Re: [MBZ] removing Bleed Valves

2013-12-10 Thread Alan Clarke
I had a lot of sucess with Vice-Grip 4LW Locking Wrench with Wire 
Cutter.  Amazon carries it for $10.38.  I had the appropriate sized



 Vise-Grip 4LW Locking Wrench with Wire Cutter



On 12/8/2013 12:44 PM, Larry T wrote:

Hi Gang -
I need to remove the bleed valves from the rear calipers on my '91 
300D.  It looks like someone used a pair of pliers on them at one time 
(definitely not me)  and rounded them off. (Same for the rubber hoses 
between the caliper and chassis).


I have a set of reverse drill bits as well as some things intended to 
remove stuck screws/nuts/etc by digging into them and unscrewing 
them.   The thing is, I haven't had much luck getting them to dig into 
the parts I need to remove - I end up drilling a shiny hole in the 
thing I wanted to remove.  and i'd rather not start something I can't 
finish on the 300D - it's my wife's car. I have a stud remover but I 
don't think there's enough room to fit it onto the Bleeder..  I need 
to confirm that though -


So, what's the best way to remove the bleeder valves?  I really 
need to change the fluid...

Thanks!



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Re: [MBZ] Recommended Procedure for Wheel Bearings

2013-03-12 Thread Alan Clarke
Wish I could take credit for spoting it but the very, very first thing 
in the pdf document states the wheel bearing end play as 0.01 - 0.02.  
Boy I love Mercedes Manuals, so well indexed and easy to reference.  It 
also doesn't give a unit of measure, but hey, were not building the 
Hubble Space Telescope.


On 3/11/2013 9:14 PM, Gerry Archer wrote:


From: Alan Clarke alanc...@pacbell.net
I know the recommended procedure people are following for setting 
front wheel bearing is to use a dial indicator and, with the base on 
the rotor measure the end play of the spindle.  People are 
recommending half a notch if one's dial indicator is measuring 
thousands.
 My question is that I have a 1977-1988 Mercedes Service Manual for 
Chassis and Body Series 123.  In section 33.3-300/2 it states :
 6 Place tester on front wheel hub and set dial gauge to approx. 2 
mm pre-load.

7 Check end play of wheel hub by pulling and pushing on flange.
Two millimeters is 0.078 that's a lot of rattle room.
If you go to this link, at the bottom there is a pdf file which is a 
copy of the manual I am referring to. Step 6 pg 266,

What gives???

Can't be right.  0.00078 would be within the recommended range of 4 
to 8 ten thousands. (0004 to 0008).
If I'm in a hurry I tighten the nut while turning the wheel until the 
bearing is locked.  Then I back it off one third turn and whack the 
spindle with a hammer to release the bearing.
If not in a hurry I use a cheap micrometer that is graduated in 
thousandths of an inch and keep the needle between two adjacent 
thousandths marks while pulling the wheel.  Never had a bearing run hot.

Gerry

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[MBZ] Recommended Procedure for Wheel Bearings

2013-03-11 Thread Alan Clarke
I know the recommended procedure people are following for setting front 
wheel bearing is to use a dial indicator and, with the base on the rotor 
measure the end play of the spindle.  People are recommending half a 
notch if one's dial indicator is measuring thousands.


 My question is that I have a 1977-1988 Mercedes Service Manual for 
Chassis and Body Series 123.  In section 33.3-300/2 it states :


 6 Place tester on front wheel hub and set dial gauge to approx. 2 mm 
pre-load.


7 Check end play of wheel hub by pulling and pushing on flange.

Two millimeters is 0.078 that's a lot of rattle room.

If you go to this link, at the bottom there is a pdf file which is a 
copy of the manual I am referring to. Step 6 pg 266,


What gives???


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[MBZ] Recommended Procedure for Wheel Bearings II

2013-03-11 Thread Alan Clarke



http://www.benzworld.org/forums/w123-e-ce-d-cd-td/1590160-front-wheel-bearing-removal.html

(Here's the link I forgot)

I know the recommended procedure people are following for setting front 
wheel bearing is to use a dial indicator and, with the base on the rotor 
measure the end play of the spindle.  People are recommending half a 
notch if one's dial indicator is measuring thousands.


 My question is that I have a 1977-1988 Mercedes Service Manual for 
Chassis and Body Series 123.  In section 33.3-300/2 it states :


 6 Place tester on front wheel hub and set dial gauge to approx. 2 mm 
pre-load.


7 Check end play of wheel hub by pulling and pushing on flange.

Two millimeters is 0.078 that's a lot of rattle room.

If you go to the link, at the bottom there is a pdf file which is a copy 
of the manual I am referring to. Step 6 pg 266,


What gives???


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Re: [MBZ] Recommended Procedure for Wheel Bearings II

2013-03-11 Thread Alan Clarke
Yes that makes sense.  They're tell the technician not to have the dial 
indicator just barely touching the spindle.  Actually 2 mm is just 
barely touching but i guess it's enough.  If that's all there is too it, 
seem like a strange direction on how to use a tool when a lot of 
knowledge is presumed by these manuals.


On 3/11/2013 9:09 PM, Dieselhead wrote:
THey are saying to depress the dial indicator 2 mm when attaching, so 
there is room for it to go up or down.  IF you don't do this and the 
dial indicator is bottomed out against the rotor, you can get a false 
reading.  After the preload, you zero the dial, and then take your 
measurement.


The 2 mm is to more or less put the dial indicator into center of scale.

the reading you want is 0.01 to 0.02 mm  that is about half a 
thousandth I guess. (.00039 to .00078)



http://www.benzworld.org/forums/w123-e-ce-d-cd-td/1590160-front-wheel-bearing-removal.html 



(Here's the link I forgot)

I know the recommended procedure people are following for setting 
front wheel bearing is to use a dial indicator and, with the base on 
the rotor measure the end play of the spindle. People are 
recommending half a notch if one's dial indicator is measuring 
thousands.


 My question is that I have a 1977-1988 Mercedes Service Manual for 
Chassis and Body Series 123.  In section 33.3-300/2 it states :


 6 Place tester on front wheel hub and set dial gauge to approx. 2 
mm pre-load.


7 Check end play of wheel hub by pulling and pushing on flange.

Two millimeters is 0.078 that's a lot of rattle room.

If you go to the link, at the bottom there is a pdf file which is a 
copy of the manual I am referring to. Step 6 pg 266,


What gives???


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Re: [MBZ] Recommended Procedure for Wheel Bearings

2013-03-11 Thread Alan Clarke
BTW I whacked the spindle with a nylon dead blow hammer.  My guess was 
that was enough brutality or do Mercedes like it rough


On 3/11/2013 9:14 PM, Gerry Archer wrote:


From: Alan Clarke alanc...@pacbell.net
I know the recommended procedure people are following for setting 
front wheel bearing is to use a dial indicator and, with the base on 
the rotor measure the end play of the spindle.  People are 
recommending half a notch if one's dial indicator is measuring 
thousands.
 My question is that I have a 1977-1988 Mercedes Service Manual for 
Chassis and Body Series 123.  In section 33.3-300/2 it states :
 6 Place tester on front wheel hub and set dial gauge to approx. 2 
mm pre-load.

7 Check end play of wheel hub by pulling and pushing on flange.
Two millimeters is 0.078 that's a lot of rattle room.
If you go to this link, at the bottom there is a pdf file which is a 
copy of the manual I am referring to. Step 6 pg 266,

What gives???

Can't be right.  0.00078 would be within the recommended range of 4 
to 8 ten thousands. (0004 to 0008).
If I'm in a hurry I tighten the nut while turning the wheel until the 
bearing is locked.  Then I back it off one third turn and whack the 
spindle with a hammer to release the bearing.
If not in a hurry I use a cheap micrometer that is graduated in 
thousandths of an inch and keep the needle between two adjacent 
thousandths marks while pulling the wheel.  Never had a bearing run hot.

Gerry

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[MBZ] A request of advise on Rebuilding Calipers

2013-02-23 Thread Alan Clarke
Haynes is usually pretty good but this is a Mercedes and good 
information is hard to come by including Haynes.


They make reference to turn the pistons so the recesses are at a 20 
degree angle from the bottom of the caliper.  First they haven't told 
me if they are referring to an ATE or Bendix caliper and second  I don't 
know what they are referring to any way.


They also make reference to making sure the piston is at least 0.004 
above the heat shield and, again, I'm not sure which brand caliper they 
are talking about but for that matter doesn't the piston move and unless 
the heat shield is moving also, how does it stay at 0.004.


I'm trying to decide whether it is worth doing this or just buying 
remand ones.  Certainly if I opened them up and saw a lot of scoring of 
pitting I would get remand calipers.


Basically just asking for advise on the difficulty in rebuilding 
calipers and specifically the above instructions which aren't clear to 
me.  Of course I haven't opened the calipers up yet but I'm not sure if 
this lack of clarity is just a taste of things to come.


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Re: [MBZ] A request of advise on Rebuilding Calipers

2013-02-23 Thread Alan Clarke

Thanks, I will give it a shot.

Alan
1985 Turbo


Peter Frederick wrote:
The top edge of the piston is not flat, it has a section machined 
away.  The heat shield has a circular slot cut in it to allow raised 
section of the piston to edge to protrude through it.


If you don't set it the way the book says, the brakes squeal. Loudly.

Doesn't matter which caliper you have, they all have the same type of 
piston.


Take a look at them before you take the pistons out, it will be 
obvious.  In the case of all the ones I've rebuilt, the heat shield 
only fits one way, and you can figure out how the piston has to go to 
fit through it.


It is VERY difficult to rotate the pistons after installation without 
the special tool made for the purpose.  Do not, under any 
circumstances, use something like vise grips or Channel-locks to 
rotate the pistons, as burrs on the piston  WILL cause it to stick in 
the bore.  Line them up before pressing them in place. there is some 
room for minor deviation from the correct angle.


Peter

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Re: [MBZ] BAT 240D

2012-11-30 Thread Alan Clarke

I second that... what's a BAT?

Sent by SAA (Society Against Acronyms)


On 11/30/2012 9:26 AM, andrew strasfogel wrote:

What's BAT?

On Fri, Nov 30, 2012 at 10:34 AM, Dan Penoff d...@penoff.com wrote:

Everybody see the pristine 240D on BAT today?

Nice, especially since it's a 4 speed.

Dan

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Re: [MBZ] link to buymbpart

2012-10-31 Thread Alan Clarke

Why the difference, I guess I'm asking what your experiences have been?

Alan
85 turbo

On 10/31/2012 4:44 AM, Rick Knoble wrote:

I would add that you will get much more satisfaction, and much better pricing, 
if you call direct instead of ordering on the web.

Rick
Sent from my iPhone

On Oct 30, 2012, at 11:07 PM, Dieselhead 126die...@gmail.com wrote:


You are correct.  It is buyMBparts.biz



Is the link to buymbpart incorrect on thehttp://www.okiebenz.com/parts/  
page.  Shouldn't it be
http://www.buymbparts.biz/  nothttp://www.buymbparts.com/...

alan
85 turbo


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Re: [MBZ] Amsoil ATF in an older transmission

2012-10-27 Thread Alan Clarke
Doesn't doing several changes defeat the purpose of going to synthetic, 
namely extended fluid change. BTW, when I first got my vehicle I stocked 
up on both Amzoil for the engine as well as this transmission fluid 
which I am now talking about using.  This isn't cheap stuff but on the 
other hand it's cheaper than  transmission repair down the road.


On 10/27/2012 7:52 AM, Brian Toscano wrote:

when I changed my transmission over to Mobil synthetic ATF it came out
dirty the first several times - lots of black stuff in the fluid.  Not
chunks, but just not clear.  I guess it came from the bands.  Similar with
the differential.  On two diesel trucks I owned, changing to synthetic
caused one to develop a rear main leak while the other was fine.  I would
say YMMV.


On Fri, Oct 26, 2012 at 4:55 PM, clay monroe redgh...@comcast.net wrote:


I would not fear using Synth in an old transmission.  I have used it in
both Gump and Frosch with no troubles or leakage. It does tend to clean up
the garbage inside the transmission, so you do a short run for the first
fill.  Also used it in standard street cars 10-20 years old.  When you
change the fluid, swap in a fresh filter and the seal.  No leaks.  I have
only used Mobil 1, so no idea if Amsoil is any less of a product, but I
would doubt.  Drain the TC when you do the fluid so you have a true clean
system.

clay


On Oct 25, 2012, at 8:34 PM, Alan Clarke wrote:


Wanted some advise or thoughts on using Amsoil ATF in my 85 Turbo. It is

a synthetic rated as a Dexron II and III replacement.  One mechanic I
respect thought it was bad idea to use for reasons of causing leaking seals
and the like in an older tranny.  The tranny has been serviced regularly
and has under 150K mile.  Another mechanic who works on Mercedes thought it
would be OK as long as it was an approved fluid by MBZ for their vehicles.
   I'm not sure if it's approved or not.  Does anyone have any information
and or thoughts about the use of synthetic Amsoil ATF in an older 123
Diesel with a 722.315 transmission?

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Re: [MBZ] Amsoil ATF in an older transmission

2012-10-27 Thread Alan Clarke
That's another thought.  My hope is that 1) I'm not that high mileage, 
150K or so and 2) there was a maintenance sticker on the car when I 
bought it and I talked to the mechanic so I have reason to hope it was 
well maintained. But, you mentioned getting an analysis done and that is 
cheaper than changing the fluid on general principle.


On 10/27/2012 9:05 AM, Curt Raymond wrote:

You work up to longer duration changes, the first couple changes just scrub out 
all the crud that built up either from using inferior quality stuff or from 
poor previous maintenance on the previous owner's part.

When I first got my '85 190D oil analysis showed high iron levels in the engine oil. 
After a few changes with Mobil 1 the iron levels went down to normal and stayed there 
even with 10,000+ mile oil changes. The previous owner swore to me he changed the oil 
every 5,000 miles but I don't recall any mention of what oil he'd used.

I always assume the previous owner was and idiot (well except for the car I 
bought from Dwight) and maintain it accordingly.

-Curt

Date: Sat, 27 Oct 2012 08:21:59 -0700
From: Alan Clarke alanc...@pacbell.net
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] Amsoil ATF in an older transmission
Message-ID: 508bfc17.1070...@pacbell.net
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

Doesn't doing several changes defeat the purpose of going to synthetic,
namely extended fluid change. BTW, when I first got my vehicle I stocked
up on both Amzoil for the engine as well as this transmission fluid
which I am now talking about using.  This isn't cheap stuff but on the
other hand it's cheaper than  transmission repair down the road.

On 10/27/2012 7:52 AM, Brian Toscano wrote:

when I changed my transmission over to Mobil synthetic ATF it came out
dirty the first several times - lots of black stuff in the fluid.  Not
chunks, but just not clear.  I guess it came from the bands.  Similar with
the differential.  On two diesel trucks I owned, changing to synthetic
caused one to develop a rear main leak while the other was fine.  I would
say YMMV.

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Re: [MBZ] Amsoil ATF in an older transmission

2012-10-26 Thread Alan Clarke
My thanks to those that responded. It was confusing because MBZ has a 
list of recommended fluids. According to Amzoil, who I called, the 
specification is the Dextron III specification and they say that is the 
critical thing that the fluid meet, which is what I think you were 
saying. It is recommended on their website which I think gives them 
legal liability. Something they don't do, by the way, with the Amzoil 
that I have been using for the engine: Synthetic Heavy-Duty Diesel  
Marine Motor Oil *SAE 15W-40 (AME)*. They do recommend a 5W-30 European 
Oil so apparently it meets some European spec. He was saying that was 
possibly meeting an emissions criteria so I'm not going to worry about 
it. Again, thanks all.





On 10/25/2012 10:19 PM, Rick Knoble wrote:

On Oct 25, 2012, at 10:34 PM, Alan Clarke alanc...@pacbell.net wrote:


  Does anyone have any information and or thoughts about the use of synthetic 
Amsoil ATF in an older 123 Diesel with a 722.315 transmission?


This meets the MB spec

http://www.amsoil.com/storefront/atf.aspx

That is specified here

http://bevo.mercedes-benz.com/d/d/en/Spec_231_1.pdf

I use Mobil 1 ATF as it is cheaper. Amsoil makes fine products too.
Mobil 1ATF is thought of as an elixer for tired transmissions by some folks. I 
would expect Amsoil to perform nearly as well, if not as well as Mobil 1.

Rick
Sent from my iPhone

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[MBZ] Amsoil ATF in an older transmission

2012-10-25 Thread Alan Clarke
Wanted some advise or thoughts on using Amsoil ATF in my 85 Turbo. It is 
a synthetic rated as a Dexron II and III replacement.  One mechanic I 
respect thought it was bad idea to use for reasons of causing leaking 
seals and the like in an older tranny.  The tranny has been serviced 
regularly and has under 150K mile.  Another mechanic who works on 
Mercedes thought it would be OK as long as it was an approved fluid by 
MBZ for their vehicles.   I'm not sure if it's approved or not.  Does 
anyone have any information and or thoughts about the use of synthetic 
Amsoil ATF in an older 123 Diesel with a 722.315 transmission?


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Re: [MBZ] Electile Dysfunction

2008-02-17 Thread Alan Clarke
I think it is, at least this year, occurring most often with 
Republican's... age may be a contributing factor.  You could check with 
Bob Dole.

Alan
85 Turbo 300


Luther wrote:
 Electile Dysfunction: the inability to become aroused over any of the choices
 for president put forth by either party in the 2008 election year. 

   


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Re: [MBZ] Rubber bumper insert 240D

2007-01-12 Thread Alan Clarke

I said to Hell with it and used 3M yellow weatherstrip adhesive.

Alan
85 Turbo 123

MICHAEL ESH wrote:

What is the correct way to insert the rubber bumper pad into the bumper on a 
1983 240 D.

Thanks,
Mike in Michigan

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Re: [MBZ] Salvage yards in California and Oregon

2007-01-02 Thread Alan Clarke
I found a right fender in good shape at a Pick and Pull.  The problem 
was getting the thing off of the vehicle.  They use some sort of  putty 
on the seam that was impossible to get off.  The manual talks about 
using heat to soften it and I had a small butane blow torch thing but 
that didn't help.  I gave up, a few people followed me and they were 
unsuccessful also getting the fender off, all bolts had been removed it 
was just that damn putty.  Asked a knowledgeable body shop fellow who 
just stated that's why we use new ones.




Alan   
85 300 Turbo



Craig McCluskey wrote:

I'm going to be driving out there and want to find a W123 hood and right
front fender in good condition.

Anyone have any suggestions where?

Thanks,


Craig

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Re: [MBZ] 1979 240D Time Chain Stretch

2006-11-06 Thread Alan Clarke

I'll bite, what's the harm in turning the engine in the wrong direction...

Thanks,

Alan Clarke

85 300 Turbo


LarryT wrote:

Hi Tom,
As the engine rotates - and it must *only* be turned in the normal 
direction of travel, BTW - you'll see the cam lobes turn and alternately 
open/close the valves.  When both of the high parts of the cam over #1 are 
pointing more or less up, it'll be on TDC - but the scale on the crank is 
the final authority.  Once close, you should be looking to get the mark on 
the cam aligned with the notch in the cam tower closest to the radiator. 
But, even if you miss the spot by just a little don't be tempted to turn the 
engine backwards to the mark - just crank the engine over again and watch 
the cam until the mark is close.  It can be frustrating as often the 
compression will not allow the engine to stop at the proper point.  Just be 
patient.


Once you've done it once it will seem very easy.

Good luck -
  





Re: [MBZ] 1979 240D Time Chain Stretch

2006-11-06 Thread Alan Clarke

Thanks,

Alan
85 300 turbo


LarryT wrote:
It's been 10+ years since I was deep into my 240D engine, but IIRC, turning 
it backwards can also cause the old style (the ones with the clip)  chain 
connectors to come apart.  But I believe the primary reason is the chain 
jumping a tooth.  While it may seem unlikely, it's actually pretty easy if 
the chain is stretched or a tooth is damaged.


Again, this is from memory going back to '95 - but, the timing device on the 
end of the IP that is turned by the TC has a fairly tight fit between the 
chain and block - turning the engine backwards can cause the chain to bunch 
up  jam in the tight confines if the slack Jim C mentioned is not taken up 
carefully.  A link can move to the next tooth without the technician 
realizing it.


The above was observed while working on my 78 240D (W123) and it may not 
apply to other engines.


Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
Porsche Road Test http://members.rennlist.com/roadtest/
.
- Original Message - 
From: Alan Clarke [EMAIL PROTECTED]

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Monday, November 06, 2006 12:55 AM
Subject: Re: [MBZ] 1979 240D Time Chain Stretch


  

I'll bite, what's the harm in turning the engine in the wrong direction...

Thanks,

Alan Clarke

85 300 Turbo


LarryT wrote:


Hi Tom,
As the engine rotates - and it must *only* be turned in the normal
direction of travel, BTW - you'll see the cam lobes turn and alternately
open/close the valves.  When both of the high parts of the cam over #1 
are

pointing more or less up, it'll be on TDC - but the scale on the crank is
the final authority.  Once close, you should be looking to get the mark 
on

the cam aligned with the notch in the cam tower closest to the radiator.
But, even if you miss the spot by just a little don't be tempted to turn 
the

engine backwards to the mark - just crank the engine over again and watch
the cam until the mark is close.  It can be frustrating as often the
compression will not allow the engine to stop at the proper point.  Just 
be

patient.

Once you've done it once it will seem very easy.

Good luck -

  

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[MBZ] $40 dollar air filters; I mean... come oooooon!

2006-09-12 Thread Alan Clarke
The air filter used on my 85 turbo w/ trap oxidizer is $40. 

The trap oxidizer was changed to a catalytic converter, any thought on 
junkyarding the air filter housing for a model that uses the $16 filter???


Alan Clarke
85 300 turbo



Re: [MBZ] $40 dollar air filters; I mean... come oooooon!

2006-09-12 Thread Alan Clarke
I probably was something less than clear but, is the Turbo different 
between between the trap oxidizer, non- trap oxidizer models? 

They sure change the shape/cost of the air filter between the California 
trap oxidizer turbo version, and turbo model outside California without 
a trap oxidizer.


My guess was that they wanted a bigger filter to make for cleaner air 
(it measures approx 81/4 wide by 7 tall) perhaps to protect the 
oxidizer but that is pure speculation.


Alan Clarke
85 Turbo

Kaleb C. Striplin wrote:

Im not sure it would work since the turbo etc is different. Sorry.

Alan Clarke wrote:

  
The air filter used on my 85 turbo w/ trap oxidizer is $40. 

The trap oxidizer was changed to a catalytic converter, any thought on 
junkyarding the air filter housing for a model that uses the $16 filter???


Alan Clarke
85 300 turbo

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Re: [MBZ] $40 dollar air filters; I mean... come oooooon!

2006-09-12 Thread Alan Clarke
I had noticed that Rusty's retail price was $75.  That would be a bit of 
sticker shock for someone who took their car into a shop that charged 
retail. 

I guess I was resigned since I order the air cleaner but I sure 
appreciate your input as to the impracticality of making the attempt.


There are not Fram or other replacement brands out there and if I were 
going to pick a reason as to why the cost was high, that would be my 
pick; lack of competition.  For now I'll just be glad I am not replacing 
window seals.


Thanks,

Alan Clarke
85 turbo


ernest breakfield wrote:

don't feel bad; some local shops are getting $75 for the A/F for the '85
California 300D. allegedly it's because they're rarer enough that the
supply/demand pushes the price far up beyond what the standard W123 goes
for. (for an example of this at work, try pricing the window seals for a
W123 Coupe!)

   changing to use the standard setup would probably involve changing the
entire manifold set, as they're different to allow room for the Trap
Oxidizer.


cheers!
e