On 11/11/2012 03:00 PM, Scott Hasse wrote:

> ...plus a magnetic reed switch that triggers once per chuck revolution.

I wouldn't use any mechanical switch in that application.  There's a 
chance it won't be able to respond fast enough at the faster spindle 
speeds, but I'd be much more concerned about reliability.  Most 
mechanical switches are rated for mechanical life, independent of 
contact wear from making and breaking current.  Even with no current 
flowing through the switch, most switches are rated for something in the 
ballpark of 100,000 to 1,000,000 switch activations.  That's a lot if 
you're pushing a button, but if you're racking up 2000 switch 
activations per minute for the spindle index pulse, you'll reach 100,000 
in 50 minutes of spindle time.

I'd be looking at a solid state switch with no moving parts... either a 
Hall effect switch for that magnet, or I'd use a slot or a hole in an 
opaque disk with an optical interrupter.



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