I'm leaning towards making a new pulley. Analog scaling could probably 
compensate for it, but ultimately when I do S1000 it does take the VFD up to 
60Hz output as shown on the VFD display, which is giving a spindle speed of 
closer to 1200. Making a new motor pulley .8x the current diameter should slow 
down the spindle to the correct speed and give a little more torque rather than 
limiting/scaling the max output to 50Hz. I have a manual lathe and keyway 
broaches, so it shouldn't be a big deal to machine a single V belt pulley.



------Original Mail------
From: "Peter C. Wallace" <p...@mesanet.com>
To: "Enhanced Machine Controller (EMC)" <emc-users@lists.sourceforge.net>
Sent: Thu, 18 Sep 2014 19:16:47 -0700 PDT
Subject: Re: [Emc-users] New to LinuxCNC and PnCConf and need some help...

On Thu, 18 Sep 2014, p...@wpnet.us wrote:

> Date: Thu, 18 Sep 2014 19:29:43 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
>     <emc-users@lists.sourceforge.net>
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] New to LinuxCNC and PnCConf and need some help...
> 
> More fiddling and it appears the encoder is 2000 CPR. At any given speed 
> selection the spindle is turning a bit faster than specified, with the 
> difference becoming greater the higher the speed. I believe this is due to 
> it being a UK lathe and running at 60Hz instead of 50Hz, at least the 
> difference seems to match that ratio. As a result the spindle-at-speed is 
> staying false at all but the lowest speeds. I'm not sure of the best way to 
> deal with this, not using spindle at speed, setting the tolerance rather 
> high, something else? I seem to recall there was a parameter somewhere for 
> an analog output offset that I could perhaps use, or how can I run the 
> spindle closed loop and let linuxCNC hold the exact spindle speed?


This is a analog output scaling issue so try setting the minlim, maxlim, 
scalemax parameters for the spindle to about 1.2x their present values.

>
>
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Peter Wallace
Mesa Electronics

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