It is interesting because yesterday I sat through a seminar on "Air Mgmt and 
System Pressurization in Closed Loop Hydronic Systems".  Some of the very same 
things we've talked about in regards to sprinkler systems and trapped air were 
talked about.  One of the first slides "WATER IS INCOMPRESSIBLE", ok so we've 
established that.  The expansion and management of air is a significant problem 
in hydronic systems.  So much of what was dealt with has been discussed here in 
regards to sprinkler systems.

Water expands when heated, that's a given, as it does it has to go somewhere.  
The rate of expansion is also a given depending on the temperature.  2000 
gallons of water at 40 degrees will expand to 2056 gallons at 180 degrees, it 
doesn't have to boil to expand. The percentage of volume increases as the 
temperature increases.  Under the right pressure I can have 300 or 500 degree 
water, it will not boil. It will not boil or flash to steam until the pressure 
is released.  This is basic thermodynamics and the information can be derived 
from the Steam Tables.  Water does not have to boil to expand.

In a closed loop hydronic system you often will have an expansion tank to 
accommodate the expansion of that water.  As was discussed in the seminar, an 
area of piping that is in a high point of the hydronic system can act as the 
expansion tank if the system is not designed properly.  As the water expands it 
will compress the air in the expansion tank, but the hydronic (water) side of 
the system pressure will remain constant.  However if the expansion tank is not 
sized properly to allow for proper expansion you will then end up with 
increased pressure in the piping network.

Since hydronic systems operate best with little to no air it's the desire to 
remove or at least control air volume with the system but also allowing for 
expansion of the water within the system.  The expansion of water is control 
via the expansion tank and other relief devices.  The system could not operate 
properly without taking into consideration the expansion of the water.

So if you apply the theory of hydronic systems to sprinkler systems, (both 
closed systems) sections of trapped air in ends of the system or at high points 
would actually help cushion the system against water pressure fluctuations 
(acting like the expansion tank) resulting from increased water pressure due to 
thermal expansion of the water.  But when there is not enough space for 
expansion of the water and eventually the trapped air sections become water 
logged as the air is forced into solution, the excess water volume becomes 
excess pressure and that pressure has to go somewhere.  If there no pressure 
relief valves such as are required on gridded systems, and the pressure within 
the system exceeds the incoming water pressure, where do you think it's it 
going to go?

One other point made is that as water is heated, it releases air, conversely as 
it cools it absorbs air.  Water under pressure can retain more air, (the cup 
filled with saran wrap on top, no place for air to come out of solution), as 
the pressure is lowered, the water can not hold as much air in solution and the 
air escapes (cup half filled with saran wrap on top, water boils due to less 
pressure containment, air in solution is released into space already occupied 
by air, additional air = saran wrap breaks)  this was very obvious in the 
analysis of sizing expansion tanks.  The half filled cup was the undersized 
tank. 

There is s whole lot more to this whole thing then I care to get into at this 
time, but there were very obvious parallels in the two systems and the 
reactions of air and water.  

Basic analysis, air is not always bad and actually may stabilize system 
pressure variations due to thermal expansion of the water.  Without some way to 
compensate for thermal expansion of water, sprinkler systems will continue to 
react as we've discussed.

 


Craig L. Prahl, CET   
Fire Protection Specialist
Mechanical Department
CH2MHILL
Lockwood Greene
1500 International Drive
PO Box 491, Spartanburg, SC  29304-0491
Direct - 864.599.4102
Fax - 864.599.8439
[email protected]
http://www.ch2m.com 


-----Original Message-----
From: [email protected] 
[mailto:[email protected]] On Behalf Of Chris Cahill
Sent: Thursday, March 19, 2009 10:27 AM
To: [email protected]
Subject: RE: Excessive system pressure

I find it VERY interesting that you find it VERY interesting there has been no 
findings. Hint of insecurity in your position?  

Why would anyone try your experiment when it is irrelevant to the constant 
volume container of a sprinkler system? 

No one "believes water compression" is responsible for anything.  It's thermal 
expansion without compressible air.  

"Or could it possibly be that water and air act differently to temperature 
changes in Georgia than any other place in the world?"  I guess that's as valid 
a theory as trapped air causes excess pressure.  I have only driven through the 
great state of Georgia once so I'll defer to your expertise on
matters in Georgia.   

You have made an extraordinary claim thus it is incumbent upon you to provide 
extraordinary evidence.  Your claims go against the text book ('02-7.1.2.2, 
A.7.5.3.2 and the handbook) and the vast field experience of this forum. 
There's even the fancy math thingies with letters, subscripts AND symbols which 
us PE's like.  

I have the upmost confidence in my position so I'm not in any big hurry to 
propose and try a valid model experiment of the situation.  If I had doubts it 
would be a higher priority.  Given a choice I'll spend my time with friends and 
family.  When those priorities allow (and I have my Guitar Hero
fix for the day) you'll get feedback.   

And as far as your trees and grids.  Sure sounds like what 7.1.2 describes.
Imagine that the trees are OK and the grid is not and that's what the text book 
covers. Coincidence I'm sure.  Granted I concede once text books had the center 
of the universe as Earth and the Earth was flat.  I'd like to think we've come 
a long way and today's text couldn't be that wrong. But hey those that wrote 
those old texts probably thought the same thing, they couldn't be that wrong.  
Good news if you are right we'll probably name the principal after you.  
Bernoulli, Pascal, Hazen-Williams, Hamm!

If you believed your theory why are you recommending the PRV?  Shouldn't 
removing the air only be what you would advocate?  If the PRV wasn't required 
when installed then it was and still is code compliant.  Why would
you need both seemingly counter solutions?     

Chris Cahill, P.E.
Fire Protection Engineer
Sentry Fire Protection, Inc.
 
763-658-4483
763-658-4921 fax
 
Email: [email protected]
 
Mail: P.O. Box 69
        Waverly, MN 55390
 
Location: 4439 Hwy 12 SW
              Waverly, MN 55390
-----Original Message-----
From: [email protected]
[mailto:[email protected]] On Behalf Of Rodney Hamm
Sent: Wednesday, March 18, 2009 8:23 PM
To: [email protected]
Subject: Excessive system pressure

I find it VERY interesting that it has been over a week since I 
suggested/challenged the forum participants to a simple experiment and there 
has been exactly ZERO responses to report any conclusions/findings. 

 

I am wondering if anyone actually tried the experiment referenced below....if 
so, I wonder why has there been no response through the forum?
Could it be that some have spent the 4-5 minutes and have decided against 
posting a response because the experiment does not support their theory?
Could it possibly be that the various forum participants who believe water 
compression is the root cause of high system pressures are to "old school"
and "close minded" (to use a phrase that was used to describe me..heh heh 
heh..really funny if you knew me at all) to consider a simple experiment that 
might in any way challenge their way of thinking? Or could it possibly be that 
water and air act differently to temperature changes in Georgia than any other 
place in the world? 

 

I am having a little too much fun with this email.

 

On a more serious note, I was at another plant yesterday which has the same 
exact problem. This is really why I am writing this email. Warehouse with 1 
gridded system and 7 tree fed systems. The problem only exists for the gridded 
system; the remaining 7 systems had nominal pressure differences (0-10 psi 
difference) between the top & bottom gauges. On the gridded system, the public 
pressure upstream of the alarm check valve was fairly steady all afternoon at 
~60 psi. At 1:50 PM, the system pressure downstream of the alarm check valve 
was 190 psi. I described the problem to the plant engineer and he wanted me to 
explain the problem to the plant manager. The three of us returned to the riser 
at 2:10 PM and the system pressure downstream of the alarm check valve was 
already up to 205 psi. We have not even entered our really hot days of summer 
yet! Riser nipples on the near main and the far main and the ITC for the system 
was attached to the bottom of the far main (in other words
 , the auxiliary or low point drain was converted into an ITC by installing the 
base of a sprinkler head at the end of the pipe and then someone placed an ITC 
sign on the valve). This system was installed prior to the NFPA requirement of 
a 175 psi PRV for all gridded systems. I have recommended the provision of a 
175 psi PRV, installing air bleed off valves and removing a significant amount 
of the trapped air from the system. The ITC piping "SHOULD" be arranged to flow 
water through the highest point of the system whenever possible, but some 
people just don't give a damn!

 

 

Rodney K. Hamm, P.E.
President/Owner
Falcon Fire Protection
Office  (478) 953-1677

Cell  (478) 396-6988

 

Date: Wed, 11 Mar 2009 15:47:19 -0400

From: "Rodney Hamm" <[email protected]>

Subject: RE: Test/Drain at the Riser

To: <[email protected]>

Message-ID: <[email protected]>

Content-Type: text/plain;     charset="us-ascii"

 

I challenge you to try my suggested experiment! Even if you do not want to try 
it..try it with a preconceived notion that I am completely wrong.

 

Take a completely 100% full glass of cold water (plastic would be best) pull 
some saran wrap over the top very tight and add a rubber band really tight to 
make sure no air leaks out. Make sure there are no air bubbles on top.
Put the full glass of water in the microwave on HIGH for 2 minutes. No pressure 
builds up inside the glass because water is not compressible and does not 
expand. Pressure will eventually build if you let the water start to boil. THEN 
do the same exact thing with a glass half full of cold water.
Using saran wrap and a tight rubber band, you will see the pressure increases 
dramatically and eventually will burst the saran wrap after the balloon effect!

 

The results will be so obvious you will see my point. The plastic film on top 
allows you to see the dramatic difference in pressure increase (100% water vs. 
50% air). My experiment is actually a closed system. I will agree that the 
volume is allowed to increase, but the only force which allows the plastic film 
to balloon is due to the increased pressure in the closed container. If the 
same percentage of water/air was in a sprinkler pipe, the increased pressure 
caused by the temperature increase would cause the system pressure to increase 
dramatically due to the fact that there is no change in volume (until a leak or 
system rupture occurs). Of course, the best test environment would be to use a 
sprinkler system in an oven with a calibrated pressure gauge, but most of our 
forum readers would never take this much time and effort. The experiment I 
suggested is VERY convincing if you are willing to spend 5 minutes of your time 
to try.

 

Air is compressible and water is not compressible. Temperature increases or 
decreases do not affect the pressure of a section of pipe filled with 100% 
water until the water begins to boil. Temperature increases will cause the 
pressure to increase if the same section of pipe is filled with air or has a 
significant percentage of air along with some water. Temperature decreases will 
cause the pressure to decrease if the same section of pipe is filled with air 
or has a significant percentage of air along with some water.

_
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