In any feedback motor control system when an torque overload occurs, you 
have two choices, stop or slow down. In a CNC environment there is a good 
chance the slowing down would remove the torque overload, so the trick would 
be too slow down all of the machine motors in a strictly proportional 
manner.

JohnDHH

----- Original Message ----- 
From: "RogerN" <re...@wildblue.net>
To: "Enhanced Machine Controller (EMC)" <emc-users@lists.sourceforge.net>
Sent: Sunday, January 04, 2009 8:36 AM
Subject: Re: [Emc-users] A wish - Closed Loop Steppers


> I've thought about trying the following in EMC2.  Set up the stepper axis
> with encoder feedback.  Have the step rate be the commanded step rate +
> proportional to error.  Have a following error shut the system down if 
> error
> is greater than maybe 10 steps.  If the axis is stalled, the error should
> grow greater than 10 steps real fast, if not it should be able to make up
> lost steps.  The idea I was interested in was to use linear scales from a
> DRO for actual position feedback.  This could get you to position with or
> without lead screw errors, step errors, etc.  It wouldn't prevent stalling
> an axis but at least detecting the following error could shut down before
> ruining the part.  (assuming it stalled out on a roughing cut that can be
> cleaned up on a finishing cut, and didn't gouge)
>
> RogerN
>
> ----- Original Message ----- 
> From: "Roger" <vrsculp...@hotmail.com>
> To: <emc-users@lists.sourceforge.net>
> Sent: Sunday, January 04, 2009 9:07 AM
> Subject: Re: [Emc-users] A wish - Closed Loop Steppers
>
>
> Snip
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