[Emc-users] Washing machine motors for CNC

2008-12-22 Thread Emory Smith
Using Fisher  Paykel (Pykel?) Smart Drive Washing Machine motors.
I've not heard of this brand in the US. Are they Australian?
I could afford a set of brand new NEMA 56 steppers  drives before a trip
to Australia to search junk yards ;^)

The guy claims 0.0178 mm (0.000700787402 in) per step.

http://dailydiy.com/2008/12/16/cnc-machine-built-using-washing-machine-motors/

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Re: [Emc-users] M66 digital input control?

2008-12-10 Thread Emory Smith
For simulation, you could connect a few switches to the parport
with appropriate pull-up resistors. You've probably got an old printer
cable lying around that you could cut up and trace out (with an Ohmmeter)
a few pins for ground, +5 and some inputs.
While you're at it, you could also hang some LEDs on your test jig to let
you know that X has happened (via an M code) and when to press a
button, etc.
Such a jig could be ugly and simple or as elaborate as you wish.


On Wed, Dec 10, 2008 at 09:23, [EMAIL PROTECTED]
[EMAIL PROTECTED] wrote:
 The way I interpret the wiki and the manual is that the command waits
 for the input only as long as the Q timer is set for. This works well
 for error handling but for a machine interface I would want it to wait
 w/o error handling.
 Is there a way to test this in one of the simulations. I don't have a
 working system in front of me right now to test it. I am not sure how I
 would simulate the input with out hardware?

 Thanks,
 Mike

 Alex Joni wrote:
 M66 P1 L1 waits for pin  motion.*00* to become true.
 If that doesn't work like that, then you probably need a large Q number.

 Regards,
 Alex


 - Original Message -
 From: [EMAIL PROTECTED]
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Tuesday, December 09, 2008 10:42 PM
 Subject: Re: [Emc-users] M66 digital input control?



 Thanks- Is there a way to wait indefinitely for an input using M66?
 Would L0 do this?

 Chris Radek wrote:

 On Tue, Dec 09, 2008 at 02:00:40PM -0500, [EMAIL PROTECTED]
 wrote:


 The wiki shows more definition on the implementation of the M66 digital
 input control. My question is around the P words. Are you limited to P0
 - P3 or can I continue with more P words like P4, P5, etc... if needed?


 Looks like you can have up to 64 digital ins/outs without
 recompiling.  To set the number higher than 4 (the default), add
 num_dio=XX or num_aio=XX to your loadrt emcmot command.



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 Thanks,

 Mike Cinquino
 Project Manager
 Distech Systems Inc.
 Rochester, NY 14606

 Phone: 585-254-7020
 Fax: 585-254-1905

 www.distechsystems.com


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Re: [Emc-users] M66 digital input control?

2008-12-10 Thread Emory Smith
What John and mcinquino said ;^)
I often forget about the path of least resistance.

On Wed, Dec 10, 2008 at 10:10, [EMAIL PROTECTED]
[EMAIL PROTECTED] wrote:
 I think I would try pypvc first.

 Emory Smith wrote:
 For simulation, you could connect a few switches to the parport
 with appropriate pull-up resistors. You've probably got an old printer
 cable lying around that you could cut up and trace out (with an Ohmmeter)
 a few pins for ground, +5 and some inputs.
 While you're at it, you could also hang some LEDs on your test jig to let
 you know that X has happened (via an M code) and when to press a
 button, etc.
 Such a jig could be ugly and simple or as elaborate as you wish.


 On Wed, Dec 10, 2008 at 09:23, [EMAIL PROTECTED]
 [EMAIL PROTECTED] wrote:

 The way I interpret the wiki and the manual is that the command waits
 for the input only as long as the Q timer is set for. This works well
 for error handling but for a machine interface I would want it to wait
 w/o error handling.
 Is there a way to test this in one of the simulations. I don't have a
 working system in front of me right now to test it. I am not sure how I
 would simulate the input with out hardware?

 Thanks,
 Mike

 Alex Joni wrote:

 M66 P1 L1 waits for pin  motion.*00* to become true.
 If that doesn't work like that, then you probably need a large Q number.

 Regards,
 Alex


 - Original Message -
 From: [EMAIL PROTECTED]
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Tuesday, December 09, 2008 10:42 PM
 Subject: Re: [Emc-users] M66 digital input control?




 Thanks- Is there a way to wait indefinitely for an input using M66?
 Would L0 do this?

 Chris Radek wrote:


 On Tue, Dec 09, 2008 at 02:00:40PM -0500, [EMAIL PROTECTED]
 wrote:



 The wiki shows more definition on the implementation of the M66 digital
 input control. My question is around the P words. Are you limited to P0
 - P3 or can I continue with more P words like P4, P5, etc... if needed?



 Looks like you can have up to 64 digital ins/outs without
 recompiling.  To set the number higher than 4 (the default), add
 num_dio=XX or num_aio=XX to your loadrt emcmot command.



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 --
 Thanks,

 Mike Cinquino
 Project Manager
 Distech Systems Inc.
 Rochester, NY 14606

 Phone: 585-254-7020
 Fax: 585-254-1905

 www.distechsystems.com


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 Thanks,

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 Rochester, NY 14606

 Phone: 585-254-7020
 Fax: 585-254-1905

 www.distechsystems.com


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Re: [Emc-users] Testing

2008-12-10 Thread Emory Smith
As Jon said, EMC uses G-Code but many CAD programs have the ability
to export in DXF format. If you can do this, then check out:

http://www.christian-kohloeffel.homepage.t-online.de/dxf2gocde.html

This fellow has written a DXF to G-code converter that works with everything
I've thrown at it. YMMV.

Again, as Jon said, Linux isn't the issue. On a network, it can look like just
another networked Windows machine and can read FAT, FAT32 and NTFS
formatted USB thumb/flash disks if there's no net available. Transferring
your files is trivial once you learn the Linux way of doing things.
And please do. It'll take some time and you will have questions.
There are people here who can help you through your journey.

Good luck and welcome to the club!,
E

On Wed, Dec 10, 2008 at 22:28, Jon Elson [EMAIL PROTECTED] wrote:
 ftec wrote:
 Hello folks,

 Testing if I'm on the list now but I also have a question.

 Was looking for 4 to 5 axis cnc sw for a home built cnc machine and found
 this list making me very interested.

 What I would like to know is if there is a way to combine emc and cad designs
 done  with win based cad sw. If so, how?  I can export part files in IGES, 
 STL,
 STEP, Catia, ProE and a few other formats. I have never used Linux but then
 there always must be the first time, right?

 Linux really isn't the issue.  EMC takes G-code (technically RS274-D) a
 language for motion control used by most machine tools.
 I think IGES is a graphical exchange format for exchanging printed
 documents electronically.  STL is a system for describing a volume, good
 for rapid prototyping with a variety of systems that usually make
 plastic models layer by layer.  Catia and ProE are specific CAD drawing
 programs, not a language for interchanging mchining info.  They and many
 others have a facility to output G-code at varying levels of sophistication.

 Jon

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Re: [Emc-users] dxf2gcode

2008-12-10 Thread Emory Smith
Funny, I never noticed that!
The website is in German but the program is in English.

On Wed, Dec 10, 2008 at 23:25, tomp [EMAIL PROTECTED] wrote:

 Emory Smith wrote:
 ...
 As Jon said, EMC uses G-Code but many CAD programs have the ability
 to export in DXF format. If you can do this, then check out:

 http://www.christian-kohloeffel.homepage.t-online.de/dxf2gocde.html


 yes it is gocde not gcode :)
 thanks for the link
 tomp

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Re: [Emc-users] microstepping stepper power drive

2008-12-07 Thread Emory Smith
You should be able to substitute bigger output transistors and emitter/source
resistors for the originals. You might have to go to a lower resistance for the
resistors to trick the drive into not going into protection. Halving
their resistance
would allow 5 Amps from a circuit designed to limit at 2.5 Amps, etc.

If the drive uses TTL chips, there should be plenty of base drive for
the heavier
outputs. If CMOS, you might have to use Darlingtons for the outputs.
Your stock drive probably uses plastic TO-220 outputs, right?
Some 2N3055s (with proper heatsinking) would allow around 15 Amps.
Resistance divided by 6, use 2 Watt non-wirewounds in parallel to get the
power rating.
Big honkin' NEMA 56 motors would be easy for it.

hth,
Emory

On Sun, Dec 7, 2008 at 10:55, Len Shelton [EMAIL PROTECTED] wrote:
 If you read that whole post, you'll share everyone's disappointment.
 Apparently there is a bug in that chip that causes incorrect microstep
 angles and Allegro is unwilling to admit it or correct it.

Len



 -Original Message-
 From: BRIAN GLACKIN [mailto:[EMAIL PROTECTED]
 Sent: Sunday, December 07, 2008 10:48 AM
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] microstepping stepper power drive

 Perhaps this discussion will offer something to you.

 *New Allegro Bipolar Stepper Driver A3986*
 http://cnczone.com/forums/showthread.php?t=24699

 Opening post suggests 10A at 50V.  Have not had the time to read the entire
 set of posts.

 On Sun, Dec 7, 2008 at 10:23 AM, Ian W. Wright
 [EMAIL PROTECTED]wrote:

  How many wires do your motors have?
   Len

 One has 8, the other 6 so it doesn't really mater whether
 the drive is unipolar or bipolar.

 --
 Best wishes,

 Ian
 
 Ian W. Wright
 Sheffield  UK

 The difference between theory and practice is much smaller
 in theory than in practice...



 
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Re: [Emc-users] two e-stop switches

2008-12-02 Thread Emory Smith
Why do you need them on different pins?
You could wire two NO switches in parallel or two NC switches in series.
Each set would be handled by a single pin.

Emory

On Tue, Dec 2, 2008 at 15:10, Len Shelton [EMAIL PROTECTED] wrote:
 How do I configure hal to handle two e-stop switches on two different pins?



 Thanks,

Len

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Re: [Emc-users] two e-stop switches

2008-12-02 Thread Emory Smith
Thanks for bringing this up.
EMC has provisions for soft limits set in the ini file, hard limit
switches (some of mine also
serve as Home switches) and E(mergency)-Stop switches.

My E-stop switches (big Allen-Bradley N.O. buttons with guards) are
tied to the estop input
pin and a relay to kill power to the motors. They are for emergency only.

I'm no EMC or CNC guru but this works for me.

Emory

On Tue, Dec 2, 2008 at 17:01, Jack Coats [EMAIL PROTECTED] wrote:
 e-stop would be manual switches. Not limit switches.

 Stuart Stevenson wrote:
 for the plus and minus limits?

 On Tue, Dec 2, 2008 at 3:10 PM, Len Shelton [EMAIL PROTECTED] wrote:

 How do I configure hal to handle two e-stop switches on two different pins?



 Thanks,


 Len

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Re: [Emc-users] two e-stop switches

2008-12-02 Thread Emory Smith
Oops, sorry. Your last email came in as I was responding.
Emory

On Tue, Dec 2, 2008 at 17:41, Emory Smith [EMAIL PROTECTED] wrote:
 Thanks for bringing this up.
 EMC has provisions for soft limits set in the ini file, hard limit
 switches (some of mine also
 serve as Home switches) and E(mergency)-Stop switches.

 My E-stop switches (big Allen-Bradley N.O. buttons with guards) are
 tied to the estop input
 pin and a relay to kill power to the motors. They are for emergency only.

 I'm no EMC or CNC guru but this works for me.

 Emory

 On Tue, Dec 2, 2008 at 17:01, Jack Coats [EMAIL PROTECTED] wrote:
 e-stop would be manual switches. Not limit switches.

 Stuart Stevenson wrote:
 for the plus and minus limits?

 On Tue, Dec 2, 2008 at 3:10 PM, Len Shelton [EMAIL PROTECTED] wrote:

 How do I configure hal to handle two e-stop switches on two different pins?



 Thanks,


 Len

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Re: [Emc-users] engrave-11.py

2008-11-03 Thread Emory Smith
Try using a text editor such as 'PSPad'. It will respect extensions
and line endings. About the only thing notepad is fit for is deletion.
If you must use notepad, quote the filename in Save As


On Mon, Nov 3, 2008 at 17:29, Dave Houghton [EMAIL PROTECTED] wrote:
 Hello Everyone

 Oh boy I really seem to have a knack of not doing things right.

 I've downloaded 'engrave-11.py' - should add here on my windows computer.
 Windows adds a few lines to the top of the downloaded file. Will these cause
 a problem?

 Anyway I delete these 'additions' and rename the file 'engrave-11.py'
 because it always want to stick 'txt' or 'hmt' on the end of the file name.

 I then take a copy to the other computer (Linux OS)

 I saved it to the desktop, 'ticked' the box to make it executable. I've
 tried 'run in Terminal' and 'run' - nothing seems to happen, except for a
 screen for a split second when I 'run it Terminal'

 I've downloaded it 4/5 times now, tried loading with the windows additions
 without the window additions, always get the same result.

 I've missed something, can't for the life of me see what, can anyone help
 please.

 Regards

 Dave



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Re: [Emc-users] Parallel port in the future - query

2008-10-30 Thread Emory Smith
On Thu, Oct 30, 2008 at 08:00, Jeff Epler [EMAIL PROTECTED] wrote:
 On Thu, Oct 30, 2008 at 12:34:36PM +, alan wrote:
 So really my query is also about the future. Where will emc go if
 parallel ports become a thing of the past?

 It can go to systems that still have parallel ports, even after they
 become unusual in new consumer PCs.

 It can go to systems where parallel ports are available on pci and
 post-pci add-on cards.

 It can go to systems where non-parport dumb I/O cards are available.

 It can go to pci and post-pci internal busses using intelligent cards
 like the mesa 5i20. (this is the path I personally favor)

 It can go into embedded systems that are as powerful as today's desktop
 PCs, but with appropriate I/O (e.g., PC/104)

 It can go in ways I haven't even considered in writing this e-mail.
 Whatever someone develops and contributes to emc, that's where emc will
 go.

 All that said, for the time being it is simply not a good idea to buy a
 machine without a parport or PCI slot.  I would 100% stay away from
 laptops.

 It is not a good idea to buy a laptop for emc (even one with a parallel
 port), because typically you have to choose between leaving SMI
 interrupts enabled (which will introduce huge, stall-inducing delays
 between steps) or disabling them and (according to Intel CPU and chipset
 documentation) burning up the system because fans and other thermal
 management techniques like CPU throttling may not work correctly
 without SMI interrupts.

 Cast-off Pentium-III or AMD Athlon desktops are probably the best
 systems to seek out to run emc today.

 Jeff

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As Jeff said, I'd stay away from laptops. Some have severe latency problems.
Our 2nd CNC box was an IBM PIII/800 from someone's trash. A 2Gig HD got
it running. Our current machine (#3) came from an office where they were getting
rid of old equipment. It was a P4/1.6. I dropped a P4/2.66G in it, bumped the
memory to 512 and it runs EMC fine. I took its 40G HD for myself and put a 10G
in it.  There are good finds in dumpster diving, curb shopping and being lucky.
Another office cleanout resulted in 12 PIII/1G, 256MB machines with 40G HDs.
A few of them had PCI parport cards for additional I/O.
Check out the local thrift shops too. They will dump machines that have simple
problems like dead HDs, etc.
It's amazing what people throw away.

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Re: [Emc-users] EMC BDI CD Burn

2008-10-30 Thread Emory Smith
On Thu, Oct 30, 2008 at 05:45, John Domville [EMAIL PROTECTED] wrote:
 I had a copy of Linux already running on my CNC dedicated computer long
 before the disk arrived from SHERLINE. (No ECM2 on the computer) I had down
 loaded the ISO image to another Windows (XP Pro) computer and with that
 computer burn it to a CD.   That CD would not boot on the LINUX CNC machine.
 So using the LINUX computer I went back on line and down loaded the image
 again. I then used the LINUX machine to burn the image to a CD. The burner
 software was imbedded in LINUX. So all I had to do was click and drag (Copy)
 the file to the drive and LINUX burnt it for me.   Then the CD would boot on
 the LINUX machine. After playing with it in the run from CD mode where I
 was able to run ECM2,and after a week or so used the CD to install that
 version of LINUX / ECM2 to the hard drive.
 John

 From: Jaime Dulay [mailto:[EMAIL PROTECTED]
 Sent: Thursday, October 30, 2008 2:16 AM
 To: [EMAIL PROTECTED]
 Subject: Re: EMC BDI CD Burn

 Hi John,

 This is a resend.  I hope you can help me out on the CD burning issue.

 Thanks,
 Jim
 On Wed, Oct 22, 2008 at 8:44 AM, Jaime Dulay [EMAIL PROTECTED] wrote:
 Hi John,

 Please see my comments and questions after ***.

 Thanks.
 On Tue, Oct 21, 2008 at 6:47 PM, [EMAIL PROTECTED] wrote:
 I had the same problem. I kept burning the image to a CD on a windows
 machine  but the LINUX
 computer would not boot from it.

 ***  I did the same thing.  Downloaded the iso file from :
 http://www.linuxcnc.org/iso/emc2.2.2-1-ubuntu6.06-desktop-i386.iso

 I had an unusual situation where the EMC software from SHERLINE would not
 install. So I down loaded the EMC2 software from LINUXCNC.org and found that
 I needed to down load the image with the LINUX machine(using firefox) and
 then burn the copy to a CD on the same LINUX computer.

 ***  How did you do this?  What file did you download?  Is this the boot
 image?  I supposed you mean burn the copy to a CD using the Windows
 machine.  Did you use Nero?

 Then the CD booted OK and I was able to try (RUN) the program with out
 installing.  After a few sessions I did install it. But keep in mind that if
 you do install from the CD you will reformat the drive in doing so. If the
 computer is a dual boot windows / LINUX like I had and you want to keep the
 Windows partition there are specific steps you need to take.  There is a
 tutorial somewhere on LINUXCNC.org.

 ***  I would intend to use a dedicated hard drive for the installation
 phase, although a dual boot Windows/Linux would be a very good proposition
 if I'm already familiar with the systems.


 John
  Jaime Dulay [EMAIL PROTECTED] wrote:
 Hello John,

 I too am interested to using my Sherline mini mill in a CNC
 configuration.  However,  my mini mill is yet to be converted.  Good
 thing I have an XYZ stage with motors on them already would like to
 try them first on EMC before proceeding with the Sherline conversion.

 I tried to burn a BDI using a Nero 5 but failed miserably on 3 tries.
 May I know how you did this?

 Thanks for your help.

 Jim




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You don't burn a copy to CD, you burn the image to CD.
Winblow's crappy built-in CD recording software is bad and wrong.
Use Nero. Recorder Menu, Burn Image. Use default settings except for
write speed. Go no higher than 8x or 12x and you should have a bootable CD.
Don't forget to check Finalize CD in the Burn Compilation window.

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Re: [Emc-users] Desperately seeking my floppy drive

2008-10-27 Thread Emory Smith
For newcomers, my vote goes to usb sticks. No messy networking to figure out,
username/passwords to remember and they are miles ahead of floppies from
a reliability standpoint. You do, however have to remember to take them out
of the source machine and to the EMC machine ;^) In our case, the house has
aluminum siding preventing wireless from working and we haven't made the time
and gone to the trouble of running CAT5 to the shop.
And as was mentioned earlier, copy the GC files from USB to the EMC hard disk
and remove the stick when cutting.

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Then you win.
Emory



On Mon, Oct 27, 2008 at 07:42, Mark Wendt (Contractor)
[EMAIL PROTECTED] wrote:
 At 11:38 PM 10/26/2008, you wrote:
Dave Houghton wrote:
  Hi Jon
  Thanks very much, Chris Morley sorted it out for me, the floppy is up and
  running.
  I have no idea what fdisk is or what it does, so unless some one told me to
  use it I wouldn't.
 
It allows you to change the partition table on the hard drive.  Fairly
easy to corrupt the whole disk.
  I only use 3.5 because they are there, mainly use for Gcode files. What do
  you use in stead of floppies? I thought about using the usb ports do you
  think that's a better idea.
 

USB works fine, probably a lot more reliable in the shop environment.
But, I use the network exclusively, unless it is enough stuff to require
a CD,
like a whole system update.  Linux knows Samba as well as FTP.

Jon

 Ubuntu also knows sftp which is a secure ftp based on the secure
 shell daemon.  I gave up using regular ftp years ago both at home and
 at work to move files around because it passes the username and
 password in clear text.  sftp encrypts the username and password exchange.

 Mark



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Re: [Emc-users] SMI-Like latency problems that don't respond to rtapi_smi.ko fix

2008-09-30 Thread Emory Smith
This might not be of any help to you but my home machine - an IBM E Series X
Server 205
is unusable for EMC because of the RTAI delay problems. I only run in Sim
mode at home
(duh!) but put up with and ignore the errors just to see how a job will run.
Running the latency test on this machine shows well over 1,000,000 (count
the zeros).
I think I've checked all the usual bios things to no avail. I will re-check
all those settings
and post back the results. This machine runs great for all other software
and I've never
noticed any glitches in day to day things I do. Some motherboards just don't
seem to be
suited for rtai.

-- Emory


On Sat, Sep 27, 2008 at 20:06, Peter Boyer [EMAIL PROTECTED] wrote:

 Hi all,

 This is a first time posting so excuse my newbie-like characteristics.  I
 just finished building a CNC router and am using EMC2 to control it on a
 Hardy Heron install.  My computer is a P4 1.8Ghz Desktop, Matrox Video Card,
 with 512 MB ram.  Presumably, I have an intel chipset.

 On my first occasion running the software on my router, I got the dreaded
 Unexpected realtime delay; check dmesg for details error.  I ran the RTAI
 latency calibration tool and observed the kind of 64 second periodic ~150
 ms increases increases in latency typical of an SMI (System Mangement
 Interrupt) issue.  After finding an article on the EMC2 wiki directly
 relating to turning off SMI, I felt very happy and proceeded to implement
 the solution.

 I implemented the solution by opening rtapi.conf and editing the file
 exactly as detailed in the wiki article called Fixing Realtime problems
 caused by SMI on Ubuntu.  I was somewhat confused by the article when it
 told me to skip to step 6, which instructs the user to copy the rtai_smi.ko
 module to the appropriate directory - as I understand it, I didn't need to
 do this on a Hardy Heron install as the module is already present.  After
 installing the module, I ran EMC2 and gave the system a lsmod and saw that
 the rtapi_smi.ko was running as expected.

 HOWEVER, I still have (seemingly) the same latency issues as I had before.
 I still get the Unexpected realtime delay; check dmesg for details error.

 SO, my questions are:

 1)  Is there some other similar form of latency that would cause this same
 problem?
 2)  Might I need to actually compile another rtapi_smi.ko module in order
 to fix the problem?
 3)  I did just do something flat out wrong when I tried to fix the
 problem?
 4)  What is ACPI and APM? (I have not attempted to turn it off yet.)

 I'm pretty frustrated and don't really know where to turn.  Any ideas?

 All the best,
 Peter

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Re: [Emc-users] em2-review: homing

2008-09-15 Thread Emory Smith
Also, if you're getting good latency and performance from the laptop,
post that info here as well as model, mfgr, etc. Some laptops don't work
well for EMC or other things requiring timeliness.

E

On Sun, Sep 14, 2008 at 8:50 PM, rtwas [EMAIL PROTECTED] wrote:
 Hello,

 Emory Smith wrote:


  There might also be a problem with the spelling in yours.
  HOME_SEARCH_VELOCITY versus my HOME_SEARCH_VEL

 OMG! You're right!

 The laptop which holds emc2 is here but the cnc machine is
 at the school. I'll change the spelling and try it next time I'm down there.

 Thanks m8.

 Robert W.




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Re: [Emc-users] ANNOUNCE: pycam - 3D CNC Toolpath Generation

2008-09-03 Thread Emory Smith
I see the docs follow the standard Linux documentation standards. NONE!
Where is PyOpenGL-3.0.0b5.tar.gz?
Nothing like that in  pycam-0.1.1.tgz and running 'python setup.py bdist_egg'
or 'python setup.py py2exe' just causes beeps and a number of 1.9MB
PostScript files to be created.

Emory

On Wed, Sep 3, 2008 at 8:03 AM, Alex Joni [EMAIL PROTECTED] wrote:
 And my favourite license too :)
 Anyways, I hope you get a lot of help to turn this into something as good
 and used as EMC, I am sure that a lot of people have been waiting on open
 source CAM.

 Alex

 Looks neat, and you picked my favorite language to write it in!

 Jeff



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[Emc-users] steplen, etc

2008-08-12 Thread Emory Smith
Are steplen, stepspace, dirhold and dirsetup in nanoseconds or microseconds?
For instance, is setp stepgen.0.stepspace 1000 absurdly wrong?
Or does that mean 1 microsecond?
Did the specs change somewhere between versions?

Ubuntu 8.0.4/EMC 2.2.6

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Re: [Emc-users] Hardy install using emc2-install.sh

2008-08-04 Thread Emory Smith
Maybe try 'sudo apt-get update' before the install script.

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Re: [Emc-users] Disabling Sound for Increased performance.

2008-07-28 Thread Emory Smith
My EMC machine rarely needs internet connectivity so the flash drive works
fairly well for getting gcode into the machine. I'd much rather have a
network
connection to the machines in the house for doing that. And will have a
wired
connection eventually. As it turns out, I built a biquad a couple of years
ago and
had success with it (around 11 dB gain) but never put it to real use and
forgot it.
I'll see if I can find it and then find a connector/pigtail (the hard part)
that fits the
D-Link card in the EMC box.

As a side note, over the weekend I was playing with an SMC USB wireless
dongle.
'iwlist wlan0 scanning' showed -92 to my neighbor's wlan. I cut a hole ~91mm
from
the bottom of a Pringles can and put the dongle ~31mm into the can and got
-82!
And I'd been poo-pooing the Pringles can stories on the internet!

Anyway, thanks for the unintended reminder about the biquad,
Emory

snip


 Personally, I could not live without a network connection on any PC.
 Just in case it might be helpful, I DIY these:

 http://www.wallacecompany.com/biquad/
 http://martybugs.net/wireless/biquad/
 http://www.trevormarshall.com/biquad.htm

 for point to point (and sector) connections at long distance (miles),
 even through walls (hundreds of yards). So weather tight enclosures are
 often not necessary. I use pretty much whatever is in the shop for
 materials.

 --
 Kirk Wallace (California, USA
 http://www.wallacecompany.com/machine_shop/
 Hardinge HNC/EMC CNC lathe,
 Bridgeport mill conversion, doing XY now,
 Zubal lathe conversion pending
 Craftsman AA 109 restoration
 Shizuoka ST-N/EMC CNC)


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Re: [Emc-users] Limit Switches

2008-07-27 Thread Emory Smith
Hate to be a me-too-er but I'll be watching this thread.
What I'd like would be to assert a pin om the parport for a Sonalert.

On Sun, Jul 27, 2008 at 8:05 PM, Len Shelton [EMAIL PROTECTED] wrote:

  I use a small desktop CNC router and axis.



 Limit switches would be helpful in jog mode if they didn't pause EMC2
 completely, but rather just stopped you from moving in that one direction -
 with maybe an on-screen notification that you had reached the maximum
 travel.



 I would like to retain homing capabilities.



 Anyone have any idea how to pull this off?



 Len










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Re: [Emc-users] Disabling Sound for Increased performance.

2008-07-25 Thread Emory Smith
My sentiments, exactly!
I have sound, networking, update and several other services disabled.
I use a somewhat unconventional method of doing it. I create the
directory /etc/rcd.2.not and move* the unneeded links from rc2.d
there. That way, if I need any of those services back, I can issue
/etc/rc2.d.not/servicename start|stop. I use a USB flash drive to get
gcode into the machine since wireless networking doesn't work at
the distance I have and an ethernet cable is impractical until we get
some construction finished.

The reason I did this was that within a few minutes after startup, the
machine's CPU usage goes very high for a few minutes and I figured
it was auto-update trying to get a network connection going.
It's a shotgun approach but it works and there was no clue in System Monitor,
top or ps as to what was causing the high CPU usage.

There's no need for any readers to flame me about doing it this way.
When I'm ready to do cutting, I leave my I.S. Tech hat in the house.
I'm just saying that it works for me. YMMV.

* mc (apt-get install mc) makes that process much easier. Very little typing ;^)

Emory

On Fri, Jul 25, 2008 at 3:08 AM, Organic Engines
[EMAIL PROTECTED] wrote:
 Hi,

  After a whole bunch of thought it occurred to me that sound is
 essentially real time and probably a resource hog.

  Any reason not to unload all those alsa, oss, snd and etc modules?

  Ultimately network, printing, bluetooth and other stuff can go once
 your system is working.

  The idea is getting toward what would be essentially an embedded
 system. No fluff to distract your pc from doing it's machine control job.

 Dan

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[Emc-users] DXF2GCODE

2008-07-22 Thread Emory Smith
There is a fellow in Germany that has come up with a DXF to gcode converter
for Linux (and Windows). I've not had a chance to try it out but it
looks promising.
Similar to what ACE is to Windows. If this works out, we may be able
to do a project
in Linux, start to finish!

Website (in German):
http://www.christian-kohloeffel.homepage.t-online.de/dxf2gocde.html

Translation of the page to English via Google Translate:
http://translate.google.com/translate?u=http%3A%2F%2Fwww.christian-kohloeffel.homepage.t-online.de%2Fdxf2gocde.htmlhl=enie=UTF8sl=detl=en

Not responsible for weirdness in translation. Most of my German comes
from Hogan's Heroes.
I do like the drink server but I don't think I have the required
hardware to download a cocktail ;^)

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[Emc-users] All parallel ports not the same!

2008-07-11 Thread Emory Smith
I just upgraded my properly working EMC machine from a P3/800 to a P4/1600
and was getting really bad motion control an all three axes. I just
copied my .ini
and .hal files from the old machine expecting everything to just work.
I'm using two parports, the on-board for axis control, the PCI for
switches, LEDs, etc.
The bad motion control mentioned above was the dropping of MANY steps during
rapids. You could hear the motors stutter very often.

After spending a couple of hours trying to figure out the problem, I
changed the line
0x0378 out 0x0dc00 out
to
0x0dc00 out 0x0378 out
in the .hal file (which reversed parport.0 and parport.1), swapped the
parport plugs
and gave it a try.

It worked perfectly!

It seems that the on-board parport just didn't have the right stuff but
the PCI one did. And, yes I did try the setting the parport BIOS settings for
Bi-directional, ECP and EPP to no avail before making the port changes.
I had even diddled the steplen, stepspace, dirhold and dirsetup values
without joy!

Just thought I'd put this info out for any who might have similar problems.
I'm not at the machine at the moment and don't have the mfr/model of
the motherboard and PCI parport.

Hope this might be useful to someone,

-- 
Emory

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Re: [Emc-users] OT: Perfboard Wire

2008-07-08 Thread Emory Smith
I use some Belden control cable left over from a lighting project.
It's 10 or 12 conductors of 24 ga stranded wire.
It doesn't melt near as bad as Cat 5 or phone wire.
You might check with sound and lighting companies around town
to see if they have any scraps.  A 10' piece will last a good while.

Emory

On Tue, Jul 8, 2008 at 3:09 PM, Kirk Wallace
[EMAIL PROTECTED] wrote:
 I have been using CAT-5 wire to solder up perfboard circuits, but the
 insulation melts back. Does anyone have a favorite wire for
 perfboarding?

 --
 Kirk Wallace (California, USA
 http://www.wallacecompany.com/machine_shop/
 Hardinge HNC/EMC CNC lathe,
 Bridgeport mill conversion, doing XY now,
 Zubal lathe conversion pending
 Craftsman AA 109 restoration
 Shizuoka ST-N/EMC CNC)


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Re: [Emc-users] gedit/gcode questions

2008-07-04 Thread Emory Smith
I should have made it more clear.
It's the dialog that appears after CTRL-H or clicking the Replace button.
The text boxes where you put the search for and replace with terms
have a memory or history. That's what I'd like to do away with.

Thanks,
Emory

On Fri, Jul 4, 2008 at 6:58 AM, John Thornton [EMAIL PROTECTED] wrote:
 If you are talking about the highlight of the words after a find it is 
 Search/Clear
 Highlight. I've grown to like it as a power windoz user you know what I'm use 
 to... It
 does take a bit to get used to but once your over the learning curve it is 
 easier.

 John

 On 3 Jul 2008 at 21:12, Emory Smith wrote:

 Any way in gedit to turn off the history of FIND/REPLACE?
 Using it to edit GCode and the history  of last find/replace is
 bugging me. It could cause a dangerous/expensive situation if not
 carefully paid attention to. Just let me put in what I want to replace
 and what to replace it with!

 Or is there a better editor for text files? I do like the tabs like
 Firefox.

 Amazed by GUI in Linux. Never used it until I found EMC.
 Using TUI, I have set up mail, www, dhcp, dns and MySQL servers in the
 past. This new-fangled stuff baffles me! ... and I like Macs! What's
 wrong with me? ;^)

 Confused in Memphis,
 Emory

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[Emc-users] gedit/gcode questions

2008-07-03 Thread Emory Smith
Any way in gedit to turn off the history of FIND/REPLACE?
Using it to edit GCode and the history  of last find/replace is bugging me.
It could cause a dangerous/expensive situation if not carefully paid
attention to.
Just let me put in what I want to replace and what to replace it with!

Or is there a better editor for text files? I do like the tabs like Firefox.

Amazed by GUI in Linux. Never used it until I found EMC.
Using TUI, I have set up mail, www, dhcp, dns and MySQL servers in the past.
This new-fangled stuff baffles me!
... and I like Macs! What's wrong with me? ;^)

Confused in Memphis,
Emory

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Re: [Emc-users] EDITOR

2008-07-03 Thread Emory Smith
AXIS is it and it worked!

Thanks,
Emory

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Re: [Emc-users] Website Found

2008-06-22 Thread Emory Smith
Yeah, not much said about EMC there. And there was a mention of Realtime
NT!!!
NT is a pretty old technology and; where do you get it? I bet it ain't free
either.
Looks like it might evolve into a really good site. Hopefully, they'll get
educated.
The main attraction of EMC, at first glance is that it's free.
After one digs into it though, the quality, configurability and stability
take center stage.
I just hope they don't follow the path of FUD like many other industries do
when
dealing with the Linux/Windows situation.

My penny's worth,
Emory

On Sun, Jun 22, 2008 at 6:40 AM, John Thornton [EMAIL PROTECTED] wrote:

 Looks like it is run by a mach supporter...

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Re: [Emc-users] Rookie help

2008-06-22 Thread Emory Smith
As a PC tech, I've seen several older Compaqs, especially laptops do as you
describe.
Sometimes they will freeze for seconds at a time then continue.
And with a freshly and properly installed OS with good drivers, etc.
I know this isn't what you want to hear but consider replacing the machine.
Maybe if a friend has a more 'generic' PC and likes the iPaq, y'all could
trade.
Someone surfing the net and doing email wouldn't be as endangered as someone
using it to control a machine with strong electric motors and sharp cutters
;^)

I'm using an IBM Netvista found in a dumpster. Due to its small size (what
we call
a laptop-in-a-box), I expected similar behaviour. It's a Celeron 800/256MB
but it
runs EMC without a hitch. Maybe check junk/second-hand stores, too.

Sorry I couldn't be of more help,
Emory


On Sat, Jun 21, 2008 at 7:00 AM, John Thornton [EMAIL PROTECTED] wrote:

 On 20 Jun 2008 at 21:59, Jack wrote:

  I have EMC2 installed on an old Compaq iPaq desktop running Ubuntu
  6.06 from
 
  the EMC2 install CD, driving a HobbyCNC controller and gantry with
  Kirk lead screws.
 
  When I use the sample stepper_inch config it works, but I need to
  tweak the configuration some to change the stepping (thread pitch,
  etc) but when I try to generate my own using the config tool in Axis,
  it just doesn't work.
 
  Suggestions?

 I'm not sure what the config tool is in Axis but if you use the EMC
 stepconf wizard
 you should be able to make a new config and test each axis as you go. If
 you are
 using the stepconf wizard then you need to be more specific as to what you
 did,
 what you expect to happen and what happens.

 Hobbycnc does not provide clear information on step timing the best we have
 is
 here.

 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Stepper_Drive_Timing


 
  I figure this is probably something dumb I am doing, and I am willing
  to RTFM, I just need some direction.
 
  With the sample config, it is jogging back and forth OK, but it is not
  set for the right threads per inch for the lead screws.
 
  Once I get this working, next comes home and limit switches and a
  hardware emergency switch.
 
  The latency test runs, but if I do try to use the computer, sometimes
  the numbers go out of sight.  'Normally' it runs about 15000.  When it
  goes 'crazy' It reads over a million.  My 500MHz celeron may be to
  slow, but it is what I am playing with for now.
 
  Thanks. ... Jack

 If you have an onboard video sometimes that will give you problems.

 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?TroubleShooting

 When the computer goes crazy don't expect the machine to remain uncrazy!

 John

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Re: [Emc-users] SheetCam TNG V0.0.24 for Linux released

2008-06-21 Thread Emory Smith
Even I got installed and working!
Thanks for putting in the time and trouble.
It really looks nice. Planning to play with it tomorrow.

Emory

On Sat, Jun 21, 2008 at 3:50 PM, Leslie Newell [EMAIL PROTECTED]
wrote:

 I am glad that fixed it. It is slightly embarassing to release something
 that mungs people's machines :-[

 LEs


 Eric H. Johnson wrote:
  Les,
 
  The new sheetcamlibs package did the trick. Both sheetcam and the
 packaging
  system seem to be working fine.
 
  Thanks,
  Eric
 


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Re: [Emc-users] SheetCam TNG V0.0.24 for Linux released

2008-06-19 Thread Emory Smith
I've had enough.
Won't install on 804.

On Thu, Jun 19, 2008 at 8:34 AM, John Thornton [EMAIL PROTECTED] wrote:

 Hi Les,

 The install went find on Ubuntu 6.06 here

 John

 On 18 Jun 2008 at 22:54, Leslie Newell wrote:

  Hi Kent,
 
  Most of the install issues have been with older versions. More recent
  Linux distributions are more standardised and easier to work with.
 
  With dialog boxes, the help is supposed to appear on the side of the
  window. It works reasonably well on Windows but Linux windows tend to
  be a lot more spread out so the help gets a bit big. Maybe that was
  one of those good ideas that doesn't work too well in practice.
 
  Les
 
  Kent A. Reed wrote:
   Les:
  
   It's interesting to see the problems some are running into.
  
   Starting with a fresh copy of Ubuntu 8.04LTS, I installed SheetCam
   TNG V0.0.23 last week using the autopackage. No problem.
  
   Last night, I followed your instructions and had no problem
   uninstalling V0.0.23 or installing V0.0.24. I understand your
   pushing sand up a hill with your nose metaphor (I have sometimes
   felt it was more like pushing sand up my nose with a hill) but the
   installs just worked for me.
  
   Once installed, however, SheetCam TNG V0.0.24 is doing some funky
   interleaving of various window panes when I invoke Help. I'll try
   to do a screen capture if you haven't seen the behavior already.
  
   Regards,
   Kent
  
 
 
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Re: [Emc-users] SheetCam TNG V0.0.24 for Linux released

2008-06-18 Thread Emory Smith
Unpacking sheetcamtng (from SheetCamTNG-0.0.24.deb) ...
dpkg-deb (subprocess): short read in buffer_copy (failed to write to pipe in
copy)
dpkg-deb: subprocess paste returned error exit status 2
dpkg: error processing SheetCamTNG-0.0.24.deb (--install):
 short read in buffer_copy (backend dpkg-deb during
`./usr/share/SheetCamTNG/resources/Splash1.bmp')
Errors were encountered while processing:
 SheetCamTNG-0.0.24.deb

gdebi-gtk also gives a file corrupted error.
Tried downloading the .deb files with Firefox AND wget.
Same errors.

The libs installed OK.

Emory

On Wed, Jun 18, 2008 at 8:59 AM, Leslie Newell [EMAIL PROTECTED]
wrote:

 Hi Andrea,

 I had sort of expected that to happen somewhere along the line. The
 sheetcamlibs package is a bit of a bodge at the moment. I would have
 used the standard Ubuntu  wx libs but they are not fully up to date,
 also they are not available at all for earlier versions of Ubuntu. I am
 not sure what is the best thing to do here.

 Sometimes working with Linux can be like trying to push sand up a hill
 with your nose :-(

 Thanks,
 Les

 Andrea Montefusco wrote:
 
  Installing sheetcamlibs-2.8.7.deb on Ubuntu 7.0.4 I get the following
 message:
 
  /usr/lib/libwx_baseu-2.8.so.0', che si trova anche nel pacchetto
 libwxbase2.8-0
 
  it seems that your package contains some file included in libwxbase2.8-0
 that
  is already installed on my system.
 
  Note that I dont have previous version of sheetcam installed in my
 system.
 
  As quickdirty solution I forced the overwrite of offending files:
 
  dpkg --force-overwrite -i sheetcamlibs-2.8.7.deb
 
  Finally, I run the program: wow !
  Many thanks for give to us (Linux-minded) this thing.
 
 


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Re: [Emc-users] E-stop Surprise

2008-06-14 Thread Emory Smith
I've got two big ole Allen-Bradley push buttons wired in series.
One in easy reach on each side of the machine.
They're the pull and twist to close and push to open type.
They're in the AC mains circuit so operation is nearly instantaneous.
They control power to the router, motors and controller, but not the
computer.
They were about $30 US for the pair on eBay. Cheap insurance, I think.
Before them, I had run a $45 cutter way into the vacuum table (since
repaired with Bondo) and had a Roto-Zip pull itself out of the router into
the table. (More Bondo ;^)

A few of mistakes like that has made me more careful and observant and I've
not yet needed the E-Stop buttons since installation but I'm glad they're
there.

On a 'real' machine like yours, they can save life, eyes, limb and $$$.

DO IT!

Thanks for listening,
Emory

On Sat, Jun 14, 2008 at 2:46 AM, Kirk Wallace [EMAIL PROTECTED]
wrote:

 My mill isn't fully functional yet and I neglected to realize the
 ramifications of this. A bracket I needed to make required a tool
 change, so I decided to just do it manually. I checked the program by
 lowering the knee and single stepping through the program, which at the
 time seemed okay. I raised the knee, started the program and drilled the
 holes. The table homed for the tool change displayed the tool change
 message and proceeded to go ahead with the program without stopping.
 Unfortunately, the new tool that didn't get changed is shorter so the
 tool collided with the table. I tried to click the e-stop button in AXIS
 but it had no effect. Then I realized that the tool change message had
 the window focus and I needed to clear it before the e-stop would work.
 I realize I made a few mistakes here, by not having a proper config file
 and a hardware e-stop button, but I wonder if there should be a way to
 have the AXIS e-stop always on top and available.

 --
 Kirk Wallace (California, USA
 http://www.wallacecompany.com/machine_shop/
 Hardinge HNC/EMC CNC lathe,
 Bridgeport mill conversion, doing XY now,
 Zubal lathe conversion pending
 Craftsman AA 109 restoration
 Shizuoka ST-N/EMC CNC)


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Re: [Emc-users] Parallel port PCI card

2008-06-06 Thread Emory Smith
I concur on the 2 port card. It's always nice to have an extra port.
I added a single port card to my machine that had a built-in and
would have put a 3 port in if I'd had it.
I like I/O ;^)

Emory

On Fri, Jun 6, 2008 at 6:33 AM, Ed [EMAIL PROTECTED] wrote:

 aaron Moore wrote:
  Hi
 
  Can anyone tell me what kind of parallel port pci card I need to connect
  my computer to the breakout board.  I have one computer with no parallel
  port and another computer with a parallel port that does not give out
  the right signals I presume.  I need to get one of them to work.
 
  Thanks
 
  Aaron


 Check at dalco.com for a 2 port card.  That is the one I am useing,
 ordering another one today.Ed.

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Re: [Emc-users] Way OT: Contact Lube

2008-05-22 Thread Emory Smith
Lubri-Plate has been a fave of mine for years.
Should be available at electronics supply places.

Emory

On Thu, May 22, 2008 at 12:41 AM, Kirk Wallace [EMAIL PROTECTED]
wrote:

 I have a Hobart TIG with really stiff AC/DC+/DC- and AMP range
 selectors. They are eight inch rotary switches with 1/8th inch thick
 blades and wipers. Does anyone have a favorite lube or should I run them
 dry? I tried an electronics cleaner/lube and it turned into a stiff wax.
 (EMC tie in: I can't work on the Shizuoka until I get it fixed.)

 --
 Kirk Wallace (California, USA
 http://www.wallacecompany.com/machine_shop/
 Hardinge HNC/EMC CNC lathe,
 Bridgeport mill conversion, doing XY now,
 Zubal lathe conversion pending
 Craftsman AA 109 restoration
 Shizuoka ST-N/EMC CNC)


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Re: [Emc-users] Newbie Help Needed - Losing Steps

2008-04-09 Thread Emory Smith
Andrew,
What did you do to switch to 1/4 step mode.
Was it within EMC or something on your controller?
Is there a FAQ?
I'd like to try that.

Thanks,
Emory

On Tue, Apr 8, 2008 at 8:08 PM, Andrew Ayre [EMAIL PROTECTED] wrote:

 John Kasunich wrote:
   Andrew Ayre wrote:
   [EMAIL PROTECTED] wrote:
   --- [EMAIL PROTECTED] wrote:
  
   From: John Kasunich [EMAIL PROTECTED]
   To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
   Subject: Re: [Emc-users] Newbie Help Needed - Losing Steps
   Date: Sun, 06 Apr 2008 19:46:09 -0400
  
   Andrew Ayre wrote:
   Hi,
  
   I have a gantry style machine with three axis. The X and Y axis have the
   same motor and the same nut and lead screw on each). I am testing the
   machine using manually entered commands into AXIS such as:
  
  G01 F80 X1
  G01 F80 X0
  
   When manipulating one axis at a time (no cutting, just moving around) I
   have found that I lose steps at different feed rates for each axis.
  
  X - lose steps at 148 ipm
  Y - lose steps at 81 ipm
  
   All those calculations are for theoretical limits to the step rate.  But
   the reason you are losing steps is much less theoretical.  You are
   probably running out of torque.  When step motors go faster, the amount
   of torque that they can produce drops.  When the load needs more torque
   than the motor can make, you lose steps.
  
   It does seem odd that the X can go faster than Y.  X has to move more
   weight (I assume that X is the gantry, and Y moves a much smaller weight
   across the gantry).  But something is making Y require more torque than
   X, so Y loses steps first.
  
   Regards,
  
   John Kasunich
  
   It looks to me like Andy is using full step motion.  Probably what is 
 happening is that he's hitting resonant frequencies that are a bit different 
 for each axis.  The extra weight of X might even work to advantage to help it 
 cross that zero torque spot.
  
   Rayh
  
   Hi Ray, yes I'm using full stepping. My next step was to switch to 1/4
   or 1/8 microstepping. So could that actually help? I know that the
   speeds overall will be reduced of course.
  
  
   Micro-stepping will lower the theoretical speed, but as you've already
   calculated, the theoretical speed is pretty fast right now.  On the good
   side, micro-stepping will mostly likely increase the torque somewhat,
   especially at certain speeds where full-stepping causes resonance and
   dramatically lowers torque.
  
   Regards,
  
   John Kasunich

  Update - I switched to 1/4 stepping mode. Movement is smoother and
  quieter. The top speed of each axis is now limited by the speed of the
  real time system on my PC, with no stalls.

  Thanks for the help. :)


  Andy

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Re: [Emc-users] Parallel Port Problems

2007-12-20 Thread Emory Smith
Amen on the coffee. Still on first cup.

Did you try the .hal equivalent of explicitly configuring the parport like:
loadrt hal_parport cfg=0x0378 out?
And as Rayh said, you might need resistors.
Is it a standard desktop PC with on-board parport?

Keep us posted,
Emory

On Dec 20, 2007 7:54 AM, Ray Henry [EMAIL PROTECTED] wrote:

 These suggestions may be irrelevant, John.  I've not had a full dose of
 coffee.

 Is the bios for this parport set to spp or out?
 Have you tried inverting these pins using HAL's parport parameters?

 I seem to remember that a couple of the pins you list were considered
 inverted in hardware but that diagram seems to have gone away.  From the
 current HAL User Manual it sounds like HAL takes account of pins that
 were inverted in hardware.

 Also long ago we had to use external pull-up or pull-down resistors to
 create a well behaved parport.

 Rayh




 On Thu, 2007-12-20 at 06:41 -0600, John Thornton wrote:
  I have a CNC4PC parallel port breakout board connected to my parallel port 
  via a
  parallel port cable. When testing all the outputs in EMC2 via the HAL 
  command
  setp parport.0.pin-nn-out (all unlinked first) pins 1, 8, 9, 14 and 16 do 
  not come on.
 
  Does this look like some kind of pattern or something? Any ideas?
 
  All the other pins in and out work as expected.
 
  Thanks
  John


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Re: [Emc-users] Y axis shifting

2007-12-18 Thread Emory Smith
OK! Got it sorted out. Mostly mistakes caused by my own mistakes.

The motors are 7.7 Volts, not 5 as I stated. The instructions for the
stepper driver
clearly say to use a power supply 1 Volt higher than the motor's
required voltage.
I was running all motors from a 5 Volt supply.
I whipped up a power supply from the junk boxen that puts out 8.9 Volts and
should be good to ~5-6 Amps. Y-Axis is much happier now.

The X-Axis (which hasn't had problems at low feed rates) will be happier, too
and will be able to use higher feed rates. Z-Axis (5 Volt motor) has always
been happy and very fast. No changes there.

The Y-Axis is hard to move by hand due to friction. All the linear bearings are
in good shape but the X-Axis sits on the Y-Axis and there's just a lot
of weight.

Would a double-stack NEMA 23 motor help me here? The stepper driver can
handle 3 Amps per motor. And I could add heavier (than TIP-120) transistors
to it off-board.

I'd forgotten many things about my DIY machine, having started on it in 2002
and working on it off and on since then. Fortunately, I saved all documentation
that I generated and was able to refer back to changes I'd made.

EMC is FANTASTIC! The stability, configurability and general feel is vastly
superior to all the DOS and Windows (non-) solutions I've tried.

Thanks to all who offered suggestions. It also prompted me to clean up
my nasty wiring.

Emory


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[Emc-users] steplen, stepspace, dirsetup, and dirhold questions

2007-12-13 Thread Emory Smith
Trying to get a clue about the stepgen values.
Confused by different docs from the wiki.
Excerpts included below.
I have installed EMC 2.2.1 from latest Live CD.

Excerpt1 seems to use base-periods for the values, excerpt2 says
nanosecond units. Is excerpt1 from old, not-updated documentation?

If I wanted to apply the changes illustrated in excerpt1 to a
2.2.1 system, would I use dirhold 3 ?

And according to paragraph 2 of excerpt2, would stepspace 2000
give me 2 microseconds between steps?

Thanks,
Emory

excerpt1
http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?TweakingSoftwareStepGeneration
1.4. Use steplen, stepspace, dirsetup, and/or dirhold
snip
We need another 15uS. Since the period is 16uS, we need one more period.
So we change dirhold from 1 to 2. Now the minimum time from the end of the
step pulse to the changing direction pin is 5+16=21uS, and we don't have to
worry about the Gecko stepping the wrong direction because of latency.
/excerpt1

excerpt2
http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?UPDATING#stepgen_and_freqgen_changes
1.3. stepgen and freqgen changes
The units for steplen, stepspace, dirsetup, and dirhold have been changed from
BASE_PERIOD units to nanosecond units. Internally, the values given are rounded
up to a multiple of BASE_PERIOD, and at runtime the parameters are changed to
display the rounded up value.
snip
In step modes 0 and 1, setting stepspace to 0 will allow step (or up/down)
to be asserted on every invocation of make-pulses. Use a stepspace value of 1
to signify the smallest nonzero stepspace.
/excerpt2



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Re: [Emc-users] Y axis shifting

2007-12-12 Thread Emory Smith
Thanks for all the suggestions!
I'm making progress. Installed EMC 2.2.1 from the latest live CD and am
experimenting with steplen  dirhold that I didn't have in 2.0.1.
Adjusting acceleration on the Y axis has helped too.
Getting a nice ramp up and down.

After running stepconf, I have a configuration with these values:
steplen 1, stepspace 0, dirhold 36920, dirsetup 36920
Changing steplen to 2, dirhold  dirsetup to 75000 helped. Fewer dropped steps.
Left stepspace at 0 because of no docs on it.
Didn't know whether to double it or half it ;^)

In my hal file, setp parport.0.reset-time 5000 is new to me.
Any reason to change it?

Are the dirhold  dirsetup numbers nanoseconds?

Can't find info on what stepspace  dirsetup do.
Any hints where to look?

I can sometimes hear the stepper bump when it drops a step.
Tomorrow, I'll put an oscilloscope on 2 of the leads to the Y motor,
run it and watch for anomalies in the waveform that coincide with the
bump sound. (It'll only do it whenever I look away, of course ;^)

These questions were asked of me in this thread:
What stepper drive? Stepper3. Rated 25V @ 1A. 1MHz max
What stepper motors? Vexta PH265-04-C18, 1.8/step, 5V 1A

Thanks again,

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Re: [Emc-users] Y axis shifting

2007-12-12 Thread Emory Smith
 amplifiers.  The scope should have at least 100mhz bandwidth and the probes
 should be precalibrated so that the test square wave on the front of the
 scope is indeed square and flat top and bottom when observed.
It is  they are. Tek 475 with switchable probes.

 Also, do not use probes without the 10x attenuation enabled as the added
 capacitance of a direct probe may|will also total the amplifiers.
Ah, glad you reminded me of that. By the time I would have gotten the vert
gain low enough for the trace to be on the screen, poof!.

 Informational wise for this sort of troubleshooting, scoping the step and dir
 signals *to* the amplifier, and comparing the rise times, steplen times and
 dir setup times to what the amplifiers need will probably be far more
 usefull.  A parport that doesn't have adequate drive will be not only slow,
 particularly the pullup times, but may not have the source and sink current
 cajones to satisfy the amplifiers input voltage requirements even with
 arbitrarily long steps.  This is not an uncommon problem.
Excellent! The PC is a mini-desktop. Most of which are a laptop-in-a-box
and have wimpy parports. I'll put the scope on the inputs of the stepper
controller. For some reason, I expect to see not-so-square pulses.

It also has a PCI parport card being used for switches, LEDs, etc.
It would be easy enough to switch the plugs and transpose parport.0
and parport.1 throught the hal  ini files.

I'll replace the PC-controller cable too. It's just a dirty old
generic printer cable.
Probably not even IEEE-1284.

Anyway, I've been playing with parameters in 2.2.1 that weren't available
in 2.0.1 and have made some improvements. Just found the rest of the info on
steplen, stepspace, dirhold  dirsetup that I didn't have. Looks interesting.
But it's 1045PM, cold and raining so I'll just wait till tomorrow.

Thanks again,
 Emc-users mailing list
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Re: [Emc-users] rs232 output

2007-12-03 Thread Emory Smith
Unless you already have some sort of RS232 receiver/decoder for those
valves,
etc., it would be simpler to add a PCI parport. I did that and now have all
kinds
of inputs and outputs. I paid about 12 USD for the port. Of course, if
you're using
a laptop, the cost for a PCM card would be much more. PCI parports are
available
in single and dual port models. You then use lspci to find the address of
the newly
added port and add
*loadrt probe_parport
loadrt hal_parport cfg=0x0378 out 0x out*
to your *.hal file where the 0 is replaced with the port's address found
with lspci.
I or anyone else here would be glad to help you with your configuration if
needed.
I'm using 3 inputs for X, Y  Z limit (opposite ends of axes from home
switches) and
7 outputs to drive 3 home LEDs, 3 limit LEDs and a Xen LED.

HTH,
Emory


On Nov 30, 2007 3:27 AM, Klemen Dovrtel [EMAIL PROTECTED] wrote:

 Is it possible to send a simple command to rs232
 within the G code using emc. I would like to control
 the pneumatic valves and some other simple stuff and i
 don't want to sped parallel port pins for simple
 things like this.

 BTW, is there an option to control individual I/O pins
 via parallel port using G code.

 Regard
 Klemen





  
 
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Re: [Emc-users] Can't control spindle with M3 command

2007-12-01 Thread Emory Smith
I had the same problem.
I tried adding the speed control (S100) to the M# command and it works for
me.
Thanks!

On Nov 5, 2007 1:03 PM, Mark Jackson [EMAIL PROTECTED] wrote:

 Hi...I have just started working with EMC2. I reconfigued the Hal to
 control the spindle with pin 16.

 I can control the steppers just fine but the spindle doesn't respond via
 the m3 commands. I *AM* however able to control the spindle from the
 manual controls.

 Please can anyone tell me what I am missing? Thanks much!

 MJ
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Re: [Emc-users] Multi I/O Driver support - kernel patch

2007-05-21 Thread Emory Smith

loadrt probe_parport
loadrt hal_parport cfg=0x278 out 0x20A0 out
The 0x20a0 here comes from the manual and mine is different
and is what I got from 'lspci -v'. Also using a PCI parport with
Sunix chip.

hth,
e

On 5/21/07, Cliff Haslam [EMAIL PROTECTED] wrote:


Hi

I'm changing from Dos-based CNC to emc2 (and new to Linux and emc). If I
understand correctly, to get a second parallel port (in addition to the
motherboard Parallel port) from the PCI 2-port parallel card I need to patch
the kernel for 'Multi I/O driver support'. The PCI card is found with lspci
-v and the pinout.hal is configured but the port remains uninitialised.

The PCI card (SUNIX/Digitus) driver installation provides a patch. What
would be the correct kernel source for 2.6.15-magma (the latest live CD
installation)?.  Is it available from
http://www.kernel.org/pub/linux/kernel/v2.6/?. ..or am I off on a
tangent?   TIA

Cheers
Cliff

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