My hull number, in the photos, is #202, July '73.

Neil Gallagher
Weatherly, 35-1
Glen Cove, NY

On 1/29/2019 1:40 PM, Dennis C. via CnC-List wrote:
Yep.  I wonder what hull number they made the design change?  touche' is #83.

Dennis C.

On Tue, Jan 29, 2019 at 10:54 AM schiller via CnC-List <cnc-list@cnc-list.com <mailto:cnc-list@cnc-list.com>> wrote:

    Dennis,

    Looks very similar to what was on Corsair, Hull #7.

    https://drive.google.com/open?id=1sTBZGtbZlym6_0Iw0S5DZOiWYHahCVI7

    Neil Schiller
    1983 C&C 35-3, #028. "Grace"
    Whitehall, Michigan
    WLYC

    On 1/29/2019 9:20 AM, Dennis C. via CnC-List wrote:
    The original post is below.

    My buddy has the pedestal and associated parts for stripping and
    painting with AwlGrip. Aircraft stripper does indeed remove
    powder coat.
    https://drive.google.com/open?id=1OgW3dWk9fqRkoQwowu_fwg5fGehKcd_g

    A local rigging shop is duplicating the wire rope cable for me. 
    The fitting on the end of the cable that attaches to the chain is
    apparently called a chain eye as opposed to a marine eye or
    aircraft eye.

    There seems to be a major change in the rudder stop design. 
    Touche' is Hull 83.

    Thanks to Russ, I have a good example of what a rudder stop
    should look like.  Note the strong vertical structural member
    with gussets.  The two plates mounted to the bottom of the
    quadrant stop against aluminum plates with rubber cushions on
    either side of the vertical structural member.

    https://drive.google.com/open?id=1_9BPN1H7YXs586x93QLT8saZVIKJxDSr

    Unfortunately, Touche' only has a thin gusset for the rudder tube:

    https://drive.google.com/open?id=1jaJX92DAx9vOgV2TWk-fchKrc3k3Zj2h

    One other difference is that Touche's quadrant is installed
    upside down from the one on Russ' boat.  Go figure.  That doesn't
    seem to be a big deal.  The plates will just have to be mounted
    on the top of the quadrant.

    I am going to have to install a vertical structural member. 
    Still finalizing the design but it will be similar to Russ'
    boat.  Going to be very uncomfortable working in there.

    I'm thinking about bonding 3 pieces of marine ply together with
    the middle piece shorter so the thing slips down over the
    existing rudder post gusset.  I can then through bolt it in place
    and then tab it to the hull.  I will probably also make it with
    the athwartships gussets in place so all I need do is tab them to
    the hull.  The gussets are extremely important due to the side
    loading of the stops.  The more I do outside the space the easier
    it will be.

    I won't start the job until March after I return from skiing. 
    I'll document the process and provide a link.

    Dennis C.
    Touche' 35-1 #83
    Mandeville, LA

    On Wed, Jan 23, 2019 at 2:50 PM Dennis C. via CnC-List
    <cnc-list@cnc-list.com <mailto:cnc-list@cnc-list.com>> wrote:

        Well, I disassembled Touche's steering system yesterday for a
        loooong overdue maintenance session.  As in it's never been
        done in 47 years!  Touche's steering system is by Morch.

        If you haven't checked your steering system, maybe this will
        inspire you to do so.

        Oh, no!  Someone stole my pedestal!!
        https://drive.google.com/open?id=12p-nlp8FEwqR0zhDrqlHqxkb7UMa0iSx

        I hope you find this helpful.  I found some items of concern.

        Concern 1.  One of the steering cables had a broken strand.

          * See:
            https://drive.google.com/open?id=1Mu-dmCnPnDFdd5jGHnkBAGSqbGL6jnrw
          * The break occurred where the cable made a sharp bend
            around the quadrant just before the adjusting stud.
          * See:
            
http://www.bwsailing.com/bw/wp-content/uploads/2014/10/Edson-Quadrant-Dwg.jpg
          * A buddy of mine who recently rebuilt the system in his
            Hans Christian 38 said he saw the same on his

        Concern 2. Some of the teeth on the chain sprocket were
        damaged.  This was a complete surprise.

          * See:
            https://drive.google.com/open?id=1amngA8i-rm1IkBvn0HhyVGeNrj7T6NSk
          * And:
            https://drive.google.com/open?id=1a1czFpkvfnyQuFbNIlfHZehhwk-Wyl-8
          * This was apparently caused by the way C&C/Morch made
            stops to limit the travel of the rudder.  They put a bolt
            at each end of the chain. The bolts must have caused the
            damage when the wheel reached its limit.
          * Note the two bolts with washers and nuts through the
            links of the chain here:
            https://drive.google.com/open?id=1nvJzh8xWDgetBCEE8eeOAtz4-up4ZvCf

        Non-concerns. The rest of the system looked pretty good. The
        idler sheaves and bracket under the pedestal appeared to be
        in good condition.  I started to remove it but decided it
        will be easier to just pull the pins, remove the sheaves,
        clean, lube and re-install.

        The turning sheaves and brackets looked to be in good
        condition.  (See:
        https://drive.google.com/open?id=1jie9IxSqSKorp3FaJtcKjbsNh3nD1TBU).
        I cleaned them and will lube and re-install.

        Next I needed to disassemble the engine control assembly so
        it can be stripped and painted.  Using guidance from Chuck,
        here's that process.

          * Back off or remove the two small Phillips head retaining
            machine screws.
            https://drive.google.com/open?id=1VxT_ApckY55M7xXKoctIShPmIKxgrFUj
          * Move one lever COMPLETELY to one side and push the other
            lever out.
            https://drive.google.com/open?id=1nqwnvA1UYDEHFVfuH9xi_-sy6YJrSOLE
          * Then remove the other lever.
            https://drive.google.com/open?id=1pjlIMBqk3lTdZ0vtSWg6TfnNFOcpXQZY

        Next steps.

          * Strip powder coat off the pedestal and associated parts
            and paint with AwlGrip. Buddy of mine has leftover paint
            from painting his mast.
          * Replace both cables.  I'm deciding on this.  Edson's
            cable and wire kits look like simple swaged thimble eyes
            and fine thread eye bolts.  I have a Nicropress swaging
            tool, swages and thimbles.  I could make up the wire and
            buy the eye bolts.  On the other hand, we have a local
            rigging shop who could machine swage nicer replacements.
            I think I may ask them for a quote.
          * The sprocket. Hmmmm.  The chain makes a full 180 degree
            wrap over the sprocket.  I believe there are plenty of
            undamaged teeth that will work.  On the other hand, I
            could try to get the sprocket off the shaft and have a
            machine shop make a new one.  I think that would be a
            risky option. First, I'm not sure how I would remove the
            sprocket. It has set screws
            
(https://drive.google.com/open?id=12GbE75ERXZGgz_NalJ93RcXf6rKvL5fi).
            I removed a small one on the sprocket and a larger one on
            a collar adjacent to it.  I suspect there is a keyway on
            the sprocket.  It showed no signs of moving.  There are
            some inventive ways to try to pull the shaft but again,
            they all have risk.  Then there's the issue of the
            bearings.  If I muck up the bearings, I'm screwed.
          * Give some thought to a better way to stop the wheel at
            the travel limits.

        Here's the link to the folder with all the pics.
        https://drive.google.com/open?id=14-oaTFUoebWqxBo8xeUm9K8tPn7xObKE

        So, again, if you haven't check your steering system, you
        might want to move that up your work list a bit.  :)

        Dennis C.
        Touche' 35-1 #83
        Mandeville, LA



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every one is greatly appreciated.  If you want to support the list - use PayPal 
to send contribution --   https://www.paypal.me/stumurray


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