Re: [Emc-users] Servo motor watts VS torque?

2013-09-06 Thread Sven Wesley
2013/9/6 Gregg Eshelman g_ala...@yahoo.com

 On Thu, 9/5/13, Sven Wesley svenne.d...@gmail.com wrote:

 ...
  gantry weight around 80-90 kg and is driven by small Nidec
  servos rated at 80 V (really small).
 

 That's not even 200 pounds. The table on this mill is 10x50 - 25.4x127
 centimeters, 4 - 10cm at its thickest, of cast iron, plus the saddle.
 That's a lot of weight to move, which I'm not in the least interested in
 removing unless or until it absolutely needs to be.


You miss my point, in relation to the weight the motors are really small.
In fact, pretty many on this mailing list said it was not possible to run a
machine with such small motors. Still, I cut metal at high speed. It's not
the motors that are weak, it's the spindle.

Is the table five times the width in length? If it is solid 10 cm you have
258 kg moving weight. Lets say you want 10m/s, 0.3 seconds in acceleration
time, 5 mm pitch and 300 kg moving mass you will end up with a need of 0.5
Nm to drive the table at 500 N applied cutting force and 4.1 Nm to
accelerate. Assume you don't have linear guides (i.e. sliding guides) you
need 4.5 Nm to accelerate. That is a peak value.

I have a set of 4 Nm constant tourqe motors in the workshop rated 750 W,
they are beefy bastards. You don't need that. Of course you could have it
if you like speed and nasty accelerations (I'm the last to say else, I like
overkill), but then you also need a fat ball screw that doesn't bend and
preferably cooling on the ball nuts.

Go large if you want, it's not necessary though.

/Sven
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Re: [Emc-users] Servo motor watts VS torque?

2013-09-05 Thread Dave Caroline
An important spec to look for in any motor is the stall torque to give
an idea of its ability to move a dead load like a machine table that
also has stiction (stationary friction) and any other load on the
table to overcome.

Note power is the product of torque and rpm
the formulas are on
http://www.engineeringtoolbox.com/electrical-motors-hp-torque-rpm-d_1503.html
including some example motor ratings

Use a motor man enough for the job

This is from a user who is about to rebuild the X slide due to
friction problems when static

Dave Caroline


On Thu, Sep 5, 2013 at 5:40 AM, Gregg Eshelman g_ala...@yahoo.com wrote:
 On Wed, 9/4/13, Jack Coats j...@coats.org wrote:

  Subject: Re: [Emc-users] Servo motor watts VS torque?
  To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
  Date: Wednesday, September 4, 2013, 8:18 PM

  From what I have been told, the
  Amps is the 'power', but more volts is the
  'speed' and responsiveness component.

  Watts is Volts times Amps, and is defined as 'power'.

  The 'torque' would be more the 'amps' than power, but
  obviously they are related.

  Does that help?
  --

 What I'm looking for is for each type of motor (AC and BLDC) is You want at 
 least x watts and n amps to at least be in the same range as the old motor. 
 On cncdrives.com I noticed the torque values listed are different for AC and 
 DC motors of the same watts.

 The old motors were 5.8 amp cont, 30 amp peak. Stall torque 3NM cont. Max RPM 
 2400. Max voltage 140 DC.

 I don't know how much the table and saddle weigh, but having had the table 
 and saddle off a slightly smaller Lagun to do long overdue cleaning and nut 
 replacement, I know it's a rather large number of pounds or kilos. There's 
 some videos on youtube of old Anilam Crusader M systems on knee mills, 
 presumably with 140V brush DC motors like these, and they don't appear to be 
 too sprightly.

 Have a look at this. It's a bed mill, it must have some real powerful motors 
 to move that fast. http://www.youtube.com/watch?v=E3AqIZURMbI I don't expect 
 a knee mill to be that fast, but it should be able to be at least somewhat 
 quicker than it was out the factory door 23 years ago, with newer motors and 
 control systems.

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Re: [Emc-users] Servo motor watts VS torque?

2013-09-05 Thread andy pugh
On 5 September 2013 05:40, Gregg Eshelman g_ala...@yahoo.com wrote:
 The old motors were 5.8 amp cont, 30 amp peak. Stall torque 3NM cont. Max RPM 
 2400. Max voltage 140 DC
140V * 30A = 4200W
140V * 5.8A = 800W
3Nm * 2400 rpm = 750W

You probably want at least 750W motors, geared to suit any difference
in nominal motor speed.

My small knee mill seems pretty reasonable with 750W brushless servos.
Though I suspect that I am limited by software commutation at that top
speed end.


-- 
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If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Servo motor watts VS torque?

2013-09-05 Thread Gregg Eshelman
On Thu, 9/5/13, andy pugh bodge...@gmail.com wrote:

 Subject: Re: [Emc-users] Servo motor watts VS torque?
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Date: Thursday, September 5, 2013, 3:19 AM
 
 On 5 September 2013 05:40, Gregg
 Eshelman g_ala...@yahoo.com
 wrote:
  The old motors were 5.8 amp cont, 30 amp peak. Stall
 torque 3NM cont. Max RPM 2400. Max voltage 140 DC
 140V * 30A = 4200W
 140V * 5.8A = 800W
 3Nm * 2400 rpm = 750W
 
 You probably want at least 750W motors, geared to suit any
 difference in nominal motor speed.
 
 My small knee mill seems pretty reasonable with 750W
 brushless servos.
 Though I suspect that I am limited by software commutation
 at that top speed end.
 ---

The Servo Dynamics SDF1525-12 is rated at 120 volts so I assume the motors 
never saw 140 volts. Still nearly 700 Watts.

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Re: [Emc-users] Servo motor watts VS torque?

2013-09-05 Thread Sven Wesley
2013/9/5 Gregg Eshelman g_ala...@yahoo.com

 On Thu, 9/5/13, andy pugh bodge...@gmail.com wrote:

  Subject: Re: [Emc-users] Servo motor watts VS torque?
  To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
  Date: Thursday, September 5, 2013, 3:19 AM

  On 5 September 2013 05:40, Gregg
  Eshelman g_ala...@yahoo.com
  wrote:
   The old motors were 5.8 amp cont, 30 amp peak. Stall
  torque 3NM cont. Max RPM 2400. Max voltage 140 DC
  140V * 30A = 4200W
  140V * 5.8A = 800W
  3Nm * 2400 rpm = 750W

  You probably want at least 750W motors, geared to suit any
  difference in nominal motor speed.

  My small knee mill seems pretty reasonable with 750W
  brushless servos.
  Though I suspect that I am limited by software commutation
  at that top speed end.
  ---

 The Servo Dynamics SDF1525-12 is rated at 120 volts so I assume the motors
 never saw 140 volts. Still nearly 700 Watts.


I don't know what your machine looks like, but I think many people believe
they need much larger servos than actually needed. My steel router has a
gantry weight around 80-90 kg and is driven by small Nidec servos rated at
80 V (really small). I can assure you that my computer is the bottleneck
and if I go from max feed to a complete stop the whole table shakes. It's
all about acceleration, and I can accelerate pretty fast. If I don't
remember wrong I lowered the max_accel value to 2250 from 3000 to be able
to cut with the table jumping around.
This machine has a belt reduction and 5 mm pitch so I have no problem
running alu or steel despite the small motors, it's the spindle that
doesn't take it.

/S
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Re: [Emc-users] Servo motor watts VS torque?

2013-09-05 Thread Jon Elson
Gregg Eshelman wrote:

 What I'm looking for is for each type of motor (AC and BLDC) is You want at 
 least x watts and n amps to at least be in the same range as the old motor. 
 On cncdrives.com I noticed the torque values listed are different for AC and 
 DC motors of the same watts.

 The old motors were 5.8 amp cont, 30 amp peak. Stall torque 3NM cont. Max RPM 
 2400. Max voltage 140 DC.
   
Now, there's an important data point missing from your original 
question!  RPM.
So, a motor of so many Watts can be wound for low-speed or high-speed
operation.  Belt drives have a limited ratio they can provide in one stage.
So, a 3:1 or 4:1 reduction is the maximum that is practical in this 
case.  Also,
as the belt reduction increases, the motor's OWN inertia becomes dominant.
That's why many machine tools run the motors 1:1 with massively oversized
motors to get the required torque for acceleration.  But, modern motors,
especially the brushless type, have low enough rotational inertia that a
2:1 ratio will be just fine.

Anyway, you can compute the linear force a ballscrew can exert from
some given motor torque, and then compute how much acceleration in
G's that will give.  That is a good exercise, rather than talking about
motor Watts.

Jon

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Re: [Emc-users] Servo motor watts VS torque?

2013-09-05 Thread Sven Wesley
 Anyway, you can compute the linear force a ballscrew can exert from
 some given motor torque, and then compute how much acceleration in
 G's that will give.  That is a good exercise, rather than talking about
 motor Watts.

 Jon


...which you can do with my calc sheet posted earlier. :)

/S
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Re: [Emc-users] Servo motor watts VS torque?

2013-09-05 Thread Kerry Lynn
On 9/5/13 7:07 AM, Gregg Eshelman wrote:
 On Thu, 9/5/13, andy pugh bodge...@gmail.com wrote:

   Subject: Re: [Emc-users] Servo motor watts VS torque?
   To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
   Date: Thursday, September 5, 2013, 3:19 AM
   
   On 5 September 2013 05:40, Gregg
   Eshelman g_ala...@yahoo.com
   wrote:
The old motors were 5.8 amp cont, 30 amp peak. Stall
   torque 3NM cont. Max RPM 2400. Max voltage 140 DC
   140V * 30A = 4200W
   140V * 5.8A = 800W
   3Nm * 2400 rpm = 750W
   
   You probably want at least 750W motors, geared to suit any
   difference in nominal motor speed.
   
   My small knee mill seems pretty reasonable with 750W
   brushless servos.
   Though I suspect that I am limited by software commutation
   at that top speed end.
   ---

 The Servo Dynamics SDF1525-12 is rated at 120 volts so I assume the motors 
 never saw 140 volts. Still nearly 700 Watts.
Divide watts by 746 to get hp.

Under the heading you get what you pay for, have you looked at the Teknic
Hudson series?  http://www.teknic.com/products/motor_sel.php#

They are available in a variety of stack lengths and windings, and sold 
in the
US by Bearing Engineers: 
http://www.bearingengineers.com/products/product.php?id=223
Bearing Engineers have app specialists who would be happy to talk with you.

No affiliation, just looking into these for one of my projects.
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Re: [Emc-users] Servo motor watts VS torque?

2013-09-05 Thread dave
On Thu, 2013-09-05 at 20:19 -0400, Kerry Lynn wrote:
 On 9/5/13 7:07 AM, Gregg Eshelman wrote:
  On Thu, 9/5/13, andy pugh bodge...@gmail.com wrote:
 
Subject: Re: [Emc-users] Servo motor watts VS torque?
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Date: Thursday, September 5, 2013, 3:19 AM

On 5 September 2013 05:40, Gregg
Eshelman g_ala...@yahoo.com
wrote:
 The old motors were 5.8 amp cont, 30 amp peak. Stall
torque 3NM cont. Max RPM 2400. Max voltage 140 DC
140V * 30A = 4200W
140V * 5.8A = 800W
3Nm * 2400 rpm = 750W

You probably want at least 750W motors, geared to suit any
difference in nominal motor speed.

My small knee mill seems pretty reasonable with 750W
brushless servos.
Though I suspect that I am limited by software commutation
at that top speed end.
---
 
  The Servo Dynamics SDF1525-12 is rated at 120 volts so I assume the motors 
  never saw 140 volts. Still nearly 700 Watts.
 Divide watts by 746 to get hp.

Before you jump check to see if those amps weren't connected directly to
the line. 

The set I have of SD board amps just like your's that runs directly off
line voltage. 

It is a little hot but those motor are rather responsive at 167 VDC. ;-)

Dave
 
 Under the heading you get what you pay for, have you looked at the Teknic
 Hudson series?  http://www.teknic.com/products/motor_sel.php#
 
 They are available in a variety of stack lengths and windings, and sold 
 in the
 US by Bearing Engineers: 
 http://www.bearingengineers.com/products/product.php?id=223
 Bearing Engineers have app specialists who would be happy to talk with you.
 
 No affiliation, just looking into these for one of my projects.
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Re: [Emc-users] Servo motor watts VS torque?

2013-09-05 Thread Gregg Eshelman
On Thu, 9/5/13, Sven Wesley svenne.d...@gmail.com wrote:

 I don't know what your machine looks like, but I think many
 people believe
 they need much larger servos than actually needed. My steel
 router has a
 gantry weight around 80-90 kg and is driven by small Nidec
 servos rated at 80 V (really small).


That's not even 200 pounds. The table on this mill is 10x50 - 25.4x127 
centimeters, 4 - 10cm at its thickest, of cast iron, plus the saddle. That's a 
lot of weight to move, which I'm not in the least interested in removing unless 
or until it absolutely needs to be.

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[Emc-users] Servo motor watts VS torque?

2013-09-04 Thread Gregg Eshelman
Since my deal on the Sanyo-Denki closed loop stepper motors and drivers is a 
bust*, I'm still hunting motors and drivers at an affordable price. (Which 
right now is as much under $1,000 as I can get.)

After spending hours looking, it appears that nothing under a NEMA34 size is 
going to do the job of moving around a 10x50 mill table at any decent speed.

What I'm running into a lot are servo motors that the only spec listed for 
power is Watts, or if there's a torque value it must be running torque, usually 
below 1 newton-meter which seems ridiculously low for the size of motors.

The benchmark I want to at least meet is what the old brush type DC motors 
were, 3NM peak torque. Is a 100W or 200W AC or BLDC roughly equivalent?

There's a person or company in Hong Kong selling kits with drivers, motors, all 
the wiring, connectors, limit and e-stop switches and even a cheap looking BOB 
at my price point or below - but I don't know if the motors are even as 
powerful as the old motors that were on the mill. The seller even supplies 
instructions and setup software in English. (The cheap BOB would get it going 
but I'd want to upgrade that.)

Sure would be nice if this entire industry would just pick ONE method of 
measuring motor power, or even use two or three all the bleeping time, or at 
the least specify *both* peak and running torque. Instead some have just 
running torque, some only peak, some only stall, some only Watts and a large 
number that I couldn't find any specifications at all - unless they're buried 
in an Asian language datasheet.

* Missing control wires and connectors that Sanyo-Denki wants $88 *each* for 
and two motors missing encoder wires and none of the drives will go into test 
mode even though the display shows no error condition with a motor connected. 
Also not impressed with Sanyo-Denki's technical support that had no clue what 
might be causing that. Removed from working equipment my arse! Getting sent 
back for a refund.

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Re: [Emc-users] Servo motor watts VS torque?

2013-09-04 Thread Gregg Eshelman
On Wed, 9/4/13, andy pugh bodge...@gmail.com wrote:

 Subject: Re: [Emc-users] Servo motor watts VS torque?
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Date: Wednesday, September 4, 2013, 1:57 PM
 
 On 4 September 2013 20:36, Gregg
 Eshelman g_ala...@yahoo.com
 wrote:
  Since my deal on the Sanyo-Denki closed loop stepper
 motors and drivers is a bust*, I'm still hunting motors and
 drivers at an affordable price. (Which right now is as much
 under $1,000 as I can get.)
 
 This guy (in South Korea) is listing a lot of stuff.
 
http://stores.ebay.co.uk/FA-PARTS/SERVO-DRIVE-AMP-MOTOR-/_i.html?_nkw=3-axissubmit=Search_fsub=456141017_sid=542968597
 Note that is _only_  his 3-axis sets.

I've seen those, just don't know what wattage of motor is equivalent to or 
better than the old ones. Another thing I've found is a lot of kits people put 
together have two lower power motors and one higher power, intended for an 
aluminum gantry where the moving parts are far lighter than the table on a knee 
mill. I need the opposite, two more powerful motors and the Z axis one would be 
fine if it's only as strong as the old one.

I contacted fa-parts through eBay with what I have a need for but no reply. 
What's the point of doing business online if you don't respond to inquires 
which could lead to sales? 

Same story with the company that manufactures the connectors Sanyo-Denki uses. 
They don't have the exact part number so I asked what they had that is plug 
compatible and how much? No reply. No luck finding the connectors from other 
sources.

The Yaskawa drives look like they use Centronics style connectors of the same 
style in various sizes. I've seen the type at places like Mouser. The 
Sanyo-Denki ones have 6 connectors that are all completely different, made by 
at least three manufacturers. They put the manufacturers part numbers in the 
data sheets but I couldn't find any other sources that will answer their e-mail.

This CNC parts business makes the worst of PC parts vendors I've dealt with in 
30 years look like the pinnacle of responsiveness to customers.

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Re: [Emc-users] Servo motor watts VS torque?

2013-09-04 Thread Sven Wesley
2013/9/4 Gregg Eshelman g_ala...@yahoo.com

 ...
 This CNC parts business makes the worst of PC parts vendors I've dealt
 with in 30 years look like the pinnacle of responsiveness to customers.


 Gregg, are you in EU?
I have bought a bunch of stuff from cncdrive.com. Balazs is very friendly
and service minded, he's not using LinuxCNC but all his drivers (which I am
super satisfied with) works very well in our environment.

Oh BTW, driving torque is not a big deal. Torque needed for acceleration
is.
You can use my little calculator to get a figure: http://bit.ly/16DrFdP
Tweak the yellow fields and the blue is your outcome.

/Sven
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Re: [Emc-users] Servo motor watts VS torque?

2013-09-04 Thread andy pugh
On 4 September 2013 20:36, Gregg Eshelman g_ala...@yahoo.com wrote:
 Since my deal on the Sanyo-Denki closed loop stepper motors and drivers is 
 a bust*, I'm still hunting motors and drivers at an affordable price. (Which 
 right now is as much under $1,000 as I can get.)

This guy (in South Korea) is listing a lot of stuff.
http://stores.ebay.co.uk/FA-PARTS/SERVO-DRIVE-AMP-MOTOR-/_i.html?_nkw=3-axissubmit=Search_fsub=456141017_sid=542968597
Note that is _only_  his 3-axis sets.

 What I'm running into a lot are servo motors that the only spec listed for 
 power is Watts, or if there's a torque value it must be running torque, 
 usually below 1 newton-meter which seems ridiculously low for the size of 
 motors.

The point is that you get a lot back in the gearing. If a motor is 1Nm
at 3000 rpm and you actually only need 300rpm on the screw, then you
can see that as 10Nm.

 * Missing control wires and connectors that Sanyo-Denki wants $88 *each* for

I note the other problems, but shopping around for connectors might
help, and there are third-party cable assemblers (who can generally
build them cheaper than you can)

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Servo motor watts VS torque?

2013-09-04 Thread Gregg Eshelman
On Wed, 9/4/13, Sven Wesley svenne.d...@gmail.com wrote:

 Subject: Re: [Emc-users] Servo motor watts VS torque?
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Date: Wednesday, September 4, 2013, 3:29 PM
 
 2013/9/4 Gregg Eshelman g_ala...@yahoo.com
 
  ...
  This CNC parts business makes the worst of PC parts
 vendors I've dealt
  with in 30 years look like the pinnacle of
 responsiveness to customers.
 
 
  Gregg, are you in EU?
 I have bought a bunch of stuff from cncdrive.com. Balazs is
 very friendly
 and service minded, he's not using LinuxCNC but all his
 drivers (which I am
 super satisfied with) works very well in our environment.
 
 Oh BTW, driving torque is not a big deal. Torque needed for
 acceleration
 is.
 You can use my little calculator to get a figure: http://bit.ly/16DrFdP
 Tweak the yellow fields and the blue is your outcome.
 
 /Sven

That's why I'm concerned about the peak torque. The mill has a 10x50 table 
which is a large hunk of iron to push around and I don't want to end up with a 
real slowpoke of a machine. Ideally I'd like to have it performing quite a bit 
better.

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Re: [Emc-users] Servo motor watts VS torque?

2013-09-04 Thread Gregg Eshelman
On Wed, 9/4/13, Sven Wesley svenne.d...@gmail.com wrote:

 Subject: Re: [Emc-users] Servo motor watts VS torque?
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Date: Wednesday, September 4, 2013, 3:29 PM
 
 2013/9/4 Gregg Eshelman g_ala...@yahoo.com
 
  ...
  This CNC parts business makes the worst of PC parts
 vendors I've dealt
  with in 30 years look like the pinnacle of
 responsiveness to customers.
 
 
  Gregg, are you in EU?
 I have bought a bunch of stuff from cncdrive.com. Balazs is
 very friendly
 and service minded, he's not using LinuxCNC but all his
 drivers (which I am
 super satisfied with) works very well in our environment.
--

I'm in the USA so cncdrive.com is a long way away, both in distance and budget. 
;-)

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Re: [Emc-users] Servo motor watts VS torque?

2013-09-04 Thread Kirk Wallace
On 09/04/2013 06:25 PM, Gregg Eshelman wrote:

... snip
 That's why I'm concerned about the peak torque. The mill has a 10x50
 table which is a large hunk of iron to push around and I don't want
 to end up with a real slowpoke of a machine. Ideally I'd like to have
 it performing quite a bit better.

... snip

Speed comes from voltage, torque from current. In my opinion, I would 
not consider anything less than 90 volts at 10 amps, or 900 Watts, or 
1.5 HP. Similar to: 
http://www.wallacecompany.com/machine_shop/bridgeport/00047-1a.jpg

This is a 90V treadmill motor run by a Pico PWM input amp.

If I were starting a new project I would consider a brushless DC motor, 
maybe with a Pico brushless amp: http://pico-systems.com/acservo.html

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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Re: [Emc-users] Servo motor watts VS torque?

2013-09-04 Thread Jack Coats
From what I have been told, the Amps is the 'power', but more volts is the
'speed' and responsiveness component.

Watts is Volts times Amps, and is defined as 'power'.

The 'torque' would be more the 'amps' than power, but obviously they are
related.

Does that help?
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Re: [Emc-users] Servo motor watts VS torque?

2013-09-04 Thread Gregg Eshelman
On Wed, 9/4/13, Jack Coats j...@coats.org wrote:

 Subject: Re: [Emc-users] Servo motor watts VS torque?
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Date: Wednesday, September 4, 2013, 8:18 PM
 
 From what I have been told, the
 Amps is the 'power', but more volts is the
 'speed' and responsiveness component.
 
 Watts is Volts times Amps, and is defined as 'power'.
 
 The 'torque' would be more the 'amps' than power, but
 obviously they are related.
 
 Does that help?
 --

What I'm looking for is for each type of motor (AC and BLDC) is You want at 
least x watts and n amps to at least be in the same range as the old motor. On 
cncdrives.com I noticed the torque values listed are different for AC and DC 
motors of the same watts.

The old motors were 5.8 amp cont, 30 amp peak. Stall torque 3NM cont. Max RPM 
2400. Max voltage 140 DC.

I don't know how much the table and saddle weigh, but having had the table and 
saddle off a slightly smaller Lagun to do long overdue cleaning and nut 
replacement, I know it's a rather large number of pounds or kilos. There's some 
videos on youtube of old Anilam Crusader M systems on knee mills, presumably 
with 140V brush DC motors like these, and they don't appear to be too sprightly.

Have a look at this. It's a bed mill, it must have some real powerful motors to 
move that fast. http://www.youtube.com/watch?v=E3AqIZURMbI I don't expect a 
knee mill to be that fast, but it should be able to be at least somewhat 
quicker than it was out the factory door 23 years ago, with newer motors and 
control systems.

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