (The kinetic energy is ultimately
converted to thermal energy in the friction of the mechanical
system.)

If the product has light output (i.e., LEDs, CRT), some of the
electrical energy is converted to light energy.  (This conversion
is very inefficient; very little energy is converted to light
energy.)

If the product has semiconductors and resistors and similar
devices, some of the electrical energy is converted to thermal
energy in those devices.

So, for all practical purposes, all of the electrical energy is
converted to thermal energy.

One watt is 3.41443 BTU/hour.

So, for all practical purposes, the product dissipates 3.41443
BTU/hour/watt.

If your product is disspating 1000 BTU/hour, then its input must
be 

1000/3.41433  or  293 watts

The BTU/hour is a function of the input power (watts).  If the
input power changes from product to product, then the BTU/hour
must likewise change from product to product.


Best regards,
Rich



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Re: Excessive smoke

1999-04-21 Thread Rich Nute


Hi Jeff:


>   If a component abnormal test generates excessive and sustained smoke
>   (several minutes), but does'nt breach reinforced or double insulation, nor
>   emit flame from the enclosure, is it considered a failure?  Intuitively, it
>   seems like it would be, because of toxicity, but I have been unable to find
>   anything in the safety standards to support this.  I have checked EN 60950,
>   EN 50178, UL 1012, and CSA C22.2 No. 107.1.

For the purposes of product safety and compliance with safety
standards, smoke is a "permitted" emission during fault testing.

The safety issue is whether a safeguard is damaged or breached
due to the heat which produced the smoke.  If insulation is not
damaged (as per the hi-pot test), and excessive heat or flame 
does not breach the enclosure (as per the cheesecloth test), 
then the product is considered acceptable for the purposes of 
product safety.

Typically, product safety standards do not address the toxicity
of smoke.  This is because all smoke contains toxic materials.  
The only solution to smoke toxicity is to eliminate smoke, which
means eliminating all overheating situations.  Which is nearly
impossible.

However, any smoke from a product is likely create fear and
anxiety in the mind of the user and nearby persons.  Any smoke
in a clean room will likely be cause for scrapping all stock in
the clean room.

While smoke always contains toxic materials (e.g., carbon monoxide),
the concentration of the smoke (toxic material) in the volume of 
the room together with the room ventilation determines whether or 
not inhalation of the smoke is likely to cause an injury.  If the
volume of smoke is small compared to the volume of the room, then
it is likely the concentration of toxic material will be below the 
TLV (threshold limit value) for that material.  

So, it is a good idea (for the satisfaction of your customers) to
eliminate or reduce any significant smoke emissions that might 
occur during fault testing.


Best regards,
Rich



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Re: Conductive Paint, Round 2

1999-04-14 Thread Rich Nute


Hi Jeff:


>   I need to clarify my earlier question on conductive paint.  We bond our
>   enclosure panels together with screws.  We use external-tooth starwashers
>   between the screws and sheet metal to achieve a reliable, protective-earth
>   bond.  On our painted panels, we mask the paint so that the starwasher makes
>   good contact with the metal.  We are now considering using conductive paint
>   without masking, but we would still use starwashers.  I don't see how this
>   could be a problem, but it's not something I've seen done before and so I'd
>   like your input.

The main point to keep in mind is that conductive paint is resistive,
and not near zero ohms.

I presume that the need to ground the panels is for safety, not necessarily 
for EMC.  If for EMC, then disregard these comments.

There are two scenarios to consider:

1)  Star washer tooth cuts through the conductive paint and contacts 
the panel; electrical connection is direct from the panel to the 
star washer.

2)  Star washer tooth does not cut through the conductive paint; 
electrical connection between the panel and the star washer is 
through the conductive paint to the points and the flat surface 
of the star washer.

1)  This scenario is nearly the same as the masked paint scenario.  The
current path is two fold:  a) from the panel directly to the teeth 
of the star washer, and b) from the panel to the conductive paint to
the flat part of the star washer.  Since this latter path is likely
to be higher resistance, most of the current will pass through the 
points of the star washer.

2)  This scenario may suffer due to the electrical resistance of the paint
and the contact area of the star washer with the paint.  Presume that
the teeth of the star penetrate the conductive paint, but not all the
way through to the metal panel.  The teeth of the star washer will
establish an equipotential environment within the conductive paint.
Therefore, all of the current from the paint to the star washer will 
be through the teeth of the washer, not through the flat portion of
the star washer.  When subjected to the 25- or 30-ampere fault current.
the paint may vaporize at each tooth of the star washer, and the ground 
connection will be lost.

This can be easily tested with a simple experiment using a high-current
dc power supply.

My personal opinion is that reliance on conductive paint for safety is not
a good idea.  The reason behind this opinion is the fragility of the paint
to both current density and physical scratches.  (This reasoning follows 
the same reasoning why fragile enamel and varnish wire insulation is not 
relied upon for safety insulation.)


Best regards,
Rich



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Re: Conductive Paint

1999-04-13 Thread Rich Nute


Hi Jeff:


>   My company is proposing to use conductive paint on our enclosures, and I
>   would like your input as to the acceptability of this vis-a-vis protective
>   earth bonding of enclosure panels.  I am interested in the perspective of
>   both European and North American requirements.

The implication of your question is whether conductive paint can
be used to carry fault current in the event of an insulation fault
to the conductive paint.

In my experience, effective bonding of conductive paint requires 
large-area contacts to the paint.  This is because the paint has
a very small cross-sectional area, so the current from the paint 
to the grounding circuit must be distributed with large-area
contacts, i.e., emc finger stock.

Some certifiers may question whether such contact mechanisms 
constitute bonding as defined in the various safety standards.

But, this only addresses the grounding of the conductive paint.

A fault to the paint would start with a point contact and may 
grow to a large-area contact depending on the nature of the 
fault.  Regardless of whether or not the fault connection is
large-area, at the instant of contact, it will be a small-area
contact.  The initial current density at the point of contact 
to the conductive paint will be extremely high.  This high 
current will cause the conductive paint to vaporize, and the
connection to ground will immediately open.

(You can perform this experiment by touching a live, 120-volt
or 230-volt 18 AWG or 0.75 mm wire to the grounded painted
surface.)

For this reason, conductive paint will not be effective as a
part of a protective earth circuit.

However, the paint can be grounded -- it just cannot be 
designated as a part of the protective earth circuit, and it
need not be grounded through bonding techniques.

The implication is that your construction employs a plastic
enclosure with grounded conductive paint on the inner surface.
You can designate the plastic material as supplementary
insulation, and thereby achieve compliance with safety 
requirements throughout the world.  If you choose to designate
the plastic as supplementary insulation, you will need to test
the insulation for electric strength.  This will be easy.  You
wrap the outer side of the plastic in conductive foil and apply
the test voltage between the inner conductive paint and the
foil.  You need to keep the paint away from accessible parts of
the enclosure to prevent breakdown around edges and through 
holes. 


Regards,
Rich



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Re: IEC 950 Insulation Requirements

1999-04-13 Thread Rich Nute


Hi George:


>   Along this line,  I was asked, if placing power and ground traces on
>   separate (PCB) layers would be an acceptable way of reducing clearance
>   requirements between (gnd&pwr) traces. Is there anyway to anticipate
>   clearance between PCB layers of a multi layered board?  Is there a need to
>   as far as 950 is concerned?  I haven't been able to find anything that
>   mentions this.

Supposedly, the insulation between traces on separate PCB layers 
should constitute solid insulation (not clearance).  Therefore, 
the requirements of Sub-clause 2.9.4.1 should apply.  Depending 
on the insulation, the 0.4 mm requirement for reinforced solid 
insulation may apply.  (There is no dimensional requirement for
solid basic insulation.)

This is a three-dimensional problem.  The 0.4 mm applies in all
three dimensions with respect to plated-through holes.  Also, at
the edges of the board, the construction must meet the applicable
creepage distance if the inner layer conductors extend to the edge
of the board. 

The issue is complicated by certification houses who require 
proof that the insulation bonds within the board comply with 
Sub-clause 2.9.7, "spacings filled by insulating compound."  
This sub-clause requires proof that no voids or cracks are 
likely in the solid insulation provided by the prepreg layers.
Such PCB multilayer construction may be difficult to prove.

You should take up this question with your certifier, as the 
applicability of the requirements to multi-layer PCBs may vary
with the certifier.  

(UL 1950 Second Edition "Application Guidelines," number 2.9.4-001 
implies acceptance of multi-layer glass fiber PCBs as supplementary 
or reinforced insulation between layers.  However, this same 
guideline does not appear in the current "Guidelines.")

I'm surprised the PCB design would require power and ground on
separate layers.  Most primary power circuits can be adequately 
insulated from ground without using multi-layer technology.  In
my experience, the only use of ground in power supply circuits is
for the return of the Y capacitors, which need not have 25-amp
capability.  But, if the power circuit is a secondary power circuit, 
then such construction may effectively use multi-layer technology.



Best regards,
Rich



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Re: Argentinean Power Cord

1999-03-27 Thread Rich Nute



Hi Ali:


>   Today I received a call from one of distributors stating that as of August
>   of this year, Argentina will have their own power cord requirements.  I
>   believe Argentina has the same configuration as Australia.  Does anyone know
>   where I can find out more about this requirement?

Check the following URLs:

http://www.panelcomponents.com/guide/patterns.htm#C
http://kropla.com/electric.htm (click on "inverted v")

The Argentina plug does not have the same configuration as
Australia, although there are a lot of similarities and the
Australian plug might (probably will) work.  

But, as in most other countries, Argentina national 
certification is (or soon will be) required, and therefore 
the Australia plug will be outlawed because of its differences 
and lack of Argentina national certification.

Volex offers Argentina approved power cords.  See:

http://www.volex.com/powercords/POWPROD4.HTM

Note that Volex offers BOTH Argentina approved power cords
AND Australia approved power cords, but these are separate
cords.  This says that there ARE differences, with the 
implication that they are not interchangable.


Regards,
Rich



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Equipotential bonding.

1999-03-25 Thread Rich Nute


Hi John:


> In the CB Scheme "National Differences" document, Danish and Norwegian
> requirements (in 6.3.3.1 and 6.2.1.2, respectively) make reference to
> "equipotential bonding". Can anyone tell me exactly what equipotential bonding
> is? I assume that it is some form of grounding...would having a permanent
> connection to protective earth satisfy this requirement?

"Equipotential bonding" is the name given to the general
case, while "grounding" or "earthing" are the names given
to a specific case of equipotential bonding.

Equipotential bonding is a scheme of protection against 
electric shock.  All conductive parts in the local environment,
e.g., a room, are bonded together to create an equipotential 
environment.  If there is no potential difference in the 
environment, then there is no possibility of electric shock.

(This is the principle behind bonding all conductive parts
within electrical equipment together.)

In practice, all conductive parts in the environment cannot
be bonded together.  Instead, all conductive parts of 
electrical equipment are connected to ground via the protective
conductor in the power cord.  Likewise, all other conductive
parts in the room, e.g., plumbing, heating ducts, etc., are
connected to ground via some other means.  

This is not a perfect equipotential environment, but it is 
functional and practical.  

The flaw is that during a fault to the equipment metal, there 
is a voltage drop across the resistance of the protective 
conductor that can allow the voltage on the equipment metal 
to be as high as 1/2 the mains voltage (with respect to other
grounded parts) until the overcurrent device operates -- which 
can be as long as 2 minutes.  So, an electric shock condition
could exist for those 2 minutes.

If a true equipotential environment was established with 
local (i.e., in the same room) bonding, then the voltage
drop across the protective conductor would not create a 
potential difference between the equipment and the remainder
of the environment (because they are all bonded together 
within the room).  So, no electric shock condition would exist.


Best regards,
Rich




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dc-to-ac inverter.

1999-03-24 Thread Rich Nute


Hi Doug:


>   My question is this, is it because the inverter has a low voltage input and
>   they do not have to comply to a standard like EN61010 or UL1950, or is this
>   something the manufacturers haven't addressed because no one has ever asked?

I don't think anyone but the manufacturers can answer your
question.  It is certainly easy to say that because the unit
is rated for less than 50 V input, it is exempt from the LVD.

The inverter is essentially a UPS with an external battery
and without the monitoring and switchover features.  So, the
applicable safety standards would be those for UPS.

In the USA, under the NEC, the inverter would be considered a
separately-derived source.  The NEC requires such sources to 
be grounded.

At 300 watts output and 12 volts, the input current would be 
more than 
 
P 300
I  =  -  =  ---  =  25 amperes
E  12

Assuming at least 60 watts consumed in the inverter operation,
input current would be 30 amperes!

So, one major safety issue is that of overheating (and fire) due 
to normal and fault-mode currents.

Another major safety issue is the isolation of the 120 volts 
from the 12 volts.

Yet another is that of grounding, both the neutral and protective
conductors, of the 120-volt source.

So, there are real safety issues with such an inverter.  


Best regards,
Rich



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Re: US/ HAR line Cord

1999-03-23 Thread Rich Nute


Hi Ray:


>   I know that at one time, UL had accepted a HAR type cordset. Now,  I have
...
...
>   Does anyone know why UL stepped back away from accepting EU cords?

My guess is:

UL accepts HAR cordage (not cordsets) for products going 
to countries where the HAR certification is accepted.

UL does not accept HAR cordage in the USA because the HAR
cordage does not meet the UL/ANSI standards for cordage.

Likewise UL/ANSI cordage does not meet HAR requirements.

It would be nice if the IEC could develop a single cordage
standard that could be accepted worldwide.  I don't really
believe that cordage needs to be country- or region-unique
as it is today.

Likewise, safety is not a function of national borders 
because all men are created equal.  Its disappointing to
see Argentina set up its own safety certification program
and not accept the worldwide CB system.


Regards,
Rich



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Re: Building Main Transformer causes Video Problems

1999-03-23 Thread Rich Nute


Hi John:


>   He sees the video distorted and was wondering
>   about any health risks.  

The first thing you should do is ascertain that the
distortion is caused by an external source or an 
internal (to the monitor) source.  It is possible 
that the degauss circuit has failed, in which case
you will get a distortion that remains constant with
position of the monitor.

The cause of the distortion is likely to be the
magnetic interference from the transformer.  You can 
test for this by rotating the monitor (in which case 
the shape and color should change), and by moving 
the monitor further away from the transformer (in 
which case the shape and color should change and 
diminish).

Note that a permanent magnet near the screen has a
similar effect, but over a limited area.

A good web site that cites magnetic exposure 
standards is: 

http://www.lessemf.com/standard.html

60-Hertz magnetic exposure limits range from 2.5 
mG to 10 G, depending on the standard.  There is
little agreement as to both the effect on the body
and the exposure limit.

If you go to the home page, you will find some more
(highly pessimistic) info and some good (not 
necessarily pessimistic) links.  There is some data
describing possible health risks, but remember that 
there is little substantial research in the effects
of magnetic fields upon the body.


Best regards,
Rich



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Mains to the inside of a safe.

1999-03-22 Thread Rich Nute


Hi Peter:


I understand the construction to be that of a mains
extension from a wall outlet outside the safe via a
plug to two socket-outlets inside the safe.

Your question is "Does the safe now fall under the LVD?"

Plugs, mains cordage, and socket-outlets are NOT 
included in the LVD as they are subject to national 
standards.

However, a wiring harness would be under the LVD if 
it is not under the national wiring standards, i.e., 
those standards equivalent to IEC 60364.

The LVD would cover the isolation between the mains 
circuits and the battery circuits, and the isolation
between the mains circuits and the metal of the safe.  
As to the applicable standard for the isolation, it 
would probably be IEC 60335, household appliances.  It 
might, however, be IEC 60065, household electronic 
equipment.  I don't think IEC 60950, IT equipment, is 
particularly applicable.


Best regards,
Rich



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 Richard Nute  Product Safety Engineer
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When a fire enclosure is required...

1999-03-22 Thread Rich Nute


Hi Jim:


You ask a number of questions about fire enclosures for 
IT equipment.

>   Section 4.4.5 of UL1950 appears to require a fire enclosure for essentially
>   anything that contains a printed circuit board assembly

Sub-clause 4.4.5.1 essentially says that all conductors 
and components must be in a fire enclosure.

Sub-clause 4.4.5.2 specifies four exceptions. One of those
exceptions is for components in a TNV circuit supplied by
a power source limited to 15 VA under both normal and single-
fault conditions.

This exception is independent of whether or not the components 
are mounted to a printed wiring board.  (One of the other 
exceptions requires components be mounted on a printed wiring 
board rated V1 or better.)

>   We have a max of 94Vrms on our cards (obviously isolated from SELV circuits)
>   with a power less that 15VA. I am assuming that this means that
>   a fire enclosure is necessary based upon my interpretation of the exceptions
>   above (TNV requirement).

My reading of the requirement is that a 94-volt rms source with
less than 15 VA under both normal and single-fault conditions 
does NOT need to be in a fire enclosure.  The criterion is 
15 VA, and is independent of the voltage.

>   Unfortunately, we are also trying to optimize air flow through the enclosure
>   meaning that any type of screen or baffles (or anything necessary to make
>   this
>   a fire enclosure) significantly reduces the air flow. 

If the circuit is less than 15 VA, then I would expect that
cooling would not be necessary.

*

The construction you describe doesn't match with your questions.
So, I'm now assuming that your circuit exceeds 15 VA and 
therefore requires a fire enclosure.

>   Is it possible to design the enclosure and then have it tested to A.2 to
>   detemine if we meet the requirements of a fire enclosure.?

>   it seems that a fan located in a "fire enclosure" (and therefore compliance
>   not necessarily checked)  may be just as hazardous to the spread
>   of fire out of the top of the enclosure.  

Openings are permitted in fire enclosures.  The permitted
openings will allow sufficient cooling for most circuits.
See Sub-clause 4.3.14, 4.3.15, and 4.3.16.

The test described in Annex A.2 essentially requires a plastic 
material rated V-1 or V-0 or 5-V.  So, you can test the 
enclosure material to A.2.  If you use UL-certified material
rated V-1, V-0, or 5-V you do not need to perform the test of
A.2.

It is true that a fan may contribute to a fire and spread of
fire by supplying an increased supply of oxygen as well as a
spread of heat.  A fan may do the opposite by creating a too
lean fuel-air mixture to sustain a fire.  Both of these are
difficult to predict.

The fire enclosure and opening requirements specified in UL
1950 are presumed to contain a fire, whether or not a fan is 
present.


Best regards,
Rich



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 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
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Re: Protective Earthing Terminal

1999-03-19 Thread Rich Nute


Hi Peter:


>   Question 1: Can we rely on the two screws securing the appliance 
>   inlet as a means for bonding? Over the years, I have been told by 
>   various safety agencies that such construction is unacceptable.

The appliance coupler you describe MUST include an integral
EMC filter with metal cover, not just a plain, ordinary, 
all-insulated appliance coupler.  An ordinary appliance 
coupler cannot be grounded by its own mounting screws as the
screws attach the insulated part of the coupler to the chassis.

If the appliance coupler is fitted with an integral EMC 
filter, then the ground terminal of the appliance coupler
passes through the EMC filter to the filter metal cover to 
a second earthing terminal.  This extension of the ground
terminal must meet all the original requirements for the
appliance coupler earthing terminal.  Usually, the EMC
filter earthing terminal is securely attached to the filter
cover such that the filter cover meets all of the 
requirements of the coupler earthing terminal.

Given this construction, the coupler mounting screws can
provide the necessary bonding required for safety.  In 
fact, the bonding scheme has two screws, one of which 
provides a redundant connection.

>From a certification house point of view, this construction
does not provide a separate and distinct scheme of bonding
the coupler earthing terminal to the chassis.  And, it is
difficult to identify a mounting screw as the earth bonding 
terminal with the symbol.

Furthermore, most safety standards require that earth
bonding connections be solely used for that function.  Hence,
the mounting screws for the appliance coupler cannot also be
used for the earthing connection.  This interpretation will
vary with your particular certification engineer as well as
with the particular certification house.

If you want the construction to be unequivocably judged
acceptable, use the separate wire to a separate stud.  
Otherwise, you must be prepared to argue, and be prepared to
use a stud if you lose the argument.

This is not an issue of safety.  It is an issue of clearly
and unequivocably complying with the standard.

>   Question 2: Am I correct in assuming that the appliance earthing 
>   terminal for the above Listed/Certified products was considered as 
>   the main protective earthing terminal? 

This is a good question without a clear answer.  

The main protective earthing terminal would be the one marked
with the upside-down tree in a circle (IEC 417, 5017).  Note 
that this symbol is molded into the appliance coupler.  It may
or may not appear on the EMC filter cover.  Also note that the
stud is also marked with the same symbol.  Which, then, is the
main earthing terminal?

According to IEC 60950, Sub-clause 1.7.7.1:  "The wiring 
terminal intended for connection of the protective earthing
conductor associated with the supply wiring shall be indicated
by the symbol (IEC 417, 5017)."  The conductor from the supply
wiring is connected to the appliance coupler.  Therefore, the
earthing terminal of the appliance coupler is the main earthing
terminal.

IEC 60950 seems to recognize the appliance coupler marking as 
indicating the equipment main earthing terminal.  See the 
exemptions to Sub-clause 1.7.7.1.

However, many certification engineers and certification houses
believe that the point of attachment of the appliance coupler
earth terminal to the chassis is the main earthing terminal.

Again, if you want the construction to be unequivocably judged
acceptable, apply the marking next to the stud.

>   Question 3: Why do most other ITE manufacturers use the "stud 
>   on the chassis method" for protective earthing terminal?

Already discussed.  Tradition, and because such construction is
unequivocably acceptable.


Best regards,
Rich



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 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 619 655 3329 
Effective 6/12/99:   +1 858 655 3329
 16399 West Bernardo Drive FAX   :   +1 619 655 4979 
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Re: Leakage Current Measurements

1999-03-18 Thread Rich Nute



Hi Frank:


>   Interesting.  During an audit of the facilities of a former employer, the 
>   auditor specifically requested that we didn't use the Simpson 228 for 
>   EN60950 because of the roll-off of the analog movement above 100Hz.  The 
>   suggested fix was to build the network as described in the standard, with a 
>   high frequency true RMS digital meter.  

Analog (D'Arsonval) meter movements are dc devices.  

AC input is rectified and applied to the meter movement.  Any 
roll-off is a function of the frequency response of the rectifier 
circuit, not the analog movement (since it only sees dc).

Furthermore, the network has a built-in roll-off such that very
little high frequency energy is actually applied to the measuring
device.

If your auditor had applied a constant voltage, variable frequency
ac source to the Simpson 228, he would indeed see a roll-off, the
one that is due to the frequency compensation network specified in
IEC 990.  He would see exactly the same roll-off with the discrete
network and a wide-bandwidth true-RMS digital meter.


Best regards,
Rich


ps:  I do not understand the source of leakage current that is 
 other than the mains frequency.  In a switching-mode power
 supply, virtually all of the high-frequency currents are
 returned to the source via the EMC filter.  Are there other
 sources that are multiples (harmonics) of the mains frequency?




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Re: conductive part definitions

1999-03-17 Thread Rich Nute


Hi Pete:


It seems to me that there are several kinds of conductive
parts that we need to be concerned about from a safety
perspective:

1.  Energized parts at hazardous voltage.

2.  Energized parts at non-hazardous voltage.

3.  Energized parts at non-hazardous current.

4.  Grounded/earthed parts.

5.  Non-grounded/earthed parts susceptible of becoming
energized at a hazardous voltage in the event of a 
fault.

6.  Non-grounded/earthed parts not susceptible of becoming
energized at hazardous voltage in the event of a fault.

For the purpose of these definitions, grounded/earthed is
taken as meaning bonded to the earth.  

Non-grounded/earthed is taken as meaning not bonded to the 
earth, but may be incidentally connected to earth (i.e., 
not connected to earth in a manner that assures a current-
carrying capability).

Each of the preceding parts can be either accessible or
inaccessible.  (The safety standards prohibit some of these
parts from being accessible.)

According to your definitions:

>   Exposed conductive part: conductive part of equipment, which can be
>   touched and which is not normally live, but which can become live when
>   basic insulation fails.

Exposed conductive part  =  My definition 5, and accessible.

>   Extraneous/non-electrical conductive part: conductive part not
>   forming part of the electrical installation and liable to introduce an
>   electric potential, generally the electric potential of a local earth.  

Extraneous/non-electrical conductive part  =  My definition 6.

Your question:  Which is a better term for the definition, 
extraneous or non-electrical?

In the sense of this discussion, a conductive part is implied to
be an electrically-conductive part.  So, a non-electrical 
electrically-conductive part could be taken as an oxymoron.  Its
certainly not clear as to what is meant.

Let's review Webster's Collegiate Tenth:

Extraneous:  1) existing on or coming from the outside; 2a) not
forming an essential or vital part; 2b) having no relevance; 3)
being a number obtained in solving an equation that is not a 
solution to the equation.

So, it seems the word "extraneous" is consistent with the 
definition of the part.


Best regards,
Rich




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Re: Leakage Current Measurements

1999-03-17 Thread Rich Nute



>   A meter for IEC 60950 may not be adequate for IEC 61010,
>   especially if the unit under test has a reasonably high 
>   frequency switch mode power supply.  


The high frequencies generated in a switching mode power supply
are negligible in the presence of the mains-frequency leakage 
current (presuming that the SMPS as even a mediocre EMC filter).

Even if high frequencies are present in the leakage current, the
various leakage current measurement schemes use a capacitor to 
shunt the high frequencies around the metering circuit.

The body response to electric energy falls off rapidly for 
frequencies above 1 kHz.  At 100 kHz and above, the injury 
changes from shock to burn, and the limit is 70 mA peak (50 
ma rms!).  Consequently, the leakage current meters include
frequency compensation to account for the body response.

Around the turn of the century, D'Arsonval performed an 
experiment where he lit a 100-watt bulb at a frequency between
10 and 100 kHz with ALL of the current passing through the 
human body!  No injury!


Richard Nute
San Diego




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Re: Leakage Current Measurements

1999-03-13 Thread Rich Nute
>   From owner-emc-p...@majordomo.ieee.org Fri Mar 12 02:24:22 PST 1999
>   Received: from hpsdlo.sdd.hp.com (hpsdlo-sw.sdd.hp.com [15.26.112.11]) by 
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> ; Fri, 12 Mar 1999 02:24:21 -0800 (PST)
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>   Message-ID: <286215c2ca1ad211a13500a024535b58424...@eukscpo3.dundee.ncr.com>
>   From: "Crabb, John" 
>   To: "'pe...@itl.co.il'" , emc-p...@ieee.org
>   Subject: RE: Leakage Current Measurements
>   Date: Fri, 12 Mar 1999 09:35:40 -
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>   
>   We use a Yokogawa 3226 Universal Leakage Current Tester
>   together with a 3227 Test Box.  The meter has both an "AC" and
>   an "AC+DC" current range, and switchable 1K, 1.5K, and 2K 
>   input resistance. The test box has a polarity and an on-off switch to 
>   simplify testing, and has a US mains socket into which we plug the 
>   product to be tested, using a cord with the earth pin cut off, which we 
>   can also readily reverse.
>   UL and CSA seem quite happy to use this meter when they come here
>   to review our products. 
>   We also have a Simpson 229-2 which is there to be used if the other
>   meter is being calibarated, and it gives similar results to
>   the Yokogawa.
>   I asked UL to bring their Simson 228 meter here during a recent 
>   investigation, to compare results. It read a little higher than the
>   Yokogawa, but UL were happy for us to continue using the Yokowawa.
>   They certainly do not insist on the use of the Simpson 228.
>   
>   I had some information on a Hioki Model 3155-01 Leakage Current
>   Tester, which is claimed to meet the latest IEC 950 requirements, but
>   I can't readily lay my hands on it. IT WAS EXPENSIVE.
>   It is a digital meter, could also measure the voltage/current going
>   to the equipment, and had pluggable networks for 950 and medical
>   equipment measurements.
>   
>   >From time to time when I am doing leakage current measurements, 
>   I check that the results I get ARE VERY SIMILAR to the reading I 
>   get if I just put the meter in series with the ground conductor of the 
>   product. (And they are always almost identical)  Could somebody 
>   explain why this much simpler method is not used ?  
>   
>   John Crabb, Development Excellence (Product Safety) , 
>   NCR  Financial Solutions Group Ltd.,  Kingsway West, Dundee, Scotland. DD2
>   3XX
>   E-Mail :john.cr...@scotland.ncr.com
>   Tel: +44 (0)1382-592289  (direct ). Fax +44 (0)1382-622243.   VoicePlus
>   6-341-2289.
>   
>   
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Re: NRTL requirement in the NEC?

1999-03-12 Thread Rich Nute


Hi Jeff:


Quotes from the 1996 NEC:

"110-2.  Approval.  The conductors and equipment required 
or permitted by this Code shall be acceptable only if 
approved."

"Approved:  Acceptable to the authority having jurisdiction."

"90-7.  Examination of Equipment for Safety.  For specific
items of equipment and materials referred to in this Code, 
examinations for safety made under standard conditions will
provide a bais for approval where the record is made 
generally available through proumlgation by organizations
properly equipped and qualified for experimental testing,
inspections of the run of goods at factories, and service-
value determination through field inspections.  This avoids 
the necessity for repetition of examinations by different
examiers, frequently with inadequate facilities for such
work, and the confusion that would result from conflicting 
reports as to the suitability of devices and materials
examined for a given purpose.

"It is the intent of this Code that factory-installed 
internal wiring or the construction of the equipment need
not be inspected at the time of installation of the equipment, 
except to detect alterations or damage, if the equipment has 
been listed by a qualified electrical laboratory that is 
recognized as having the suitable facilities described above 
and that requires suitability for installation by this Code."

So, the NEC requires all parts to be certified.

If the rack has a certification label on it indicating the
whole thing is certified, then the inspector will stop
there.  If the rack does not have such a label, then the
inspector is entitled to look at the individual parts 
included in the rack for certification labels.

It is true that a power supply can be evaluated as a
component of the system.  If this is the case, then the
system must bear a certification label.  If the inspector
does not accept that the power supply is included in the
system certification, then providing him with a copy of
the certification report will clarify that problem.


Best regards,
Rich



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 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 619 655 3329 
 16399 West Bernardo Drive FAX   :   +1 619 655 4979 
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Re: Awards for Worst EMC/PS qualities

1999-03-11 Thread Rich Nute


Most of the stories are stories about EMC fixes.

I've got one that is not and won't be fixed.  I
just live with it!

It involves my '96 Honda Accord, bought new.  

I'm in San Diego, about 100 miles south of Los
Angeles.  I noticed that 50 kW Los Angeles AM 
stations such as KFI and KNX were really quite
noisy on my car radio.  So, too, are some of the 
local, San Diego AM stations.  When I pull into 
my garage (in my stucco home with chicken-wire 
EMC shielding), the signals disappear into the 
noise.

I chalked it up to poor AM design of the radio,
or to the rear window antenna.  (No whip antenna
on this Honda!)

One day, upon arriving at work, I turned off the 
ignition, but left it in the accessory position.
The radio noise disappeared and the radio was 
clear!  I repeated the same thing as I pulled into 
my garage.  While there was some noise, most of it 
disappears when the ignition is turned off.

The noise appears as soon as the ignition is turned
on, and before the engine is started.  Starting the
engine has no effect on the noise.

The AM radio is almost useless except for the 
strongest stations!  Unless the iginition is off.


Best regards,
Rich




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Re: Rack System Safety (UL1950/EN 60950) Questions

1999-03-10 Thread Rich Nute



Hello from San Diego:


I said:

>   >   1. For the North America, does a NEMA 125 V, 20 A plug meet the 
>   >   pluggable B definition?
>   
>   No.  The objective of the Pluggable Type B connection is that
>   of a reliable, non-defeatable earth connection.  The NEMA 20 A 
>   plug uses the same earthing connection as the NEMA 15 A plug.  
>   The 15 A plug is notorious for having the earthing connection
>   destroyed or removed in use.

A colleague has pointed out that the NEMA 20 A plug is indeed
accepted by some North American certification houses as meeting 
the Pluggable Type B definition.

The thinking is twofold:  1) the 20 A receptacle is ALWAYS a 
grounding type, and 2) the 20 A plug is not subject to the same
abuse as the 15 A plug.


Best regards,
Rich



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Re: Rack System Safety (UL1950/EN 60950) Questions

1999-03-09 Thread Rich Nute


Hello Peter:


>   1. For the North America, does a NEMA 125 V, 20 A plug meet the 
>   pluggable B definition?

No.  The objective of the Pluggable Type B connection is that
of a reliable, non-defeatable earth connection.  The NEMA 20 A 
plug uses the same earthing connection as the NEMA 15 A plug.  
The 15 A plug is notorious for having the earthing connection
destroyed or removed in use.

>   2. What are some plug configurations which will meet the 
>   pluggable B equipment requirements for North America and 
>   Europe?

I'm afraid I can't answer this question.  I suggest you ask UL
or CSA.

>   3.  Does anyone have experience with UL and/or CSA and/or TUV 
>   when testing a unit employing a Recognized/Certified/Approved 
>   computer type "totally enclosed" power supply? I am interested to 
>   know if temperatures should be monitored within such a power 
>   supply. So far, I have been asked to thermocouple various points 
>   within the power supply and as you all know, it could get very 
>   crowded in there. I am interested to know if someone out there 
>   knows if such a waiver exists for totally enclosed Approved power 
>   supplies.

Any component, including component power supplies, must be tested
for temperature rise in the end-product configuration.  It is not
necessary to measure all of the same points as was done for the
power supply safety qualification.  I choose a sub-set of those,
especially the highest temperatures.  If the highest temperatures
are okay in the end-product, then it is a good assumption that the
lower temperatures are also okay.  I would expect that you would
only need to test 20% of the total test points.

>   4. When conducting stability tests for rack systems, should all the 
>   serviceable card cages be extended out or is it enough to do it one 
>   at a time.

Testing is almost always the worst-case condition, regardless whether
such condition is not expected in normal service.  "Doors, drawers,
etc., which may be moved for servicing by the operator or by service 
personnel are placed in their most infavourable position, consistent
with the manufacturer's instructions."

>   5. For a CSA NRTLC unit employed in the rack system, does 
>   anyone know if the CSA NRTLC Mark is automatically accepted by 
>   UL or does UL require that the unit must be re-investigated and 
>   placed under their Follow-Up Program?

The CSA NRTL mark means the unit is acceptable for use in any USA
workplace.  The unit need not be also certified by UL.

If CSA certifies the unit to the bi-national standard, then the
certification is accepted by UL if you should submit the unit to
UL as part of another equipment.  Otherwise, it does not make much
sense to also submit the unit to UL.

Both CSA and UL and all other NRTLs have follow-up programs.  This 
is a NRTL requirement.

>   6. Has the US Robotics Listed "Sporster" card modem been 
>   evaluated to UL1950 Third Edition?

If so, such certification would be marked on the unit or on the
packaging accompanying the unit.  In addition, it would appear in
the UL Listed Products book.

>   7. Can I List/Certify a rack system to UL1950 Third Edition if the 
>   units within it have been Listed/Certified to UL1950 First and/or 
>   Second Editions? I do not think so, but am interested to hear your 
>   opinions.

No.  All certifications of components and sub-systems must be to the
same or newer edition of the standard as for the entire equipment.  
(In most cases, certification to newer editions also means compliance 
to former editions.)

By the way, the differences between editions rarely mean the hardware
does not comply with newer requirements.  Re-evaluating the hardware 
to the newer editions rarely results in a need to change the hardware.  
Its an exercise which costs the submittor money, and benefits the 
certifier, but has no effect on the safety of the equipment, and has 
no benefit to the customer.  I have several products certified to IEC
60950 Amd 1, 2, and 3.  We're adding some new models to these families.
All new models must now be evaluated to Amds 1, 2, 3, and 4.  No
hardware changes, but I must go through a complete new evaluation
because Amd 4 is now in effect.  Since safety is realized in the 
hardware, and since there is no hardware change, what is the value of
Amd 4?

>   8. How is a CB test report done for a rack system which consists 
>   of previously Listed/Certified/Approved units? Does the CB scheme 
>   Recognize the Approvals of the various test agencies 
>   (UL/CSA/TUV)?

A CB for a rack system must include CBs for each of the individual
parts of the system.  Or, each individual part must be evaluated in
accordance with the standard.  The NCB can use the listing/certification/
approval reports from other NCBs to reduce the amount of evaluation of
those parts.  But, the CB Report it issues must cover everything in the 
rack, either directly included in the CB Report or included as attachment 
CB Reports.


Be

Re: High voltage fuse and holder

1999-03-09 Thread Rich Nute


Hi Moshe:


>   I need fuses and fuse holders for 10kV line. Can someone tell me who is 
> making these (or what 
>   are other altenatives to current limiting on high voltage lines)?

10 kV fuses are BIG!

I checked the Littlefuse web site and found a "medium voltage"
fuse rated 14,400 volts, 0.5 amp and up.  This fuse is 12 inches
long, 1-5/8 inches in diameter!  HUGE!  (Of course, its interrupt
rating is 80,000 amperes.)

I suspect you don't want something this big.  I also suspect you
don't have 80,000 amperes to interrupt.

So, without knowing anything about your circuit or applciation...

* Check out the various fuse manufacturers.

* If the 10 kV is derived from a lower voltage, fuse the low 
  voltage side.

* Use a low-voltage side electronic overcurrent detector.

* Put a low-voltage current sense in the grounded return leg to 
  the transformer.  Use the output to control the primary.


Best regards,
Rich



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 619 655 3329 
 16399 West Bernardo Drive FAX   :   +1 619 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
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>   From owner-emc-p...@majordomo.ieee.org Mon Mar  8 13:48:01 PST 1999
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>   From: mvald...@netvision.net.il
>   Date: Mon,  8 Mar 99 22:50:47 PST
>   Subject: High voltage fuse and holder
>   To: emc-p...@ieee.org
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>   
>   Hello everyone,
>   
>   I need fuses and fuse holders for 10kV line. Can someone tell me who is 
> making these (or what 
>   are other altenatives to current limiting on high voltage lines)?
>   
>   thanks in advance,
>   moshe
>   
>   Name: moshe valdman
>   E-mail: mvald...@netvision.net.il
>   Phone: 972-52-941200
>   Telefax: 972-3-5496369
>   Date: 8/3/99
>   Time: 22:50:47
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>   
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Re: LED safety

1999-03-09 Thread Rich Nute


Hi Moshe:


>   Can someone enlighten me on the status of safety of using LED's as 
> indicators. Are they still 
>   to be suspected as radiation sources (60825) and what should I do in the 
> design (?) to prove 
>   them safe?

EN 60950 Amd 11 invokes EN 60825.  

EN 60825 applies to ALL lasers and LEDs.

EN 60825 establishes emission classes and safeguards for each
class.

The indicator LEDs I have in my products are Class I.  As such,
no safeguards are required, including labelling.  However, it is
necessary to DECLARE Class I emissions.

As a general rule, indicator LEDs are taken as Class I without 
test.  This is similar to accepting a 1.5-volt battery as low
voltage without test.  

However, I don't have any test data to prove the indicator LED
is Class I if I were to be challenged.

I do ask the LED manufacturer for his declaration that his LED
is Class I under maximum current (since emissions are measured
with the single worst-case fault introduced into the equipment).

Most LED manufacturers are not aware that EN 60825-1 applies also
to non-lasing LEDs.  They have no experience in testing to EN
60825-1, and often make major mistakes in their testing and
calculations.

Most LED manufacturers are happy to test at rated current, but
are reluctant to test at anything above rated current as such
operation is outside of specs.  They don't understand that 
safety must be maintained even with the worst-case single fault.

Fortunately, most indicator LEDs self-destruct before they exceed
Class I emission.


Best regards,
Rich



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 619 655 3329 
 16399 West Bernardo Drive FAX   :   +1 619 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
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Re: Earth Continuity Test

1999-03-06 Thread Rich Nute


Hi Raymond:


>Does anyone know why the standard selects 25A, not others?

The presumption is that a zero-impedance fault occurs 
between the live mains and the protective earth/ground 
circuit.  This means the full current of the mains will
flow in the protective earth/ground circuit until the
overcurrent device operates.

The value of 25 amperes (for 1 minute) approximates the 
worst-case current and duration for operation of a mains 
overcurrent device such as a fuse or circuit-breaker.

For example, fuses are required to operate in no more 
than one minute at twice rated current.  So, if the
mains circuit is protected with a 15-amp fuse, the fault
current would be 30 amps for no more than 1 minute.  (This
is why CSA requires a test at 30 amps.)

Circuit-breakers are required to operate in no more than
four minutes at twice rated current.

It is generally accepted (and it is largely true) that if 
the circuit can withstand 25 amperes for one minute, it 
can withstand 25 amperes or more for several minutes.


Best regards,
Rich



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 619 655 3329 
 16399 West Bernardo Drive FAX   :   +1 619 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
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