Re: [MBZ] Starter system

2008-04-01 Thread Jim Cathey
Are you saying it could be worn brushes? Not really. I don't really know what I'm talking about, just dredging up bits and pieces from power lab 25 years ago. Motors can be wound in a wide variety of ways, and a starter motor is a candidate for a series winding architecture. All the current

Re: [MBZ] Starter system

2008-03-31 Thread Fmiser
Philip asked: Is it normal for a hot engine to require 5 times more current through the starter? Peter wrote: The windings aquire high resistance with age, compounded by further resistance increase when they are hot, with the result that the starter will be pulling something like

Re: [MBZ] Starter system

2008-03-31 Thread Mitch Haley
You tried to make a 13ga shunt for something drawing hundreds of amps? Seems too light to me. Mitch. ___ http://www.okiebenz.com For new parts see official list sponsor: http://www.buymbparts.com/ For used parts email [EMAIL PROTECTED] To Unsubscribe or

Re: [MBZ] Starter system

2008-03-31 Thread Fmiser
It seems than at Mon, 31 Mar 2008 22:31:23 -0400, Mitch wrote: You tried to make a 13ga shunt for something drawing hundreds of amps? Seems too light to me. Mitch. Well, my experience suggests you are right. *smile* At least with a shorted starter... 6 inches of 13 AWG. Heat is the death

Re: [MBZ] Starter system

2008-03-31 Thread Craig McCluskey
On Mon, 31 Mar 2008 22:18:29 -0500 Fmiser [EMAIL PROTECTED] wrote: But I would really like to have a baseline to figure from, so maybe I'll find some time. How about measuring the voltage drop on the wire from the battery to the starter? Positive lead on the battery terminal, negative lead on

Re: [MBZ] Starter system

2008-03-31 Thread Jim Cathey
If the resistance goes up, the current draw will have to go _down_! If we are to believe Ohm's law. Compound-wound motors can act in some counterintuitive ways. The two magnetic fields fight each other to produce torque _and_ push down the field current. If the armature is weak you won't get

Re: [MBZ] Starter system

2008-03-31 Thread Jim Cathey
The trick is getting it nicely calibrated, 1 mV/A would be ideal. Not ideal, really, in that you lose an entire volt at 1000A, but that might be tolerable. Your shunt needs to be physically larger so it won't vaporize as it dissipates the 500*500*0.001=250W of a 500A load. There's a reason a

Re: [MBZ] Starter system

2008-03-31 Thread Fmiser
It seems than at Mon, 31 Mar 2008 21:35:04 -0600, Craig wrote: On Mon, 31 Mar 2008 22:18:29 -0500 Fmiser [EMAIL PROTECTED] wrote: But I would really like to have a baseline to figure from, so maybe I'll find some time. How about measuring the voltage drop on the wire from the battery

Re: [MBZ] Starter system

2008-03-31 Thread Fmiser
It seems than at Mon, 31 Mar 2008 22:09:44 -0700, Jim wrote: If the resistance goes up, the current draw will have to go _down_! If we are to believe Ohm's law. Compound-wound motors can act in some counterintuitive ways. The two magnetic fields fight each other to produce torque _and_

Re: [MBZ] Starter system

2008-03-29 Thread Peter Frederick
Normal starter draw is around 900A cold, less hot as the engine spins easier. Higher draw hot indicates heat related resistance increase in the starter windings. Peter ___ http://www.okiebenz.com For new parts see official list sponsor:

Re: [MBZ] Starter system

2008-03-29 Thread Rory
I had a very similar problem with my 126 when I first purchased it, I was all set to replace the starter. I was able to start the car when hot by rapping the solenoid, so I'm sure there were issues there, however changing the battery resolved (overcame) the issue, at least, a fully charged fresh

[MBZ] Starter system

2008-03-28 Thread Fmiser
My 240D didn't start right yesterday. I made half a dozen stops on a 300+ mile drive. A few of the stops were short (30 minute), and two of them were more than 3 hours. At the first short stop, when I turned the key to start the engine, the solenoid made one click - but the starter didn't turn.

Re: [MBZ] Starter system

2008-03-28 Thread Peter Frederick
You need a properly rebuilt or new starter, not one with new bushings and a turned commutator. The windings aquire high resistance with age, compounded by further resistance increase when they are hot, with the result that the starter will be pulling something like 2000A and not spinning

Re: [MBZ] Starter system

2008-03-28 Thread Jim Cathey
Is it normal for a hot engine to require 5 times more current through the starter? That is the beauty of using a clamp-on DC ammeter to help diagnose. Gets rid of all the is-it-OK-or-not wonderings because you only measure voltage. You measure the current and compare to the baseline, and if

Re: [MBZ] Starter system

2008-03-28 Thread Jim Cathey
current is way out of line it _has_ to be the starter. And by out of line, I mean high. If low, it could also be the battery or cabling. Voltmeter time. -- Jim ___ http://www.okiebenz.com For new parts see official list sponsor: http://www.buymbparts.com/

Re: [MBZ] Starter system

2008-03-28 Thread Fmiser
It seems than at Fri, 28 Mar 2008 17:34:53 -0700, Jim wrote: Is it normal for a hot engine to require 5 times more current through the starter? That is the beauty of using a clamp-on DC ammeter to help diagnose. I know... But I don't have one - yet. From your experience, is it normal for

Re: [MBZ] Starter system

2008-03-28 Thread Jim Cathey
I know... But I don't have one - yet. From your experience, is it normal for a hot engine to draw more current? I have very little actual experience at this. It's something I'm using now, now that I have the clamp. What is normal current draw for a OM616/OM617 starter? I've measured a

Re: [MBZ] Starter system

2008-03-28 Thread JFreezn
In a message dated 3/28/2008 6:25:53 P.M. US Mountain Standard Time, [EMAIL PROTECTED] writes: Maybe it's time to build a shunt or a coil. I have 12, 14, 18, 22, and 24 AWG wire. A few inches of one of them should get me a shunt of suitable resistance. Phillip, You suffered the