This is the most annoying thing I've had in the workshop.

Yesterday I tried all different kind of setups. I swapped the cards,
replaced one card, changed output pins on the parallel port, ran with
different speeds and accelerations, did a rerun with the tuning software,
swapped cables, checked the soldering, spring loaded the axis to compensate
for the common G-force - with the same result. Zero has moved.

The machine have ballscrews with a 60:22 timing belt reduction. The belt
wheel on the screw is clamped with a double nut assembly AND four lock nuts.
I tried to turn it with force with no luck. I also made a mark to see if it
moved compared to the nuts. And nope, it's rock solid.
I have two more things to try now.
1. Replace the servo with another one, the only thing that might slip is the
servo belt wheel, and it may be a problem with the encoder.
2. To see if the unwanted offset happens with the tuning software. The
offset actually did happen when I run the test function in Stepconf, the
axis moves the distance set in the test window but it do really change the
zero position. Just to make sure it's not a EMC/Rutex problem I'll make some
tests with the tuning app.



2009/9/26 Jim Coleman <drunkenwhip...@gmail.com>

> I saw you were going to check for slip on the belt drive to your Z
> axis, how did that turn out?  also, how much backlash is there in the
> screw?  another thing...  the belt is a timing belt, right?  and there
> is no possibility of slipping there?
>
> one last thing...  if you suspect the amp on Z might be problematic,
> have you swapped it with another axis to see if the problem follows
> the amp or stays on Z?
>
> Just some thoughts I had while reading this topic, hopefully you find
> your culprit soon.
> Jim
>
>
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