Re: [Emc-users] Thoughts on a Python script to calculate estimated run time, for G code and my first hacked sub routine

2014-10-08 Thread Schooner
First Q

 From Axis

File > Properties

Brings up the properties of the currently loaded gcode including 
estimated run time

Always underestimates as it takes no account of time used in 
acceleration and deceleration to/from the required Feed speed

regards



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Re: [Emc-users] 5i25 GPIO mapping

2014-08-11 Thread Schooner

On 10/08/14 22:20, emc-users-requ...@lists.sourceforge.net wrote:
> Any chance you are using "machinekit style" logging?

Good catch Andy.  That is exactly it.

I have 3 RIPs on that machine and at the time I tried it, I must have 
been using the machinekit one.
rtapi_msgd had grabbed the output and it is all there in 
/var/log/linuxcnc.conf

Mystery solved, on to the next problem.:-P

regards


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Re: [Emc-users] Emc-users Digest, Vol 100, Issue 12

2014-08-10 Thread schooner
>> halcmd show all >allhall.txt

Well of course I had not run that since I had the card installed on a 
test machine, with nothing attached so no config= :-D

Peculiar, it is a rtai kernel, albeit homebrew, but nothing in dmesg 
whatsoever

Yes thanks Gene that was precisely the object of my searches, I wanted 
to invert a pin to reverse a NC signal

regards

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[Emc-users] 5i25 GPIO mapping

2014-08-10 Thread Schooner
Hi

Dipping my toes in the FPGA pool, there may be more queries after this.

Is the 5i25 supposed to have its GPIO pins mapped in dmesg when hostmot2 
/ hm2_pci are loaded?
(as per http://linuxcnc.org/docs/html/drivers/hostmot2.html#_gpio )

The manual page states that the 5i25 is pre-programmed so does not use 
firmware files, but is not clear as to whether the
printout is a part of the firmware loading process or common to all boards

If I run dmesg after starting Lcnc, all I get are a couple of RTAI 
messages and something like 'hm2_pci: - 5i25 found on IRQ11'
but no pinout print for GPIO.

I have found the pin I was looking for by trial and error triggering 
signals on the corresponding 7i76 input
but a print out would have been handy, to see which were already mapped 
to inputs etc

regards


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Re: [Emc-users] Emc-users Digest, Vol 96, Issue 51

2014-04-17 Thread schooner

> Detailed question.
>
> I want to implement these as wizards.  I see there is already work done here
> (http://linuxcnc.org/index.php/english/forum/40-subroutines-and-ngcgui/11414
> -metric-lathe-subroutines-g71-g72-etc-etc) so I'll probably "borrow" from
> that.
Feel free to borrow away ( I wrote them )

You are right, the routines are basically decrementing / incrementing 
loops cutting the profile down to finished dimensions.

There is no gouging calculation, the profiles that can be cut are 
limited by tool type, profile and mounting, and ultimately operator 
common sense.

The work very well for me within those limitations but can certainly be 
improved upon.
I look forward to your results.

regards

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Re: [Emc-users] SMI Reduction

2014-03-10 Thread Schooner
Didn't we establish that your chipset does not have the SMI problem?

If you try to load rtai_smi with a chipset which is not on its list, it 
will just unload again, so you are wasting your time.

The instructions you found are very old and relate to a Run In Place 
installation

**

In the  document "Fixing Realtime problems caused by SMI on Ubuntu" there is
an instruction:


I cannot find either of these directories in Linux Livid.

**

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Re: [Emc-users] SMI

2014-03-08 Thread schooner

On 09/03/2014 05:13, emc-users-requ...@lists.sourceforge.net wrote:
> Thanks Schooner
>
> I have rev 02 so I guess I'm fine
>
> Regards Bill
You are OK as far as actual SMI goes, but read the second post on that 
thread.

You can get symptoms very similar to SMI on some boards with that 
chipset, it is down largely to the temperature sensing fan control in BIOS

Normally turning fan to on full the whole time, disabling 
hyper-threading, power monitoring etc gets rid of the problem

regards

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Re: [Emc-users] SMI

2014-03-08 Thread Schooner
 >> Sudo lspci -vv shows my chipset as 82801EB/ER

Your attachments were scrubbed
SMI only affects the original version of 82801EB (82801EB_0)
If your print shows 'rev 1' or higher it should be OK

Full list here
http://www.linuxcnc.org/index.php/english/forum/18-computer/19125-faq-some-latency-solutions

regards

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Re: [Emc-users] Knee mill conversion - Z axis questions

2014-02-20 Thread Schooner
IMHO if you motorise the knee instead of the quill, you lose all the 
benefits of the knee elevation for adjusting to workpieces and manually 
touching off the Z tool, in favour of a very slow and potentially 
troublesome Z axis which requires all movements to be inverted in a 
somewhat counter-intuitive way.

I agree that whilst possible, motorising the rack and pinion would 
result in so much slop that it would be next to unusable

What is commonly done with manual mill conversions of the turret knee 
mills is to motorise the quill and leave the knee as manual.
The quill is disconnected from the rack and pinion arrangement and large 
plate clamp is attached to the bottom of the quill

This is driven up and down through a ballscrew from a box mounted on the 
side of the head.
The travel is typically quite short (70 - 150 mm), because all major 
adjustments are done on the knee and quill travel is just used to cut to 
depth with the standoff between cuts that is required.
(same as it was when a manual mill)

I have such a mill and it works very well.

regards

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Re: [Emc-users] Emc-users Digest, Vol 94, Issue 29

2014-02-11 Thread schooner
Hi Marius
On 12/02/2014 06:12, emc-users-requ...@lists.sourceforge.net wrote:
> Hi Chris
> The reason I would like to think I need it is because I test a lot of
> different configs and code on the same machine (hardware ) for instance.
> This means that I have to redo the INI file for every test. I normally
> end up being frustrated (due to own stupidity) by not getting everything
> right first time. Things like paths etc..
> I understand if one sets up a machine just once or twice that this is
> not an issue but some of us use LCNC on many machines and have customers
> that use it on machines. I do many conversions or upgrades of machines
> to LCNC and it would be a very handy and practical feature for me.
If your requirement is because you would like to have a set of common 
building blocks to create your clients ini files,
without reinventing the wheel or heavy editing each time you can do this 
yourself.

In a separate folder create files which contain the various common elements

Then combine them with cat in the required order

eg cat threads.ini parport378.ini 4stepgens.ini axis-ngc.ini 
standard-hal.ini axis0.ini axis1.ini axis2.ini > new-machine.ini

Then finish by hand

One problem withloads of separate ini files loaded with an include 
directive, is that theconfig picker would still see them as seperate 
configs and require rewriting too

Just an idea

regards

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[Emc-users] Buildbot errors with stepconf file paths

2014-02-11 Thread Schooner
Hi

Reported via the forum at this thread
http://www.linuxcnc.org/index.php/english/forum/9-installing-linuxcnc/27482-precise-1204?start=20#43730

Users trying out the 3.4.55-rtai kernel  on Ubuntu 12.04 and then 
installing Linuxcnc from the buildbot (master or 2.5.3)
as per the wiki, are getting an error when trying to run stepconf.

Have just done a scratch install and can confirm error on the master-rt 
package

Traceback (most recent call last):
   File "/usr/bin/stepconf", line 1384, in 
 app = StepconfApp(False)
   File "/usr/bin/stepconf", line 673, in __init__
 wiz_pic = gtk.gdk.pixbuf_new_from_file(wizard)
GError: Failed to open file '/usr/bin/../linuxcnc-wizard.gif': No such 
file or directory

Note corrupted path for the gif, which is where it should be in 
/usr/share/linuxcnc/linuxcnc-wizard.gif

regards

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[Emc-users] User space components not working in 2.6-pre

2013-10-26 Thread Schooner
Hi

Sorry can't replicate that

Component loads via halcmd and from hal file

halcmd: loadusr -W passthrough
halcmd: show all
Loaded HAL Components:
ID  Type  Name  PID   State
  4  User  passthrough4028 ready
  2  User  halcmd4027 4027 ready

Component Pins:
Owner   Type  Dir Value  NameEpsilonFlags
  4  float IN  0  passthrough.in0.000
  4  float OUT 0  passthrough.out0.000

I can only suggest doing a new clone of the master and seeing if that 
cures it.

regards


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Re: [Emc-users] Controlling LinuxCNC externally with C++ program

2013-10-21 Thread Schooner
> I am trying to figure out the best way to "drive" LinuxCNC from a C++
> program.

> This program would receive general commands from the user, something
> like: "execute procedure 1" and translate this into telling LinuxCNC to
> open a specific file and run the G-code therein.


If you are using Linuxcnc to control a CNC machine in the normal manner, 
but just want to be able to make it run a program from another 
application, axis-remote could be the simplest method from a system() call

There is even an Axis hack and modified axis-remote here
http://www.linuxcnc.org/index.php/english/forum/38-general-linuxcnc-questions/26061-automated-change-nc-program-possible#28920
 

which I wrote to allow a program to be loaded and then run remotely.

This was for someone who wanted to be able to script the generation of G 
Code to engrave incrementing serial numbers and then output it to Axis 
and automatically run the program.

You can write programs in C++ which directly control everything, I wrote 
Qt libraries which do that, but it is non trivial and depending upon 
what you wish to achieve, perhaps not necessary

If you want to dig into it, look at the sources for xemc, halui & 
halcmd.  They will uncover most of the calls and show how they are used

regards

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Re: [Emc-users] Looping a program

2013-10-16 Thread Schooner
Put it in a sub and call that sub from the main program in an endless 
loop (while(1) or similar)

> Hi
> Can anyone tell me, or point me to somewhere that can, how to loop a program 
> continuosly untill the stop button is pressed?
> Thanx
> Aaron


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Re: [Emc-users] joint_axes3 - info needed

2013-10-14 Thread Schooner
Looks like trying to run make without being configured properly

Try

git clean -xdf
cd src
./autogen.sh
./configure --with-whatever-switches-apply
make

regards
> Trying to compile but $ make ?returns me:
>
> ~/linuxcnc-fda6359/src$ make
> Makefile:55: Makefile.inc: No such file or directory
> Makefile:66: *** Makefile.inc must specify RTPREFIX and other variables. 
> ?Stop.
> ??


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Re: [Emc-users] Buildbot versus RIP

2013-09-13 Thread Schooner
Further to Andy's correction

If you want to make removal easier, but still install to the system 
rather than a RIP
use CheckInstall

You run the install process through it and it makes a .deb of the 
installed files,
so that a dpkg -r packagename can be used to remove them all again

regards


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Re: [Emc-users] Emc-users] subroutines and run from line

2012-10-17 Thread Schooner
All linked to this bug report I think, still not resolved, some of it 
was supposed to be fixed in the master.

sourceforge.net/tracker/?func=detail&aid=3440704&group_id=6744&atid=106744

regards

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Re: [Emc-users] G71 lathe roughing cycle

2012-08-27 Thread Schooner
>> I've done that by writing a subroutine that traces the path. The
>> subroutine takes a single argument that represents the offset from the
>> path. Then call it in a loop with appropriate values.


Another variation on the theme, similar to the above, I published a set 
of ngcui subroutines to carry out G71 and G72 plus a lot more on the 
lathe, last year some time.
http://www.linuxcnc.org/index.php/english/component/kunena/?func=view&catid=40&id=11414

They take a finished toolpath profile, entered as a series of linear and 
arc cuts, enter these into an array, calculate offsets, deepest cuts 
etc. and then run incrementing by # each pass until the 
profile is cut, less finishing cut depth.

The finishing cut is in a separate sub, unlike the fanuc style routine, 
so that a different tool can be selected if required.

(cat skinning method #7)

regards

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Re: [Emc-users] Serial comms within a userspace component

2012-07-05 Thread Schooner
Hi Gene

>>You did #include stdio.h I assume...

Yes and unistd.h etc, as I said it compiles fine in both and runs properly from 
the command line

>>I'm thinking that because of the type you used for 'fd', that it may well
>>be volatile, and out of that functions 'scope' by the time you actually do
>>the above write.

fd is a simple C int.
Rather than being a pointer, it is an index to a look-up table (the file 
descriptor table)

However you could be on to something, because stdin/stdout/stderr are 
predefined as 0,1 and 2 respectively
so if the file descriptor is getting an erroneous value or losing the value it 
could still be pointing to a 'file', hence
the print to screen

Yahoo, I have cracked it.

I was using the EXTRA_SETUP and EXTRA_CLEANUP macros to initiate serial 
connection and close and restore settings respectively.
This was largely to keep the main section of code un-cluttered and easy to 
maintain.

Doing this necessitated a global fd accessed across several functions.

Changing the program flow, so that each function holds its own copy of fd, 
passed from the calling or called function, results in
a perfectly executing component.

Thank you Gene, I just needed a kick in the right direction

regards



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[Emc-users] Serial comms within a userspace component

2012-07-04 Thread Schooner
Hi
I have been playing with a C userspace component to pass values from 
Linuxcnc to an arduino for display on a pendant LCD.

The code works perfectly from a commandline program but when inserted 
into a component, it compiles and runs but each
write(fd, buff, sizeof(buff)) goes to stdout / stderr instead of the
place fd points to, which is /dev/ttyUSB0

I can connect to a socket server from within the userspace component
and pass the values indirectly, but it is bugging me to distraction that 
perfectly normal serial comms code which can be shown to work elsewhere 
will not work properly in the component.

If anyone has any ideas why this should be, I would be grateful!

regards

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[Emc-users] LiveCD Fails to install LinuxCNC

2012-06-14 Thread Schooner
Hi John

Can you check your /var/log/installer directory

This sounds very similar to this thread I was involved with
http://www.linuxcnc.org/index.php/english/component/kunena/?func=view&catid=9&id=20126

The problem was that ubiquity was re-instating the stock kernel part way 
through the process and this caused
the rtai kernel and all packages that depended upon it (linuxcnc) to be 
removed.

The solution was bizarre but it worked.

regards



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Re: [Emc-users] Debian with LinuxCNC

2012-05-15 Thread Schooner
Hi

I have built 2.6.26 rtai kernels on Lenny and Squeeze.
Still using Lenny on an older machine

I used these instructions as a starting point and tailored for debian
http://code.google.com/p/neo-technical/wiki/emc2ubuntu

My notes suggest that tk/tcl8.4 bwidget and python-tk are not in the 
Lenny standard install and need fetching
before emc will build.

regards

NB all references to emc do of course refer to another name that takes 
longer to type with 2 fingers

On 15/05/12 04:24, emc-users-requ...@lists.sourceforge.net wrote:
> Is there a more up to date tutorial on how to compile rtai with
> Debian.It took me a whole weekend to compile a kernel that will
> boot but when I try the latency test, I get
>
> insmod: error inserting '/lib/modules/2.6.32-rtai/rtai/rtai_hal.ko':
> -1 Invalid module format

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Re: [Emc-users] Setting EPP Mode

2012-05-07 Thread Schooner
Hi

Came to this thread late on, I have a copy of the Oxford mode setting 
utility from when I used one of their cards.

Have posted it here http://www.linuxcnc.org/images/fbfiles/files/oxprom.zip

Hope this is of help

regards



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Re: [Emc-users] GladeVCP / File Selector Button

2012-04-25 Thread Schooner
Hi Andy

>>  I_think_  that uses a generic button which calls hal_action_open,
>>  which in turn opens hal_filechooser.py, which seems to open a G-code
>>  file in LinuxCNC. Unfortunately that is not what I want to do.

Looks like all you have to do to change the default action in hal_filechooser.py
once a file is selected,  is to change the
def _load_file(self, filename) function  (line 115 in my copy)
to do what you want with the filename.

Might save re-inventing the file dialogue when there is one available.

regards



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Re: [Emc-users] OT: Video Drivers and GLX

2012-04-09 Thread Schooner
Hi

On 08/04/12 18:48, emc-users-requ...@lists.sourceforge.net wrote:
> Sorry for the off topic, but I'd like to get GLX working on a 10.04
> system so I can remote ssh -X LinuxCNC. The PC has an Intel chipset. I
> am currently using the vesa driver because the i810 driver crashes. The
> 8.04 i810 driver works fine. I had the idea that maybe I could just put
> my 8.04 disk in the drive and use Synaptic to install the older driver.
> Sounds easy, but I haven't been able to find out how to do this. Anyone
> have any hints or keywords to search?
The i810 driver module for 8.04 will not work on 10.04 because it was 
compiled against a different kernel.

Nothing to stop you compiling the 8.04 driver code against 10.04 
however, so long as it was an update to that code
and not something else in the kernel that broke it.

I did the same some while back when my laptop wifi stopped working after 
a driver code / kernel change.

regards


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Re: [Emc-users] Tool change question

2012-03-16 Thread Schooner
Hi

Have now had a play with this and found how to get it working with 2.5

Comment out the lines
#iniFile = emc.ini(os.environ['INI_FILE_NAME'])
#emc.nmlfile = s.path.join(os.path.dirname(os.environ['INI_FILE_NAME']),
#iniFile.find("EMC", "NML_FILE"))

Change the lines
emcStat = emc.stat();
emcCmd = emc.command()

to

emcStat = emc.stat();emcCmd = emc.command()

Change the lines at about 52-54 with the backslashes in strange places
so that the '\' are end of line continuation markers, as per bash

The module then loads and when toolchange commanded, the dialog appears
and you can jog all axes.

However I found that I had to cycle to and from AXIS using Alt/Tab to
get focus for mouse clicks to work and had to press F2 (machine on/off) 
to get out of this state.

Not sure how it was intended to work, but it sort of does

regards



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Re: [Emc-users] Tool change question

2012-03-16 Thread Schooner
Hi

I am no python expert, but a couple of things jump out at me.

There has been no reference under [EMC] NML_FILE=   in the ini file 
since v2.4
Indeed if it is not commented out , EMC will fail to start with multiple 
errors.

So the call iniFile.find("EMC", "NML_FILE")) will fail on v2.4 and above.
The error in

File "/usr/lib/python2.6/posixpath.py", line 65


may well have been triggered by the same call, so I would comment line 
12 out and see what happens.


Immediately below this call at line 14 is
emcStat = emc.stat();
emcCmd = emc.command()

Note the first call is semi-colon terminated as per C and the second is 
not, I don't know if this is right either.

Line 5/6 is
gettext.install("axis", localedir=os.path.join(BASE, "share", "locale"),
unicode=True)

This should all be on one line.

I think line 52/3/4 should read
lab = Tkinter.Message(app, aspect=500, text = _("\
This window is part of the AXIS manual toolchanger.  It is safe to close\
or iconify this window, or it will close automatically after a few 
seconds."))

rather than as it is currently.

I will try to test this out later and let you know if I succeed

regards



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Re: [Emc-users] Following error only on jog

2011-12-30 Thread Schooner
Hi

See Integrator Manual Chap 4.2.8

In [TRAJ] section of ini file, set

DEFAULT_VELOCITY=
DEFAULT_ACCELERATION=

to figures far lower than your current MAX figures (1/4 at least) and 
experiment from there

Acceleration is the one which causes the problems normally, when moves 
are activated by key press, especially if a momentary contact.

regards


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Re: [Emc-users] Live CD

2011-12-28 Thread Schooner
Hi

Download the 8.04 cdimage and install that.

If you want a newer version of EMC you can install that onto 8.04.

A lot of things have changed from version 9.10 of Ubuntu onwards, that 
do not make it ideal for older hardware.

I have 8.04 running happily on 2 P4 desktops in the workshop, with a RIP 
build of EMC 2.6.

http://www.linuxcnc.org/hardy/ubuntu-8.04-desktop-emc2-aj13-i386.iso

regards






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Re: [Emc-users] Arduino Communication issues

2011-12-04 Thread Schooner
Have you tried loading the module without the -W switch?

I seem to remember having problems, when experimenting with serial comms 
to an Arduino board from emc, if I used the -W(ait_until_ready) switch

I loaded it right at the start of the hal file and then didn't link any 
of its pins until the end and that seemed to work.

Just a thought

regards

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Re: [Emc-users] Next distribution after Ubuntu 10.04 LTS is, no longer supported?

2011-11-25 Thread Schooner
Hi

The real problem it seems to me, is one of philosophy rather than what 
is practically possible.

The use of Ubuntu as a carrier vehicle has enabled a lot of people with 
minimal Linux knowledge to use EMC.
As Kirk said, if a better technical solution were used at the expense of 
usability, that would impact upon the user base unless someone could be 
bothered to wrapper it for the uninitiated (which is the overwhelming 
majority).

There should be no reason why the user could not have a choice of 
kernels from the distro at install time, one for SMP another for UP say.
That immediately would answer a lot of problems.

I personally do not like the later versions of Ubuntu and strip it out 
and use a light display manager and windowing system, because I hate the 
bloat and long initialisation time of Gnome and KDE.

I have been doing a lot of rtai kernel building recently.  Initially to 
test the effect of different configs on a quad core MB latency and more 
latterly to try to build a very light Debian based EMC distro, suitable 
for old machines.
In the course of this I found that EMC runs well on a single processor 
build of both Lenny and Squeeze and will install on both new and old 
machines.
I currently use a Debian Lenny build, not Ubuntu to run EMC.

The longer term problem is that EMC has created a dependency upon a 
version number of Ubuntu to bring the latest version of EMC to the 
average user.
It does not matter how many times users are told that you can run the 
latest 2.6 RIP on a Ubuntu 8.04 installation.

Because it involves the unknown territory of compilation, they are not 
interested, all they want is another Live CD release that installs 
everything for them.

So cater for them or it is just us geeks!

regards

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Re: [Emc-users] I feel dumb

2011-11-15 Thread Schooner
Hi

You need to say exactly what it is you have, but a lot of the Chinese 
mini and larger mills sold in the UK and probably elsewhere use a KBLC 
speed control board to run a 100 - 200v DC motor.
The board is actually American and there is good documentation on the 
net for it.

This can be simply reconnected inside to use a £20 speed board to 
control motor on/off and speed in the place of the potentiometer and switch.

I have a XJ20 mill in my workshop converted this way.

regards



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Re: [Emc-users] upgrade issue with 10.04 live CD

2011-09-30 Thread Schooner
Hi

If you have upgraded from 2.3.x to 2.4.6, your error could be simply 
that you have not commented out the reference to
the emc.nml file in your .ini file

ie #NML_FILE = emc.nml

This throws loads of 'waiting for s.axes' faults in 2.4.x > and refuses 
to load.

regards

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Re: [Emc-users] Limit switch does not work while homing

2011-09-23 Thread schooner
Hi

Not quite following why you would want to press a limit switch during a 
homing operation, but I am sure that your problems originate in your
settings for max velocity and especially max acceleration, which are 
HUGE, both in [TRAJ] section and the figures for homing.

My search velocity on my metric turret knee mill is set at 3.5 and the 
latch velocity at 1.
I jog the axes near to the home positions and then press Ctrl Home

Likewise my max velocity is 25 ( equates to 1500mm/min) with 
acceleration of 9.5,  yours are 130 and 200!
Not surprised the axis overran.

At the same time you have base period and servo period set at 1,000,000.
Because you are using servos, this probably matters far less than on my 
stepper setup, but it is nearly 4 times higher than my base thread.

If you scale right down and then work from there I suspect you will 
resolve it quite simply and tune up to sensible levels

The actual error you quote seems to arise in homing where the on / off 
transition is not clean. 
I had problems with the error using proximity switches which obviously 
did not have a clean field collapse point and gave a series of stutters.
Problem completely solved by using debounce components on each.

regards

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Re: [Emc-users] Parallel port card that "just works"?

2011-09-14 Thread Schooner
Hi

This was a vexed question for me after I made a pendant and need more IO 
to work it.

None of the Parport IO cards I tried would not work at all, the problem 
was getting them to work in EPP with pins 2-9 as inputs.

I found previous entries from Jon, Kirk and others on this subject.
By repeated experiment; setting bits for EPP mode, pre-loading parport 
drivers and then unloading before EMC, even setting the write flag for 
the device under /proc/bus/pci/??? I seem to recall,
I got both computers running with MOSChip based cards (9845 I think).
Once I managed to force them into mode, I did not have to repeat it all 
at every start up.

What I did find however, was that 2 of the cards recommended (SIIG and 
Sun1188) would not work in input mode no matter what I did.
This despite both functioning as such if used with Mach.

There were also differences in getting the card to work under the same 
version of EMC ( seems to make no difference which one you use), almost 
identical computers (same make model, just 4Mhz difference in processor 
speed).

So the moral is, it will be easy once you have done it, keep hitting 
your head on it !!

regards


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Re: [Emc-users] Trouble with gantry setup

2011-08-22 Thread Schooner
Hi
>> >  in [TRAJ] I have
>> >  DEFAULT_VELOCITY = 1.0
>> >  MAX_VELOCITY = 8
>> >  DEFAULT_ACCELERATION = 55.0
>> >  MAX_ACCELERATION = 55.0
>> >  
>> >  In each axes.. for example
>> >  [AXIS_0]  I have
>> >  MAX_VELOCITY = 8.5
>> >  MAX_ACCELERATION = 60
>> >  STEPGEN_MAXACCEL = 65
> >  That looks pretty good, but those acceleration rates seem pretty brutal.
>
Have to agree with Gene re the acceleration figures

In my wholly limited experience, it is the acceleration setting more 
than the velocity, which tends to cause lost steps in rapids.

Prime danger time is the end of a cut with a sudden direction change and 
a short G0 rapid back to the start point again.

On my lathe I was able to increase my MAX_VELOCITY having considerably 
reduced the existing MAX_ACCELERATION and have a nice soft start and 
finish to rapid moves.

I use metric units, which makes direct comparison difficult, but on a 
ratio of accel to velocity basis, your acceleration figures are 10 -12 
times higher than mine.

regards



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Re: [Emc-users] Old ssh -Y problem is back

2011-07-24 Thread Schooner
>  I believe that  axis cannot run over ssh -Y due to needing access to the
>  host's video hardware (OpenGL). I would love to be proven wrong.

Before 2.4.6 came out with the Ubuntu 10.4 build I was unable to put the old CD 
distro on my house PC because it is quad-core.

I used an old Pentium 3 machine from the loft, loaded from the 8.04 CD as a 
test rig.  To save having to disconnect and re-connect my monitor every time I 
used it, I used to access it with ssh -X from my main computer.

It worked, albeit the rendering was jumpy especially if you set a fast feed 
rate.
I think the slave computer had an old nVidia AGP card in it and the main 
computer has an on board Intel video set (can't remember what)

So it has worked and I just connected it back up again to make sure that I had 
not imagined it, and it still works.






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Re: [Emc-users] [emc-users] Changing Axis display to cater for lathes, with slant-bed or rear toolpost

2011-07-12 Thread Schooner
Hi Andy

 >Not wanting to confuse the situation, but I think that this might need 
to be set by a parameter in the tool table. It is not
 >inconceivable that a given lathe might have both front and back tool 
posts, like this arrangement here:

Yes, I didn't explain myself very well.
There are of course 2 separate issues, the plot displayed when using a 
slant bed lathe and using a rear tool post with arcs reversed etc.
The rear tool post on a front tool post lathe may well require big 
offsets from tool 1 and negative signed arcs say.

At present I am just concentrating upon trying to get a display which 
matches what I see with a slant bed.

 > Have you tried GEOMETRY=-XZ in the INI file?

I think I tried this previously, just done it again and it is only 
partially successful.

Whilst the part profile is now above the Z centre line, with home 
position above and to the right,
mimicking the view with the tool is approaching from above on a slant 
bed lathe, the dimension bars and the X0 Z0 intersection marker are 
displayed above the home position, in a mirror to the part profile.

I deleted the emc.var file before start-up, loaded a file that just 
contained M2, homed to homing switches then 'touched off' to an 
approximate X0 Z0 in G54 prior to loading a file with some code, but 
despite the fact that the tool moves and cuts the profile as it should 
and returns on G28 to 'home', the rest of the display remains in a 
mirrored position relative to 'home' which matches a conventional front 
tool post lathe.

Will have to look through the source code again and see what GEOMETRY= 
changes and go from there.

I may just have to stick with the conventional view and transpose it in 
my head.
I long since stopped thinking about CW and CCW arcs where lathes are 
concerned and just view them as convex or concave, which assists greatly 
in programming the correct G code irrespective of the view you are 
presented with.

regards


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[Emc-users] [emc-users] Changing Axis display to cater for lathes with slant-bed or rear toolpost

2011-07-11 Thread Schooner
Hi

This subject has come up before but to no obvious conclusion.

The current display can be adapted to by the programmer for linear 
turning, but it is when turning arcs that the orientation of the display 
becomes a problem and renders the display near useless.

Looking at OpenGL, it appears that a projection can be rendered in 
different orientations, however my lack of any detailed knowledge of 
python and miniGL did not assist in browsing axis code in search of the 
lines in which this projection could be flipped to a mirror of the 
current default rendering.

Can anyone with a deeper knowledge of the code comment on the 
possibility of adapting the existing rendering code or would it require 
a complete re-write?

There must be a lot of users out there with slant bed type lathes who 
would find this very useful.
The devils spawn - Mach - has this facility, but enough of the profane 
language.

regards

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Re: [Emc-users] Jog keys for axis A in AXIS

2011-07-06 Thread Schooner
>  How do I assign keyboard keys to manually jog axis A?
>
>  The standard assignment seems to be "[" and "]" however on my non-us
>  keyboard neither the keys generating [ ] nor the keys at the place where an
>  us keyboard has [ ] gives the desired result.

Ref the original query, the below jogs my A axis on my lathe (ATC) quite 
happily

# axis 3 (A) which is ATC on lathe

root_window.bind("", lambda e: jog_on(3, get_jog_speed(3)))
root_window.bind("", lambda e: jog_on(3, -get_jog_speed(3)))
root_window.bind("", lambda e: jog_off(3))
root_window.bind("", lambda e: jog_off(3))

>  Nice, but what about .axisrc , it's not present in latest versions?

I don't think .axisrc is present in any version, it is a user defined 
add on.

The above in ~/.axisrc works with 2.6.0~pre and used to work with 2.5.x 
 > 2.3.x

regards

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[Emc-users] INI file data for a user-defined command in, gcode?

2011-06-28 Thread Schooner
 >>If I have a program that gets executed via a user-defined M100 
 >>command, can that program get the INI file data somehow?

Hi

The info you need is in the main axis executable.

Axis starts with a commandline argument specifying the path of the .ini 
file by default.

Looks like you are conversant with python, so the below code fragments 
should point you on your way.


import emc
.
.
inifile = emc.ini(sys.argv[2])
.
.
tooltable = inifile.find("EMCIO", "TOOL_TABLE")


regards

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[Emc-users] How can I create my own functions table for named, subroutines

2011-06-24 Thread Schooner
  So is it possible to create such a table? I tried to initialise table
  using code above but got an error message Parameter number out of Range


I suspect the answer is no you can't - see later caveat.

You can of course do this sort of thing, because it is based upon 
numbers and that is all a parameter can hold

/o<200>  sub/

/ (msg, In 200-sub)/

/o<200>  endsub/

/o<201>  sub/

/ (msg, In 201-sub)/

/o<201>  endsub/

/#<_index>  = 0/

/o  sub/

/ o100 while [#<_index>  LT 2]/

/ o[200 + #<_index>  ] call/

/ #<_index>  = [#<_index>  + 1]/

/ o100 endwhile/

/o  endsub/

/o  call/

/M2/


Whilst # will access the value held in that parameter and 
#[#] will access the value in the parameter which has the number 
held in this parameter,
I don't think there is any way of passing the address of a subroutine 
(equivalent to &# in psuedo C notation).

I have wondered however if the g-code processor does not actually 
convert named parameters and subs into numbered ones internally and 
whether those can be accessed.

Then they could be indexed in a simple array.

In the absence of text manipulation and substitution routines in gcode, 
the easiest route is just to number the subs and find an easy way of 
remembering what they do, if you want to set up an array of them which 
can be addressed.

regards



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Re: [Emc-users] M101 - M199 problem

2010-10-05 Thread Schooner
>  Because of this I also tried a bash script
>  that called the C program and got the same result (no response). Both work
>  from the command line.  I get no errors from EMC2.

>  I have entered a echo command in the bash script that is shown when I run it
>  from the command prompt. When run from EMC2 should it appear in a terminal
>  window?
>

Hi

I think you are heading down the classic ladder path to achieve your 
overall end, but I don't recall seeing your having solved the initial 
problem of executing scripts etc from a M1XX command.

I had some problems getting hal commands to run within a bash script 
called from M1xx, a while ago.

First off, unless your controller computer is permanently connected to 
the internet, (why would you, hardly going to improve latency)  just log 
in as, install as and run everything as root.
Sorts out all the problems with permissions, ownership etc.  The 
'middle-man will get you' paranoids will argue against it, but for a 
stand alone computer, I really do not see the problem.

Obviously ensure that M1xx file is in the path pointed to by 
PROGRAM_PREFIX in your .ini file
If somehow you have 2 entries in your .ini file, EMC only reads the 
first one.
Wonder how I found that out!

If you launch EMC as child process within a terminal (ie without the 
trailing & ) you will get stderr etc from emc and any processes launched 
from within it, eg bash or your C program.
It was seeing this and using debug outputs, that enabled me to discover 
that EMC reads M101 P3 and then passes 3.00 instead of just 3, to my 
M101 script!

As an example the below M101 script uses calls to halcmd to adjust the 
scale and stepgen associated with my spindle, to account for pulley changes.

regards

Schooner

/#!/bin/bash

## sets scale gain to make output speed accurate
## for each of 4 pulley settings

if [ ! $# == 1 ]; then
   echo "Usage: M101 n - where n is speed range 1 - 4"
   exit 1
fi

## emc takes the M101 P3 for example and passes 3.00
## to this script!!!
## need to convert first

float=$1
int=${float/\.*}
# DEBUGecho "$float converted to $int"


case $int in

 1 ) halcmd setp scale.0.gain 0.8
 halcmd setp stepgen.4.maxvel 2400;;

 2 ) halcmd setp scale.0.gain 1.24
 halcmd setp stepgen.4.maxvel 1200;;

 3 ) halcmd setp scale.0.gain 3.55
 halcmd setp stepgen.4.maxvel 600;;

 4 ) halcmd setp scale.0.gain 6
 halcmd setp stepgen.4.maxvel 300;;
esac

exit 0/

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Re: [Emc-users] AXIS to close open "Tool Change" popup

2010-09-14 Thread Schooner
Hi

On my lathe, I have completely changed the tool change behaviour, 
removed the AXIS dialog from the module and just implemented tool number 
updating via AXIS.

In doing so I found that the tool change dialog is displayed by 
hal_manualtoolchange, which is a python module and as such is directly 
editable within the EMC file tree.

It uses TKInter libraries and looks like TkInter dialogs just need :-

'dialogname'.initial_focus.focus_set()
and
'dialogname'.grab_set()

to grab focus and become modal dialogs.

I'll try this on my small mill when I get a chance, but if anyone else 
gets there first, happy hacking

Schooner

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[Emc-users] EMC2 v2.4.3 G76 change?

2010-08-12 Thread Schooner
Hi

Downloaded and compiled the above to 'run-in-place' , just to see what 
had changed etc.
Have previously been using v2.3.0 from the cd image.

Thus far functioning as expected with one exception.

When I ran a test threading file, I got an error for setting 'I0' ie 
thread peak = 0

This works fine under 2.3 and seems the only sane setting if you have 
turned down to finished diameter before threading.

Since a dialog pops up that specifically says I cannot be zero, the 
logic has obviously changed from 2.3, but the documentation has not.

I changed I to -0.001(mm) which made damn all practical difference and 
the code was accepted and works.
The DROs showed the 0.001 has been subtracted from the X diameter in all 
passes.

Perhaps the documentation needs to specify that 'I' must be a signed 
value and if the driveline is already at the thread peak, it should be 
adjusted by +/- I to compensate.


regards

Schooner


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Re: [Emc-users] Lathe ATC integration

2010-08-02 Thread Schooner
Hi Again,

Just an update to the thread with the solution adopted.
I hate searching threads and never finding how it ended up being done.

I wrote a G Code sub routine called  which takes 2 parameters, 
current_tool and required_tool.
This is no problem, as when you do a tool change you will always know 
what tool you were using previously.
(often just tool1 from the initial machine homing)

This sub calculates the number of moves between tools, the number of 
units required for each move, based upon the
tuning of the A axis and the slightly differing distances between tool 
stations.

It moves the ATC forward to just past the required tool and reverses 
back to stall against the pawl.
Using G Code overcomes all the problems of trying to move a previously 
defined axis during a M6 command.

It then calls M6 Tx to match the required_tool.

I have linked a hal component I have called hal_autotoolupdate as per below.
*loadusr -W hal_autotoolupdate
net tool-change iocontrol.0.tool-change => hal_autotoolupdate.change
net tool-changed iocontrol.0.tool-changed <= hal_autotoolupdate.changed
net tool-number iocontrol.0.tool-prep-number => hal_autotoolupdate.number
net tool-oldnumber iocontrol.0.tool-number => hal_autotoolupdate.oldnumber
net tool-prepare-loopback iocontrol.0.tool-prepare => 
iocontrol.0.tool-prepared*


hal_autotoolupdate  is simply based on the hal_manualtoolchange python 
script, hacked to remove all the dialogs etc.

Since the tool change has already been done when M6 is called, all I 
want the component to do is pass a tool-changed signal
back without any operator input, so that the tool number and offsets are 
updated.

You could just feed one into another, as in the ..tool-prepare line, but 
I wanted the pins available for a pyvcp addition to my set up, to 
clearly display tool change and offset info.

This works perfectly and should work for any similar Boxford, Emco or 
whatever, that uses the same type of methodology for its ATC.

My lathe conversion  is now complete and fully functional.
I have learnt a lot on the way.

Thanks for the help and advice, particularly Andy Pugh for his help 
getting a threading pulse circuit working.
It cut a perfect 1.5mm pitch thread first time, simply using a tool at 
90deg to the workpiece.

regards

Arc Eye

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Re: [Emc-users] Lathe ATC integration

2010-07-29 Thread Schooner
Hi again

I have spent a few days reading all the manuals etc and studying the 
various links you all passed on.
I decided that Kirks solution of a component written in C was most 
viable for me.

In the interim I have written a G Code sub routine called m6 which does 
the tool change and I just have to do a M6Tx to get the tool number set 
correctly from the manual tool change module.
Gets me by for now.

Below is my idea of how I could achieve the tool change with a component 
and the associated .hal entries.

Before I start trying to test it, I would be grateful if you could run 
an eye over it and tell me if I am going in the right direction.
There could be an absolute howler in there and I currently am not far 
enough up the learning curve to know it.

Also, does EMC or Axis store the current tool number somewhere that can 
be read or will I have to implement some sort of .conf file to hold that 
very necessary data?
With no encoder etc, the whole operation hinges on knowing the start point.

regards

ArcEye



/***

## .hal entries

loadusr -W hal_ATC

net tool-change iocontrol.0.tool-change => hal_ATC.0.toolchange

net tool-changed iocontrol.0.tool-changed <= hal_ATC.0.toolchanged

net tool-number iocontrol.0.tool-prep-number => hal_ATC.0.toolnumber

net move-to stepgen.3.position-cmd <= hal_ATC.0.steps

# signal apos-fb already declared in .hal (net apos-fb 
stepgen.3.position-fb => axis.3.motor-pos-fb)

net apos-fb => hal_ATC.0.stepstaken

## unless need a tool-prepare signal this always connects straight back 
to tool-prepared ##

net tool-prepare-loopback iocontrol.0.tool-prepare => 
iocontrol.0.tool-prepared


/

/// ATC.comp

component ATC   "This component controls the Auto Tool Changer. M6 
calls this via net tool-change iocontrol.0.tool-change => 
hal_ATC.0.toolchange";
pin in bit toolchange   "Receives signal from M6 that tool change required";
pin in s32 toolnumber   "Receives Tx data from M6 (tool number 
requested) Only allows 1-8";
pin in s32 stepstaken   "Receives feedback from stepgen of position in 
commanded units";
pin out s32 steps "Sends number required, positive for forward and 
negative for backward, scale is 80 / mm on this setup";
pin out bit toolchanged "Sends signal when tool change finished";
param rw s32 currenttoolnumber  "Holds current position - get from file?";
function _;
license "GPL";
;;

FUNCTION(_)
{
int moves, index;
bool bEven, bToggle;

moves = index = 0;
bEven = bToggle = false;

//TODO get current tool number

if(toolchange)  // will receive input from stepgen.3.position-fb 
even when ATC jogged externally but no toolchange requested
{
if(toolnumber != currenttoolnumber && toolnumber > 0 && 
toolnumber < 9) // if a valid number
{
if(currenttoolnumber == 2 || currenttoolnumber == 4 || 
currenttoolnumber == 6 || currenttoolnumber == 8)
bEven = true;
if(currenttoolnumber < toolnumber)
moves = toolnumber - currenttoolnumber;
else
moves = (8 - currenttoolnumber) + toolnumber;

bToggle = bEven;

while(index < moves)
{
if(bToggle)
steps = (24 * 80);
else
steps = (22.2 * 80);
index++;
bToggle = !bToggle;
while(steps > stepstaken)
usleep(1000 * 1000);// wait for move to happen 
before next command
}
steps = (((moves / 2) + 1) * 80) * -1);// negative 
figure to lock back against pawl
}
toolchanged = 1;   // signal finished
}

//TODO set new tool number

}


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Re: [Emc-users] Lathe ATC integration

2010-07-26 Thread Schooner
Hi again

Thanks for the various links and info, I will have to sit down and try to get 
my head around them and work out the best strategy

John and Steve are correct about the way it operates. 
It is a Boxford 240F and really it does not matter whether the motor loses 
steps when locking back.
The important thing is to know where the ATC is, ie locked back against a pawl 
on tool no X, not where the motor is.
The holding torque of the stepper is more than enough to ensure the ATC does 
not move once up against the pawl.

In Mach, I just set the tool number up to the current tool at startup.
Then the macro moved x amount for each tool position and having reached the 
required one, it moved back y amount to lock back against the pawl.
This worked fine, especially as the distance between each tool is not even, 
from cutting tool to drill is slightly shorter than drill to tool.
Odd to even moves were one amount and even to odd another.
360 degrees divided by 8 would have been too easy!

I could put an indexing switch by tool 1 and 'home' the ATC at startup.  This 
is the arrangement it had originally with a Fanuc control.
However that proximity switch and just about every other bit of low voltage 
stuff was burnt out, the control had suffered a power outrage.

Does EMC store the current tool number somewhere that can be read and written 
to, or will I have to implement that?

Thanks again, I'll see what I can come up with.

regards

ArcEye


> > I admit that I don't quite see how these tool changers are supposed to
> > work.  When the stepper backs up against the stop, doesn't it stall
> > and lose position?  Is there some kind of feedback available?  When
> > you start up, how do you know what position it's in?
> >
> > I have never seen a machine with a tool changer that operates like
> > this.
> >
>   
Boxford in UK used this for small and medium sized changers.

For an 8 position turret you have a ratchet with 8 teeth and a spring-loaded 
pawl. Assuming you know where you are now (say tool 2) and each click needs 
100 steps.

To move to tool 5 you output 330 steps. You now know that ratchet is about 
30 steps after a "click". Send 40 reverse steps. The stepper stalls, as you 
say, but you are in the known position for tool 5.  Next move to say tool 6 
just outputs 130 steps forward and 40 back.

John Prentice 

Sorry, but the pawl is essential to how it operates. 

The counter rotation is limited by the pawl to the
exact position where the tool should rest. These
tool turrets will only work with the spindle rotating
in the normal direction, pushing the tool back against
the pawl, but they do work well for such a simple
design. They were used by Southbend, Emco Maier,
and many others.

Steve Stallings 


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[Emc-users] Lathe ATC integration

2010-07-25 Thread Schooner
Hi Guys,

I have been searching the lists for info on setting up an ATC under EMC2.

I have found some references but nothing concrete as to how it is achieved.
This must be quite a common requirement, but can see nothing in the 
wikis etc about doing it.

I have an 8 station revolving tool changer, powered by a larger stepper 
motor with a rachet and pawl arrangement to lock
(go past pawl and reverse back against it to lock)
I set this up simply in Mach, by writing a M6 macro, pity most other 
things in Mach are so flaky.

Want to be able to code M6 T101 and have it turn until tool 1 is 
selected etc.

The ATC is currently assigned to axis A, so I could just write GCode to 
achieve the same result, but would rather it responded properly to M6.

Can anyone point me to some info or tell me the secret?!

thanks

ArcEye

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[Emc-users] SIIG PCI 1P parport card

2010-05-07 Thread Schooner
Hi again,

Just want to see if anyone has any ideas I have not tried, to get this 
card working with pins 2-9 as inputs under EMC2.

It works perfectly with Mach and was connected to my MPG pendant with 
pins 2-8 plus 13&15 in use.
I bought it because other users recommended it as a proper IO card which 
worked, not just a printer card.

Under EMC I can load it as "0x5800 in" and hal creates all the right 
pins, but only 10,11,12,13,15 work as input, so no different to saying 
"0x5800 out"

I have scoured the previous posts;

I have downloaded the EPROM utility from SIIG and set it to EPP.
(This card now has a XP utility to do it instead of a old DOS one, lot 
easier)

I have also written 0x80 to 0x5c00 which should do the same, using the 
pcisetup.c code someone posted previously (had to change a couple of 
bits to account for different header locations, but seems to work fine)

I have loaded the linux parport modules before EMC and then unloaded 
them as someone suggested for a MosNet card.

Net result, an afternoon of frustration and then I wired up to pins 10, 
11 and 12 to  X/Z,  0.1/0.01 and Estop and got a working pendant.

I did have a pyvcp panel set up in Axis, to enable mpg-x mpg-z and 
Jogging ratios.
This worked perfectly, except that I needed to turn back to the computer 
to change axes, which was not ideal.

Failing any other ideas, can anyone recommend a card which works fully 
under EMC.  A twin ported card might be good,
don't need any serial ports.

regards

Mick


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Re: [Emc-users] Single Index Pulse Threading

2010-04-24 Thread Schooner
Hi again

Managed to get an hour in the workshop unexpectedly, linked 
encoder.0.Phase-Z to the index pulse as well and eureka it works 
properly,  let threading tests commence!

May yet fit the encoder, will see what you think of the one I have.

Thanks for your help

Mick


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[Emc-users] Re Single Pulse Threading

2010-04-24 Thread Schooner
Hi Andy, Steve and Dave

Thanks for the replies, I see from the initials that you (Andy) are the person 
who posted this solution in the first place.

I didn't realise that the last line had wrapped, the spindle-index-enable line 
isn't wrapped normally, must have happened when pasting into the email.

It will be a couple of days before I can try this out properly so I will come 
back to you then.

The timing magnets will not be perfecting in phase.  Mach only requires 1 long 
pulse and 3 shorter ones, which I achieved with different sizes.  The time 
between is not critical and whilst they will be pretty much 90degrees apart, it 
will not be exact

I do have a small 6 channel encoder available, but its resolution is 2500, 
which even I with my limited knowledge thought might be too fine.
My max speed is 2400rpm but normal working speed does not tend to go above 1200 
and threading not above 600, so do you think this might be a feasible?
It requires a line driver circuit, which is what I assume Dave is refering to, 
I did have a schematic for one somewhere.

regards

Mick




Date: Fri, 23 Apr 2010 18:00:55 +0100
From: Andy Pugh 
Subject: Re: [Emc-users] Single index pulse threading
To: "Enhanced Machine Controller (EMC)"

Message-ID:

Content-Type: text/plain; charset=ISO-8859-1

On 23 April 2010 17:12, Schooner  wrote:


> > loadrt encoder num_chan=1
> > addf encoder.update-counters base-thread
> > addf encoder.capture-position servo-thread
> > setp encoder.0.position-scale 1
> > net spindle-position encoder.0.position-interpolated => motion.spindle-revs
> > net spindle-velocity encoder.0.velocity => motion.spindle-speed-in
> > net spindle-index-enable encoder.0.index-enable <=>
> > motion.spindle-index-enable
> > net spindle-pulse-and-index parport.0.pin-11-in => encoder.0.phase-A
> > encoder.0.phase-Z ;set to correct pin. "
> >
> > /I am afraid I do not understand how encoder.0.phase-Z could be
> > connected to anything, there is only one index pulse.
>   

You can use the same p-port pin to drive more then one "logical pin"
in HAL. In this case you need to link the encoder A-phase to your
pin-11 so that EMC can calculate a spindle speed, and also the Z-phase
(which is the index pulse) to the same pin.


> > I included the above into my .hal minus the last line.
>   

You need the last line. Note that it is actually part of the line
above but has line-wrapped. There is another troublesome wrap in the
index-enable line.


> > If I rotate the spindle manually, I get a positive indication every rev,
> > so maybe the hal monitor
> > display just cannot update quickly enough.
>   

HAL monitor doesn't, know. For transient signals you should use
Halscope, it works a lot better. It is one of the most useful tools in
EMC in fact. It is in the same menu as the Hal Config and Hal meter.


> > Have I missed something or is the answer that you cannot thread with
> > just an index pulse and you must have a timing pulse too, connected to
> > encoder.0.phase.Z perhaps??
>   

Yes, you need both, but they can be from the same pickup and the same
parallel port line. Incidentally, I think you have speed and no index
rather than the other way round.

I think you might also need to add a line:
setp encoder.0.counter-mode 1
to the HAL to tell it to not look for the B-phase. Details here:
http://www.linuxcnc.org/docview/html//man/man9/encoder.9.html

> > Would my 4 magnet set-up through a second pickup provide that, if a
> > timing pulse is required , or is that too coarse?
>   

More pulses is better, but a few inaccurately-times pulses is probably
worse than 1PPR for introducing errors to the spindle velocity
calculation.

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[Emc-users] Single index pulse threading

2010-04-23 Thread Schooner
Hi

My first time here, hope you can assist.

I have a working stepper driven lathe under Mach, but am not happy with 
Mach on many levels and use Linux for everything else, so am migrating 
to EMC2.

I have all the basic stuff working, but I cannot do any threading.

I have a single pulse from the spindle from a hall-effect sensor.

(On the opposite side of the pulley I have embedded 4 magnets, 1 x 10mm 
and 3 x 4mm, which if the pickup is shifted, give a 'timing pulse' which 
works with Mach, so could use that set up)

I found an archived reply on this forum as below to a very similar query

/"You need an index input, as EMC doesn't start a threading pass until
it sees an index.
Looking at http://www.linuxcnc.org/docview/html/examples_spindle.html
(the last section) I think you need at least the following lines added
to your HAL


loadrt encoder num_chan=1
addf encoder.update-counters base-thread
addf encoder.capture-position servo-thread
setp encoder.0.position-scale 1
net spindle-position encoder.0.position-interpolated => motion.spindle-revs
net spindle-velocity encoder.0.velocity => motion.spindle-speed-in
net spindle-index-enable encoder.0.index-enable <=> 
motion.spindle-index-enable
net spindle-pulse-and-index parport.0.pin-11-in => encoder.0.phase-A
encoder.0.phase-Z ;set to correct pin. "

/I am afraid I do not understand how encoder.0.phase-Z could be 
connected to anything, there is only one index pulse.

I included the above into my .hal minus the last line.
The lathe still does not start a threading cycle and if I watch the 
spindle-pulse-and-index, it does change but only every 5 seconds or so, 
not continuous flickering as I would expect.

If I rotate the spindle manually, I get a positive indication every rev, 
so maybe the hal monitor
display just cannot update quickly enough.

Have I missed something or is the answer that you cannot thread with 
just an index pulse and you must have a timing pulse too, connected to 
encoder.0.phase.Z perhaps??

Would my 4 magnet set-up through a second pickup provide that, if a 
timing pulse is required , or is that too coarse?

thanks

Mick

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