Re: [Emc-users] Servo Drive (For Sale?)

2015-06-09 Thread Todd Zuercher
So, I popped the cover off to see what's inside.

All of the io, and I am guessing all off the digital control side of the drive 
is on a single board that plugs into the amp part. I am guessing that similar 
models with different control options just plunged in a different board. (Any 
one have a buggered up AMC DR100EE drive for parts?)

I wonder what would be the chances it might work with an encoder signal plugged 
into the encoder outputs?  Probably not since the data sheet said that those 
are optically isolated.

- Original Message -
From: Jon Elson el...@pico-systems.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Tuesday, June 9, 2015 10:03:49 AM
Subject: Re: [Emc-users] Servo Drive (For Sale?)

On 06/09/2015 08:26 AM, Andy Pugh wrote:

 On 9 Jun 2015, at 13:17, Todd Zuercher zuerc...@embarqmail.com wrote:

 So unless any one has a simple solution to make this drive work,
 Pico have a resolver to quadrature converter.


And, that is the wrong direction.  His drive needs a 
resolver signal.  I wonder if there is a resolver option 
board that can just be unplugged from the drive?

Jon

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Re: [Emc-users] Servo Drive (For Sale?)

2015-06-09 Thread Eric Keller
Problem with AMC drives is that they scrub the part numbers off of the
chips, so it's really hard to tell what's going on.  I would guess they
don't have such a board, but it would be worth checking

On Tue, Jun 9, 2015 at 10:03 AM, Jon Elson el...@pico-systems.com wrote:

 On 06/09/2015 08:26 AM, Andy Pugh wrote:
 
  On 9 Jun 2015, at 13:17, Todd Zuercher zuerc...@embarqmail.com wrote:
 
  So unless any one has a simple solution to make this drive work,
  Pico have a resolver to quadrature converter.
 
 
 And, that is the wrong direction.  His drive needs a
 resolver signal.  I wonder if there is a resolver option
 board that can just be unplugged from the drive?

 Jon


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Re: [Emc-users] Servo Drive (For Sale?)

2015-06-09 Thread Jon Elson
On 06/09/2015 08:26 AM, Andy Pugh wrote:

 On 9 Jun 2015, at 13:17, Todd Zuercher zuerc...@embarqmail.com wrote:

 So unless any one has a simple solution to make this drive work,
 Pico have a resolver to quadrature converter.


And, that is the wrong direction.  His drive needs a 
resolver signal.  I wonder if there is a resolver option 
board that can just be unplugged from the drive?

Jon

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Re: [Emc-users] Servo Drive (For Sale?)

2015-06-09 Thread Todd Zuercher
Sorry to leave that out, I'm in Ohio, USA.

- Original Message -
From: Viesturs Lācis viesturs.la...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Tuesday, June 9, 2015 9:33:58 AM
Subject: Re: [Emc-users] Servo Drive (For Sale?)

Which corner of the globe are you from?

Viesturs


2015-06-09 15:17 GMT+03:00 Todd  Zuercher
zuerc...@embarqmail.com:
 I bought an AMC servo drive off ebay for a project I'm working on. Problem is 
 I didn't pay close enough attention to it's part number (DR100RE30A40NDCC) 
 and missed the fact that it is for resolver feedback instead of an encoder.

 I just wanted a digitally controled drive with encoder feed back to run a 
 brush DC servo. So unless any one has a simple solution to make this drive 
 work, I'll offer it for sale for what I got it off ebay for ($40) plus 
 shipping cost.

 --

 

 Todd Zuercher
 mailto:zuerc...@embarqmail.com

 
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Re: [Emc-users] Servo Drive (For Sale?)

2015-06-09 Thread Todd Zuercher
I was taking a closer look at the data sheet from AMC. 
http://www.a-m-c.com/download/datasheet/dr100re30a40ndc.pdf 
Now I am not sure if maybe it couldn't still work with just an encoder. 

In the description of the programmable digital inputs it said 
2 programmable differential inputs, configurable as step  direction, master 
encoder, or secondary encoder for dual loop operation. 

So maybe I might be able to configure it to ignore the resolver, (especially 
since I don't need any comutation feedback). A call to AMC might be warranted. 
Anyone have any experince dealing with these guys, will they talk to you? 


- Original Message -

From: Todd Zuercher zuerc...@embarqmail.com 
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net 
Sent: Tuesday, June 9, 2015 8:17:57 AM 
Subject: Servo Drive (For Sale?) 


I bought an AMC servo drive off ebay for a project I'm working on. Problem is I 
didn't pay close enough attention to it's part number (DR100RE30A40NDCC) and 
missed the fact that it is for resolver feedback instead of an encoder. 

I just wanted a digitally controled drive with encoder feed back to run a brush 
DC servo. So unless any one has a simple solution to make this drive work, I'll 
offer it for sale for what I got it off ebay for ($40) plus shipping cost. 

-- 

 

Todd Zuercher 
mailto:zuerc...@embarqmail.com 

 

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[Emc-users] Servo Drive (For Sale?)

2015-06-09 Thread Todd Zuercher
I bought an AMC servo drive off ebay for a project I'm working on. Problem is I 
didn't pay close enough attention to it's part number (DR100RE30A40NDCC) and 
missed the fact that it is for resolver feedback instead of an encoder. 

I just wanted a digitally controled drive with encoder feed back to run a brush 
DC servo. So unless any one has a simple solution to make this drive work, I'll 
offer it for sale for what I got it off ebay for ($40) plus shipping cost. 

-- 

 

Todd Zuercher 
mailto:zuerc...@embarqmail.com 

 
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Re: [Emc-users] Servo Drive (For Sale?)

2015-06-09 Thread Andy Pugh


 On 9 Jun 2015, at 13:17, Todd Zuercher zuerc...@embarqmail.com wrote:
 
 So unless any one has a simple solution to make this drive work,

Pico have a resolver to quadrature converter. 

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Re: [Emc-users] Servo Drive (For Sale?)

2015-06-09 Thread Viesturs Lācis
Which corner of the globe are you from?

Viesturs


2015-06-09 15:17 GMT+03:00 Todd  Zuercher
zuerc...@embarqmail.com:
 I bought an AMC servo drive off ebay for a project I'm working on. Problem is 
 I didn't pay close enough attention to it's part number (DR100RE30A40NDCC) 
 and missed the fact that it is for resolver feedback instead of an encoder.

 I just wanted a digitally controled drive with encoder feed back to run a 
 brush DC servo. So unless any one has a simple solution to make this drive 
 work, I'll offer it for sale for what I got it off ebay for ($40) plus 
 shipping cost.

 --

 

 Todd Zuercher
 mailto:zuerc...@embarqmail.com

 
 --
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 Emc-users@lists.sourceforge.net
 https://lists.sourceforge.net/lists/listinfo/emc-users

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Re: [Emc-users] Servo Drive Help?

2015-02-10 Thread Dave Cole
These guys should have a drive that can control that motor without a 
separate power supply.
I used 2 drives from this company on a CNC machine last year with older 
brushed motors  and they worked fine.
http://www.a-m-c.com/products/analog_brushless.html
They have AC in, DC out drives for brushed motors with encoders..

Dave


On 2/10/2015 8:43 AM, Todd Zuercher wrote:
 I was hopping I could reuse the old since it didn't require a DC power 
 supply, it has a built in rectifier and used 90v AC.  Most DC servo amps for 
 sale on flea-bay I'll have to make or buy a DC power supply for.
 The motor is 370w 90vcc 4.5A 3400rpm DC brush. I am pretty sure it's 
 permanent magnet.  It has a 500 line encoder.

 - Original Message -
 From: Karlsson  Wang nicklas.karls...@karlssonwang.se
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Monday, February 9, 2015 4:26:26 PM
 Subject: Re: [Emc-users] Servo Drive Help?

 Sounds like a very good idea.



 On Sat, 07 Feb 2015 09:41:48 -0500
 Dave Cole linuxcncro...@gmail.com wrote:

 I would work at the problem from the motor perspective and forget about
 the drive maker.

 Do you have the motor specs?
 Is it a permanent magnet brushed motor?

 Dave




 On 2/6/2015 3:32 PM, Todd Zuercher wrote:
 Well, this is a little excessive, it has been about 2years since I last 
 tried to contact them, and about 6 since the first time (with a number of 
 tries in between).  I think it is safe to assume I am being officially (and 
 quite effectively) ignored.

 - Original Message -
 From: Viesturs Lācis viesturs.la...@gmail.com
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Friday, February 6, 2015 8:15:20 AM
 Subject: Re: [Emc-users] Servo Drive Help?

 2015-02-05 18:06 GMT+02:00 Todd  Zuercher
 zuerc...@embarqmail.com:
 Does anyone know anything about one of these drives?
 http://www.easys.it/prod_file/azionamento_dc_ind.pdf
 I don't know Italian, and I have not been able to get any email response 
 from the drive's manufacturer.
 Don't worry, that is common practice in italian companies. Last summer
 it took me 2 _months_ to get a correct invoice from Elte to purchase 3
 standard spindle motors, it has been 2 or 3 weeks since I am waiting
 for a price quote for torque limiter - they replied quickly, asking
 additional details about my company, sent them everything and now they
 are gone. No offence to Alex and possibly any other italians on this
 list, but I have not seen for myself or heard about any italian
 company with prompt customer service.

 Viesturs

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Re: [Emc-users] Servo Drive Help?

2015-02-10 Thread Todd Zuercher
I was hopping I could reuse the old since it didn't require a DC power supply, 
it has a built in rectifier and used 90v AC.  Most DC servo amps for sale on 
flea-bay I'll have to make or buy a DC power supply for.
The motor is 370w 90vcc 4.5A 3400rpm DC brush. I am pretty sure it's permanent 
magnet.  It has a 500 line encoder.

- Original Message -
From: Karlsson  Wang nicklas.karls...@karlssonwang.se
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, February 9, 2015 4:26:26 PM
Subject: Re: [Emc-users] Servo Drive Help?

Sounds like a very good idea.



On Sat, 07 Feb 2015 09:41:48 -0500
Dave Cole linuxcncro...@gmail.com wrote:

 I would work at the problem from the motor perspective and forget about 
 the drive maker.
 
 Do you have the motor specs?
 Is it a permanent magnet brushed motor?
 
 Dave
 
 
 
 
 On 2/6/2015 3:32 PM, Todd Zuercher wrote:
  Well, this is a little excessive, it has been about 2years since I last 
  tried to contact them, and about 6 since the first time (with a number of 
  tries in between).  I think it is safe to assume I am being officially (and 
  quite effectively) ignored.
 
  - Original Message -
  From: Viesturs Lācis viesturs.la...@gmail.com
  To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
  Sent: Friday, February 6, 2015 8:15:20 AM
  Subject: Re: [Emc-users] Servo Drive Help?
 
  2015-02-05 18:06 GMT+02:00 Todd  Zuercher
  zuerc...@embarqmail.com:
  Does anyone know anything about one of these drives?
  http://www.easys.it/prod_file/azionamento_dc_ind.pdf
  I don't know Italian, and I have not been able to get any email response 
  from the drive's manufacturer.
  Don't worry, that is common practice in italian companies. Last summer
  it took me 2 _months_ to get a correct invoice from Elte to purchase 3
  standard spindle motors, it has been 2 or 3 weeks since I am waiting
  for a price quote for torque limiter - they replied quickly, asking
  additional details about my company, sent them everything and now they
  are gone. No offence to Alex and possibly any other italians on this
  list, but I have not seen for myself or heard about any italian
  company with prompt customer service.
 
  Viesturs
 
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Re: [Emc-users] Servo Drive Help?

2015-02-10 Thread Karlsson Wang
I soldered my own inverter partly since I did not find a servo driver without 
AC rectifier. With a separate rectifier I may adjust the DC voltage to what is 
needed for the particular motor. I also expect it to be cheaper design solution 
with one large rectifier for several inverters instead of several small 
rectifiers.

Regards Nicklas Karlsson




On Tue, 10 Feb 2015 08:43:51 -0500 (EST)
Todd  Zuercher zuerc...@embarqmail.com wrote:

 I was hopping I could reuse the old since it didn't require a DC power 
 supply, it has a built in rectifier and used 90v AC.  Most DC servo amps for 
 sale on flea-bay I'll have to make or buy a DC power supply for.
 The motor is 370w 90vcc 4.5A 3400rpm DC brush. I am pretty sure it's 
 permanent magnet.  It has a 500 line encoder.
 
 - Original Message -
 From: Karlsson  Wang nicklas.karls...@karlssonwang.se
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Monday, February 9, 2015 4:26:26 PM
 Subject: Re: [Emc-users] Servo Drive Help?
 
 Sounds like a very good idea.
 
 
 
 On Sat, 07 Feb 2015 09:41:48 -0500
 Dave Cole linuxcncro...@gmail.com wrote:
 
  I would work at the problem from the motor perspective and forget about 
  the drive maker.
  
  Do you have the motor specs?
  Is it a permanent magnet brushed motor?
  
  Dave
  
  
  
  
  On 2/6/2015 3:32 PM, Todd Zuercher wrote:
   Well, this is a little excessive, it has been about 2years since I last 
   tried to contact them, and about 6 since the first time (with a number of 
   tries in between).  I think it is safe to assume I am being officially 
   (and quite effectively) ignored.
  
   - Original Message -
   From: Viesturs Lācis viesturs.la...@gmail.com
   To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
   Sent: Friday, February 6, 2015 8:15:20 AM
   Subject: Re: [Emc-users] Servo Drive Help?
  
   2015-02-05 18:06 GMT+02:00 Todd  Zuercher
   zuerc...@embarqmail.com:
   Does anyone know anything about one of these drives?
   http://www.easys.it/prod_file/azionamento_dc_ind.pdf
   I don't know Italian, and I have not been able to get any email response 
   from the drive's manufacturer.
   Don't worry, that is common practice in italian companies. Last summer
   it took me 2 _months_ to get a correct invoice from Elte to purchase 3
   standard spindle motors, it has been 2 or 3 weeks since I am waiting
   for a price quote for torque limiter - they replied quickly, asking
   additional details about my company, sent them everything and now they
   are gone. No offence to Alex and possibly any other italians on this
   list, but I have not seen for myself or heard about any italian
   company with prompt customer service.
  
   Viesturs
  
   --
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Re: [Emc-users] Servo Drive Help?

2015-02-09 Thread Karlsson Wang
Sounds like a very good idea.



On Sat, 07 Feb 2015 09:41:48 -0500
Dave Cole linuxcncro...@gmail.com wrote:

 I would work at the problem from the motor perspective and forget about 
 the drive maker.
 
 Do you have the motor specs?
 Is it a permanent magnet brushed motor?
 
 Dave
 
 
 
 
 On 2/6/2015 3:32 PM, Todd Zuercher wrote:
  Well, this is a little excessive, it has been about 2years since I last 
  tried to contact them, and about 6 since the first time (with a number of 
  tries in between).  I think it is safe to assume I am being officially (and 
  quite effectively) ignored.
 
  - Original Message -
  From: Viesturs Lācis viesturs.la...@gmail.com
  To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
  Sent: Friday, February 6, 2015 8:15:20 AM
  Subject: Re: [Emc-users] Servo Drive Help?
 
  2015-02-05 18:06 GMT+02:00 Todd  Zuercher
  zuerc...@embarqmail.com:
  Does anyone know anything about one of these drives?
  http://www.easys.it/prod_file/azionamento_dc_ind.pdf
  I don't know Italian, and I have not been able to get any email response 
  from the drive's manufacturer.
  Don't worry, that is common practice in italian companies. Last summer
  it took me 2 _months_ to get a correct invoice from Elte to purchase 3
  standard spindle motors, it has been 2 or 3 weeks since I am waiting
  for a price quote for torque limiter - they replied quickly, asking
  additional details about my company, sent them everything and now they
  are gone. No offence to Alex and possibly any other italians on this
  list, but I have not seen for myself or heard about any italian
  company with prompt customer service.
 
  Viesturs
 
  --
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  hub for all things parallel software development, from weekly thought
  leadership blogs to news, videos, case studies, tutorials and more. Take a
  look and join the conversation now. http://goparallel.sourceforge.net/
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Re: [Emc-users] Servo Drive Help?

2015-02-07 Thread Dave Cole
I would work at the problem from the motor perspective and forget about 
the drive maker.

Do you have the motor specs?
Is it a permanent magnet brushed motor?

Dave




On 2/6/2015 3:32 PM, Todd Zuercher wrote:
 Well, this is a little excessive, it has been about 2years since I last tried 
 to contact them, and about 6 since the first time (with a number of tries in 
 between).  I think it is safe to assume I am being officially (and quite 
 effectively) ignored.

 - Original Message -
 From: Viesturs Lācis viesturs.la...@gmail.com
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Friday, February 6, 2015 8:15:20 AM
 Subject: Re: [Emc-users] Servo Drive Help?

 2015-02-05 18:06 GMT+02:00 Todd  Zuercher
 zuerc...@embarqmail.com:
 Does anyone know anything about one of these drives?
 http://www.easys.it/prod_file/azionamento_dc_ind.pdf
 I don't know Italian, and I have not been able to get any email response 
 from the drive's manufacturer.
 Don't worry, that is common practice in italian companies. Last summer
 it took me 2 _months_ to get a correct invoice from Elte to purchase 3
 standard spindle motors, it has been 2 or 3 weeks since I am waiting
 for a price quote for torque limiter - they replied quickly, asking
 additional details about my company, sent them everything and now they
 are gone. No offence to Alex and possibly any other italians on this
 list, but I have not seen for myself or heard about any italian
 company with prompt customer service.

 Viesturs

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Re: [Emc-users] Servo Drive Help?

2015-02-06 Thread Todd Zuercher
Well, this is a little excessive, it has been about 2years since I last tried 
to contact them, and about 6 since the first time (with a number of tries in 
between).  I think it is safe to assume I am being officially (and quite 
effectively) ignored.

- Original Message -
From: Viesturs Lācis viesturs.la...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Friday, February 6, 2015 8:15:20 AM
Subject: Re: [Emc-users] Servo Drive Help?

2015-02-05 18:06 GMT+02:00 Todd  Zuercher
zuerc...@embarqmail.com:
 Does anyone know anything about one of these drives?
 http://www.easys.it/prod_file/azionamento_dc_ind.pdf
 I don't know Italian, and I have not been able to get any email response from 
 the drive's manufacturer.

Don't worry, that is common practice in italian companies. Last summer
it took me 2 _months_ to get a correct invoice from Elte to purchase 3
standard spindle motors, it has been 2 or 3 weeks since I am waiting
for a price quote for torque limiter - they replied quickly, asking
additional details about my company, sent them everything and now they
are gone. No offence to Alex and possibly any other italians on this
list, but I have not seen for myself or heard about any italian
company with prompt customer service.

Viesturs

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Re: [Emc-users] Servo Drive Help?

2015-02-06 Thread Viesturs Lācis
2015-02-05 18:06 GMT+02:00 Todd  Zuercher
zuerc...@embarqmail.com:
 Does anyone know anything about one of these drives?
 http://www.easys.it/prod_file/azionamento_dc_ind.pdf
 I don't know Italian, and I have not been able to get any email response from 
 the drive's manufacturer.

Don't worry, that is common practice in italian companies. Last summer
it took me 2 _months_ to get a correct invoice from Elte to purchase 3
standard spindle motors, it has been 2 or 3 weeks since I am waiting
for a price quote for torque limiter - they replied quickly, asking
additional details about my company, sent them everything and now they
are gone. No offence to Alex and possibly any other italians on this
list, but I have not seen for myself or heard about any italian
company with prompt customer service.

Viesturs

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[Emc-users] Servo Drive Help?

2015-02-05 Thread Todd Zuercher
Does anyone know anything about one of these drives? 
http://www.easys.it/prod_file/azionamento_dc_ind.pdf 
I don't know Italian, and I have not been able to get any email response from 
the drive's manufacturer. 

I have one that was used to run a servo saw stop/pusher system. It's control 
died and I would love to be able to revive it using Linuxcnc. 

The stop manufacturer wasn't much more help but at least they would talk to me. 
They sent me a pdf for the machines schematics but were unable to provide any 
information on how to control the drive. 

I started a thread on the forum where I was able to post a copy of the 
schematics the stop's manufacturer sent me. 
http://linuxcnc.org/index.php/english/forum/27-driver-boards/28847-help-with-servo-drive#55722
 

What would I need to know in order to use the RS-485 to control this, and any 
ideas where or how to glean it? 

-- 

 

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mailto:zuerc...@embarqmail.com 

 
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Re: [Emc-users] Servo Drive Help?

2015-02-05 Thread alex chiosso
Hi Todd.
I'm italian but I don't know anything about this drive.
The manufacturer company is small and the product seem to be a sort of
custom made (maybe for the stop manufacturer) .
The documentation pdf that you posted is not sufficient to understand how
to connect properly the drive.
The rs-485 serial line maybe it's not a modbus compliant communication.
The drive should have a +/-10Vdc command voltage (speed command control)
but you need to understand if the dc motor have a  tachometer for the speed
feedback or the motor is controlled for the speed loop using the encoder
showed on the electrical drawing .
The drive documentation is just a concise information about it , not really
usable.
The only chance that you have is to try to contact again the Easys (drive
manufacturer) in order to get the complete documentation (if it really
exist) .

Alex

On Thu, Feb 5, 2015 at 5:06 PM, Todd Zuercher zuerc...@embarqmail.com
wrote:

 Does anyone know anything about one of these drives?
 http://www.easys.it/prod_file/azionamento_dc_ind.pdf
 I don't know Italian, and I have not been able to get any email response
 from the drive's manufacturer.

 I have one that was used to run a servo saw stop/pusher system. It's
 control died and I would love to be able to revive it using Linuxcnc.

 The stop manufacturer wasn't much more help but at least they would talk
 to me. They sent me a pdf for the machines schematics but were unable to
 provide any information on how to control the drive.

 I started a thread on the forum where I was able to post a copy of the
 schematics the stop's manufacturer sent me.
 http://linuxcnc.org/index.php/english/forum/27-driver-boards/28847-help-with-servo-drive#55722

 What would I need to know in order to use the RS-485 to control this, and
 any ideas where or how to glean it?

 --

 

 Todd Zuercher
 mailto:zuerc...@embarqmail.com

 

 --
 Dive into the World of Parallel Programming. The Go Parallel Website,
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[Emc-users] Servo drive question

2013-08-14 Thread Viesturs Lācis
Hello!

I have a question about motor position feedback to this servo drive:
http://www.zappautomation.co.uk/en/cd-range/322-cd420-0075-0039-aa-000.html
Its manual is available here:
http://www.zappautomation.co.uk/en/attachment.php?id_attachment=57

The thing is that page 20 lists pin names on the connector, where encoder
feedback is supposed to be attached:
phase-A, phase-B, phase-Z, phase-U, phase-V, phase-W.
A and B are both quadrature channels, Z is index. What is U, V and W? It
does not mention Hall sensors anywhere in the manual. And page 90 has tech
specs table, where is a line Feedback signal and it only mentions 2500
PPR incremental encoder. And nothing else.

I would appreciate any reasonable suggestions, what are those U,V and W
signals from encoders! :)
Thanks!

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Re: [Emc-users] Servo drive question

2013-08-14 Thread andy pugh
On 14 August 2013 17:43, Viesturs Lācis viesturs.la...@gmail.com wrote:

 I would appreciate any reasonable suggestions, what are those U,V and W
 signals from encoders! :)

Almost certainly commutation signals for the drive.
There are quite a few 6-channel encoders out there (often called
commutation encoders)

They are extra encoder tracks rather than actual Hall sensors. (and
you need to either get the right one, or program them for the motor
pole count).

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[Emc-users] Servo drive with resolver input

2013-07-12 Thread Viesturs Lācis
Hello!

I would appreciate any links for servo drives with resolver feedback.
Motor is brushless DC, rated at 330 V and 1,3 A.
Intended to be used with LinuxCNC, so simulated encoder output and +/- 10V
analog input would be nice.
Price is a significant factor at this moment, so I expect to be looking at
manufacturers in china.

Thanks in advance!

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Re: [Emc-users] Servo drive?

2012-01-12 Thread Viesturs Lācis
2012/1/11 andy pugh bodge...@gmail.com:
 On 11 January 2012 11:58, Viesturs Lācis viesturs.la...@gmail.com wrote:

 http://docs-europe.electrocomponents.com/webdocs/0dca/0900766b80dca34c.pdf

 On page nr 9 I found a scheme of Typical application connection.
 Do I understand correctly that anything within the blue frame already
 is on that board?

 Yes. I would suggest opto-isolators between the IRAMS and the 5i23 or
 whatever, though.

 Anyone willing to consult me?

 I made mine do this:
 https://picasaweb.google.com/108164504656404380542/Gibbs#5469721364857131746
 So might not be the ideal consultant

 Mk2 had heatsinking, but I think that died too:
 https://picasaweb.google.com/108164504656404380542/Gibbs#5471910659108799346
 I can't recally if it was just the surge-limiter that went, or if it
 died completely when I was trying to use it as a VFD with an ordinary
 induction motor.

Ok, I think that I finally got it - the heatsink is under the board
and only its very black side can be seen... At least I think so after
taking a look at next picture, which shows the board from bottom (and
without heatsink I suppose).

How big was that motor? Should something be differently with AC servo
motor? I am not sure anymore that I do understand, what is inside AC
servo motor. Normal DC brushless motors have permanent magnets, but I
have difficulties understanding, how AC servo drives work (the fact
that it still supplies DC to motors is confusing me), so I am not sure
anymore that AC servo motors are synchronous electrical motors
with permanent magnets.

What is the rated voltage of Your rectifier bridge? Yesterday I had a
discussion with an electronics guy and he told me, that rectifier
bridge should not get warm at all - if that is happening, there is
something wrong - either connections, either rated voltage too low and
it basically should already be damaged...

BTW did You have something for the current sensing and over-current sense?
I suspect I would not need current feedback to EMC, because it will
have resolver/
encoder data, but I suppose over-current signal could be used as a
fault signal.

I also wanted to ask about GND in the schematics in page 9 of the datasheet:
http://docs-europe.electrocomponents.com/webdocs/0dca/0900766b80dca34c.pdf

If I understand correctly, then V+ is the place to connect + from
power supply, but I do not see GND connected to that chip anywhere.
Ok, maybe it does not need GND for motor power, but I suspect there
should be something, to which the incoming PWM signals are referenced
to.

Andy, I also would like to ask, if You could share the scheme layout
and list of components that You used with that IRAMS chip, it really
seems that I might try to build something.


2012/1/11 andy pugh bodge...@gmail.com:
 On 11 January 2012 14:11, Viesturs Lācis viesturs.la...@gmail.com wrote:


 BTW I was warned that there should be considered protection for the
 board from overvoltages, coming from motors. Is that correct and how
 is that usually implemented?

 Freewheeling diodes. You can see one across every power stage in the
 H-bridge. Effectively there is a 3-phase bridge-rectifier built into
 the H-bridge, and any voltages  bus voltage are shuttled into the bus
 caps. Those need to be big enough to absorb the current without
 pushing the voltage too high.


Thanks for the explanation, but I do not get, where to look for them? :)
Do You mean the schematics in the manual?

Viesturs

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Re: [Emc-users] Servo drive?

2012-01-12 Thread andy pugh
On 12 January 2012 11:49, Viesturs Lācis viesturs.la...@gmail.com wrote:

 Ok, I think that I finally got it - the heatsink is under the board
 and only its very black side can be seen...

Yes, that was the main change.

 How big was that motor?

It was a 2HP motor. On reflection, I probably drained the capacitor
and then bad things happened.

  I am not sure anymore that I do understand, what is inside AC
 servo motor. Normal DC brushless motors have permanent magnets,

Many AC servos are identical in construction  to brushless DC motors.
There is a class of motor which is a true AC induction servo motor,
but they are very rare now.
http://en.wikipedia.org/wiki/AC_motor#Two-phase_AC_servo_motors

Any AC servo motor you find on eBay will be basically a brushless
motor with an encoder.


 What is the rated voltage of Your rectifier bridge? Yesterday I had a
 discussion with an electronics guy and he told me, that rectifier
 bridge should not get warm at all

It didn't, but it had a mounting tab so it was convenient to bolt it
to the heatsink too.

 BTW did You have something for the current sensing and over-current sense?

I think I just put in the minimal components to make it wake up.

 I also wanted to ask about GND in the schematics in page 9 of the datasheet:
 http://docs-europe.electrocomponents.com/webdocs/0dca/0900766b80dca34c.pdf

 If I understand correctly, then V+ is the place to connect + from
 power supply, but I do not see GND connected to that chip anywhere.
 Ok, maybe it does not need GND for motor power, but I suspect there
 should be something, to which the incoming PWM signals are referenced
 to.

The gates are AC-coupled through capacitors. So, DC power supply
voltage is connected to V+ and the PSU gnd to the three VR(U/V/W)
lines. Typically through current-monitoring shunt resistors. Some
variants of the IRAMS chips have the shunt resistors built in.

Vss is the logic ground.
http://en.wikipedia.org/wiki/IC_power_supply_pin

I don't think you want to connect the logic and PSU grounds in this
case, especially if VR is rectified mains. That might actually be
where I went wrong, on reflection.
Can I suggest getting advice from someone with half a clue, rather than me?

(Freewheel diodes)
 Thanks for the explanation, but I do not get, where to look for them? :)
Yes, on the datasheet, each of the 6 IGBTs has a diode in parallel with it.

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Re: [Emc-users] Servo drive?

2012-01-12 Thread Viesturs Lācis
2012/1/12 andy pugh bodge...@gmail.com:
 On 12 January 2012 11:49, Viesturs Lācis viesturs.la...@gmail.com wrote:

 How big was that motor?

 It was a 2HP motor. On reflection, I probably drained the capacitor
 and then bad things happened.

How do I determine, what size capacitors should be used?
Right on the rectifier and also for those boot-strap capacitors?


 BTW did You have something for the current sensing and over-current sense?

 I think I just put in the minimal components to make it wake up.


What is that on the upper right corner?
https://picasaweb.google.com/108164504656404380542/Gibbs#5471910659108799346

 The gates are AC-coupled through capacitors. So, DC power supply
 voltage is connected to V+ and the PSU gnd to the three VR(U/V/W)
 lines. Typically through current-monitoring shunt resistors. Some
 variants of the IRAMS chips have the shunt resistors built in.

Ok, thanks, now it makes sense!
Do I need those shunt resistors for normal operation of the chip or
are they meant just for feedback to controller?

 Vss is the logic ground.

Ok, great!
Is it supposed to receive any additional 5V, 12V or something similar
for logic power?

 I don't think you want to connect the logic and PSU grounds in this
 case, especially if VR is rectified mains. That might actually be
 where I went wrong, on reflection.

Agreed on that. Page 4 of the manual is telling something about the
offsets of voltage, but I have only small clue, what exactly is that
all about.

 (Freewheel diodes)
 Thanks for the explanation, but I do not get, where to look for them? :)
 Yes, on the datasheet, each of the 6 IGBTs has a diode in parallel with it.

Ok, found them.
So does it mean that it already is protected?

Viesturs

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Re: [Emc-users] Servo drive?

2012-01-12 Thread andy pugh
On 12 January 2012 15:02, Viesturs Lācis viesturs.la...@gmail.com wrote:

 How do I determine, what size capacitors should be used?
 Right on the rectifier and also for those boot-strap capacitors?

On the basis of maximum current draw and allowable ripple. And
capacitor ESR too.

 What is that on the upper right corner?
 https://picasaweb.google.com/108164504656404380542/Gibbs#5471910659108799346

A connector for logic power, I think. It was over a year ago.

 Ok, thanks, now it makes sense!
 Do I need those shunt resistors for normal operation of the chip or
 are they meant just for feedback to controller?

They are meant for feedback.

 Vss is the logic ground.

 Ok, great!
 Is it supposed to receive any additional 5V, 12V or something similar
 for logic power?

Yes, Vdd.

 (Freewheel diodes)

 Ok, found them.
 So does it mean that it already is protected?

It should be. But I still managed to break at least one.

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Re: [Emc-users] Servo drive?

2012-01-12 Thread andy pugh
On 12 January 2012 15:27, andy pugh bodge...@gmail.com wrote:
 Is it supposed to receive any additional 5V, 12V or something similar
 for logic power?

 Yes, Vdd.

On reflection, it might be wise to use a DC/DC convertor for Vdd, so
that it has a floating, isolated logic power, that can be safely
referenced to PSU gnd.

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Re: [Emc-users] Servo drive?

2012-01-12 Thread Viesturs Lācis
2012/1/12 andy pugh bodge...@gmail.com:
 On 12 January 2012 15:27, andy pugh bodge...@gmail.com wrote:
 Is it supposed to receive any additional 5V, 12V or something similar
 for logic power?

 Yes, Vdd.

 On reflection, it might be wise to use a DC/DC convertor for Vdd, so
 that it has a floating, isolated logic power, that can be safely
 referenced to PSU gnd.


And how much would such a convertor cost? I would need to convert
330VDC to 12VDC.

Since I have to connect controller's GND to Vss, I could take +12V
from PC PSU for logic power. But that introduces a risk of burning
down a PC, if something happens in the chip, so I could sacrifice a PC
PSU just for +12V supply to the logics of these chips.

Viesturs

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Re: [Emc-users] Servo drive?

2012-01-12 Thread Eric Keller
On Thu, Jan 12, 2012 at 10:32 AM, andy pugh bodge...@gmail.com wrote:


 On reflection, it might be wise to use a DC/DC convertor for Vdd, so
 that it has a floating, isolated logic power, that can be safely
 referenced to PSU gnd.

This is what I did.  I had trouble getting the IRAMS to fire without tying
logic ground to the PSU ground.  To this mechanical engineer's reading, the
data sheet is not clear on that, but it didn't seem to work otherwise.

I used a high power laboratory power supply, so my experience isn't
probably that helpful.
Eric
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Re: [Emc-users] Servo drive?

2012-01-12 Thread Peter C. Wallace
On Thu, 12 Jan 2012, Viesturs L?cis wrote:

 Date: Thu, 12 Jan 2012 17:43:21 +0200
 From: [UTF-8] Viesturs L?cis viesturs.la...@gmail.com
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Servo drive?
 
 2012/1/12 andy pugh bodge...@gmail.com:
 On 12 January 2012 15:27, andy pugh bodge...@gmail.com wrote:
 Is it supposed to receive any additional 5V, 12V or something similar
 for logic power?

 Yes, Vdd.

 On reflection, it might be wise to use a DC/DC convertor for Vdd, so
 that it has a floating, isolated logic power, that can be safely
 referenced to PSU gnd.


 And how much would such a convertor cost? I would need to convert
 330VDC to 12VDC.

 Since I have to connect controller's GND to Vss, I could take +12V
 from PC PSU for logic power. But that introduces a risk of burning
 down a PC, if something happens in the chip, so I could sacrifice a PC
 PSU just for +12V supply to the logics of these chips.

 Viesturs



Yow! Yow! Yow!

Dont even think about running a line operated drive with a PC power supply

_Everything_ connected to the IRAM module must be isolated with a minimum
test voltage of 3750VAC from low side control and 2500VAC from ground!

I am advising against this unless you are familiar with high voltage high 
power circuits, isolation circuits, and guaranteeing that DC-DC converters and 
isolators to not fail in such a way as to compromise isolation.


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Re: [Emc-users] Servo drive?

2012-01-12 Thread Kirk Wallace
On Thu, 2012-01-12 at 13:49 +0200, Viesturs Lācis wrote:
... snip
 How big was that motor? Should something be differently with AC servo
 motor? I am not sure anymore that I do understand, what is inside AC
 servo motor. Normal DC brushless motors have permanent magnets, but I
 have difficulties understanding, how AC servo drives work (the fact
 that it still supplies DC to motors is confusing me), so I am not sure
 anymore that AC servo motors are synchronous electrical motors
 with permanent magnets.
... snip

My understanding is that AC and DC brushless motors have nearly the same
construction, being a multi pole permanent magnet rotor and three phase
wound outer stator. The difference is in the details of the magnetic
shape between the stator and rotor. The result is an AC brushless motor
will give close to constant torque output from a constant (non-feedback)
sinusoidal AC input. A DC motor will output close to a constant torque
with a step or trapezoidal or DC input. Since, with EMC2, we are
interested in tight feedback control, AC or DC motors will give close to
the same result. So, AC or DC motors should work well enough and the
feedback should provide the proper input.
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Re: [Emc-users] Servo drive?

2012-01-12 Thread andy pugh
On 12 January 2012 15:43, Viesturs Lācis viesturs.la...@gmail.com wrote:

 On reflection, it might be wise to use a DC/DC convertor for Vdd,

 And how much would such a convertor cost? I would need to convert
 330VDC to 12VDC.

I was meaning a 12 to 12 (or 12 to 15) one, like
http://uk.rs-online.com/web/p/dc-dc-converters/6727408/

That gives the IRAMS board an isolated 15V supply,

But, on the basis of the questions you are asking, you probably want
to consider Pete's advice.

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Re: [Emc-users] Servo drive?

2012-01-12 Thread Viesturs Lācis
2012/1/12 andy pugh bodge...@gmail.com:
 On 12 January 2012 15:43, Viesturs Lācis viesturs.la...@gmail.com wrote:

 On reflection, it might be wise to use a DC/DC convertor for Vdd,

 And how much would such a convertor cost? I would need to convert
 330VDC to 12VDC.

 I was meaning a 12 to 12 (or 12 to 15) one, like
 http://uk.rs-online.com/web/p/dc-dc-converters/6727408/

 That gives the IRAMS board an isolated 15V supply,

Thanks for the link!

 But You probably want
 to consider Pete's advice.

Oh yes, I really would like to do that.
Unfortunately I do not have much of a choice to get those motors
running. So it is just one more case, where I will have to learn
things the hard way.

So I understand that it is required to:
1) insert optoisolators in PWM signal lines to insulate controller
from the chip, I checked that optocouplers have Vrms = 2500 V;
2) I can use any external PSU as long as I insulate it from the chip
with a DC-DC converter, DC converter's output is connected to Vdd and
Vss, keeping it insulated from rectified motor power supply, DC
converter in Andy's link has isolation voltage 3000 VDC;
3) connect rectifier (220VAC to 330VDC) output to:
+330 VDC to V+
GND to LeU, LeV, LeW

I pasted the schematics here:
http://picpaste.com/chip-cgYQizaV.JPG

Is 1:1 transformer needed for rectifier AC input to insulate from the AC supply?

Viesturs

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Re: [Emc-users] Servo drive?

2012-01-12 Thread andy pugh
On 12 January 2012 18:14, Viesturs Lācis viesturs.la...@gmail.com wrote:

 I was meaning a 12 to 12 (or 12 to 15) one, like
 http://uk.rs-online.com/web/p/dc-dc-converters/6727408/

 That gives the IRAMS board an isolated 15V supply,

 Thanks for the link!

I have a feeling that that might not have a large enough current
capacity, though. I just found my proto circuit, and it has a
transformer on it, and I probably did that for a reason.

 Oh yes, I really would like to do that.
 Unfortunately I do not have much of a choice to get those motors
 running. So it is just one more case, where I will have to learn
 things the hard way.

With large capacitors at 300VDC the hard way can be very hard indeed.
You might not get the chance to learn from mistakes.

Re your question about a 1:1 transformer, I think you probably want a
2:1 anyway, as rectified mains will give you 300V and your motors are
specced for 160V.

-- 
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Re: [Emc-users] Servo drive?

2012-01-12 Thread Viesturs Lācis
2012/1/12 andy pugh bodge...@gmail.com:
 On 12 January 2012 18:14, Viesturs Lācis viesturs.la...@gmail.com wrote:

 I was meaning a 12 to 12 (or 12 to 15) one, like
 http://uk.rs-online.com/web/p/dc-dc-converters/6727408/

 That gives the IRAMS board an isolated 15V supply,

 Thanks for the link!

 I have a feeling that that might not have a large enough current
 capacity, though. I just found my proto circuit, and it has a
 transformer on it, and I probably did that for a reason.

The manual says:
Quiscent VCC supply current: typical = 1.6, max = 2.3 mA

Do I understand that this is how much current does logics consume with 15VDC?
In that case one for each chip should be totally fine, because that
dc-dc converter has 200 mA output.

 Oh yes, I really would like to do that.
 Unfortunately I do not have much of a choice to get those motors
 running. So it is just one more case, where I will have to learn
 things the hard way.

 With large capacitors at 300VDC the hard way can be very hard indeed.
 You might not get the chance to learn from mistakes.

Do You mean risk of high voltage and even higher power electrical shock here?

 Re your question about a 1:1 transformer, I think you probably want a
 2:1 anyway, as rectified mains will give you 300V and your motors are
 specced for 160V.

Am I missing something? Where do You see 160V?
Here is motor data (from the first email of this thread):

Motor type: T3-0130-60-560
Winding number: 01-00111

Rated Speed: 6000 min^-1
DC Bus Voltage: 560 V
Nominal AC Voltage: 330 V
Rated Motor Voltage: 309 V
Rated Torque: 1,00 Nm
Rated AC Current: 1,40 A
Stall Torque: 1,30 Nm
Stall AC Current: 1,67 A
Peak Torque: 5,2 Nm
Peak Current: 7,2 A
Max. Speed: 12000 min^-1
EMF Constant: 47,0 V/1000
Torque Constant: 0,78 Nm/A
Terminal Resistance: 12,7 Ω
Terminal Inductance: 21,5 mH
Number of poles: 6

El. Time Constant: 1,7 ms
Mech. Time Constant: 2,4 ms
Thermal Time Constant: 30 min
Rotor Inertia: 0,65 kg*cm^2


If motors were meant for 160V, I would already had purchased
GraniteDevices drives weeks ago...

Viesturs

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Re: [Emc-users] Servo drive?

2012-01-12 Thread Peter C. Wallace

On Thu, 12 Jan 2012, Viesturs L?cis wrote:


Date: Thu, 12 Jan 2012 21:49:16 +0200
From: [UTF-8] Viesturs L?cis viesturs.la...@gmail.com
Reply-To: Enhanced Machine Controller (EMC)
emc-users@lists.sourceforge.net
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Subject: Re: [Emc-users] Servo drive?

2012/1/12 andy pugh bodge...@gmail.com:
On 12 January 2012 18:14, Viesturs L??cis viesturs.la...@gmail.com wrote:


I was meaning a 12 to 12 (or 12 to 15) one, like
http://uk.rs-online.com/web/p/dc-dc-converters/6727408/

That gives the IRAMS board an isolated 15V supply,


Thanks for the link!


I have a feeling that that might not have a large enough current
capacity, though. I just found my proto circuit, and it has a
transformer on it, and I probably did that for a reason.


The manual says:
Quiscent VCC supply current: typical = 1.6, max = 2.3 mA


Quiesent means inactive (I would expect 60 - 100 MA at 20 KHz gate drive)


Do I understand that this is how much current does logics consume with 15VDC?
In that case one for each chip should be totally fine, because that
dc-dc converter has 200 mA output.


Oh yes, I really would like to do that.
Unfortunately I do not have much of a choice to get those motors
running. So it is just one more case, where I will have to learn
things the hard way.


With large capacitors at 300VDC the hard way can be very hard indeed.
You might not get the chance to learn from mistakes.


Do You mean risk of high voltage and even higher power electrical shock here?


Re your question about a 1:1 transformer, I think you probably want a
2:1 anyway, as rectified mains will give you 300V and your motors are
specced for 160V.


Am I missing something? Where do You see 160V?
Here is motor data (from the first email of this thread):

Motor type: T3-0130-60-560
Winding number: 01-00111

Rated Speed: 6000 min^-1
DC Bus Voltage: 560 V
Nominal AC Voltage: 330 V
Rated Motor Voltage: 309 V
Rated Torque: 1,00 Nm
Rated AC Current: 1,40 A
Stall Torque: 1,30 Nm
Stall AC Current: 1,67 A
Peak Torque: 5,2 Nm
Peak Current: 7,2 A
Max. Speed: 12000 min^-1
EMF Constant: 47,0 V/1000
Torque Constant: 0,78 Nm/A
Terminal Resistance: 12,7 ??
Terminal Inductance: 21,5 mH
Number of poles: 6

El. Time Constant: 1,7 ms
Mech. Time Constant: 2,4 ms
Thermal Time Constant: 30 min
Rotor Inertia: 0,65 kg*cm^2


If motors were meant for 160V, I would already had purchased
GraniteDevices drives weeks ago...

Viesturs

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Re: [Emc-users] Servo drive?

2012-01-12 Thread Viesturs Lācis
2012/1/12 Peter C. Wallace p...@mesanet.com:
 On Thu, 12 Jan 2012, Viesturs L?cis wrote:

 Date: Thu, 12 Jan 2012 21:49:16 +0200

 From: [UTF-8] Viesturs L?cis viesturs.la...@gmail.com
 Reply-To: Enhanced Machine Controller (EMC)
    emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Servo drive?

 2012/1/12 andy pugh bodge...@gmail.com:

 On 12 January 2012 18:14, Viesturs Lяяcis viesturs.la...@gmail.com
 wrote:

 I was meaning a 12 to 12 (or 12 to 15) one, like
 http://uk.rs-online.com/web/p/dc-dc-converters/6727408/

 That gives the IRAMS board an isolated 15V supply,


 Thanks for the link!


 I have a feeling that that might not have a large enough current
 capacity, though. I just found my proto circuit, and it has a
 transformer on it, and I probably did that for a reason.


 The manual says:
 Quiscent VCC supply current: typical = 1.6, max = 2.3 mA

 Quiesent means inactive (I would expect 60 - 100 MA at 20 KHz gate drive)

Thanks!
I do not see anything else...
Could it be that they have not bothered to specify max current that
logics consume?
Anyway, 100 mA also would do...

I suspect that these are for the PWM input lines:
Input bias current (OUT=LO): typical 100, max 220 μA
Input bias current (OUT=HI): typical 200, max 300 μA

Viesturs

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Re: [Emc-users] Servo drive?

2012-01-12 Thread Kirk Wallace
On Thu, 2012-01-12 at 21:49 +0200, Viesturs Lācis wrote:
 2012/1/12 andy pugh bodge...@gmail.com:
  On 12 January 2012 18:14, Viesturs Lācis viesturs.la...@gmail.com wrote:
... snip

In case it might be useful, here is a link to other bridge driver
information:
http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Bridges_-_Half,_Full,_Three_Phase 


-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Servo drive?

2012-01-11 Thread Viesturs Lācis
2011/12/23 Viesturs Lācis viesturs.la...@gmail.com:
 Hello, gentlemen!

 I have 3 servo motors and I am looking for appropriate servo drives for them.
 I managed to get a technical specification of my servo motors:


 Motor type: T3-0130-60-560
 Winding number: 01-00111

 Rated Speed: 6000 min^-1
 DC Bus Voltage: 560 V
 Nominal AC Voltage: 330 V
 Rated Motor Voltage: 309 V
 Rated Torque: 1,00 Nm
 Rated AC Current: 1,40 A
 Stall Torque: 1,30 Nm
 Stall AC Current: 1,67 A
 Peak Torque: 5,2 Nm
 Peak Current: 7,2 A
 Max. Speed: 12000 min^-1
 EMF Constant: 47,0 V/1000
 Torque Constant: 0,78 Nm/A
 Terminal Resistance: 12,7 Ω
 Terminal Inductance: 21,5 mH
 Number of poles: 6

 El. Time Constant: 1,7 ms
 Mech. Time Constant: 2,4 ms
 Thermal Time Constant: 30 min
 Rotor Inertia: 0,65 kg*cm^2


I have a serious problem finding a servo drives for these motors.
With a help from Peter Wallace it was determined that I have ~750W AC
servo motors.
Can someone suggest me appropriate servo drive for these motors?

Viesturs

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Re: [Emc-users] Servo drive?

2012-01-11 Thread andy pugh
On 11 January 2012 08:40, Viesturs Lācis viesturs.la...@gmail.com wrote:

 I have 3 servo motors and I am looking for appropriate servo drives for them.

 I have a serious problem finding a servo drives for these motors.

I suppose you could try making your own?
http://uk.rs-online.com/web/p/motion-motor-control/6880723/

It should be possible to run one of those from a 3ppwm on a Mesa card

The Granite drives should give you 3000rpm, is there any chance that
that is enough?

FWIW I am intending to run my 600W / 300V motors with 8i20s, but that
is mainly because I have some to experiment with. I don't yet know how
well it is going to work as I have been distracted by other projects.


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Re: [Emc-users] Servo drive?

2012-01-11 Thread Viesturs Lācis
2012/1/11 andy pugh bodge...@gmail.com:
 On 11 January 2012 08:40, Viesturs Lācis viesturs.la...@gmail.com wrote:

 I have 3 servo motors and I am looking for appropriate servo drives for 
 them.

 I have a serious problem finding a servo drives for these motors.

 I suppose you could try making your own?
 http://uk.rs-online.com/web/p/motion-motor-control/6880723/

 It should be possible to run one of those from a 3ppwm on a Mesa card

The price is such that I really could experiment with it.
The problem is that I do not understand, what to do :))

I found manual on that page:
http://docs-europe.electrocomponents.com/webdocs/0dca/0900766b80dca34c.pdf

On page nr 9 I found a scheme of Typical application connection.
Do I understand correctly that anything within the blue frame already
is on that board?

Anyone willing to consult me?

 The Granite drives should give you 3000rpm, is there any chance that
 that is enough?

Andrew provided me with this formula:

EMF constant * RPM + Peak current * Terminal resistance = Voltage

So it can be transformed as RPM = ( Voltage - Peak current * Terminal
resistance) / EMF Constant

I just am not sure, if AC or DC voltage is meant there.

Motors' parameters are:
 EMF Constant: 47,0 V/1000
 Peak Current: 7,2 A
 Terminal Resistance: 12,7 Ω
Max voltage for Granite drives is 160 VDC

So max RPM would be 1000 * (160 - 7,2*12,7)/47 = 1458 RPM

I really would like hit at least 2000 RPM for better max velocity -
now I do not reach even 10m/min, which is not very fast for
waterjet/plasma/laser machine. I might keep this in mind for case, if
there really are no other options.

 FWIW I am intending to run my 600W / 300V motors with 8i20s, but that
 is mainly because I have some to experiment with. I don't yet know how
 well it is going to work as I have been distracted by other projects.

Any chance You might do some basic tests in a nearest future? That
would give me some idea, if 8i20s might be used for the task.

Viesturs

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Re: [Emc-users] Servo drive?

2012-01-11 Thread andy pugh
On 11 January 2012 11:58, Viesturs Lācis viesturs.la...@gmail.com wrote:

 http://docs-europe.electrocomponents.com/webdocs/0dca/0900766b80dca34c.pdf

 On page nr 9 I found a scheme of Typical application connection.
 Do I understand correctly that anything within the blue frame already
 is on that board?

Yes. I would suggest opto-isolators between the IRAMS and the 5i23 or
whatever, though.

 Anyone willing to consult me?

I made mine do this:
https://picasaweb.google.com/108164504656404380542/Gibbs#5469721364857131746
So might not be the ideal consultant

Mk2 had heatsinking, but I think that died too:
https://picasaweb.google.com/108164504656404380542/Gibbs#5471910659108799346
I can't recally if it was just the surge-limiter that went, or if it
died completely when I was trying to use it as a VFD with an ordinary
induction motor.


 EMF constant * RPM + Peak current * Terminal resistance = Voltage

Ah, yes, I forgot to consider the ohmic losses, 1500rom is a bit pedestrian.

 Any chance You might do some basic tests in a nearest future? That
 would give me some idea, if 8i20s might be used for the task.

I am a bit puzzled. The 8i20 is a 2.2kW drive, with up to 30A. Pete is
concerned that 1A (and currents from there to zero) are a bit small
for the internal calculations. However, a 750W motor is good
proportion of the power rating, if not the current rating.

Matt Shaver is running a 1kW motor with a max current of 7.5A on an
8i20, though that is a spindle application, so might not be directly
comparable.

I am going to be away from all computers for 6 weeks at the end of
March, if you are not sorted out by then then I might be able to loan
you one of my 8i20s.

(sourceforge blocked this message the first time I sent it, so I have
cc-ed Visteurs directly. I don't know if this will get through to the
list)

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Re: [Emc-users] Servo drive?

2012-01-11 Thread Viesturs Lācis
2012/1/11 andy pugh bodge...@gmail.com:
 On 11 January 2012 11:58, Viesturs Lācis viesturs.la...@gmail.com wrote:

 http://docs-europe.electrocomponents.com/webdocs/0dca/0900766b80dca34c.pdf

 On page nr 9 I found a scheme of Typical application connection.
 Do I understand correctly that anything within the blue frame already
 is on that board?

 Yes. I would suggest opto-isolators between the IRAMS and the 5i23 or
 whatever, though.

Are You saying that optoisolator will not disturb PWM signal? Somehow
I am convinced that it will...

BTW I was warned that there should be considered protection for the
board from overvoltages, coming from motors. Is that correct and how
is that usually implemented?

 Anyone willing to consult me?

 I made mine do this:
 https://picasaweb.google.com/108164504656404380542/Gibbs#5469721364857131746
 So might not be the ideal consultant

 Mk2 had heatsinking, but I think that died too:
 https://picasaweb.google.com/108164504656404380542/Gibbs#5471910659108799346
 I can't recally if it was just the surge-limiter that went, or if it
 died completely when I was trying to use it as a VFD with an ordinary
 induction motor.

The first picture is so obvious that I even I understand, but I have
difficulties with the second picture - what should I look at?

 I am going to be away from all computers for 6 weeks at the end of
 March, if you are not sorted out by then then I might be able to loan
 you one of my 8i20s.

Thank You for the offer! But then I have to get You a replacement, if
I blow it up...

 (sourceforge blocked this message the first time I sent it, so I have
 cc-ed Visteurs directly. I don't know if this will get through to the
 list)

At least I got it...

Viesturs

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Re: [Emc-users] Servo drive?

2012-01-11 Thread andy pugh
On 11 January 2012 14:11, Viesturs Lācis viesturs.la...@gmail.com wrote:

 Yes. I would suggest opto-isolators between the IRAMS and the 5i23 or
 whatever, though.

 Are You saying that optoisolator will not disturb PWM signal? Somehow
 I am convinced that it will...

It shouldn't, much, if you have a fast enough one.

 BTW I was warned that there should be considered protection for the
 board from overvoltages, coming from motors. Is that correct and how
 is that usually implemented?

Freewheeling diodes. You can see one across every power stage in the
H-bridge. Effectively there is a 3-phase bridge-rectifier built into
the H-bridge, and any voltages  bus voltage are shuttled into the bus
caps. Those need to be big enough to absorb the current without
pushing the voltage too high.

 The first picture is so obvious that I even I understand, but I have
 difficulties with the second picture - what should I look at?

Well, it just shows that I added a huge heat-sink for the drive and rectifier.

 Thank You for the offer! But then I have to get You a replacement, if
 I blow it up...

Yes, what my motorcycling friends call Big boy's rules (you crash
it, you fix/replace it)

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The idea that there is no such thing as objective truth is, quite simply, wrong.

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Re: [Emc-users] Servo drive?

2011-12-27 Thread Viesturs Lācis
2011/12/23 Viesturs Lācis viesturs.la...@gmail.com:
 Hello, gentlemen!

 I have 3 servo motors and I am looking for appropriate servo drives for them.
 I managed to get a technical specification of my servo motors:


 Motor type: T3-0130-60-560
 Winding number: 01-00111

 Rated Speed: 6000 min^-1
 DC Bus Voltage: 560 V
 Nominal AC Voltage: 330 V
 Rated Motor Voltage: 309 V
 Rated Torque: 1,00 Nm
 Rated AC Current: 1,40 A
 Stall Torque: 1,30 Nm
 Stall AC Current: 1,67 A
 Peak Torque: 5,2 Nm
 Peak Current: 7,2 A
 Max. Speed: 12000 min^-1
 EMF Constant: 47,0 V/1000
 Torque Constant: 0,78 Nm/A
 Terminal Resistance: 12,7 Ω
 Terminal Inductance: 21,5 mH
 Number of poles: 6

 El. Time Constant: 1,7 ms
 Mech. Time Constant: 2,4 ms
 Thermal Time Constant: 30 min
 Rotor Inertia: 0,65 kg*cm^2


Can any one suggest me, what is the rated power of these motors?
I thought that it is calculated this way:
Rated power = rated voltage * rated current

Andy Pugh told me that motor power could be calculated also this way:
Power = 2 x pi x torque x rps

How do they actually calculate that?

Thanks in advance!

Viesturs

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Re: [Emc-users] Servo drive?

2011-12-27 Thread Andrew
2011/12/27 Viesturs Lācis viesturs.la...@gmail.com

 2011/12/23 Viesturs Lācis viesturs.la...@gmail.com:
  Hello, gentlemen!
 
  I have 3 servo motors and I am looking for appropriate servo drives for
 them.
  I managed to get a technical specification of my servo motors:
 
 
  Motor type: T3-0130-60-560
  Winding number: 01-00111
 
  Rated Speed: 6000 min^-1
  DC Bus Voltage: 560 V
  Nominal AC Voltage: 330 V
  Rated Motor Voltage: 309 V
  Rated Torque: 1,00 Nm
  Rated AC Current: 1,40 A
  Stall Torque: 1,30 Nm
  Stall AC Current: 1,67 A
  Peak Torque: 5,2 Nm
  Peak Current: 7,2 A
  Max. Speed: 12000 min^-1
  EMF Constant: 47,0 V/1000
  Torque Constant: 0,78 Nm/A
  Terminal Resistance: 12,7 Ω
  Terminal Inductance: 21,5 mH
  Number of poles: 6
 
  El. Time Constant: 1,7 ms
  Mech. Time Constant: 2,4 ms
  Thermal Time Constant: 30 min
  Rotor Inertia: 0,65 kg*cm^2
 

 Can any one suggest me, what is the rated power of these motors?
 I thought that it is calculated this way:
 Rated power = rated voltage * rated current


This is consumed electrical power, actually.


 Andy Pugh told me that motor power could be calculated also this way:
 Power = 2 x pi x torque x rps


And this is output mechanical power. And I guess this is the rated power
you seek for.

Andrew
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Re: [Emc-users] Servo drive?

2011-12-27 Thread Peter C. Wallace
 Rated power = rated voltage * rated current


This is consumed electrical power, actually.

So ~749 W (1.4A x 309V x SQRT(3)) in (assuming A is A RMS per phase)


 Andy Pugh told me that motor power could be calculated also this way:
 Power = 2 x pi x torque x rps


And this is output mechanical power. And I guess this is the rated power
you seek for.

and  ~628W out

About 83% efficient so the motor needs to dissipate ~121 watts of heat at 
full load

Andrew
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Peter Wallace
Mesa Electronics

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Re: [Emc-users] Servo drive?

2011-12-27 Thread Viesturs Lācis
2011/12/27 Peter C. Wallace p...@mesanet.com:
 2011/12/27 Andrew parallel.kinemat...@gmail.com:

 Rated power = rated voltage * rated current
 This is consumed electrical power, actually.
 So ~749 W (1.4A x 309V x SQRT(3)) in (assuming A is A RMS per phase)


 Andy Pugh told me that motor power could be calculated also this way:
 Power = 2 x pi x torque x rps
 And this is output mechanical power. And I guess this is the rated power
 you seek for.
 and  ~628W out

Andrew, Peter, thank You!

Viesturs

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[Emc-users] Servo drive?

2011-12-23 Thread Viesturs Lācis
Hello, gentlemen!

I have 3 servo motors and I am looking for appropriate servo drives for them.
I managed to get a technical specification of my servo motors:


Motor type: T3-0130-60-560
Winding number: 01-00111

Rated Speed: 6000 min^-1
DC Bus Voltage: 560 V
Nominal AC Voltage: 330 V
Rated Motor Voltage: 309 V
Rated Torque: 1,00 Nm
Rated AC Current: 1,40 A
Stall Torque: 1,30 Nm
Stall AC Current: 1,67 A
Peak Torque: 5,2 Nm
Peak Current: 7,2 A
Max. Speed: 12000 min^-1
EMF Constant: 47,0 V/1000
Torque Constant: 0,78 Nm/A
Terminal Resistance: 12,7 Ω
Terminal Inductance: 21,5 mH
Number of poles: 6

El. Time Constant: 1,7 ms
Mech. Time Constant: 2,4 ms
Thermal Time Constant: 30 min
Rotor Inertia: 0,65 kg*cm^2



Intended to be used with EMC2 :)

I have 2 questions:
1) can anyone suggest me, where can I get appropriate servo drive?
This is for my own machine, my first priority is cost efficiency. It
does not have to look good, it is ok to spend additional time on
wiring etc. It just has to work reliably.
I already looked at 8i20, but it does not fit due to motor's current
being too low for the drive, I also looked at Granite Devices, but
their drives are working with max 160 VDC.
I cannot open KelingInc website (something wrong with my ISP, I got
confirmation that the site is actually working), so I have not
checked, if they have something that would fit.


2) since closing feedback loop in servo drive is not a requirement for
EMC2, I would like to find out, if some motor controller could be used
in this situation.
Although I would like to avoid using Chinese stuff for several
reasons, here is one example, where I cannot understand, if it can be
used for my application or no:
http://www.hzmgdj.com.cn/product/257548762-209298864/motor_controller.html

Thanks in advance for any hints!

Viesturs

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