Does the plant realize that once all your air is gone that these prv's will be 
dribbling water every time the system warms up?  Hopefully they have a good 
mop-up crew.

Air is the cushion in the system, systems will over pressurize once they have 
become water logged and there is no place for the water to expand.  

Take a look at some previous posts concerning thermal expansion of water in 
closed systems.

There are basic thermodynamic principals at work here.
 


Craig L. Prahl, CET   
Fire Protection Specialist
Mechanical Department
CH2MHILL
Lockwood Greene
1500 International Drive
PO Box 491, Spartanburg, SC  29304-0491
Direct - 864.599.4102
Fax - 864.599.8439
[email protected]
http://www.ch2m.com 


-----Original Message-----
From: [email protected] 
[mailto:[email protected]] On Behalf Of Rodney Hamm
Sent: Friday, March 20, 2009 11:42 AM
To: [email protected]
Subject: Excessive system pressure

Wow what a week..I was at another plant yesterday which has the same exact 
problem. This facility has 14 wet systems fed by a fire pump so the static 
pressure is maintained by a jockey pump at 170 psi. Several systems had system 
pressures >175 psi. One of the gridded systems had a system pressure downstream 
of the alarm check valve of 205 psi just before lunch. At 4:00 PM, the system 
pressure downstream of the alarm check valve was well above 300 psi (the system 
gauge was pegged so I do not really know the actual pressure). Riser nipple 
arrangement on the near main and the far main. The ITC for the system was 
attached to the bottom of the far main (in other words, essentially the same as 
for the facility I visited on Tuesday). This system was also installed prior to 
the NFPA requirement of a 175 psi PRV for all gridded systems. I have 
recommended the provision of a 175 psi PRV, installing air bleed off valves and 
removing a significant amount of the trapped air from the syste
 m. BTW, my client specifically requested that we install a 175 psi PRV on the 
remaining 13 systems as a precautionary measure; this approach might be 
considered unnecessary, but the PRV's will not cause any detrimental effects 
and we will ensure the system pressures for all 14 systems do not exceed 175 
psi. 

 

Response to questions posted by Chris Cahill: Removal of the air would resolve 
the excessive pressure problems; however, I still recommend the provision of a 
175 psi PRV (regardless of the "grandfather rule") because it is required by 
NFPA and I believe it is in the best interest of my client.
As long as we provide the 175 psi PRV, any future high pressure incidents will 
be immediately and automatically resolved. If the system is drained and 
reinstated in the future (by plant employees or some other company which does 
not bleed off the trapped air pockets), the system will more than likely 
experience the same or similar high pressure problems due to the trapped air 
pockets, so in my opinion the PRV is justified as a long term and more 
permanent resolution of the problem.

 

Rodney K. Hamm, P.E.
President/Owner
Falcon Fire Protection
Office  (478) 953-1677

Cell  (478) 396-6988

 

Date: Wed, 18 Mar 2009 21:22:44 -0400

From: "Rodney Hamm" <[email protected]>

Subject: Excessive system pressure

To: <[email protected]>

Message-ID: <[email protected]>

Content-Type: text/plain;     charset="us-ascii"

 

On a more serious note, I was at another plant yesterday which has the same

exact problem. This is really why I am writing this email. Warehouse with 1

gridded system and 7 tree fed systems. The problem only exists for the

gridded system; the remaining 7 systems had nominal pressure differences

(0-10 psi difference) between the top & bottom gauges. On the gridded

system, the public pressure upstream of the alarm check valve was fairly

steady all afternoon at ~60 psi. At 1:50 PM, the system pressure downstream

of the alarm check valve was 190 psi. I described the problem to the plant

engineer and he wanted me to explain the problem to the plant manager. The

three of us returned to the riser at 2:10 PM and the system pressure

downstream of the alarm check valve was already up to 205 psi. We have not

even entered our really hot days of summer yet! Riser nipples on the near

main and the far main and the ITC for the system was attached to the bottom

of the far main (in other words, the auxiliary or low point drain was

converted into an ITC by installing the base of a sprinkler head at the end

of the pipe and then someone placed an ITC sign on the valve). This system

was installed prior to the NFPA requirement of a 175 psi PRV for all gridded

systems. I have recommended the provision of a 175 psi PRV, installing air

bleed off valves and removing a significant amount of the trapped air from

the system. 

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