[Emc-users] How to machine....

2014-10-22 Thread roland.jollivet
Do you have a WEDM?  Maybe a friend does? Then mount a U axis.

This is the closest
http://www.google.co.za/imgres?imgurl=http%3A%2F%2Fd2n4wb9orp1vta.cloudfront.net%2Fresources%2Fimages%2Fcdn%2Fcms%2FMMS_0212_EDM_C.jpgimgrefurl=http%3A%2F%2Fwww.mmsonline.com%2Farticles%2Fwire-edm-with-a-twisth=375w=500tbnid=vtDvyyrZBtJ8EM%3Azoom=1docid=LsT5-rMx8qCXrMei=A19HVOfkAYKw7AabtoHIDwtbm=ischclient=firefox-aved=0CC4QMygSMBIiact=rcuact=3dur=11846page=2start=15ndsp=16
pic to how I think it could be done. (ignore fact that wire if horizontal)

Surely this will give you all your correct angles.

Regards
Roland


http://www.mmsonline.com/articles/wire-edm-with-a-twist

On 21 October 2014 18:00, andy pugh bodge...@gmail.com wrote:

 On 21 October 2014 16:52, Kirk Wallace kwall...@wallacecompany.com
 wrote:
  The attached is my next guess on how to machine the clutch with a
 horizontal
  mill. The rotary axis would need to be geared with the canted Y axis.

 That would probably give a better geometry for the ramp, but I think I
 would run out of headroom as my dividing head is quite tall.
 I think that the arrangement I have will work OK.


 --
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 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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Re: [Emc-users] How to machine....

2014-10-22 Thread andy pugh
On 22 October 2014 08:45, roland.jollivet roland.jolli...@gmail.com wrote:
 Do you have a WEDM?  Maybe a friend does? Then mount a U axis.

I have used one. But I am actually perfectly content with the setup I
have already used.

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[Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread John Alexander Stewart
I'm always interested to see how the younger set build things.

Quite often they use Mach3 - here's an example:
http://www.buildlog.net/sm_laser/drawings.html

Charles and Co. are doing great things with Machinekit and 3D printers,
but, how do we get the younger set to use LinuxCNC more?

I don't know the answers, but I keep pushing LinuxCNC in my own quiet way.

JohnS.
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Ralph Stirling
One of our engineering students was tasked with retrofitting a knee
mill with an old Delta control down in the Technology department.
They handed him a PC and Mach3 for the purpose.  He happened
to ask me something about the upcoming work, and I pointed out
that Mach3 wouldn't work with the DC servo drives and encoders
on the machine.  I explained about LinuxCNC, and they ended up
buying a Mesa 5I25 and 7I77.  He spent quite a few hours on the
retrofit, but ended up quite successful.  He is now building his own
CNC router for his engineering senior project, and will be using
LinuxCNC for it.  So there is hope...

-- Ralph

From: John Alexander Stewart [ivatt...@gmail.com]
Sent: Wednesday, October 22, 2014 5:57 AM
To: Enhanced Machine Controller (EMC)
Subject: [Emc-users] part 2 - Mach3 to LinuxCNC

I'm always interested to see how the younger set build things.

Quite often they use Mach3 - here's an example:
http://www.buildlog.net/sm_laser/drawings.html

Charles and Co. are doing great things with Machinekit and 3D printers,
but, how do we get the younger set to use LinuxCNC more?

I don't know the answers, but I keep pushing LinuxCNC in my own quiet way.

JohnS.
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Stuart Stevenson
Gentlemen,
I am at a loss as to why the LinuxCNC community cares about
Mach(whatever)'s market share or usability or capabilities. This applies to
all other control systems as well.

Also, the only reason to promote LinuxCNC is to enhance the capabilities
for our own use.
It matters not if anyone else uses LinuxCNC.
If we focus on LinuxCNC we will have a better tool to use. That in itself
will promote LinuxCNC to others outside the LinuxCNC world far better than
ANY words or arguments.
Just my 2 cents. :)
Stuart
On Oct 22, 2014 8:00 AM, John Alexander Stewart ivatt...@gmail.com
wrote:

 I'm always interested to see how the younger set build things.

 Quite often they use Mach3 - here's an example:
 http://www.buildlog.net/sm_laser/drawings.html

 Charles and Co. are doing great things with Machinekit and 3D printers,
 but, how do we get the younger set to use LinuxCNC more?

 I don't know the answers, but I keep pushing LinuxCNC in my own quiet way.

 JohnS.

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread dave
Well spoken Stuart and dead on. :-)

Dave


On Wed, 2014-10-22 at 09:00 -0500, Stuart Stevenson wrote:
 Gentlemen,
 I am at a loss as to why the LinuxCNC community cares about
 Mach(whatever)'s market share or usability or capabilities. This applies to
 all other control systems as well.
 
 Also, the only reason to promote LinuxCNC is to enhance the capabilities
 for our own use.
 It matters not if anyone else uses LinuxCNC.
 If we focus on LinuxCNC we will have a better tool to use. That in itself
 will promote LinuxCNC to others outside the LinuxCNC world far better than
 ANY words or arguments.
 Just my 2 cents. :)
 Stuart
 On Oct 22, 2014 8:00 AM, John Alexander Stewart ivatt...@gmail.com
 wrote:
 
  I'm always interested to see how the younger set build things.
 
  Quite often they use Mach3 - here's an example:
  http://www.buildlog.net/sm_laser/drawings.html
 
  Charles and Co. are doing great things with Machinekit and 3D printers,
  but, how do we get the younger set to use LinuxCNC more?
 
  I don't know the answers, but I keep pushing LinuxCNC in my own quiet way.
 
  JohnS.

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread pc
It goes back to fit and finish and ease of configuration. 

In Mach3 the graphical configuration utility is integral, rather than a 
separate program or programs (pncconf, stepconf,etc) which vary depending on 
what setup you are using. In Mach3 the I/O debug is integral rather than 
several separate utilities (HALscope, HALcmd,etc). This makes it signifiantly 
easier and faster for a newbie to configure and tune a setup and get things 
running. Documentation is another issue, with Mach3 documentation full of clear 
examples and diagrams, while LinuxCNC documentation is quite disjointed, 
inconsistent and often incomplete.

Is LinuxCNC more capable and versatile than Mach3, certainly, but it is less 
accessible to the average person and those who try it may well give up on it 
after fumbling through the configuration for a while with confusing 
documentation without success. As it is, in my first attempt to use LinuxCNC 
(after testing EMC way back when and going with Mach3 instead), I found what 
appears to be a bug in pncconf, and despite posting on this forum for help and 
posting the config files produced by pncconf, it ended up that I found the 
issue myself.



--Original Mail--
From: John Alexander Stewart ivatt...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Wed, 22 Oct 2014 08:57:13 -0400
Subject: [Emc-users] part 2 - Mach3 to LinuxCNC

I'm always interested to see how the younger set build things.

Quite often they use Mach3 - here's an example:
http://www.buildlog.net/sm_laser/drawings.html

Charles and Co. are doing great things with Machinekit and 3D printers,
but, how do we get the younger set to use LinuxCNC more?

I don't know the answers, but I keep pushing LinuxCNC in my own quiet way.

JohnS.
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread pc
I think there is plenty of reason to care about why another control may be more 
popular, including commerical/industrial controls. Looking at how other 
controls do things and understanding why they may be more popular provides 
valuable information on what might be improved in LinuxCNC. With larger volumes 
of users come larger volumes of unique perspectives and feedback on what could 
be better. 


--Original Mail--
From: Stuart Stevenson stus...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Wed, 22 Oct 2014 09:00:21 -0500
Subject: Re: [Emc-users] part 2 - Mach3 to LinuxCNC

Gentlemen,
I am at a loss as to why the LinuxCNC community cares about
Mach(whatever)'s market share or usability or capabilities. This applies to
all other control systems as well.

Also, the only reason to promote LinuxCNC is to enhance the capabilities
for our own use.
It matters not if anyone else uses LinuxCNC.
If we focus on LinuxCNC we will have a better tool to use. That in itself
will promote LinuxCNC to others outside the LinuxCNC world far better than
ANY words or arguments.
Just my 2 cents. :)
Stuart
On Oct 22, 2014 8:00 AM, John Alexander Stewart ivatt...@gmail.com
wrote:

 I'm always interested to see how the younger set build things.

 Quite often they use Mach3 - here's an example:
 http://www.buildlog.net/sm_laser/drawings.html

 Charles and Co. are doing great things with Machinekit and 3D printers,
 but, how do we get the younger set to use LinuxCNC more?

 I don't know the answers, but I keep pushing LinuxCNC in my own quiet way.

 JohnS.

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Len Shelton
Except that the only reason that Mach3 is popular is because it runs on 
Windows, which is a feature that LinuxCNC will never have :-P

 Len




On 10/22/2014 9:20 AM, p...@wpnet.us wrote:
 I think there is plenty of reason to care about why another control may be 
 more popular, including commerical/industrial controls. Looking at how other 
 controls do things and understanding why they may be more popular provides 
 valuable information on what might be improved in LinuxCNC. With larger 
 volumes of users come larger volumes of unique perspectives and feedback on 
 what could be better.



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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Gene Heskett
On Wednesday 22 October 2014 10:00:21 Stuart Stevenson did opine
And Gene did reply:
 Gentlemen,
 I am at a loss as to why the LinuxCNC community cares about
 Mach(whatever)'s market share or usability or capabilities. This
 applies to all other control systems as well.
 
 Also, the only reason to promote LinuxCNC is to enhance the
 capabilities for our own use.
 It matters not if anyone else uses LinuxCNC.
 If we focus on LinuxCNC we will have a better tool to use. That in
 itself will promote LinuxCNC to others outside the LinuxCNC world far
 better than ANY words or arguments.
 Just my 2 cents. :)
 Stuart

+1 (can I vote 100 times?)

My 4 boys, 2 at a time were here to visit, ostensibly to help me celebrate 
my 80th.  All 4 are, or have been in heavy machinery maintenance.

My toy mill, carving the LinuxCNC logo, and my toy lathe running a G33.1 
in a peck loop, blew them away. 2 of them are pretty good with computers 
but married to windows.  I suspect that will change when they get a chance 
to change.

Old age  treachery folks, I have to prove my boys still need to learn.

 On Oct 22, 2014 8:00 AM, John Alexander Stewart ivatt...@gmail.com
 
 wrote:
  I'm always interested to see how the younger set build things.
  
  Quite often they use Mach3 - here's an example:
  http://www.buildlog.net/sm_laser/drawings.html
  
  Charles and Co. are doing great things with Machinekit and 3D
  printers, but, how do we get the younger set to use LinuxCNC more?
  
  I don't know the answers, but I keep pushing LinuxCNC in my own quiet
  way.
  
  JohnS.
 

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread pc
Except that is totally false. See my other post for the reasons Mach3 is more 
popular with new users.


--Original Mail--
From: Len Shelton l...@probotix.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Wed, 22 Oct 2014 09:24:39 -0500
Subject: Re: [Emc-users] part 2 - Mach3 to LinuxCNC

Except that the only reason that Mach3 is popular is because it runs on 
Windows, which is a feature that LinuxCNC will never have :-P

 Len




On 10/22/2014 9:20 AM, p...@wpnet.us wrote:
 I think there is plenty of reason to care about why another control may be 
 more popular, including commerical/industrial controls. Looking at how other 
 controls do things and understanding why they may be more popular provides 
 valuable information on what might be improved in LinuxCNC. With larger 
 volumes of users come larger volumes of unique perspectives and feedback on 
 what could be better.



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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Charles Buckley
The real impediment to LinuxCNC having a larger adoption is..   Arduino.

Not Mach. Not LinuxCNC itself.

The whole way the younger generation is being taught that what they are
doing is cutting edge and new and exciting and that there is nothing to
learn from CNC as it is old and outdated is the real problem.

Was on Slashdot a month, or so, ago and was discussing the Dremel 3D
printer. Someone asked why they did not have a commodity CNC mill instead.
I pointed out that the 3D printer was a very simplified CNC machine. A
milling machine has orders of magnitude greater complexity and the skill of
the operator needed to be higher, in general.  I had someone present a
number of cases of how skilled the operator of a 3D printer needed to be
(all of which dealt with how flimsy the reprap derived hardware was) and
someone else who referred to me as a buggy whip manufacturer. (Yes, and I
have been watching the newer generation work from starting principles
recreating buggy whips using christmas tree tinsel).

Machinists - or even people who understand the concepts - can make informed
decisions about which CNC interface to use. If I want to quickly re-skin
something for someone who is tech adverse, I would go with Mach in a second.

The young want new even if they have to buy into a myth to make it happen.

You want people to adopt LinuxCNC? You have to tie it to a new machine that
is cutting edge, then bill it as open source. Right now, Instructables is
hyping their new desktop milling machine and Make is excited about this new
innovation.


On Wed, Oct 22, 2014 at 8:24 AM, Len Shelton l...@probotix.com wrote:

 Except that the only reason that Mach3 is popular is because it runs on
 Windows, which is a feature that LinuxCNC will never have :-P

  Len




 On 10/22/2014 9:20 AM, p...@wpnet.us wrote:
  I think there is plenty of reason to care about why another control may
 be more popular, including commerical/industrial controls. Looking at how
 other controls do things and understanding why they may be more popular
 provides valuable information on what might be improved in LinuxCNC. With
 larger volumes of users come larger volumes of unique perspectives and
 feedback on what could be better.
 



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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Pete Matos
Personally I feel like linuxCNC has nothing to prove to Mach3.  It is a far
superior product in my mind and from what I have seen of it. Having built
and run a machine on both systems now I feel that LinuxCNC is a much more
pro control in the way it works.  It feels and runs a lot more like
something you would see on a commercial machine whereas Mach3 looks and
runs like something you would put on a hobby router.  I honestly feel that
the BIGGEST reason people go to Mach3 is because it is just easy.  It is
windows based, everything is laid out for you in a couple simple panels
that you input your information in and you can be up and running however
buggy in short order.  LinuxCNC apparently has come a long way towards this
in the addition of the Stepconf and PNCconf setups that allow a lot more
seamless approach to setting up the basic machine and getting it running.
Once one looks beyond the ease of setup and nintendo look display of mach3
and seriously looks at linuxCNC it becomes quite clear which is more
adaptable and has more built in features that can be taken advantage of.
The real problem in my view is that you have to have a pretty damn good
working knowledge of linux and programming to get those advantages.  I am
speaking here about adding some of the more advanced things like
toolchangers and spindle orientation etc.  All of which is either
impossible or difficult even in mach3 but from what I have seen it is not
something that someone without some programming experience can just
download and input some settings into and be running with. Of course once
it is setup and running it will be far more reliable and capable than
anything in mach3 but it is what it is.  Perhaps I am speaking here as
someone who does not have the programming knowledge and experience as most
do but the reality is that I think that is what keeps a lot of folks away.
If you really want to get people to move away from Mach3 and into linuxCNC
I think more effort is needed to make things as plug and play as humanly
possible and try to implement setups like stepconf and Pncconf for the most
varied and wide user base and machine setup possible. That basically takes
away any excuse to NOT use linuxCNC.  I mean hell you have to pay for mach3
and linuxCNC is dead free so If I had even the slightest reason to use
linuxCNC over mach3 in the beginning I would have done exactly that. Peace

Pete



On Wed, Oct 22, 2014 at 11:24 AM, Charles Buckley rijrun...@gmail.com
wrote:

 The real impediment to LinuxCNC having a larger adoption is..   Arduino.

 Not Mach. Not LinuxCNC itself.

 The whole way the younger generation is being taught that what they are
 doing is cutting edge and new and exciting and that there is nothing to
 learn from CNC as it is old and outdated is the real problem.

 Was on Slashdot a month, or so, ago and was discussing the Dremel 3D
 printer. Someone asked why they did not have a commodity CNC mill instead.
 I pointed out that the 3D printer was a very simplified CNC machine. A
 milling machine has orders of magnitude greater complexity and the skill of
 the operator needed to be higher, in general.  I had someone present a
 number of cases of how skilled the operator of a 3D printer needed to be
 (all of which dealt with how flimsy the reprap derived hardware was) and
 someone else who referred to me as a buggy whip manufacturer. (Yes, and I
 have been watching the newer generation work from starting principles
 recreating buggy whips using christmas tree tinsel).

 Machinists - or even people who understand the concepts - can make informed
 decisions about which CNC interface to use. If I want to quickly re-skin
 something for someone who is tech adverse, I would go with Mach in a
 second.

 The young want new even if they have to buy into a myth to make it
 happen.

 You want people to adopt LinuxCNC? You have to tie it to a new machine that
 is cutting edge, then bill it as open source. Right now, Instructables is
 hyping their new desktop milling machine and Make is excited about this new
 innovation.


 On Wed, Oct 22, 2014 at 8:24 AM, Len Shelton l...@probotix.com wrote:

  Except that the only reason that Mach3 is popular is because it runs on
  Windows, which is a feature that LinuxCNC will never have :-P
 
   Len
 
 
 
 
  On 10/22/2014 9:20 AM, p...@wpnet.us wrote:
   I think there is plenty of reason to care about why another control may
  be more popular, including commerical/industrial controls. Looking at how
  other controls do things and understanding why they may be more popular
  provides valuable information on what might be improved in LinuxCNC. With
  larger volumes of users come larger volumes of unique perspectives and
  feedback on what could be better.
  
 
 
 
 
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread andy pugh
On 22 October 2014 15:00, Stuart Stevenson stus...@gmail.com wrote:
 I am at a loss as to why the LinuxCNC community cares about
 Mach(whatever)'s market share or usability or capabilities.

It doesn't bother me at all, except in one particular situation.

On (for example) CNCzone someone arrives and says I need to retrofit
my mill, I need it to be making money in 2 weeks, it has DC servos and
resolvers. I reply It is unlikely you will have that going in 2
weeks, The Mach3 yahoos (a small subset of Mach3 enthusiasts) say no
problem, that's easy. So the guy goes with Mach and 6 months later is
still struggling with Granite drives and Smoothsteppers and has
completely changed his motors to get encoders, and his power supply
and nigh-on every other electrical part.

I think that Mach probably _is_ easier to configure, but then it has a
much smaller configuration space to cover. My mill uses resolvers and
brushless servos, with commutation in software and drives that take
current and position down a serial link. I suspect that would be
difficult in Mach. I can't claim it was easy in LinuxCNC, I had to
write the drivers for the resolver cards, the serial link and the
commutation module. But it was possible for me to do that.

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Kirk Wallace
On 10/22/2014 08:24 AM, Charles Buckley wrote:
... snip

 You want people to adopt LinuxCNC? You have to tie it to a new machine that
 is cutting edge, then bill it as open source. Right now, Instructables is
... snip

Hows about:
http://www.tormach.com/product_lathe.html

-- 
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http://www.wallacecompany.com/E45/

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[Emc-users] gvcpDRO

2014-10-22 Thread Kirk Wallace
In case anyone might be interested, I posted my latest manual mill DRO 
updates:
http://www.wallacecompany.com/machine_shop/LinuxCNC/gvcpDRO/
http://www.wallacecompany.com/machine_shop/LinuxCNC/

The -2 version has a velocity display feature.
-- 
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http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Stuart Stevenson
Gentlemen,
I guess I was not clearly expressing myself.
This may be a little more direct.
I don't see ANY competition between Mach and LinuxCNC. When you compare the
quality of apple to the quality of oranges any argument fails.
The competition between the new youngsters and old cnc guys does not
exist either. When the youngsters need the capability of LinuxCNC then they
will learn it and adopt it.
I see service guys (here in Wichita) that will not 'consider' putting a
garden variety PC on a machine tool. That would be heresy.
It is difficult to get some of them to come in and service the commercial
controls they specialize in.

They will not even look at the LinuxCNC running in my shop. They will not
discuss it with me. History of more than a decade of PC based solutions
here (first with MDSI's OpenCNC installed in 1997 still running and then
multiple LinuxCNC installs) has no sway in the argument.

One consolation is they will not consider Mach either.

All PC based solutions are lumped together in one trash bin.

I do not mean to ignore progress in all other solutions. We need to improve
the LinuxCNC solution. Not so it is more competitive with another solution
but so the LinuxCNC users are more competitive with their competition. We
can worry about what another solution has but if we don't have solutions
that enhance LinuxCNC we will lose because it cannot be used profitably in
industry.

If the LinuxCNC community improves the solution then progress is made. The
way I see it we need to show the installed base of users and techs LinuxCNC
is a viable solution. Then we will have more competent people installing
and using LinuxCNC. That will then allow the 'new' blood to learn how to
make a real machine run.

now this is 4 cents :)
Stuart


On Wed, Oct 22, 2014 at 11:11 AM, Kirk Wallace kwall...@wallacecompany.com
wrote:

 On 10/22/2014 08:24 AM, Charles Buckley wrote:
 ... snip

  You want people to adopt LinuxCNC? You have to tie it to a new machine
 that
  is cutting edge, then bill it as open source. Right now, Instructables is
 ... snip

 Hows about:
 http://www.tormach.com/product_lathe.html

 --
 Kirk Wallace
 http://www.wallacecompany.com/machine_shop/
 http://www.wallacecompany.com/E45/


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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Pete Matos
Stuart,
 I agree wholeheartedly with your comments.  Anyone that has run a
commercial control can see  that there are quite a few differences and
options that are not build into the basic linuxCNC control. Sure you can
add a lot of whatever you want but it seems like some should work or at
least have the option of working right off the bat when it is installed for
say a mill or lathe setup.  There are a lot of things that I was able to do
on the Haas control that I would need to add custom work for in the
linuxCNC control.  Having said that tho there are already a great many
things to like about linuxCNC.  The graphical display is quite good and it
is nice to be able to see toolpaths clearly and affirm what you programmed
into the machine is actually what is going to happen. The haas control had
almost zero of that for all intents and purposes. I am about to embark on a
CNC lathe build for my shop here and I am anxious to see how it will work.
Apparenlty there are a lot of nice conversational controls available with
it which sounds real nice altho I am a CAD CAM guy at heart really.  I
think you are correct when you say that linuxCNC has so much more
capability and configurability for so many options that people will HAVE to
gravitate to it when their cnc retrofit projects move to the next level. I
think most go with mach3 because they have lots of folks running simple 3
axis table top machines and there are tons of guys just playing around with
it. When you have to step up to a more commercial machine or simply add
multiple axes and probing and other things is when the gap widens
substantially.
This is just my opinion of what I have seen so far of the control.  I am
now a believer in linuxCNC and would not switch to mach3 or most any other
control for that matter from what I have seen so far. Just wish it was a
little easier for the non-techie guys like me to be able to setup things is
really my only gripe. Peace

Pete



On Wed, Oct 22, 2014 at 12:40 PM, Stuart Stevenson stus...@gmail.com
wrote:

 Gentlemen,
 I guess I was not clearly expressing myself.
 This may be a little more direct.
 I don't see ANY competition between Mach and LinuxCNC. When you compare the
 quality of apple to the quality of oranges any argument fails.
 The competition between the new youngsters and old cnc guys does not
 exist either. When the youngsters need the capability of LinuxCNC then they
 will learn it and adopt it.
 I see service guys (here in Wichita) that will not 'consider' putting a
 garden variety PC on a machine tool. That would be heresy.
 It is difficult to get some of them to come in and service the commercial
 controls they specialize in.

 They will not even look at the LinuxCNC running in my shop. They will not
 discuss it with me. History of more than a decade of PC based solutions
 here (first with MDSI's OpenCNC installed in 1997 still running and then
 multiple LinuxCNC installs) has no sway in the argument.

 One consolation is they will not consider Mach either.

 All PC based solutions are lumped together in one trash bin.

 I do not mean to ignore progress in all other solutions. We need to improve
 the LinuxCNC solution. Not so it is more competitive with another solution
 but so the LinuxCNC users are more competitive with their competition. We
 can worry about what another solution has but if we don't have solutions
 that enhance LinuxCNC we will lose because it cannot be used profitably in
 industry.

 If the LinuxCNC community improves the solution then progress is made. The
 way I see it we need to show the installed base of users and techs LinuxCNC
 is a viable solution. Then we will have more competent people installing
 and using LinuxCNC. That will then allow the 'new' blood to learn how to
 make a real machine run.

 now this is 4 cents :)
 Stuart


 On Wed, Oct 22, 2014 at 11:11 AM, Kirk Wallace 
 kwall...@wallacecompany.com
 wrote:

  On 10/22/2014 08:24 AM, Charles Buckley wrote:
  ... snip
 
   You want people to adopt LinuxCNC? You have to tie it to a new machine
  that
   is cutting edge, then bill it as open source. Right now, Instructables
 is
  ... snip
 
  Hows about:
  http://www.tormach.com/product_lathe.html
 
  --
  Kirk Wallace
  http://www.wallacecompany.com/machine_shop/
  http://www.wallacecompany.com/E45/
 
 
 
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Dave Cole
Comparing LinuxCNC to Mach3 is really comparing apples to oranges.   
They are totally different.

If someone wants to do a xyz mini mill and has no knowledge of Linux but 
can sort of run a Windows PC, why would he want to use LinuxCNC?
Assuming he doesn't want to do rigid tapping ( an advanced concept for 
garage machinist hackers ) I think that Mach3 might work fine if he is 
using steppers.

A lot of Mach3 users get lost when it comes to scaling the axes. And I 
mean LOST.   Pulses per inch per what??

Tell them they need to use the command line and do an apt-get and you 
might as well be talking Chinese to an English only speaking American..

If he needs to do servos, chances are any Mach3 servo solution will be 
way over his head also.   Most machinists know that servo motors have 
shafts and go round and round and that is about it.
Most machinists are NOT electrically oriented.   Software programming 
for them is Gcode.Tell them they need to tune PID parameters and 
they will be lost AGAIN.

Don't forget that Mach3 is now a static product.   Development on Mach3 
is done.   Mach4 is their future.

LinuxCNC is constantly being developed and redeveloped.   Do you see any 
derivation of Mach3/4 being used on 3D printers.   No.

Its truly Apples vs Oranges.

Mach3 will have the simple XYZ market with steppers for computer 
neophytes as long as Mach3 runs on Windows.

Users know what Windows is;  Its the stuff that comes on every PC they 
buy.   They have to use Google to find out what Linux is.

When they Google Linux to find out what it is they find this:

http://en.wikipedia.org/wiki/Linux
.is a Unix-like http://en.wikipedia.org/wiki/Unix-like and mostly 
POSIX http://en.wikipedia.org/wiki/POSIX-compliant^[8] 
http://en.wikipedia.org/wiki/Linux#cite_note-8 computer operating 
system http://en.wikipedia.org/wiki/Operating_system assembled under 
the model of free and open-source software 
http://en.wikipedia.org/wiki/Free_and_open-source_software development 
and distribution. The defining component of Linux is the Linux kernel 
http://en.wikipedia.org/wiki/Linux_kernel,^[9] 
http://en.wikipedia.org/wiki/Linux#cite_note-9 an operating system 
kernel http://en.wikipedia.org/wiki/Kernel_%28computing%29 first 
released on 5 October 1991 by Linus Torvalds 
http://en.wikipedia.org/wiki/Linus_Torvalds.^[10] 
http://en.wikipedia.org/wiki/Linux#cite_note-10 ^[11] 
http://en.wikipedia.org/wiki/Linux#cite_note-11

If they don't know what Windows is they do a search and find this:

http://en.wikipedia.org/wiki/Microsoft_Windows
*Microsoft Windows* is a series of graphical interface 
http://en.wikipedia.org/wiki/Graphical_user_interface operating 
systems http://en.wikipedia.org/wiki/Operating_system developed, 
marketed, and sold by Microsoft http://en.wikipedia.org/wiki/Microsoft.

Notice any difference?

You gotta be a computer geek just to understand the Linux description! 
While an ordinary human can read the Windows description and likely 
understand it.

Dave



On 10/22/2014 12:40 PM, Stuart Stevenson wrote:
 Gentlemen,
 I guess I was not clearly expressing myself.
 This may be a little more direct.
 I don't see ANY competition between Mach and LinuxCNC. When you compare the
 quality of apple to the quality of oranges any argument fails.
 The competition between the new youngsters and old cnc guys does not
 exist either. When the youngsters need the capability of LinuxCNC then they
 will learn it and adopt it.
 I see service guys (here in Wichita) that will not 'consider' putting a
 garden variety PC on a machine tool. That would be heresy.
 It is difficult to get some of them to come in and service the commercial
 controls they specialize in.

 They will not even look at the LinuxCNC running in my shop. They will not
 discuss it with me. History of more than a decade of PC based solutions
 here (first with MDSI's OpenCNC installed in 1997 still running and then
 multiple LinuxCNC installs) has no sway in the argument.

 One consolation is they will not consider Mach either.

 All PC based solutions are lumped together in one trash bin.

 I do not mean to ignore progress in all other solutions. We need to improve
 the LinuxCNC solution. Not so it is more competitive with another solution
 but so the LinuxCNC users are more competitive with their competition. We
 can worry about what another solution has but if we don't have solutions
 that enhance LinuxCNC we will lose because it cannot be used profitably in
 industry.

 If the LinuxCNC community improves the solution then progress is made. The
 way I see it we need to show the installed base of users and techs LinuxCNC
 is a viable solution. Then we will have more competent people installing
 and using LinuxCNC. That will then allow the 'new' blood to learn how to
 make a real machine run.

 now this is 4 cents :)
 Stuart


 On Wed, Oct 22, 2014 at 11:11 AM, Kirk Wallace kwall...@wallacecompany.com
 wrote:

 On 10/22/2014 08:24 AM, Charles 

Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread andy pugh
On 22 October 2014 18:03, Pete Matos petefro...@gmail.com wrote:
 There are a lot of things that I was able to do
 on the Haas control that I would need to add custom work for in the
 linuxCNC control.

A list would be a good starting point.

I have wondered if a generic toolchanger is possible, a component that
takes a string such as Z10bout10bout21Bin11fmotor4
More thought is needed, but that would create HAL pin outputs of bit
type called out and out2, a bit Input called in1 and a float output
called motor
Then the component would send Z to G53 10 (this is actually the hard
part) set out1 to 0, set out2 to 1, wait for in1 to be set, then set
motor to 4..

Most toolchanges are probably made of fairly standard operations. But
then the capability of this would be almost identical to classic
ladder.

Hmm, thinking about it, how hard would it be for CL to drive axes
directly? Perhaps that would go a long way towards helping.


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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Dave Cole
On 10/22/2014 1:40 PM, andy pugh wrote:
 Hmm, thinking about it, how hard would it be for CL to drive axes
 directly? Perhaps that would go a long way towards helping.

I think I have done what you are talking about.

The limit3 component was key.

CL can load a new position and limit3 controls the motion.

I believe I had the drives do the homing sequence on their own.

I was using step and direction servo drives with stepgens but I can't 
see why servos could not be used the same way.

I can probably find the hal configs if you would like to see it.

Dave



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[Emc-users] Toolchanging (was Mach3 to LinuxCNC)

2014-10-22 Thread andy pugh
On 22 October 2014 19:02, Dave Cole linuxcncro...@gmail.com wrote:
 On 10/22/2014 1:40 PM, andy pugh wrote:
 Hmm, thinking about it, how hard would it be for CL to drive axes
 directly? Perhaps that would go a long way towards helping.

 I think I have done what you are talking about.

 The limit3 component was key.

That is one way, but I was meaning some sort of direct control of
actual machine axes, such as moving the Z for a carousel or X and Y
(and Z) for a rack.

Admittedly the rack is now pretty simple with remapping. Perhaps what
is really needed are a few documented examples of various styles of
toolchanger.

There is a rack example in sim/axis/remap, but I haven't tried it. (I
don't actually have a toolchanger)

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Re: [Emc-users] gvcpDRO

2014-10-22 Thread John Alexander Stewart
Kirk;

Interesting - I did just sell my drill press, and am finishing up a G0704
mill conversion, and would like to run it with an MPG and a very simplified
screen.

You might have the building blocks there to do this... :-)

Thank you - John.
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Re: [Emc-users] Toolchanging (was Mach3 to LinuxCNC)

2014-10-22 Thread Dave Cole
On 10/22/2014 2:33 PM, andy pugh wrote:
 On 22 October 2014 19:02, Dave Cole linuxcncro...@gmail.com wrote:
 On 10/22/2014 1:40 PM, andy pugh wrote:
 Hmm, thinking about it, how hard would it be for CL to drive axes
 directly? Perhaps that would go a long way towards helping.
 I think I have done what you are talking about.

 The limit3 component was key.
 That is one way, but I was meaning some sort of direct control of
 actual machine axes, such as moving the Z for a carousel or X and Y
 (and Z) for a rack.

 Admittedly the rack is now pretty simple with remapping. Perhaps what
 is really needed are a few documented examples of various styles of
 toolchanger.

 There is a rack example in sim/axis/remap, but I haven't tried it. (I
 don't actually have a toolchanger)

Do you mean over-riding the machine axes to do the tool change while the 
program is still running?

Is this similar to the jog while paused problem, except that you are not 
paused?

Dave

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Re: [Emc-users] Rubber Keyboard

2014-10-22 Thread Sven Wesley
I have been using several rubber style keyboards in both light and heavy
industrial environments and unfortunately they fail pretty fast even though
they claim to be superiour.
We've found a Logitech keyboard too
https://www.google.se/shopping/product/16574155455207937031?espv=2output=searchsclient=psy-abq=logitech+waterproof+keyboardpbx=1bav=on.2,or.r_cp.r_qf.bvm=bv.77880786,d.cGEion=1biw=1383bih=897tch=1ech=1psi=Ef9HVOrvO9GQigK7q4CAAQ.1414004496658.3sa=Xei=G_9HVPw-x_iKAs7pgeANved=0CIwBELok,
that really can take some beating and it just goes on and on. You can be
really mean to it, wash it with soap and it looks like brand new.
The vandal safe version Andy referenced to looked very promising.

2014-10-21 6:39 GMT+02:00 Bruce Layne linux...@thinkingdevices.com:

 I've been using the Logitech K400 wireless mini keyboard for all of my
 LinuxCNC projects.  I use it as a keyboard, but I also use the keyboard
 with the hot keys as an oversized pendant.  I love not fighting a cord.

 http://www.amazon.com/gp/product/B005DKZTMG

 The K400 isn't waterproof, but they hold up fairly well.  I haven't
 drowned it in coolant, but the occasional chips fall off when I turn the
 keyboard off, invert it. and swipe across the keys to free loose chips.

 I haven't destroyed one yet, they're holding up very well, they have
 plenty of range (even with the USB dongle plugged into the PC in a
 sealed metal electrical panel), and the battery life is insanely long.
 They're cheap enough that I consider them disposable.  I bought a couple
 of extras that I haven't needed yet.

 I just learned that there's a silicone overlay that should make the K400
 much more resistant to chips and coolant and other shop abuse. It gets
 good reviews, so I'll order one and try it.

 http://www.amazon.com/gp/product/B00DE7SHII




 On 10/21/2014 12:06 AM, Dave Cole wrote:
  FWIW, I bought a higher end Logitec wireless and mouse recently and it
  is advertised as being coffee proof.   Apparently it is designed to
  flow the coffee or whatever through the keyboard and out the back.
 
  Here is another one that is washable.
  http://www.pcmag.com/article2/0,2817,2408789,00.asp
 
  I have a couple of these K120 keyboards and they are spill resistant
  and they work fine and seem to last a long time in nasty environments.
  In fact I just looked and I am typing on one now!
  http://www.logitech.com/en-sg/product/keyboard-k120
 
  And here is the best thing about the K120 keyboards;  $8.00 at
  Walmart.Just a little more than dirt cheap.
 
 http://www.walmart.com/ip/15050908?wmlspartner=wlpaadid=227000583154wl0=wl1=gwl2=cwl3=40880018312wl4=wl5=plawl6=77345774449veh=sem
 
  Dave



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Re: [Emc-users] Toolchanging (was Mach3 to LinuxCNC)

2014-10-22 Thread alex chiosso
One way should be run multiple instances of LCNC (Xenomai rt patch I heard
about). On commercial CNC is possible have multiple CNC channels that can
share informations between them.
Il giorno 22/ott/2014 19:59, Dave Cole linuxcncro...@gmail.com ha
scritto:

 On 10/22/2014 2:33 PM, andy pugh wrote:
  On 22 October 2014 19:02, Dave Cole linuxcncro...@gmail.com wrote:
  On 10/22/2014 1:40 PM, andy pugh wrote:
  Hmm, thinking about it, how hard would it be for CL to drive axes
  directly? Perhaps that would go a long way towards helping.
  I think I have done what you are talking about.
 
  The limit3 component was key.
  That is one way, but I was meaning some sort of direct control of
  actual machine axes, such as moving the Z for a carousel or X and Y
  (and Z) for a rack.
 
  Admittedly the rack is now pretty simple with remapping. Perhaps what
  is really needed are a few documented examples of various styles of
  toolchanger.
 
  There is a rack example in sim/axis/remap, but I haven't tried it. (I
  don't actually have a toolchanger)

 Do you mean over-riding the machine axes to do the tool change while the
 program is still running?

 Is this similar to the jog while paused problem, except that you are not
 paused?

 Dave

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread jrmitchellj .
If those service techs understood what is really inside, at the core of
those expensive, name brand control systems!
Their job is to sell the end user module based repairs that cost several
thousands of dollars.
The commodity based solution, like a LinuxCNC installation, does not fit
that paradigm, and cannot support them.

Ray

--J. Ray Mitchell Jr.
jrmitche...@gmail.com
(818)324-7573


The things we admire in men, kindness and generosity, openness, honesty,
understanding and feeling are the concomitants of failure in our system.
And those traits we detest, sharpness, greed, acquisitiveness, meanness,
egotism and self-interest are the traits of success. And while men admire
the quality of the first they love the produce of the second.
-John Steinbeck, novelist, Nobel laureate (1902-1968)


On Wed, Oct 22, 2014 at 9:40 AM, Stuart Stevenson stus...@gmail.com wrote:

 Gentlemen,
 I guess I was not clearly expressing myself.
 This may be a little more direct.
 I don't see ANY competition between Mach and LinuxCNC. When you compare the
 quality of apple to the quality of oranges any argument fails.
 The competition between the new youngsters and old cnc guys does not
 exist either. When the youngsters need the capability of LinuxCNC then they
 will learn it and adopt it.
 I see service guys (here in Wichita) that will not 'consider' putting a
 garden variety PC on a machine tool. That would be heresy.
 It is difficult to get some of them to come in and service the commercial
 controls they specialize in.

 They will not even look at the LinuxCNC running in my shop. They will not
 discuss it with me. History of more than a decade of PC based solutions
 here (first with MDSI's OpenCNC installed in 1997 still running and then
 multiple LinuxCNC installs) has no sway in the argument.

 One consolation is they will not consider Mach either.

 All PC based solutions are lumped together in one trash bin.

 I do not mean to ignore progress in all other solutions. We need to improve
 the LinuxCNC solution. Not so it is more competitive with another solution
 but so the LinuxCNC users are more competitive with their competition. We
 can worry about what another solution has but if we don't have solutions
 that enhance LinuxCNC we will lose because it cannot be used profitably in
 industry.

 If the LinuxCNC community improves the solution then progress is made. The
 way I see it we need to show the installed base of users and techs LinuxCNC
 is a viable solution. Then we will have more competent people installing
 and using LinuxCNC. That will then allow the 'new' blood to learn how to
 make a real machine run.

 now this is 4 cents :)
 Stuart


 On Wed, Oct 22, 2014 at 11:11 AM, Kirk Wallace 
 kwall...@wallacecompany.com
 wrote:

  On 10/22/2014 08:24 AM, Charles Buckley wrote:
  ... snip
 
   You want people to adopt LinuxCNC? You have to tie it to a new machine
  that
   is cutting edge, then bill it as open source. Right now, Instructables
 is
  ... snip
 
  Hows about:
  http://www.tormach.com/product_lathe.html
 
  --
  Kirk Wallace
  http://www.wallacecompany.com/machine_shop/
  http://www.wallacecompany.com/E45/
 
 
 
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Re: [Emc-users] Toolchanging (was Mach3 to LinuxCNC)

2014-10-22 Thread Pete Matos
This is our next hurdle with our Cincinatti Arrow 500 VMC.  It has a
carousel toolchanger where the head must raise and lower to load the tool.
Still working on spindle orient but that will be the next step.  Connor
seems to think he has a solution for this but we have yet to try it out he
is using remap too. Peace

Pete


On Wed, Oct 22, 2014 at 2:59 PM, Dave Cole linuxcncro...@gmail.com wrote:

 On 10/22/2014 2:33 PM, andy pugh wrote:
  On 22 October 2014 19:02, Dave Cole linuxcncro...@gmail.com wrote:
  On 10/22/2014 1:40 PM, andy pugh wrote:
  Hmm, thinking about it, how hard would it be for CL to drive axes
  directly? Perhaps that would go a long way towards helping.
  I think I have done what you are talking about.
 
  The limit3 component was key.
  That is one way, but I was meaning some sort of direct control of
  actual machine axes, such as moving the Z for a carousel or X and Y
  (and Z) for a rack.
 
  Admittedly the rack is now pretty simple with remapping. Perhaps what
  is really needed are a few documented examples of various styles of
  toolchanger.
 
  There is a rack example in sim/axis/remap, but I haven't tried it. (I
  don't actually have a toolchanger)

 Do you mean over-riding the machine axes to do the tool change while the
 program is still running?

 Is this similar to the jog while paused problem, except that you are not
 paused?

 Dave

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Pete Matos
unfortunately that is completely accurate.  There is BIG money in keeping
the commercial controls proprietary and away from the open source cheap and
free options. In my view that is never gonna change but what it does do is
make THOUSANDS of nice used machines available for scrap prices just
because the owner got sick and tired of dumping umpteen thousands of
dollars into a control that is less than a decade old or so. It is a
vicious cycle not all that unlike the cellphone wars and PC wars we see in
other avenues. People gotta make money tho so I can't fault them. I would
not want someone to rip the carpet out from underneath my feet either if I
had ownership and royalties coming in from a system I built and sold.  It's
the nature of things nowadays it seems.

Pete


On Wed, Oct 22, 2014 at 3:35 PM, jrmitchellj . jrmitche...@gmail.com
wrote:

 If those service techs understood what is really inside, at the core of
 those expensive, name brand control systems!
 Their job is to sell the end user module based repairs that cost several
 thousands of dollars.
 The commodity based solution, like a LinuxCNC installation, does not fit
 that paradigm, and cannot support them.

 Ray

 --J. Ray Mitchell Jr.
 jrmitche...@gmail.com
 (818)324-7573


 The things we admire in men, kindness and generosity, openness, honesty,
 understanding and feeling are the concomitants of failure in our system.
 And those traits we detest, sharpness, greed, acquisitiveness, meanness,
 egotism and self-interest are the traits of success. And while men admire
 the quality of the first they love the produce of the second.
 -John Steinbeck, novelist, Nobel laureate (1902-1968)


 On Wed, Oct 22, 2014 at 9:40 AM, Stuart Stevenson stus...@gmail.com
 wrote:

  Gentlemen,
  I guess I was not clearly expressing myself.
  This may be a little more direct.
  I don't see ANY competition between Mach and LinuxCNC. When you compare
 the
  quality of apple to the quality of oranges any argument fails.
  The competition between the new youngsters and old cnc guys does not
  exist either. When the youngsters need the capability of LinuxCNC then
 they
  will learn it and adopt it.
  I see service guys (here in Wichita) that will not 'consider' putting a
  garden variety PC on a machine tool. That would be heresy.
  It is difficult to get some of them to come in and service the commercial
  controls they specialize in.
 
  They will not even look at the LinuxCNC running in my shop. They will not
  discuss it with me. History of more than a decade of PC based solutions
  here (first with MDSI's OpenCNC installed in 1997 still running and then
  multiple LinuxCNC installs) has no sway in the argument.
 
  One consolation is they will not consider Mach either.
 
  All PC based solutions are lumped together in one trash bin.
 
  I do not mean to ignore progress in all other solutions. We need to
 improve
  the LinuxCNC solution. Not so it is more competitive with another
 solution
  but so the LinuxCNC users are more competitive with their competition. We
  can worry about what another solution has but if we don't have solutions
  that enhance LinuxCNC we will lose because it cannot be used profitably
 in
  industry.
 
  If the LinuxCNC community improves the solution then progress is made.
 The
  way I see it we need to show the installed base of users and techs
 LinuxCNC
  is a viable solution. Then we will have more competent people installing
  and using LinuxCNC. That will then allow the 'new' blood to learn how to
  make a real machine run.
 
  now this is 4 cents :)
  Stuart
 
 
  On Wed, Oct 22, 2014 at 11:11 AM, Kirk Wallace 
  kwall...@wallacecompany.com
  wrote:
 
   On 10/22/2014 08:24 AM, Charles Buckley wrote:
   ... snip
  
You want people to adopt LinuxCNC? You have to tie it to a new
 machine
   that
is cutting edge, then bill it as open source. Right now,
 Instructables
  is
   ... snip
  
   Hows about:
   http://www.tormach.com/product_lathe.html
  
   --
   Kirk Wallace
   http://www.wallacecompany.com/machine_shop/
   http://www.wallacecompany.com/E45/
  
  
  
 
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  If you are not the addressee then my consent is not given for you to read
  this email furthermore it is my wish you would close this without saving
 or
  reading, and cease and desist from saving or opening my private
  correspondence.
  Thank you for honoring my wish.
 
 
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Re: [Emc-users] gvcpDRO

2014-10-22 Thread Stephen Dubovsky
Looks really nice Kirk.  I have a manual lathe that I have scales for but
haven't bought a display device yet.

On Wed, Oct 22, 2014 at 2:54 PM, John Alexander Stewart ivatt...@gmail.com
wrote:

 Kirk;

 Interesting - I did just sell my drill press, and am finishing up a G0704
 mill conversion, and would like to run it with an MPG and a very simplified
 screen.

 You might have the building blocks there to do this... :-)

 Thank you - John.

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread jrmitchellj .
As an example of what I am talking about, a couple of years ago, I  had a
film scanner, costing new several hundreds of thousand of dollars, fail.
The service tech came out and stated a box in the system had failed, and
would cost $6500 + labor to replace.  I sent him home!
I pulled the box out of the system, opened it up to find a Pentium 5 SBC,
and several servo control boards (that I looked up on the internet). On
close inspection, I found that the fan on the Pentium heat sink had
failed.  I pulled the chip out of the socket, and it showed that the magic
smoke had leaked out due to excessive heat.  I found one on Ebay, ordered
it, got for less than $7, delivered.
Installed it, put everything back together, and tested.
SUCCESS!

Moral of the story: many systems are put together with commodity parts and
made to look like proprietary systems with custom software!

I put my LinuxCNC system together, inside of a high end PC case,  and made
it look like my own proprietary system.  Cables out the bottom to the
steppers  sensors.  Mounted it on the same brackets that the 70's era NC
controller previously occupied,  did a small customization of the axis
screens, and nobody is any wiser that it is not an expensive, commercial
controller.   It is used by a high school robotics team.


Ray

--J. Ray Mitchell Jr.
jrmitche...@gmail.com
(818)324-7573


The things we admire in men, kindness and generosity, openness, honesty,
understanding and feeling are the concomitants of failure in our system.
And those traits we detest, sharpness, greed, acquisitiveness, meanness,
egotism and self-interest are the traits of success. And while men admire
the quality of the first they love the produce of the second.
-John Steinbeck, novelist, Nobel laureate (1902-1968)


On Wed, Oct 22, 2014 at 12:46 PM, Pete Matos petefro...@gmail.com wrote:

 unfortunately that is completely accurate.  There is BIG money in keeping
 the commercial controls proprietary and away from the open source cheap and
 free options. In my view that is never gonna change but what it does do is
 make THOUSANDS of nice used machines available for scrap prices just
 because the owner got sick and tired of dumping umpteen thousands of
 dollars into a control that is less than a decade old or so. It is a
 vicious cycle not all that unlike the cellphone wars and PC wars we see in
 other avenues. People gotta make money tho so I can't fault them. I would
 not want someone to rip the carpet out from underneath my feet either if I
 had ownership and royalties coming in from a system I built and sold.  It's
 the nature of things nowadays it seems.

 Pete


 On Wed, Oct 22, 2014 at 3:35 PM, jrmitchellj . jrmitche...@gmail.com
 wrote:

  If those service techs understood what is really inside, at the core of
  those expensive, name brand control systems!
  Their job is to sell the end user module based repairs that cost several
  thousands of dollars.
  The commodity based solution, like a LinuxCNC installation, does not fit
  that paradigm, and cannot support them.
 
  Ray
 
  --J. Ray Mitchell Jr.
  jrmitche...@gmail.com
  (818)324-7573
 
 
  The things we admire in men, kindness and generosity, openness, honesty,
  understanding and feeling are the concomitants of failure in our system.
  And those traits we detest, sharpness, greed, acquisitiveness, meanness,
  egotism and self-interest are the traits of success. And while men admire
  the quality of the first they love the produce of the second.
  -John Steinbeck, novelist, Nobel laureate (1902-1968)
 
 
  On Wed, Oct 22, 2014 at 9:40 AM, Stuart Stevenson stus...@gmail.com
  wrote:
 
   Gentlemen,
   I guess I was not clearly expressing myself.
   This may be a little more direct.
   I don't see ANY competition between Mach and LinuxCNC. When you compare
  the
   quality of apple to the quality of oranges any argument fails.
   The competition between the new youngsters and old cnc guys does
 not
   exist either. When the youngsters need the capability of LinuxCNC then
  they
   will learn it and adopt it.
   I see service guys (here in Wichita) that will not 'consider' putting a
   garden variety PC on a machine tool. That would be heresy.
   It is difficult to get some of them to come in and service the
 commercial
   controls they specialize in.
  
   They will not even look at the LinuxCNC running in my shop. They will
 not
   discuss it with me. History of more than a decade of PC based solutions
   here (first with MDSI's OpenCNC installed in 1997 still running and
 then
   multiple LinuxCNC installs) has no sway in the argument.
  
   One consolation is they will not consider Mach either.
  
   All PC based solutions are lumped together in one trash bin.
  
   I do not mean to ignore progress in all other solutions. We need to
  improve
   the LinuxCNC solution. Not so it is more competitive with another
  solution
   but so the LinuxCNC users are more competitive with their competition.
 We
   can worry 

Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Charles Steinkuehler
On 10/22/2014 12:38 PM, Dave Cole wrote:
 
 LinuxCNC is constantly being developed and redeveloped.   Do you see any 
 derivation of Mach3/4 being used on 3D printers.   No.

To be fair, some 3D printers *DO* run Mach.  AFAIK, it's not that many,
and mostly the retrofit sort of printer where someone attaches an
extruder to the business end of an existing mill (known as a Rep-Strap
by the 3D printer folks), but they are out there, and it's not really
any more or less hassle to use Mach than LinuxCNC (both support normal
gcode, are confused by the RepRap flavor gcode, need some sort of file
translation to get things working, and are not without sharp edges).

I think LinuxCNC is overall a better fit than Mach for the Maker /
Hacker crowd because:

* It's open source (this is a *BIG* deal with most makers)

* Most of the maker folks have experience with Linux, or at least aren't
scared of it

* LinuxCNC is far more powerful and configurable than Mach or the other
machine control options (think Linux is hard?  Try writing real-time
microcontroller firmware for an AVR based Arduino that's heavily CPU
bound!).

I'm working on beating the drum (with the last point especially), but
it's hard to convince folks of what they're missing (halscope, run time
editable configurations, etc) when they are used to having to compile
firmware to do something like change the axis gain.  sigh

-- 
Charles Steinkuehler
char...@steinkuehler.net



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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Dave Cole
To be fair, some 3D printers *DO* run Mach.

I didn't know that, thanks for correcting me.

How are they doing temperature control with Mach3 ??  Or are they not doing 
that.

Dave



On 10/22/2014 4:24 PM, Charles Steinkuehler wrote:
 On 10/22/2014 12:38 PM, Dave Cole wrote:
 LinuxCNC is constantly being developed and redeveloped.   Do you see any
 derivation of Mach3/4 being used on 3D printers.   No.
 To be fair, some 3D printers *DO* run Mach.  AFAIK, it's not that many,
 and mostly the retrofit sort of printer where someone attaches an
 extruder to the business end of an existing mill (known as a Rep-Strap
 by the 3D printer folks), but they are out there, and it's not really
 any more or less hassle to use Mach than LinuxCNC (both support normal
 gcode, are confused by the RepRap flavor gcode, need some sort of file
 translation to get things working, and are not without sharp edges).

 I think LinuxCNC is overall a better fit than Mach for the Maker /
 Hacker crowd because:

 * It's open source (this is a *BIG* deal with most makers)

 * Most of the maker folks have experience with Linux, or at least aren't
 scared of it

 * LinuxCNC is far more powerful and configurable than Mach or the other
 machine control options (think Linux is hard?  Try writing real-time
 microcontroller firmware for an AVR based Arduino that's heavily CPU
 bound!).

 I'm working on beating the drum (with the last point especially), but
 it's hard to convince folks of what they're missing (halscope, run time
 editable configurations, etc) when they are used to having to compile
 firmware to do something like change the axis gain.  sigh



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Re: [Emc-users] gvcpDRO

2014-10-22 Thread Kirk Wallace
On 10/22/2014 01:02 PM, Stephen Dubovsky wrote:
 Looks really nice Kirk.  I have a manual lathe that I have scales for but
 haven't bought a display device yet.

Thank you. I'm still trying to figure our how to set background colors 
to make the axis information stand out a little better. One option is to 
use an eventbox and set the box color, but I haven't figured out how to 
access the eventbox in GladeVCP. I'm not really worried about it. I just 
need something that works.

You can get everything you need (except a break-out-board) for $150 with 
something like this:
http://www.ebay.com/itm/251681642709

which would also work well when you upgrade from a manual DRO to CNC.


-- 
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http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Charles Steinkuehler
On 10/22/2014 3:40 PM, Dave Cole wrote:
 To be fair, some 3D printers *DO* run Mach.
 
 I didn't know that, thanks for correcting me.
 
 How are they doing temperature control with Mach3 ??  Or are they not doing 
 that.

I believe most of the RepStrap style mill refits use off-the-shelf
stand-alone temperature controllers for the exturder.

-- 
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char...@steinkuehler.net



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Re: [Emc-users] gvcpDRO

2014-10-22 Thread Kirk Wallace
On 10/22/2014 11:54 AM, John Alexander Stewart wrote:
 Kirk;

 Interesting - I did just sell my drill press, and am finishing up a G0704
 mill conversion, and would like to run it with an MPG and a very simplified
 screen.

 You might have the building blocks there to do this... :-)

I refer to John's page a lot:
http://gnipsel.com/linuxcnc/gui/index.html

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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Re: [Emc-users] gvcpDRO

2014-10-22 Thread Kirk Wallace
On 10/22/2014 01:58 PM, Kirk Wallace wrote:
 On 10/22/2014 01:02 PM, Stephen Dubovsky wrote:
 Looks really nice Kirk.  I have a manual lathe that I have scales for but
 haven't bought a display device yet.

 Thank you. I'm still trying to figure our how to set background colors
 to make the axis information stand out a little better. One option is to
 use an eventbox and set the box color, but I haven't figured out how to
 access the eventbox in GladeVCP. I'm not really worried about it. I just
 need something that works.

 You can get everything you need (except a break-out-board) for $150 with
 something like this:
 http://www.ebay.com/itm/251681642709

 which would also work well when you upgrade from a manual DRO to CNC.



Here is another one:
http://www.ebay.com/itm/281473497942

I have a few of these running LinuxCNC here.

-- 
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http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread John Dammeyer
I have a JGRO style CNC router with the router temporarily removed and an
extruder in its place.  I use MACH3 to run the extruder and have external
temperature controllers for the heater.
It works.  It's not the best by any means.  It's not as fast as the reprap
products simply because the mass of the gantry is large enough that the
rapid movements required for extruding set up quite the shaking.  But that's
nothing to do with MACH or any other CNC product but more the size of the
JGRO.  I'm sure you could mount an extruder in place of the plasma torch on
a 8'x4' plasma cutter but the speeds just won't be there compared to the
lightweight size 23 based repraps.
BTW, I use the A axis for feed.
John Dammeyer

 -Original Message-
 From: Charles Steinkuehler [mailto:char...@steinkuehler.net]
 Sent: October-22-14 2:01 PM
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] part 2 - Mach3 to LinuxCNC
 
 On 10/22/2014 3:40 PM, Dave Cole wrote:
  To be fair, some 3D printers *DO* run Mach.
 
  I didn't know that, thanks for correcting me.
 
  How are they doing temperature control with Mach3 ??  Or are they not
 doing that.
 
 I believe most of the RepStrap style mill refits use off-the-shelf
 stand-alone temperature controllers for the exturder.
 
 --
 Charles Steinkuehler
 char...@steinkuehler.net



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Re: [Emc-users] Toolchanging (was Mach3 to LinuxCNC)

2014-10-22 Thread andy pugh
On 22 October 2014 20:41, Pete Matos petefro...@gmail.com wrote:
 This is our next hurdle with our Cincinatti Arrow 500 VMC.  It has a
 carousel toolchanger where the head must raise and lower to load the tool.

Yes, I think you are a prime candidate for a G-code subroutine that
moves the Z and operates actuators through digital/analogue inputs
(M66 / M65 etc)

The complexity arises in detecting failures and responding
appropriately. (imagine if the air went off and the spindle didn't
release).

-- 
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If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] gvcpDRO

2014-10-22 Thread andy pugh
On 22 October 2014 17:22, Kirk Wallace kwall...@wallacecompany.com wrote:
 In case anyone might be interested, I posted my latest manual mill DRO
 updates:
 http://www.wallacecompany.com/machine_shop/LinuxCNC/gvcpDRO/
 http://www.wallacecompany.com/machine_shop/LinuxCNC/

I wonder if that would run on a Raspberry Pi, and what the cheapest
possible display would be to go with it?
(I am not sure if the encoders would count fast enough, but then
manual mills probably don't move that fast)

-- 
atp
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http://www.ifixit.com/Manifesto

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Re: [Emc-users] Toolchanging (was Mach3 to LinuxCNC)

2014-10-22 Thread Pete Matos
Well we have a low pressure sensor already in the machine and it is not yet
implemented in the toolchange setup but it will be. Now not sure what you
mean about the G-code subs is that remap?  what actuators are you talking
about? Detecting failures is already built into the machine with
redundancies of switches at both ends of each movement.  Timing setups will
be needed to get it working safely.


Pete


On Wed, Oct 22, 2014 at 6:00 PM, andy pugh bodge...@gmail.com wrote:

 On 22 October 2014 20:41, Pete Matos petefro...@gmail.com wrote:
  This is our next hurdle with our Cincinatti Arrow 500 VMC.  It has a
  carousel toolchanger where the head must raise and lower to load the
 tool.

 Yes, I think you are a prime candidate for a G-code subroutine that
 moves the Z and operates actuators through digital/analogue inputs
 (M66 / M65 etc)

 The complexity arises in detecting failures and responding
 appropriately. (imagine if the air went off and the spindle didn't
 release).

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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A and N Precision and Fabrication
Maryville, Tennessee
865-236-8996
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread andy pugh
On 22 October 2014 21:24, Charles Steinkuehler char...@steinkuehler.net wrote:

 I'm working on beating the drum (with the last point especially), but
 it's hard to convince folks of what they're missing (halscope, run time
 editable configurations, etc) when they are used to having to compile
 firmware to do something like change the axis gain.  sigh

To be fair, with an Arduino recompiling the firmware is
indistinguishable from uploading the changes from the PC to the box
so it isn't the chore it sounds like.

The BIG thing is that you really can't see what is going on inside an
Arduino, unless you get really creative with leds and morse. :-)

-- 
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http://www.ifixit.com/Manifesto

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Re: [Emc-users] Toolchanging (was Mach3 to LinuxCNC)

2014-10-22 Thread andy pugh
On 22 October 2014 23:06, Pete Matos petefro...@gmail.com wrote:
  Timing setups will
 be needed to get it working safely.

Coding a timeout in G-code should be easy, though I have never tried.

M66 (for example) sets #5399 if it times-out, and the remap structure
introduces both the (abort, ) magic comment and a way to specify a
clean-up routine in the INI file.

http://www.linuxcnc.org/docs/html/remap/structure.html#_error_handling_dealing_with_abort

So,
M66 P1 L1 Q5
O100 IF [#5399 LT 0]
   (abort, Oh Noes!)
O100 endif


http://linuxcnc.org/docs/html/gcode/m-code.html#sec:M66-Input-Control
indicates that there are only 4 analogue and digital inputs, but
actually that is configurable in the loadrt motmod line:
http://linuxcnc.org/docs/html/man/man9/motion.9.html
(num_dio and num_aio)

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http://www.ifixit.com/Manifesto

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Dave Cole
On 10/22/2014 6:10 PM, andy pugh wrote:
 unless you get really creative with leds and morse.:-)

Morse ...as in Morse Code??   8-O

So a command line would be a luxury??

Yeah.. and now I remember why I have avoided Arduinos..

Dave

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread andy pugh
On 23 October 2014 01:19, Dave Cole linuxcncro...@gmail.com wrote:

 So a command line would be a luxury??

Well, to be fair you can output to a serial log, unless you are using
those pins for something else, but there is no OS, it really is just a
uP doing a job.

 Yeah.. and now I remember why I have avoided Arduinos..

They have their uses. It's almost not worth building any sort of
one-off digital (or limited analogue) circuit any more when you can
buy an Arduino for a few pounds. And if you change your mind, it is
programming, not soldering.

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread John Dammeyer
It's not so much an Arduino as a small embedded processor be it a PIC,
ATMEL, TI, etc...

We've become spoiled by our telephones.  My iPhone has more storage, memory
and I believe runs faster than the AMDAHL 470 computer I used in University.
Yet that AMDAHL supported over 350 users on terminals.

My first exposure to Unix was  PDP-11 with 64K words of memory.  Nowhere
near what I have on my BeagleBone Black but the BeagleBone does run a
version of LinuxCNC although I have yet to try it on the JGRO router.

But note that EMC has to run a particular real time variant of Linux in
order to do the CNC.  That writing code on a Linux based system to create a
pulse stream to run GE-35 Christmas Lights is pretty well impossible without
the real time Linux and then the programmer needs in depth knowledge of the
OS.  Contrast that to any of the small 8 or 16 bit processor and the project
is dirt simple.

John Dammeyer


 -Original Message-
 From: andy pugh [mailto:bodge...@gmail.com]
 Sent: October-22-14 5:59 PM
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] part 2 - Mach3 to LinuxCNC
 
 
 On 23 October 2014 01:19, Dave Cole linuxcncro...@gmail.com wrote:
 
  So a command line would be a luxury??
 
 Well, to be fair you can output to a serial log, unless you are using
 those pins for something else, but there is no OS, it really is just a
 uP doing a job.
 
  Yeah.. and now I remember why I have avoided Arduinos..
 
 They have their uses. It's almost not worth building any sort of
 one-off digital (or limited analogue) circuit any more when you can
 buy an Arduino for a few pounds. And if you change your mind, it is
 programming, not soldering.
 
 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto
 


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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread andy pugh
On 23 October 2014 02:22, John Dammeyer jo...@autoartisans.com wrote:
 It's not so much an Arduino as a small embedded processor be it a PIC,
 ATMEL, TI, etc...

Yes. However Arduino just needs a USB cable rather an a JTAG or
equivalent programmer, and you can program it in C rather an PIC
machine code or whatever.
It is much cheaper to use the standalone chips, but when an Arduino
Nano is $5 I can't be bothered.

 My first exposure to Unix was  PDP-11 with 64K words of memory.

I was using a PDP for a real-time control task two years ago. It still
did the same job as when it was installed in 1982. (running an engine
dyno)

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Gregg Eshelman
On 10/22/2014 10:40 AM, Stuart Stevenson wrote:

 I see service guys (here in Wichita) that will not 'consider' putting a
 garden variety PC on a machine tool. That would be heresy.
 It is difficult to get some of them to come in and service the commercial
 controls they specialize in.

 They will not even look at the LinuxCNC running in my shop. They will not
 discuss it with me. History of more than a decade of PC based solutions
 here (first with MDSI's OpenCNC installed in 1997 still running and then
 multiple LinuxCNC installs) has no sway in the argument.

 One consolation is they will not consider Mach either.

 All PC based solutions are lumped together in one trash bin.

I wonder what they'd have to say about the series of CNC turret punch 
presses made by Strippit that used a Macintosh IIcx as the control 
computer? The proprietary NuBus hardware and the software will 
(supposedly) only work with a Macintosh IIcx.

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