Re: [Emc-users] Problems with axises in auto and mdi

2008-09-03 Thread Andy Holcomb
John, if you look at your messages and everyone else's you will notice 
that all of theres have a the reply-to set up to reply to emc, all of 
your messages are set to you.  So if you don't want people to reply to 
you, you might think about fixing that.

Be nice John if you are representing EMC.

Andy

John Kasunich wrote:
 andyholcomb wrote:

   
 Didn't know which files to send, sent all with the .hal  :-)  Sent 
 the files in my user home emc config  stepper folder

 After I replied to this message, and my reply didn't show up on the 
 mailing list, I looked closer, and saw that you sent your message to 
 me only, and so the reply went to you only only.

 Do NOT do that!

 I understand that you are new to Linux and to the world of community 
 supported software, so I'm gonna cut you some slack.

 The key word is COMMUNITY.  The people who are trying to help you are 
 volunteers.  We do NOT provide one-on-one technical support - we all 
 have day jobs and other things to do, and we don't get paid for EMC 
 work.  The reason we use mailing lists and IRC is so that multiple 
 people can contribute information and ideas, and so that multiple 
 people can learn from the results.

 If we solve your problem in a public forum, others can read the 
 solution and benefit from it.  If we solve it in private, nobody 
 benefits but you.  Taking something to private messages is considered 
 selfish and rude.

 There is a place for private messages, especially if some confidential 
 information is being exchanged (but keep in mind that no email is 
 truly private - don't send passwords, etc thru email).

 Dammit - I just looked back through my mail, and I see that you did 
 the same thing yesterday.  Things that I thought everyone involved saw 
 were actually only sent to me, and my reply went only to you.  So the 
 other people who are looking into your problem have no clue what was 
 discussed.

 If you do that again, you will no longer get any help from me.

 Regards,

 John Kasunich





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Re: [Emc-users] Problems with axises in auto and mdi

2008-09-03 Thread Andy Holcomb
These are the hal files that I got with the install cd.  I went through 
the hal setup gui and changed the pinout on the lpt port and that was 
all I changed in the hal files.

Let see if this one goes out right on the reply-to

Andy

Ray Henry wrote:
 On Wed, 2008-09-03 at 08:58 -0500, Andy Holcomb wrote:
   
 John, if you look at your messages and everyone else's you will notice 
 that all of theres have a the reply-to set up to reply to emc, all of 
 your messages are set to you.  So if you don't want people to reply to 
 you, you might think about fixing that.

 Be nice John if you are representing EMC.

 Andy
 

 I don't see any difference between the reply setup for John and Andy
 here.  They both have personal addys in the from and at least emc-users
 in the reply to.

 I saw the list of .hal files and said to myself, what the hall -- that
 won't work.  Where did you get the config that you're running from,
 Andy?

 Rayh

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Re: [Emc-users] Problems with axises in auto and mdi

2008-09-03 Thread Andy Holcomb


John Kasunich wrote:
 andyholcomb wrote:

   Had it set to 12000, put it up 14000 to see if would fix the 
 problem, didn't; have not changed it back; I just set it back to 12000.

 That change can't fix anything, but can make things worse.  If you are 
 changing stuff without knowing why, you are not going to get anywhere.

I was fixing my following error because you guys were complaining about 
it. If you would like me to slow my speeds down than I can try that 
tonight, all you have to do is ask.
 Jeff Epler tried running the config, and got a following error, because
 of the speed limit, and/or an acceleration limit.  He had to lower the
 max speed to 0.7 and raise STEPGEN_MAXACCEL to 45 just to get it to 
 run.
 When he did that, the position commands are rock-stable.

 I did mess with my accls, I set the 20 down to 15, didn't help, 
 reversed them that didn't help.

 Again, lowering accels is very unlikely to help.  You are swirling.

Looked through the log of last nights IRC, just like you had asked me 
to, towards the end after they saw my config files someone said that I 
might need some more headroom on my stepgen maxaccel, so I thought I 
would try what I thought they were talking about, to see if it made a 
difference and I note back to them that it made no difference so they 
would know.
 That is a term we use at work when somebody is running around in 
 circles doing stuff without a plan.  It usually just wastes time and 
 energy, then leads to frustration.  Stop and think and understand what 
 you are doing before you do it.

Thanks didn't know that.
 know what time on the chat I will see if I can get it to work.

 Unfortunately I won't be online most of this evening, but others will. 
 In general, evening in the USA time zones is the best, although USA 
 daytime/Europe evenings works fairly well too.

 One thing you might want to try is to save the files you have so far 
 and try a stepgen configuration.  Stepgen is a tool that is intended 
 to help with simple stepper machines.  There is a nice step-by-step 
 tutorial starting here:
 http://www.distinctperspectives.com/emc2installsetup/

 Regards,

 John Kasunich


While I hope I we can get it fixed, thanks for your help so far
Andy

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Re: [Emc-users] Problems with axises in auto and mdi

2008-09-03 Thread Andy Holcomb




I will have to reply to this later tonight, my machine is not here, I
do know that I installed that computer about 4,5,6 months ago from a
freshly downloaded CD from EMC (latest version) and it sat in my house
till I got it out to the machine a couple of weeks ago. I don't know
what I used to set up the hal pins, this is what I will look at
tonight. I think I created a shortcut that is going to the (ini?)files
that I am using to start emc. Tonight I will go and clear my config
files and run the setup per the tutorial John pointed me to and I will
let you know the results. On my other setups I have not had to run
this I have just went in and modified the .ini file and stayed with
what thought was a standard pin out on the LPT port.

Andy

Ray Henry wrote:

  On Wed, 2008-09-03 at 09:17 -0500, Andy Holcomb wrote:
  
  
These are the hal files that I got with the install cd.  I went through 
the hal setup gui and changed the pinout on the lpt port and that was 
all I changed in the hal files.

Let see if this one goes out right on the reply-to

  
  
Looks like it went to the list only.  

Let me back up a bit because I've just come into this.  

  1 -- You installed from a CD.  Was it 6.06 or 8.08?

  2 -- You started stepconf wizard from the menu and setup some
   parport pins?

  3 -- You started EMC2 from the menu?

And you are getting some aberrant behavior from the motors.  

If these are the three steps you took to get going, the configuration
you are running from is in your home directory under
emc2/configs/my-mill.  If you changed the name during the stepconf
session then it will be under that changed name.

Rayh





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Re: [Emc-users] Problems with axises in auto and mdi

2008-09-03 Thread Andy Holcomb


Jeff Epler wrote:
 I believe that what John is doing is known as a courtesy copy: he
 sends a message to the list, and he sends a copy directly to you.
 Depending which one you reply to (your personal copy or the list copy),
 a different default reply address will be offered.
   
I only get one copy, there is no choice
 The courtesy copy is especially useful to people who choose digest
 mode to receive the list, because they the courtesy copy immediately,
 before the next digest message is sent.
   
Understand
 I had never considered that to people unfamiliar with the practice that
 the courtesy copy would seem like an invitation to take the
 conversation private.  I am sure John did not intend to create this
 confusion with you.
   
Again only one copy not two, for some reason things got messed up, I 
will take all the blame, ever bit of it, it is all and I mean, all my 
fault, I am sorry John.
Andy
 Jeff

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Re: [Emc-users] Problems with axises in auto and mdi

2008-09-03 Thread Andy Holcomb
Thanks John, I will check the house computer to see if anything is strange.
I will keep more of an eye out for this also.

Andy

John Kasunich wrote:
 Andy Holcomb wrote:
   
 I only get one copy, there is no choice
 

 I just checked your list subscription - you have Avoid duplicate 
 messages turned on.  This is the description of that setting:

 When you are listed explicitly in the To: or Cc: headers of a list 
 message, you can opt to not receive another copy from the mailing list. 
 Select Yes to avoid receiving copies from the mailing list; select No to 
 receive copies. 

 So, we are dealing with confusion caused by various settings - not 
 deliberate rudeness on anyone's part.

 Your messages are sent with your name added to the reply to (I don't 
 know how or why that is happening, I suspect your mail client settings.)

 That results in a reply being sent directly to you as well as to the 
 list.  Then, the avoid duplicates setting does NOT send you the list 
 version.  So you are guaranteed to respond to the wrong one, and take 
 the thread off-list without intending to.

 Aren't computers fun?  ;-/

 Regards,

 John Kasunich

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Re: [Emc-users] touchscreen cycle start

2008-04-22 Thread Andy Holcomb
Just an idea but why don't you guys stretch some stretch film over your 
screens, put about a 1/8 or 1/4 inch gap between the film and the 
screen.  On a a resistive touch screen this should work fine.  You could 
make a bezel to make it look nice.

Just a though.

Andy

Glenn Stewart wrote:
 Stuart
 You might consider turning off the hydraulics and servos when not in use.
 That is the trick I do, mainly so I don't have to listen to it howl. I also
 have a touchscreen on my Cinci. (It is not running EMC, but similar problems
 can arise.) Think about any button that might interfere with operation. I
 have had a drop of coolant land on the spindle off button in the middle of
 a cut. Luckily for me, the motor and transmission are so heavy in these
 beasts that I got it back on before it broke the cutter. I always make sure
 the pendant is turned away from the work. At first I considered turning off
 my touchscreen. But, in 3 years of running, I have only had a couple of
 problems caused by it. And it really makes running the machine easier.

 There is another solution though. Don't let the flies and moths in the shop,
 or at least give them proper training ;)

 Glenn


 -Original Message-
 From: [EMAIL PROTECTED]
 [mailto:[EMAIL PROTECTED] On Behalf Of Stuart
 Stevenson
 Sent: Tuesday, April 22, 2008 11:02 AM
 To: EMC2-Users-List
 Subject: [Emc-users] touchscreen cycle start

 Gentlemen,
 I would like to disable the cycle start button on the 'axis'
 display. I have a touch screen. It may start with the slightest touch
 at an inopportune time. Maybe a moth or other insect could start the
 machine.
 Is this something I could easily do?
 thanks
 Stuart

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[Emc-users] Generic controller

2008-02-07 Thread Andy Holcomb
What is a generic controller form that the emc code needs to follow? 
Example Fanuc,Haas, etc. I am trying to set up solid cad and I need a 
generic cnc-controller to set up with.

Andy

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Re: [Emc-users] Generic controller

2008-02-07 Thread Andy Holcomb
Thanks

Anders Wallin wrote:
 So are is there any of these that follow Rs274?
 

 more or less all of the ones below follow 'standard' g-code to some 
 extent I would think :)

 To really verify what works and what doesn't on each machine is  beyond 
 what most people and companies have time/money to do. There is not much 
 convergence towards a common standard. The CAM software vendors are 
 happy to charge extra for a myriad of different post-processors and 
 their annual subscriptions...
 It's strange that the machining industry hasn't settled on a standard
 language for toolpaths. Julian Todd has much more to say about this -
 see for example half way through this post:
 http://www.freesteel.co.uk/wpblog/2008/01/worknc-art-and-mori-seiki/


 AW

   
 426_Parm_3d
 DIN_ISO
 Fadel_3d
 Fanuc
 Fanuc3d
 Fanuc3x
 Fanuc4ax
 Haas_3x
 Maho432_3d
 Mikron23
 Okuma_3d
 Roeders
 Roeders4
 Sin810_4_3d
 

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Re: [Emc-users] Reset of offsets after running program

2007-05-18 Thread Andy Holcomb
Thanks for the info Keith, now I just need to get the time and 
experience. I have most of my coding in that w word.

Andy

Keith Rumley wrote:
 Andy,

   
 Is there anyway to add this as a feature?

 Andy

 


 This is from EMC1 interpreter experience, so some terms may have changed.

 The ini file access point for the interpreter (in EMC2) was at one point in 
 rs274ngc_pre.cc, where you should find a function like ini_load(const char 
 *filename) which grabs the interpreter related ini stuff.

 Declare the variable in canon.hh, and copy/paste the existing parameter grab
 in the ini_load() function and modify it to get/test the ini variable you've
 created.

 To remove the M02 effects, look at convert_stop, in the interp_convert.cc
 file. A simple if (!your_ini_flag_variable){m02_code_here} around the m02
 conditional code should do the trick for what I think you're asking.

 Regards,

 Keith Rumley 


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Re: [Emc-users] Reset of offsets after running program

2007-05-17 Thread Andy Holcomb
I just run a % sign at the start and end of my programs, nothing else
Andy

Jon Elson wrote:
 Andy Holcomb wrote:
   
 Okay, I am making a request/plea.

 Refresher,  I loaded up EMC2 after running BDI for about 3 or 4 years
 and I use TkEMC (because I like it!!!). After running my first program
 EMC2 reset my offsets to what the machine started at. So I asked the
 group  why is it that BDI didn't do this and how come I can't use the
 right click on the axis to set the offset. The jist of the answer I got
 was because thats not proper edict.
 
 One trick is to not have an M02 at the end of the program.  This 
 gets a warning message, but doesn't reset the offsets.  I think 
 you can reinstate the offsets with G92.3.

 Jon

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Re: [Emc-users] Pratt and Whitney Turn Mate

2007-05-16 Thread Andy Holcomb


Ed wrote:
 Andy Holcomb wrote:
   
 Does anyone know the price an encoder that would work on this machine 
 with emc and not made out of gold?
 

 The encoders are standard TTL out put with differential, just use the 
 non-inverted signals if you need single end, there is also a tach output.

   
 Will the geckos run these motors? and are they good with emc? I am 
 trying to get an idea of the cost to retro fit it.
 


 Geckos should run OK but probably not to full potential since they have 
 an 80V limit. I use 320 Geckos on a mill useing EMC and except for the 
 lower speed it works Ok



   
 Assuming resolver feedback there are a couple things you can do.  The
 first is get a resolver to quadrature converter box.  With such a box
 you get the signal generator to power the resolver and a fixed number of
 pulses per rotation of it. You could also replace the resolver with an
 encoder.  This is what MattS and I did with a Hardinge lathe.  He had a
 little spindle built that matched the size and arrangement of the
 Harosun(sp) resolver and mounted a shaft encoder on top of it.
   

 Thats the plan for a Hardinge CHNC I picked up cheap, I have a couple of 
 ideas on turning the turret but don't mind suggestions!



   
 Okay.  Let's say now that you've got quadrature feedback of axis and
 spindle position.  Now you need a way to get those signals into the PC
 running EMC2.  Several board makers have devices that can do this.  EMC
 has HAL driver modules that can read these.  In alphabetical order, some
 of these include.  Mesa, Pico, Pluto, STG, Vigilant, Vital.  You'll find
 links to these companies at www.linuxcnc.org.

 And lastly you will have to produce a velocity signal of the sort
 expected by the motor's drive amplifier.  In that age most of the drives
 used an analog signal that varied between -10v and +10 volt.  Again the
 board makers will usually have that ability as well.
   


 I have schematics of this part if needed.   Ed.
   
Thanks Ed
Andy
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[Emc-users] TkEMC Continues and Increment indicator bug

2007-05-16 Thread Andy Holcomb
I just wanted to ask if anybody had fixed the problem in TkEMC when you
press the c key, the display screen display of continuous and the
increment value should change/toggle and it does not.
It would be really really great if someone could fix this.

Andy


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[Emc-users] Reset of offsets after running program

2007-05-16 Thread Andy Holcomb
Okay, I am making a request/plea.

Refresher,  I loaded up EMC2 after running BDI for about 3 or 4 years
and I use TkEMC (because I like it!!!). After running my first program
EMC2 reset my offsets to what the machine started at. So I asked the
group  why is it that BDI didn't do this and how come I can't use the
right click on the axis to set the offset. The jist of the answer I got
was because thats not proper edict.

Why can't we have a bit to set in the INI file to kills this feature if
the owner so desires?

Andy




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[Emc-users] Pratt and Whitney Turn Mate

2007-05-15 Thread Andy Holcomb
Has any buddy messed with any old Pratt and Whitney CNC Lathes?  This 
one has a fujisu fanuc controller, it is a turn mate 1981 model.

Does it run steppers of servos?

If it is Servos what would it take to get emc running it?

Andy

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Re: [Emc-users] Pratt and Whitney Turn Mate

2007-05-15 Thread Andy Holcomb
I am just looking at it, I wanted to know what the task of changing it 
to emc looked like.  It does have the crt. I don't think he has the 
books.  If this is a servo an encoder machine what equipment will be 
required to talk to it?

Andy





Ed wrote:
 Andy Holcomb wrote:
   
 Has any buddy messed with any old Pratt and Whitney CNC Lathes?  This 
 one has a fujisu fanuc controller, it is a turn mate 1981 model.

 Does it run steppers of servos?

 If it is Servos what would it take to get emc running it?

 Andy

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 Does this machine have a CRT or is it a single line display? I have one 
 that was built in 82 that has a CRT and uses servo motors with encoders, 
 I bought it to do a retro with EMC but it turned out to have been 
 disabled so the machine would be replaced with a new one. Do you have 
 the books with it? They have good schematics.   Ed.

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Re: [Emc-users] Pratt and Whitney Turn Mate

2007-05-15 Thread Andy Holcomb
What year is the model of the book you are looking at?

This is the type that moves spindle in and out, is that the type you are 
looking at?

Next question, what would you pay for it, 1000 too much?
Andy

Ed wrote:
 Andy Holcomb wrote:
   
 I am just looking at it, I wanted to know what the task of changing it 
 to emc looked like.  It does have the crt. I don't think he has the 
 books.  If this is a servo an encoder machine what equipment will be 
 required to talk to it?

 Andy

 
 The biggest problem will probably be indexing and locking the turret, my 
 books show the cutaway of the toolpost but the index of all the parts is 
 missing. It apears to be all air driven probably with solenoids and 
 position sensors. The encoders appear to be standard 5V diffential 
 output. The electronics could be handled quick and dirty with Geckos or 
 get a real servo system. (Jon E ?).  Ed.

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Re: [Emc-users] Pratt and Whitney Turn Mate

2007-05-15 Thread Andy Holcomb




Does anyone know the price an encoder that would
work on this machine with emc and not made out of gold?

Will the geckos run these motors? and are they good with emc? I am
trying to get an idea of the cost to retro fit it.

Andy

Ray Henry wrote:

  I started servicing CNC machines a couple years before this machine was
made.  I never saw a stepper used for axis positioning until much later.
They were used to pace the tape through a tape reader during that
time.  

Let's assume that you've got servos.  Next issue is the nature of the
position feedback.  Many of the machines from the the seventies and
eighties used resolvers rather than pulse coders.  A resolver does not
produce pulses that can be counted.  

A resolver uses ac rather than dc power.  They take two ac signals, sine
and cosine to each other and return the rotor position as a phase
shifted signal.  My experience suggests that one way you can tell a
resolver is that the six wires from it were twisted in pairs.  If it was
placed in a can with a plug, good luck figuring it out. (This is where a
wiring diagram would be a real help)

Assuming resolver feedback there are a couple things you can do.  The
first is get a resolver to quadrature converter box.  With such a box
you get the signal generator to power the resolver and a fixed number of
pulses per rotation of it. You could also replace the resolver with an
encoder.  This is what MattS and I did with a Hardinge lathe.  He had a
little spindle built that matched the size and arrangement of the
Harosun(sp) resolver and mounted a shaft encoder on top of it.

Okay.  Let's say now that you've got quadrature feedback of axis and
spindle position.  Now you need a way to get those signals into the PC
running EMC2.  Several board makers have devices that can do this.  EMC
has HAL driver modules that can read these.  In alphabetical order, some
of these include.  Mesa, Pico, Pluto, STG, Vigilant, Vital.  You'll find
links to these companies at www.linuxcnc.org.

And lastly you will have to produce a velocity signal of the sort
expected by the motor's drive amplifier.  In that age most of the drives
used an analog signal that varied between -10v and +10 volt.  Again the
board makers will usually have that ability as well.

HTH

Rayh


On Tue, 2007-05-15 at 15:19 -0500, Andy Holcomb wrote:
  
  
I am just looking at it, I wanted to know what the task of changing it 
to emc looked like.  It does have the crt. I don't think he has the 
books.  If this is a servo an encoder machine what equipment will be 
required to talk to it?

Andy





Ed wrote:


  Andy Holcomb wrote:
  
  
  
Has any buddy messed with any old Pratt and Whitney CNC Lathes?  This 
one has a fujisu fanuc controller, it is a turn mate 1981 model.

Does it run steppers of servos?

If it is Servos what would it take to get emc running it?

Andy

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  Does this machine have a CRT or is it a single line display? I have one 
that was built in 82 that has a CRT and uses servo motors with encoders, 
I bought it to do a retro with EMC but it turned out to have been 
"disabled" so the machine would be replaced with a new one. Do you have 
the books with it? They have good schematics.   Ed.

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Re: [Emc-users] Abort messes up position

2007-03-30 Thread Andy Holcomb
Okay, I did some more testing today, here is what I did and the results

starting machine location was (-2,2,.5) from where I want the (0,0,0) 
position to be
I turned the machine on
Started emc
hit f1 and f2
right clicked on the x axis position number to pull up the position 
change box
typed in -2 pressed enter
right clicked on the y axis ...
typed in 2 pressed enter
right clicked on the z axis ..
typed in .5 pressed enter
pressed f4
loaded a program
pressed r
after the machine was running for a little bit I clicked abort
pressed f5
typed in g00 x0y0
pressed enter
the machine went back to the original start up position of (-2,2) and 
the displays read (0,0)
so I promptly reset my zero positions as I did above and repeated it, 
and it did it again.

It would would appear to be repeatable


Any help would be great

Thanks
Andy


Andy Holcomb wrote:
 I forgot to say, and it may be a factor, all times I have axis over 
 speed set to 300%

 Andy

 Andy Holcomb wrote:
   
 Ok, I am having an issue, it has done it to me twice now. I have the 
 machine all setup as in the position of x y and z, I start to run my 
 code and realize I might have an issue with my code so I click the pause 
 button on the TKEMC screen, I verify it really is a proplem and I click 
 the abort button.  I removed fixture screw that I was going to hit and 
 started the code again.  The spindle promptly moves up about 2 or three 
 inches and resets it zero position. My x and y axis also reset zero 
 positions also I think by about .5 inches or so.

 It has done it to me on two different programs, I am not using any 
 offsets  or other modes and no tool code.  Just straight code.
 I can't remember if I paused the first time, I know I did the second time.

 This is a brand new install of Emc2 2.1.0 form the live download, I have 
 installed it on to the computer. Now that I think about it, it did it on 
 chips3d also, I just hit abort on that though. I didn't have the 
 position right so I aborted, I reset the postions and pressed run, it 
 promptly moved y down( I think) by about 2 inches and started in the 
 wrong spot again.

 Is this just me?

 Andy

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[Emc-users] Axis Question

2007-03-30 Thread Andy Holcomb
On Axis

When I press the END button, it pulls up the box, I type in 2, press
enter and it displays 4.  When I type in -2 it displays -4

Is me or my machine on drugs?

Andy




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[Emc-users] Wireless adapter dlink usb

2007-03-29 Thread Andy Holcomb
I have a dlink DWLG120 usb wireless adapter

I have Emc2 2.1.0  installed from the live cd

Can I install this adapter on the system?  If so how do I do it?  

Andy

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[Emc-users] Abort messes up position

2007-03-29 Thread Andy Holcomb
Ok, I am having an issue, it has done it to me twice now. I have the 
machine all setup as in the position of x y and z, I start to run my 
code and realize I might have an issue with my code so I click the pause 
button on the TKEMC screen, I verify it really is a proplem and I click 
the abort button.  I removed fixture screw that I was going to hit and 
started the code again.  The spindle promptly moves up about 2 or three 
inches and resets it zero position. My x and y axis also reset zero 
positions also I think by about .5 inches or so.

It has done it to me on two different programs, I am not using any 
offsets  or other modes and no tool code.  Just straight code.
I can't remember if I paused the first time, I know I did the second time.

This is a brand new install of Emc2 2.1.0 form the live download, I have 
installed it on to the computer. Now that I think about it, it did it on 
chips3d also, I just hit abort on that though. I didn't have the 
position right so I aborted, I reset the postions and pressed run, it 
promptly moved y down( I think) by about 2 inches and started in the 
wrong spot again.

Is this just me?

Andy

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Re: [Emc-users] Abort messes up position

2007-03-29 Thread Andy Holcomb
I forgot to say, and it may be a factor, all times I have axis over 
speed set to 300%

Andy

Andy Holcomb wrote:
 Ok, I am having an issue, it has done it to me twice now. I have the 
 machine all setup as in the position of x y and z, I start to run my 
 code and realize I might have an issue with my code so I click the pause 
 button on the TKEMC screen, I verify it really is a proplem and I click 
 the abort button.  I removed fixture screw that I was going to hit and 
 started the code again.  The spindle promptly moves up about 2 or three 
 inches and resets it zero position. My x and y axis also reset zero 
 positions also I think by about .5 inches or so.

 It has done it to me on two different programs, I am not using any 
 offsets  or other modes and no tool code.  Just straight code.
 I can't remember if I paused the first time, I know I did the second time.

 This is a brand new install of Emc2 2.1.0 form the live download, I have 
 installed it on to the computer. Now that I think about it, it did it on 
 chips3d also, I just hit abort on that though. I didn't have the 
 position right so I aborted, I reset the postions and pressed run, it 
 promptly moved y down( I think) by about 2 inches and started in the 
 wrong spot again.

 Is this just me?

 Andy

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[Emc-users] LPT address on EMC2

2007-03-28 Thread Andy Holcomb
I lost my hard drive yesterday, it had BDI EMC running on it. I
downloaded EMC2 Live and have it running on the computer. I have a LPT
card installed that I use because my factory port is noisy.  I am
running stepper motors on a bridgeport, I have chosen the standard
stepper set up in inch mode with the standard pinout.

Remind me again how to find the address of the lpt ports.
Where do I make this change of address?

Andy


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Re: [Emc-users] LPT address on EMC2

2007-03-28 Thread Andy Holcomb




Thanks
Andy

Chris Radek wrote:

  On Wed, Mar 28, 2007 at 12:59:17PM -0500, Andy Holcomb wrote:
  
  
Remind me again how to find the address of the lpt ports.
Where do I make this change of address?

  
  
http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?NetMos


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Re: [Emc-users] LPT address on EMC2

2007-03-28 Thread Andy Holcomb
Okay, I have tried all of the values I get from the lspci command and 
non of them work; but, the factory port at 378 does work.

the values I got were
dc00
d800
d400
d000
cc00
c800

 From what I remember on emc1 I had to use d000

Andy



Chris Radek wrote:
 On Wed, Mar 28, 2007 at 12:59:17PM -0500, Andy Holcomb wrote:
 Remind me again how to find the address of the lpt ports.
 Where do I make this change of address?

 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?NetMos


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[Emc-users] Axis speed slower on Emc2 than Emc1

2007-03-28 Thread Andy Holcomb
On EMC1, I was running Axis speeds of more than 120ipm, I can't get EMC 
2 past around 60. I am running a 1.6 ghz computer.  I don't know how 
much memory, will memory cause this or is it the computer?

Andy

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Re: [Emc-users] Axis speed slower on Emc2 than Emc1

2007-03-28 Thread Andy Holcomb


John Kasunich wrote:
 Andy Holcomb wrote:
 On EMC1, I was running Axis speeds of more than 120ipm, I can't get EMC 
 2 past around 60. I am running a 1.6 ghz computer.  I don't know how 
 much memory, will memory cause this or is it the computer?

 Memory is unlikely to be the problem.  Its hard to answer such a vague
 question.  Most likely the problem is misconfiguration, but more info
 is needed:

 Steppers or servos?
Steppers

 Assuming it is steppers:

 What step frequency does your machine need to get 120ipm?

 What is your BASE_PERIOD?  (It needs to be high enough to generate the
 needed step frequency.)
On Emc 1 you lowered the base_period, you have stated high enough, has 
EMC2 changed this? My base_period is currently at 11000 I can't go any lower

 Have you seen any error messages, or does it just not go fast enough?
Yes, example Joint 0 following error

 Regards,

 John Kasunich

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Re: [Emc-users] Axis speed slower on Emc2 than Emc1

2007-03-28 Thread Andy Holcomb
ovl max got as high as15687 (I cant remember the number, this is close)
Andy



Sam Sokolik wrote:
 Take a look at this
 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?TweakingSoftwareStepGeneration

 sam
 - Original Message - 
 From: Andy Holcomb [EMAIL PROTECTED]
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Wednesday, March 28, 2007 3:11 PM
 Subject: [Emc-users] Axis speed slower on Emc2 than Emc1


 On EMC1, I was running Axis speeds of more than 120ipm, I can't get EMC
 2 past around 60. I am running a 1.6 ghz computer.  I don't know how
 much memory, will memory cause this or is it the computer?

 Andy

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Re: [Emc-users] Axis speed slower on Emc2 than Emc1

2007-03-28 Thread Andy Holcomb


John Kasunich wrote:
 Andy Holcomb wrote:
 John Kasunich wrote:
 Andy Holcomb wrote:
 On EMC1, I was running Axis speeds of more than 120ipm, I can't get EMC 
 2 past around 60. I am running a 1.6 ghz computer.  

 Steppers or servos?
 Steppers
 What step frequency does your machine need to get 120ipm?

 You didn't answer this one.
4000 steps per inch
(120 * 4000)/60  = 8000 ?

 What is your BASE_PERIOD?  (It needs to be high enough to generate the
 needed step frequency.)
 On Emc 1 you lowered the base_period, you have stated high enough, has 
 EMC2 changed this? My base_period is currently at 11000 I can't go any lower

 Sorry, I was thinking in terms of frequency, not period.

 11000 is pretty fast.  Assuming you don't have any special timing 
 requirements, that means you can generate one step every 22uS, or
 45,000 steps per second.  Since you didn't say how many steps you
 need to reach the desired speed, I don't know if the problem is:

 A) you need 60,000 steps/sec (ain't gonna happen), or
 B) you need 30,000 steps/sec, and we need to figure out why you aren't 
 getting that many.

 I'm going to assume B - EMC2 is unlikely to be significantly slower then
 EMC1 when properly configured.

 Have you seen any error messages, or does it just not go fast enough?
 Yes, example Joint 0 following error

 Following errors should never happen on a properly configured stepper
 system.

 I don't know what version you are running - 2.1.4 is the latest, but any
 2.1.x should be fine for this particular issue.  If you have something 
 older please say so.
Latest Live version

 Pre-2.1 versions would give following errors if EMC is configured for a 
 speed that the computer can't deliver.  2.1.0 and later should print an 
 error message at startup if you ask for more than the computer can give.

 Do you have adequate stepgen headroom?  The following snippet is from
 the sample config stepper_inch.ini:

   MAX_VELOCITY =  1.2
   # NOTE:  the step generator module applies its own limits to
   # acceleration and velocity.  We have discovered that it needs
   # to have a little headroom over the accel by the trajectory
   # planner, otherwise it can fall slightly behind during accel
   # and later overshoot as it catches up.  In the long term we
   # hope to come up with a clean fix for this problem.  In the
   # meantime, please set STEPGEN_MAXACCEL below to a few percent
   # higher than the regular acceleration limit MAX_ACCELERATION
   MAX_ACCELERATION =  20.0
   STEPGEN_MAXVEL =1.4
   STEPGEN_MAXACCEL =  21.0

 MAX_VELOCITY of 1.2 inches per second means 72 ipm.  For 120 ipm,
 you need to set MAX_VELOCITY to 2.0, and you need to set STEPGEN_MAXVEL
 to something higher than 2.0, perhaps 2.2.  If you don't do that you
 will get following errors.

what is adaquate?
I have allowed headroom on accel
I will mess with it on velocity
 Regards,

 John Kasunich


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Re: [Emc-users] Axis speed slower on Emc2 than Emc1

2007-03-28 Thread Andy Holcomb
Emc2 2.1.0
Andy

Chris Radek wrote:
 On Wed, Mar 28, 2007 at 03:56:26PM -0500, Andy Holcomb wrote:
   
 Latest Live version
 

 You can find the EMC version number in the Help/About window.


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Re: [Emc-users] Axis speed slower on Emc2 than Emc1

2007-03-28 Thread Andy Holcomb
Okay I think I have it, It works better after doing both the velocity 
and the accel.

Question, when I was running EMC 1, I would have problem with following 
errors if I went above 100% on over speed of the axises while running a 
program, what causes this and how can I fix it?  Can I test this without 
running code? if so how?

Andy

John Kasunich wrote:
 Replying to myself:

 John Kasunich wrote:

   
 Do you have adequate stepgen headroom?  The following snippet is from
 the sample config stepper_inch.ini:

   MAX_VELOCITY =  1.2
   # NOTE:  the step generator module applies its own limits to
   # acceleration and velocity.  We have discovered that it needs
   # to have a little headroom over the accel by the trajectory
   # planner, otherwise it can fall slightly behind during accel
   # and later overshoot as it catches up.  In the long term we
   # hope to come up with a clean fix for this problem.  In the
   # meantime, please set STEPGEN_MAXACCEL below to a few percent
   # higher than the regular acceleration limit MAX_ACCELERATION
   MAX_ACCELERATION =  20.0
   STEPGEN_MAXVEL =1.4
   STEPGEN_MAXACCEL =  21.0
 

 I know the comment only talks about STEPGEN_MAXACCEL needing headroom,
 but STEPGEN_MAXVEL does too... I'll try to remember to fix that when
 I get a chance.

   
 MAX_VELOCITY of 1.2 inches per second means 72 ipm.  For 120 ipm,
 you need to set MAX_VELOCITY to 2.0, and you need to set STEPGEN_MAXVEL
 to something higher than 2.0, perhaps 2.2.  If you don't do that you
 will get following errors.
 

 In versions 2.1.0 and later, STEPGEN_MAXVEL is tested against the
 max available speed (which depends on BASE_PERIOD and some other
 factors), and if you ask for more than it can give, it will complain.
 But this check uses STEPGEN_MAXVEL, not MAX_VELOCITY, since it is
 only relevant for stepper systems.

 Regards,

 John Kasunich

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[Emc-users] Hard disk space

2007-03-28 Thread Andy Holcomb
How much HD space is required to install the live version?

Andy


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Re: [Emc-users] Axis speed slower on Emc2 than Emc1

2007-03-28 Thread Andy Holcomb
I lied 8000 steps per inch

(8000*120)/60 = 16000

where does that put me for a period?

Andy




John Kasunich wrote:
 Andy Holcomb wrote:
   
 John Kasunich wrote:
 
 Andy Holcomb wrote:
   
 John Kasunich wrote:
 
 Andy Holcomb wrote:
   
 On EMC1, I was running Axis speeds of more than 120ipm, I can't get EMC 
 2 past around 60. I am running a 1.6 ghz computer.  
 
 Steppers or servos?
   
 Steppers
 
 What step frequency does your machine need to get 120ipm?
   
 You didn't answer this one.
   
 4000 steps per inch
 (120 * 4000)/60  = 8000 ?
 

 120 ipm should be a piece of cake then.  If you only need 8000 steps
 per second, you can make BASE_PERIOD something like 3 and still
 have plenty of headroom.  The larger period will reduce the load on
 your PC, and give you more timing margin to allow for latency.

 Regards,

 John Kasunich

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Re: [Emc-users] [Fwd: Jog wheel ?]

2007-03-08 Thread Andy Holcomb




Thanks for the help John, now all I need to do is get emc II up and
running on my machine :-)

Andy

John Kasunich wrote:

  Andy Holcomb wrote:
  
  
http://littlemachineshop.com/products/product_view.php?ProductID=2938

  
  
Yes.

  
  
Can EMC II use a jog wheel yet?
If so what is required?

  
  
A jog wheel.  The ability to count the pulses it makes.  Hardware pins 
to get the pulses into the system.  A few lines of HAL code to hook it up.

The wheel you linked to has 40 counts per rev which is typical. 
Assuming you aren't going to spin it faster than 10 revs per second, 
that works out to a maximum of 4000 counts per cycle.  EMC2 can easily 
count that speed in software.  (The limit is probably more than twice 
that, even on a slow PC.)  So all you need is two free general purpose 
digital input pins.  Parport pins work fine, as do extra inputs from 
motenc or mesa cards, or a variety of other general digital input cards 
(8255 based, etc).

The Pico systems boards (USC and UPC) have opto-22 modules on most of 
their I/O, which isn't good for encoder signals.  However, those boards 
have 4 encoder channels.  If you have a three axis mill, or a 2 axis 
lathe with spindle encoder, you should still have an encoder channel 
free to count the jog wheel.  Using a hardware counter to count 4000 
counts per second is overkill, but if its there, might as well use it.

You can do a variety of things with the jogwheel.  AXIS provides HAL 
pins that can be used to make the wheel control whatever axis is 
selected in the GUI.  I'm not sure if the other GUIs can do that or not. 
  You can also select the axis to jog using onscreen buttons with pyVCP, 
or real buttons and/or selector switches.  You can also select different 
scale factors, again with onscreen buttons or real ones.  For example, 
you could select between 1.000 inch per rev (0.010 per click) and 0.01 
inch per rev (0.0001 per click).

If you rich and have three wheels, you can hook one to each axis 
permanently.

Regards,

John Kasunich

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