Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread andy pugh
On 5 January 2012 01:59, Kent A. Reed knbr...@erols.com wrote:

 Did the flexible riser work for you before it started losing wires? How
 is it that it started losing wires? Do you mean conductors were breaking
 internally in the cable? breaking at the connector? .

It was fine, though meant that the board needed a moderately
complicated bracket.
The problem started when I was reconfiguring between 5i25 and 5i23 a
few times a week when doing driver work. The wires are mulitistrand
soldered to small PCBs with no strain relief. Once one went, others
kept following (I resoldered 15 or so, but more broke than got fixed
every time)

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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread Frank Tkalcevic
I've used this on my lathe and just updated my mill from mach to
emc2+5i20...

http://www.mini-box.com/Intel-D945GSEJT-Mini-ITX-Motherboard
http://www.mini-box.com/M350-universal-mini-itx-enclosure
http://www.mini-box.com/I-O-shield-and-riser-card-for-D945GSEJT

along with the DIN rail mounts to put the box in my enclosure.  It is a bit
of a squeeze, but worked well.

The board is more expensive than the D510/525 but it has its own on board
voltage regulators - you just supply 12 volts.



 -Original Message-
 From: andy pugh [mailto:bodge...@gmail.com]
 Sent: Thursday, 5 January 2012 9:19 AM
 To: Enhanced Machine Controller (EMC)
 Subject: [Emc-users] Riser for Intel Mini-ITX
 
 I finally found a PCI riser that works with the mini-ITX Intel boards
 (D510 and D525)
 It puts the Mesa card over the motherboard, with the connectors facing up.
 
 http://www.ebay.co.uk/itm/PCIx1-2U-32Bit-Riser-PCITX4-2-Rev-B-
 /110793930515
 
 The previous 2 I tried stopped the machine booting, and the flexi-one
started
 losing wires.
 
 --
 atp
 The idea that there is no such thing as objective truth is, quite simply,
wrong.
 


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[Emc-users] An alternative way to make encoders.

2012-01-05 Thread andy pugh
I recently got some Avago AEDR8300K encoder sensors. These have two
detectors in a small SMT package for quadrature in one device.
http://www.avagotech.com/pages/en/motion_control_encoder_products/incremental_encoders/reflective_encoders/aedr-8300-1k0/My
plan was to laser-print a target onto adhesive vinyl and use that as
the target, but unfortunately it seems that these sensors require a
very shiny target (specular reflectance  60) with not-shiny parts.
White paper is not there to these sensors. Polished aluminium is
very much there but so is polished aluminium with black marks on.
After some experimentation I found that polished aluminium with an
etched pattern works very well, though. So I CNC-marked a polished
encoder ring and etched it in FeCl. This looks like it is going to
work very well indeed, and was a lot less trouble than milling (and
more suited to the dimensions of the part)http://youtu.be/c1zCG-uPaoM

I will see how the pen-drawn version works out, but the idea ought to
work fairly well (and at much finer pitch) with photo-resist methods.

-- 
atp
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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread Mark Wendt
On 01/04/2012 07:09 PM, andy pugh wrote:
 On 4 January 2012 23:48, Eric Kellereekel...@psu.edu  wrote:

 do you have any pictures of it set up?
  
 https://picasaweb.google.com/lh/photo/CQTCSBXP42w4qc8viPm_ztMTjNZETYmyPJy0liipFm0?feat=directlink

 (In that picture is the D510MO motherboard, PicoPSU, DOM SATA drive,
 12V CPU, Arduino, resolver board, Mesa 5i23, Mesa 7i64 and Mesa 7i44,
 mainly mounted on the back of the touchscreen.


Andy,

How do you deal with the enclosure, getting the peripheral card ports so 
that they poke through to the exterior?

Mark

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Re: [Emc-users] a physicist's approach to the pronunciation of solder

2012-01-05 Thread Mark Wendt
On 01/05/2012 04:57 AM, andy pugh wrote:
 On 5 January 2012 06:04, Kent A. Reedknbr...@erols.com  wrote:


 Next discussion: why did the l reappear in spelling?


 It's amazing we manage to communicate at all given the twists and turns
 our languages have taken.
  
 I am reading a novel set in the Napoleonic war, and I was curious
 about the ranks of the soldiers (that's got an L in it), specifically
 the gap between Lieutenant and Lieutenant Commander. Naturally these
 are pronounced Lefftenant in British English because, errr,
 because...


We're back to the L causing problems again.  ;-)

Mark

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Re: [Emc-users] An alternative way to make encoders.

2012-01-05 Thread Mark Wendt
On 01/05/2012 05:05 AM, andy pugh wrote:
 I recently got some Avago AEDR8300K encoder sensors. These have two
 detectors in a small SMT package for quadrature in one device.
 http://www.avagotech.com/pages/en/motion_control_encoder_products/incremental_encoders/reflective_encoders/aedr-8300-1k0/My
 plan was to laser-print a target onto adhesive vinyl and use that as
 the target, but unfortunately it seems that these sensors require a
 very shiny target (specular reflectance  60) with not-shiny parts.
 White paper is not there to these sensors. Polished aluminium is
 very much there but so is polished aluminium with black marks on.
 After some experimentation I found that polished aluminium with an
 etched pattern works very well, though. So I CNC-marked a polished
 encoder ring and etched it in FeCl. This looks like it is going to
 work very well indeed, and was a lot less trouble than milling (and
 more suited to the dimensions of the part)http://youtu.be/c1zCG-uPaoM

 I will see how the pen-drawn version works out, but the idea ought to
 work fairly well (and at much finer pitch) with photo-resist methods.


Love the clamp mod on your cutting head! VBSEG

Mark

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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread andy pugh
On 5 January 2012 10:39, Mark Wendt mark.we...@nrl.navy.mil wrote:

 How do you deal with the enclosure, getting the peripheral card ports so
 that they poke through to the exterior?

Mainly by putting everything in one big box. I think it makes sense to
treat the PC board as just another component, rather than as a
computer, to put in a computer case.

-- 
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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread Mark Wendt
On 01/05/2012 06:01 AM, andy pugh wrote:
 On 5 January 2012 10:39, Mark Wendtmark.we...@nrl.navy.mil  wrote:


 How do you deal with the enclosure, getting the peripheral card ports so
 that they poke through to the exterior?
  
 Mainly by putting everything in one big box. I think it makes sense to
 treat the PC board as just another component, rather than as a
 computer, to put in a computer case.


Gotcha.  Thanks for the info!

Mark

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Re: [Emc-users] An alternative way to make encoders.

2012-01-05 Thread gene heskett
On Thursday, January 05, 2012 08:01:43 AM Mark Wendt did opine:

 On 01/05/2012 05:05 AM, andy pugh wrote:
  I recently got some Avago AEDR8300K encoder sensors. These have two
  detectors in a small SMT package for quadrature in one device.
  http://www.avagotech.com/pages/en/motion_control_encoder_products/incr
  emental_encoders/reflective_encoders/aedr-8300-1k0/My plan was to
  laser-print a target onto adhesive vinyl and use that as the target,
  but unfortunately it seems that these sensors require a very shiny
  target (specular reflectance  60) with not-shiny parts. White paper
  is not there to these sensors. Polished aluminium is very much
  there but so is polished aluminium with black marks on. After some
  experimentation I found that polished aluminium with an etched
  pattern works very well, though. So I CNC-marked a polished encoder
  ring and etched it in FeCl. This looks like it is going to work very
  well indeed, and was a lot less trouble than milling (and more suited
  to the dimensions of the part)http://youtu.be/c1zCG-uPaoM
  
  I will see how the pen-drawn version works out, but the idea ought to
  work fairly well (and at much finer pitch) with photo-resist methods.
 
 Love the clamp mod on your cutting head! VBSEG
 
 Mark

Chuckle.  BTDT, but needed something just a hair more substantial for 
milling mortis and tennon joints with my micromill on steroids:

http://http://coyoteden.dyndns-free.com:85/gene/emc/17.html

The 4 bolts on the right are tapped into holes drilled in the front face of 
the Z sled casting, and once the HF die grinder was fitted, it looks like 
this:

http://http://coyoteden.dyndns-free.com:85/gene/emc/18.html

Which almost hides the mill from that angle, and also shows the white ash 
jig that holds the stick the tenon will be carved on.  I used it that way, 
but it really needs another skyhook  screen door spring to hold up the 
additional weight, the off-center loading on the sleds ways tends to make 
the sled want to move in 2 thou increments unless I drown it with Vactra.

Also faintly visible to the left is my custom made boring bar mounted on 
the 7x10 that carved the saddles in the clamp around the die grinder, after 
the ridges on the die grinder nose housing were laid back flat with a 14 
mill bastard file.  That boring bar is actually a groove cut in the end of 
a piece of 5/8 cold roll, with a Glanz brand 1/4 indexable boring bar 
driven into the groove with a 3 pounder, and superglued to be sure.  
Unforch, the saddle on that 7x10 is about tapped out, literally as I had to 
replace the compound slider when I stripped out the threads in the top of 
it while boring a previous project, the coupling housing  motor mount for 
my A/B/C axis rotary table.  I was boring a nearly 2 diameter hole well 
over 3 deep.  The 7x10 complained, a lot!  The end result of that is at:

http://http://coyoteden.dyndns-free.com:85/gene/emc/4.html

I think they would call that shade tree engineering, but the mortis's  
tenons it cut fit better than any I had cut by hand before.  Don't like the 
fit?  Tweak the code!

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Work continues in this area.
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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread Edward Bernard
How do you deal with cooling issues having all that gear in one enclosure?





 From: andy pugh bodge...@gmail.com
To: mark.we...@nrl.navy.mil; Enhanced Machine Controller (EMC) 
emc-users@lists.sourceforge.net 
Sent: Thursday, January 5, 2012 5:01 AM
Subject: Re: [Emc-users] Riser for Intel Mini-ITX
 
On 5 January 2012 10:39, Mark Wendt mark.we...@nrl.navy.mil wrote:

 How do you deal with the enclosure, getting the peripheral card ports so
 that they poke through to the exterior?

Mainly by putting everything in one big box. I think it makes sense to
treat the PC board as just another component, rather than as a
computer, to put in a computer case.

-- 
atp
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wrong.

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Re: [Emc-users] An alternative way to make encoders.

2012-01-05 Thread Mark Wendt
On 01/05/2012 08:39 AM, gene heskett wrote:
 Love the clamp mod on your cutting head!VBSEG

 Mark
  
 Chuckle.  BTDT, but needed something just a hair more substantial for
 milling mortis and tennon joints with my micromill on steroids:

 http://http://coyoteden.dyndns-free.com:85/gene/emc/17.html

 The 4 bolts on the right are tapped into holes drilled in the front face of
 the Z sled casting, and once the HF die grinder was fitted, it looks like
 this:

 http://http://coyoteden.dyndns-free.com:85/gene/emc/18.html

 Which almost hides the mill from that angle, and also shows the white ash
 jig that holds the stick the tenon will be carved on.  I used it that way,
 but it really needs another skyhook  screen door spring to hold up the
 additional weight, the off-center loading on the sleds ways tends to make
 the sled want to move in 2 thou increments unless I drown it with Vactra.

 Also faintly visible to the left is my custom made boring bar mounted on
 the 7x10 that carved the saddles in the clamp around the die grinder, after
 the ridges on the die grinder nose housing were laid back flat with a 14
 mill bastard file.  That boring bar is actually a groove cut in the end of
 a piece of 5/8 cold roll, with a Glanz brand 1/4 indexable boring bar
 driven into the groove with a 3 pounder, and superglued to be sure.
 Unforch, the saddle on that 7x10 is about tapped out, literally as I had to
 replace the compound slider when I stripped out the threads in the top of
 it while boring a previous project, the coupling housing  motor mount for
 my A/B/C axis rotary table.  I was boring a nearly 2 diameter hole well
 over 3 deep.  The 7x10 complained, a lot!  The end result of that is at:

 http://http://coyoteden.dyndns-free.com:85/gene/emc/4.html

 I think they would call that shade tree engineering, but the mortis's
 tenons it cut fit better than any I had cut by hand before.  Don't like the
 fit?  Tweak the code!

 Cheers, Gene


Well crap.  Work for some reason has black-listed your domain.  Can't 
get to your web site from here.

Mark


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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread andy pugh
On 5 January 2012 13:41, Edward Bernard yankeelena2...@yahoo.com wrote:
 How do you deal with cooling issues having all that gear in one enclosure?

I don't know yet.
The actual servo drives will be external (and near the motors) though,
so the only heat in there should be from the low-power motherboard.

-- 
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Re: [Emc-users] An alternative way to make encoders.

2012-01-05 Thread gene heskett
On Thursday, January 05, 2012 08:59:41 AM Mark Wendt did opine:

 On 01/05/2012 08:39 AM, gene heskett wrote:
  Love the clamp mod on your cutting head!VBSEG
  
  Mark
  
  Chuckle.  BTDT, but needed something just a hair more substantial for
  milling mortis and tennon joints with my micromill on steroids:
  
  http://http://coyoteden.dyndns-free.com:85/gene/emc/17.html
  
  The 4 bolts on the right are tapped into holes drilled in the front
  face of the Z sled casting, and once the HF die grinder was fitted,
  it looks like this:
  
  http://http://coyoteden.dyndns-free.com:85/gene/emc/18.html
  
  Which almost hides the mill from that angle, and also shows the white
  ash jig that holds the stick the tenon will be carved on.  I used it
  that way, but it really needs another skyhook  screen door spring to
  hold up the additional weight, the off-center loading on the sleds
  ways tends to make the sled want to move in 2 thou increments unless
  I drown it with Vactra.
  
  Also faintly visible to the left is my custom made boring bar mounted
  on the 7x10 that carved the saddles in the clamp around the die
  grinder, after the ridges on the die grinder nose housing were laid
  back flat with a 14 mill bastard file.  That boring bar is actually
  a groove cut in the end of a piece of 5/8 cold roll, with a Glanz
  brand 1/4 indexable boring bar driven into the groove with a 3
  pounder, and superglued to be sure. Unforch, the saddle on that 7x10
  is about tapped out, literally as I had to replace the compound
  slider when I stripped out the threads in the top of it while boring
  a previous project, the coupling housing  motor mount for my A/B/C
  axis rotary table.  I was boring a nearly 2 diameter hole well over
  3 deep.  The 7x10 complained, a lot!  The end result of that is at:
  
  http://http://coyoteden.dyndns-free.com:85/gene/emc/4.html
  
  I think they would call that shade tree engineering, but the mortis's
  tenons it cut fit better than any I had cut by hand before.  Don't
  like the fit?  Tweak the code!
  
  Cheers, Gene
 
 Well crap.  Work for some reason has black-listed your domain.  Can't
 get to your web site from here.
 
 Mark

G.

Sorry Mark, try subbing 204:111:66;235 for the contrived domain name  then 
go offer to re-adjust the IT guys attitude for blocking a dyndns address.  
That is in fact _this_ machine.  And since I'm on a cable modem, there is 
nothing dynamic about it, that address is fixed in the modem and won't 
change.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Live within your income, even if you have to borrow to do so.
-- Josh Billings

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Re: [Emc-users] An alternative way to make encoders.

2012-01-05 Thread Mark Wendt
On 01/05/2012 09:06 AM, gene heskett wrote:
 Well crap.  Work for some reason has black-listed your domain.  Can't
 get to your web site from here.

 Mark
  
 G.

 Sorry Mark, try subbing 204:111:66;235 for the contrived domain name  then
 go offer to re-adjust the IT guys attitude for blocking a dyndns address.
 That is in fact _this_ machine.  And since I'm on a cable modem, there is
 nothing dynamic about it, that address is fixed in the modem and won't
 change.

 Cheers, Gene


Ain't yer fault.  No dice on the IP addy.  Browser just sits there and 
spins it's wheels and eventually times out.  Getting them to remove 
something from the blacklist around here is like pulling hens teeth.  
I'll check it out when I get home.

Mark


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Re: [Emc-users] An alternative way to make encoders.

2012-01-05 Thread gene heskett
On Thursday, January 05, 2012 09:13:51 AM gene heskett did opine:

 On Thursday, January 05, 2012 08:59:41 AM Mark Wendt did opine:
  On 01/05/2012 08:39 AM, gene heskett wrote:
   Love the clamp mod on your cutting head!VBSEG
   
   Mark
   
   Chuckle.  BTDT, but needed something just a hair more substantial
   for milling mortis and tennon joints with my micromill on steroids:
   
   http://http://coyoteden.dyndns-free.com:85/gene/emc/17.html
   
   The 4 bolts on the right are tapped into holes drilled in the front
   face of the Z sled casting, and once the HF die grinder was fitted,
   it looks like this:
   
   http://http://coyoteden.dyndns-free.com:85/gene/emc/18.html
   
   Which almost hides the mill from that angle, and also shows the
   white ash jig that holds the stick the tenon will be carved on.  I
   used it that way, but it really needs another skyhook  screen door
   spring to hold up the additional weight, the off-center loading on
   the sleds ways tends to make the sled want to move in 2 thou
   increments unless I drown it with Vactra.
   
   Also faintly visible to the left is my custom made boring bar
   mounted on the 7x10 that carved the saddles in the clamp around the
   die grinder, after the ridges on the die grinder nose housing were
   laid back flat with a 14 mill bastard file.  That boring bar is
   actually a groove cut in the end of a piece of 5/8 cold roll, with
   a Glanz brand 1/4 indexable boring bar driven into the groove with
   a 3 pounder, and superglued to be sure. Unforch, the saddle on that
   7x10 is about tapped out, literally as I had to replace the
   compound slider when I stripped out the threads in the top of it
   while boring a previous project, the coupling housing  motor mount
   for my A/B/C axis rotary table.  I was boring a nearly 2 diameter
   hole well over 3 deep.  The 7x10 complained, a lot!  The end
   result of that is at:
   
   http://http://coyoteden.dyndns-free.com:85/gene/emc/4.html
   
   I think they would call that shade tree engineering, but the
   mortis's tenons it cut fit better than any I had cut by hand
   before.  Don't like the fit?  Tweak the code!
   
   Cheers, Gene
  
  Well crap.  Work for some reason has black-listed your domain.  Can't
  get to your web site from here.
  
  Mark
 
 G.
 
 Sorry Mark, try subbing 204:111:66;235 for the contrived domain name 
 then go offer to re-adjust the IT guys attitude for blocking a dyndns
 address. That is in fact _this_ machine.  And since I'm on a cable
 modem, there is nothing dynamic about it, that address is fixed in the
 modem and won't change.
 
 Cheers, Gene

Is this you Mark? 90.199.255.104
Winderz box etc.  Very very old version of firefox too. :)

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
I don't know what Descartes' got,
But booze can do what Kant cannot.
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Re: [Emc-users] An alternative way to make encoders.

2012-01-05 Thread gene heskett
On Thursday, January 05, 2012 09:17:08 AM Mark Wendt did opine:

 On 01/05/2012 09:06 AM, gene heskett wrote:
  Well crap.  Work for some reason has black-listed your domain.  Can't
  get to your web site from here.
  
  Mark
  
  G.
  
  Sorry Mark, try subbing 204:111:66;235 for the contrived domain name 
  then go offer to re-adjust the IT guys attitude for blocking a dyndns
  address. That is in fact _this_ machine.  And since I'm on a cable
  modem, there is nothing dynamic about it, that address is fixed in
  the modem and won't change.
  
  Cheers, Gene
 
 Ain't yer fault.  No dice on the IP addy.  Browser just sits there and
 spins it's wheels and eventually times out.  Getting them to remove
 something from the blacklist around here is like pulling hens teeth.
 I'll check it out when I get home.
 
Ok, but from the logs, somebody is looking at the whole subpage  I was 
curious who it was.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Genius doesn't work on an assembly line basis.  You can't simply say,
Today I will be brilliant.
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Re: [Emc-users] An alternative way to make encoders.

2012-01-05 Thread Mark Wendt
On 01/05/2012 09:16 AM, gene heskett wrote:
 G.

 Sorry Mark, try subbing 204:111:66;235 for the contrived domain name
 then go offer to re-adjust the IT guys attitude for blocking a dyndns
 address. That is in fact _this_ machine.  And since I'm on a cable
 modem, there is nothing dynamic about it, that address is fixed in the
 modem and won't change.

 Cheers, Gene
  
 Is this you Mark? 90.199.255.104
 Winderz box etc.  Very very old version of firefox too. :)

 Cheers, Gene


Nope.  T'ain't me.  I'm on an Ubuntu 11.10 box running Firefox 9 
something or other.  Our IP addy range starts out with 132 in the first 
octet.

Mark


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Re: [Emc-users] An alternative way to make encoders.

2012-01-05 Thread Mark Wendt
On 01/05/2012 09:18 AM, gene heskett wrote:
 On Thursday, January 05, 2012 09:17:08 AM Mark Wendt did opine:


 On 01/05/2012 09:06 AM, gene heskett wrote:
  
 Well crap.  Work for some reason has black-listed your domain.  Can't
 get to your web site from here.

 Mark
  
 G.

 Sorry Mark, try subbing 204:111:66;235 for the contrived domain name
 then go offer to re-adjust the IT guys attitude for blocking a dyndns
 address. That is in fact _this_ machine.  And since I'm on a cable
 modem, there is nothing dynamic about it, that address is fixed in
 the modem and won't change.

 Cheers, Gene

 Ain't yer fault.  No dice on the IP addy.  Browser just sits there and
 spins it's wheels and eventually times out.  Getting them to remove
 something from the blacklist around here is like pulling hens teeth.
 I'll check it out when I get home.

  
 Ok, but from the logs, somebody is looking at the whole subpage  I was
 curious who it was.

 Cheers, Gene

Weren't me.  I can't even get to it from here.  ;-)

Mark

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Re: [Emc-users] An alternative way to make encoders.

2012-01-05 Thread Steve Stallings

   
  Ok, but from the logs, somebody is looking at the whole 
 subpage  I was
  curious who it was.
 
  Cheers, Gene
 
 Weren't me.  I can't even get to it from here.  ;-)
 
 Mark
 
 --

Hi Gene, Mark,

Well I got there by removing the excess HTTP:// at the
front of the posted URL.

I did look around at a bunch of your other photos, but
the IP address you posted is not me. Mine begins with 70
in the first octet.

Cheers,
Steve Stallings


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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread Dave
On 1/5/2012 8:45 AM, andy pugh wrote:
 On 5 January 2012 13:41, Edward Bernardyankeelena2...@yahoo.com  wrote:

 How do you deal with cooling issues having all that gear in one enclosure?
  
 I don't know yet.
 The actual servo drives will be external (and near the motors) though,
 so the only heat in there should be from the low-power motherboard.


If the surrounding environment is not too hostile, the easiest way is to 
blow air through the box - like a PC.   The MW525 does not require a fan 
so if you create a breeze across
the heat sink it should be cooled sufficiently in even a hot 
environment.   If everything is in a sealed box the only alternative is 
to blow air across the components inside the box and make sure the box 
is large enough to become warm yet dissipate the heat
into the cooler surrounding air.   A MW525 system throws off about 20 
watts of heat.

I recently bought some of these to help keep dust and dirt out of a PC 
enclosure in dirty environment.   Along with a good 120 mm fan, 
something like this would be useful in some industrial environments to 
ventilate a cabinet with filtered air.
http://www.tigerdirect.com/applications/searchtools/item-details.asp?EdpNo=5554585SRCCODE=WEBLET03ORDERcm_mmc=Email-_-WebletMain-_-WEBLET03ORDER-_-Deals

The Intel bios has a display that will show you the CPU core temperature 
so you can get an idea of how efficiently your enclosure is keeping your 
PC boards cool.

Dave

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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread andy pugh
On 5 January 2012 16:07, Dave e...@dc9.tzo.com wrote:
 The Intel bios has a display that will show you the CPU core temperature
 so you can get an idea of how efficiently your enclosure is keeping your
 PC boards cool.

I think that there is  a HAL module that links in to lmsensors to
allow you to view such things inside EMC2.

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?ContributedComponents#Motherboard_Sensors

-- 
atp
The idea that there is no such thing as objective truth is, quite simply, wrong.

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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread Kent A. Reed
On 1/5/2012 11:07 AM, Dave wrote:
 On 1/5/2012 8:45 AM, andy pugh wrote:
 On 5 January 2012 13:41, Edward Bernardyankeelena2...@yahoo.com   wrote:

 How do you deal with cooling issues having all that gear in one enclosure?

 I don't know yet.
 The actual servo drives will be external (and near the motors) though,
 so the only heat in there should be from the low-power motherboard.


 If the surrounding environment is not too hostile, the easiest way is to
 blow air through the box - like a PC.   The MW525 does not require a fan
 so if you create a breeze across
 the heat sink it should be cooled sufficiently in even a hot
 environment.   If everything is in a sealed box the only alternative is
 to blow air across the components inside the box and make sure the box
 is large enough to become warm yet dissipate the heat
 into the cooler surrounding air.   A MW525 system throws off about 20
 watts of heat.

 I recently bought some of these to help keep dust and dirt out of a PC
 enclosure in dirty environment.   Along with a good 120 mm fan,
 something like this would be useful in some industrial environments to
 ventilate a cabinet with filtered air.
 http://www.tigerdirect.com/applications/searchtools/item-details.asp?EdpNo=5554585SRCCODE=WEBLET03ORDERcm_mmc=Email-_-WebletMain-_-WEBLET03ORDER-_-Deals

 The Intel bios has a display that will show you the CPU core temperature
 so you can get an idea of how efficiently your enclosure is keeping your
 PC boards cool.

 Dave

Gentle persons:

Watercooling is the cats meow in high-end gaming systems. My local 
Microcenter has a whole aisle devoted to aftermarket add-ons like pumps, 
heat exchangers, tubing in disco colors, etc., (with or without the 
attendant lowrider lighting!).

Apart from our natural conservatism, is there any reason y'all with big 
systems aren't watercooling within a sealed box, piping the heat to an 
external radiator?

Regards,
Kent


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Re: [Emc-users] hal taking machine down

2012-01-05 Thread Les Newell
If you want the ultimate in low writes, install your OS as a 'live' CD 
image. There are plenty of instructions on doing this with a thumb drive 
and they apply equally well to an SSD. You can have a separate partition 
for your data. I ran my network server like that for quite a while. Some 
distros have an option to save the current RAM drive state on shut down 
so you only write to the card on shutdown. Windows XP Embedded does 
something similar. Of course if you have a power failure you lose your 
recent data.

Les

On 04/01/2012 17:49, Peter Blodow wrote:
 I use an 8 GB SSD as a boot device in my ISDN monitor, an old, slowed
 down Pentium PC. The disc  has been created once, and now it only gets
 written on when a telephone call occurs, maybe a couple of times a day.
 So I think, I have a reliable storage without moving parts, fans etc.
 at low power consumption. For other stationary services I would not
 recommend SSDs.

 Peter



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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread Dave
On 1/5/2012 11:29 AM, Kent A. Reed wrote:
 On 1/5/2012 11:07 AM, Dave wrote:

 On 1/5/2012 8:45 AM, andy pugh wrote:
  
 On 5 January 2012 13:41, Edward Bernardyankeelena2...@yahoo.comwrote:


 How do you deal with cooling issues having all that gear in one enclosure?

  
 I don't know yet.
 The actual servo drives will be external (and near the motors) though,
 so the only heat in there should be from the low-power motherboard.



 If the surrounding environment is not too hostile, the easiest way is to
 blow air through the box - like a PC.   The MW525 does not require a fan
 so if you create a breeze across
 the heat sink it should be cooled sufficiently in even a hot
 environment.   If everything is in a sealed box the only alternative is
 to blow air across the components inside the box and make sure the box
 is large enough to become warm yet dissipate the heat
 into the cooler surrounding air.   A MW525 system throws off about 20
 watts of heat.

 I recently bought some of these to help keep dust and dirt out of a PC
 enclosure in dirty environment.   Along with a good 120 mm fan,
 something like this would be useful in some industrial environments to
 ventilate a cabinet with filtered air.
 http://www.tigerdirect.com/applications/searchtools/item-details.asp?EdpNo=5554585SRCCODE=WEBLET03ORDERcm_mmc=Email-_-WebletMain-_-WEBLET03ORDER-_-Deals

 The Intel bios has a display that will show you the CPU core temperature
 so you can get an idea of how efficiently your enclosure is keeping your
 PC boards cool.

 Dave

  
 Gentle persons:

 Watercooling is the cats meow in high-end gaming systems. My local
 Microcenter has a whole aisle devoted to aftermarket add-ons like pumps,
 heat exchangers, tubing in disco colors, etc., (with or without the
 attendant lowrider lighting!).

 Apart from our natural conservatism, is there any reason y'all with big
 systems aren't watercooling within a sealed box, piping the heat to an
 external radiator?

 Regards,
 Kent



It really isn't just a CPU cooling issue.  Usually the entire enclosure 
needs to be cooled.  The cheap industrial way to cool a cabinet is to 
use a Exair type vortex compressed air powered cooler.  They are 
relatively cheap, and bulletproof, but they eat a lot of compressed air.
But if you have a lot of compressed air available, then that can be a 
good solution.

In general, I like to keep water away from electronics and high 
voltages...  :-)

Although... the low rider lighting is attractive..  ;-)

I have worked on a few high power induction heating units that use water 
to cool just about everything, including the power conductors.  I find 
them a bit scary.   480 volts, SCRs the size of hockey pucks, mixed with 
hoses and water all in the same cabinet!

I close the cabinet and stand around the corner when I throw the 
disconnect switch on after a repair.

Dave


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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread Dave
On 1/5/2012 11:16 AM, andy pugh wrote:
 On 5 January 2012 16:07, Davee...@dc9.tzo.com  wrote:

 The Intel bios has a display that will show you the CPU core temperature
 so you can get an idea of how efficiently your enclosure is keeping your
 PC boards cool.
  
 I think that there is  a HAL module that links in to lmsensors to
 allow you to view such things inside EMC2.

 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?ContributedComponents#Motherboard_Sensors


I did not know that..   Thanks for pointing that out!  I think I need to 
include that on my next build.  :-)

Dave

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Re: [Emc-users] An alternative way to make encoders.

2012-01-05 Thread gene heskett
On Thursday, January 05, 2012 12:24:44 PM Steve Stallings did opine:

   Ok, but from the logs, somebody is looking at the whole
  
  subpage  I was
  
   curious who it was.
   
   Cheers, Gene
  
  Weren't me.  I can't even get to it from here.  ;-)
  
  Mark
  
  --
 
 Hi Gene, Mark,
 
 Well I got there by removing the excess HTTP:// at the
 front of the posted URL.

Recent firefox user :)

 I did look around at a bunch of your other photos, but
 the IP address you posted is not me. Mine begins with 70
 in the first octet.

Hummm.
 
 Cheers,
 Steve Stallings
 
 
 
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Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Bolub's Fourth Law of Computerdom:
Project teams detest weekly progress reporting because it so
vividly manifests their lack of progress.

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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread Jon Elson
Kent A. Reed wrote:
 Apart from our natural conservatism, is there any reason y'all with big 
 systems aren't watercooling within a sealed box, piping the heat to an 
 external radiator?
   
Well, it is expensive, and for most systems it is now somewhat 
old-school and unnecessary!
The Atom systems as VASTLY lower power than earlier brute-force CPUs, 
and can run
fine in a small sealed box with no active cooling at all.  Their 
performance is quite good,
too!

Jon

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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread gene heskett
On Thursday, January 05, 2012 12:27:01 PM Dave did opine:

 On 1/5/2012 8:45 AM, andy pugh wrote:
  On 5 January 2012 13:41, Edward Bernardyankeelena2...@yahoo.com  
wrote:
  How do you deal with cooling issues having all that gear in one
  enclosure?
  
  I don't know yet.
  The actual servo drives will be external (and near the motors) though,
  so the only heat in there should be from the low-power motherboard.
 
 If the surrounding environment is not too hostile, the easiest way is to
 blow air through the box - like a PC.   The MW525 does not require a fan
 so if you create a breeze across
 the heat sink it should be cooled sufficiently in even a hot
 environment.   If everything is in a sealed box the only alternative is
 to blow air across the components inside the box and make sure the box
 is large enough to become warm yet dissipate the heat
 into the cooler surrounding air.   A MW525 system throws off about 20
 watts of heat.
 
 I recently bought some of these to help keep dust and dirt out of a PC
 enclosure in dirty environment.   Along with a good 120 mm fan,
 something like this would be useful in some industrial environments to
 ventilate a cabinet with filtered air.
 http://www.tigerdirect.com/applications/searchtools/item-details.asp?Edp
 No=5554585SRCCODE=WEBLET03ORDERcm_mmc=Email-_-WebletMain-_-WEBLET03ORD
 ER-_-Deals
 
 The Intel bios has a display that will show you the CPU core temperature
 so you can get an idea of how efficiently your enclosure is keeping your
 PC boards cool.
 
 Dave

So can a teeny little screen corner utility called gkrellm, in real time 
while emc is running.  Rebooting to get into the bios to see hot hot things 
are isn't of much utility IMO.  With everything I have in this box, I have 
it set to display in a strip about 3.4 wide and 9 high, parked against 
the right edge of this wide screen monitor.  The heat sink needs cleaned so 
my phenom is currently running at 60C.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Shall we make a new rule of life from tonight: always to try to be a
little kinder than is necessary?
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Re: [Emc-users] a physicist's approach to the pronunciation of solder

2012-01-05 Thread Peter Blodow
Kent A. Reed schrieb:
 PS - my grandchildren would say the missing l is just a sign of the 
 season - NoEl.

   

Kent, that's sheds a good  light on their intelligence - as soon as you 
can start playing with your language, you show that you are it's 
sovereign, not the other way around.
Peter

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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread John Stewart
Just an FYI, I have an Intel MD525MW motherboard, 4gig ram, and disk. The 
smallest case my supplier could get had a small fan on the power supply, and a 
fan for case cooling so I guess I could say that my motherboard is fan-cooled, 
but that's just life.

Had to turn off hyper threading on the motherboard; otherwise, I think that's 
it.

My G540 and 48v power supply is in a different case; this one came from an 
old-school 6gig disk drive; the fan was replaced with a 48v fan. This box sits 
on my mill stand, and is painted to match.

Makes for a nice, clean installation.

JohnS
Canada.







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Re: [Emc-users] a physicist's approach to the pronunciation of solder

2012-01-05 Thread Peter Blodow
andy pugh schrieb:
 I am reading a novel set in the Napoleonic war, and I was curious
 about the ranks of the soldiers (that's got an L in it), specifically
 the gap between Lieutenant and Lieutenant Commander. Naturally these
 are pronounced Lefftenant in British English because, errr,
 because...

   

 mmm, because, some time in the dark ages, the original meaning of 
lieu (french for place) was misunderstood as being derived from 
leave in the meaning off permission. That's where the ff comes from. 
Actually, the lieutenant was the person to hold (lat. tenere) the 
place (lat. locus) of the captain.

Peter


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Re: [Emc-users] ur steppers

2012-01-05 Thread Cathrine Hribar



Hi  gene

Wanted to ask where you found your steppers?

I see that they pull 6 amps, what is the voltage and size?

Thanks

Bill

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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread gene heskett
On Thursday, January 05, 2012 01:45:41 PM gene heskett did opine:

 On Thursday, January 05, 2012 12:27:01 PM Dave did opine:
  On 1/5/2012 8:45 AM, andy pugh wrote:
   On 5 January 2012 13:41, Edward Bernardyankeelena2...@yahoo.com
 
 wrote:
   How do you deal with cooling issues having all that gear in one
   enclosure?
   
   I don't know yet.
   The actual servo drives will be external (and near the motors)
   though, so the only heat in there should be from the low-power
   motherboard.
  
  If the surrounding environment is not too hostile, the easiest way is
  to blow air through the box - like a PC.   The MW525 does not require
  a fan so if you create a breeze across
  the heat sink it should be cooled sufficiently in even a hot
  environment.   If everything is in a sealed box the only alternative
  is to blow air across the components inside the box and make sure the
  box is large enough to become warm yet dissipate the heat
  into the cooler surrounding air.   A MW525 system throws off about 20
  watts of heat.
  
  I recently bought some of these to help keep dust and dirt out of a PC
  enclosure in dirty environment.   Along with a good 120 mm fan,
  something like this would be useful in some industrial environments to
  ventilate a cabinet with filtered air.
  http://www.tigerdirect.com/applications/searchtools/item-details.asp?E
  dp
  No=5554585SRCCODE=WEBLET03ORDERcm_mmc=Email-_-WebletMain-_-WEBLET03
  ORD ER-_-Deals
  
  The Intel bios has a display that will show you the CPU core
  temperature so you can get an idea of how efficiently your enclosure
  is keeping your PC boards cool.
  
  Dave
 
 So can a teeny little screen corner utility called gkrellm, in real time
 while emc is running.  Rebooting to get into the bios to see hot hot
 things are isn't of much utility IMO.  With everything I have in this
 box, I have it set to display in a strip about 3.4 wide and 9 high,

Gah, dammit, s/b 3/4 not 3.4.  Ancient fingers do always type what I tell 
them to.

 parked against the right edge of this wide screen monitor.  The heat
 sink needs cleaned so my phenom is currently running at 60C.
 
 Cheers, Gene


Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
For fast-acting relief, try slowing down.

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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread Kent A. Reed
On 1/5/2012 12:14 PM, Dave wrote:
 On 1/5/2012 11:29 AM, Kent A. Reed wrote:
 On 1/5/2012 11:07 AM, Dave wrote:

 On 1/5/2012 8:45 AM, andy pugh wrote:

 On 5 January 2012 13:41, Edward Bernardyankeelena2...@yahoo.com 
 wrote:


 How do you deal with cooling issues having all that gear in one enclosure?


 I don't know yet.
 The actual servo drives will be external (and near the motors) though,
 so the only heat in there should be from the low-power motherboard.



 If the surrounding environment is not too hostile, the easiest way is to
 blow air through the box - like a PC.   The MW525 does not require a fan
 so if you create a breeze across
 the heat sink it should be cooled sufficiently in even a hot
 environment.   If everything is in a sealed box the only alternative is
 to blow air across the components inside the box and make sure the box
 is large enough to become warm yet dissipate the heat
 into the cooler surrounding air.   A MW525 system throws off about 20
 watts of heat.

 I recently bought some of these to help keep dust and dirt out of a PC
 enclosure in dirty environment.   Along with a good 120 mm fan,
 something like this would be useful in some industrial environments to
 ventilate a cabinet with filtered air.
 http://www.tigerdirect.com/applications/searchtools/item-details.asp?EdpNo=5554585SRCCODE=WEBLET03ORDERcm_mmc=Email-_-WebletMain-_-WEBLET03ORDER-_-Deals

 The Intel bios has a display that will show you the CPU core temperature
 so you can get an idea of how efficiently your enclosure is keeping your
 PC boards cool.

 Dave


 Gentle persons:

 Watercooling is the cats meow in high-end gaming systems. My local
 Microcenter has a whole aisle devoted to aftermarket add-ons like pumps,
 heat exchangers, tubing in disco colors, etc., (with or without the
 attendant lowrider lighting!).

 Apart from our natural conservatism, is there any reason y'all with big
 systems aren't watercooling within a sealed box, piping the heat to an
 external radiator?

 Regards,
 Kent



 It really isn't just a CPU cooling issue.  Usually the entire enclosure
 needs to be cooled.  The cheap industrial way to cool a cabinet is to
 use a Exair type vortex compressed air powered cooler.  They are
 relatively cheap, and bulletproof, but they eat a lot of compressed air.
 But if you have a lot of compressed air available, then that can be a
 good solution.


I wasn't thinking just in terms of CPU cooling, Dave. With the parts 
available, one can rig up almost anything, which has always been a theme 
of this forum. Sure the shrink-wrapped retail components are expensive, 
but that's because it's being sold to folks with more money than sense 
(I've seen guys drop $5K on a custom gaming system). It can be done more 
cheaply.

The point for me was, you folks were talking about problems cooling a 
box in a dirty environment. To me that says use heat exchangers. If you 
don't like liquid-to-air heat exchange, use air-to-air heat exchange.

 From the days I started building experimental lab equipment, my 
personal choice always has been to try not to generate more heat than I 
can conduct away to ambient. These days the drive toward ubiquitous 
mobile devices is solving the problem on the computer side but it's 
still an issue on the motor-drive side.

Regards,
Kent


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Re: [Emc-users] ur steppers

2012-01-05 Thread gene heskett
On Thursday, January 05, 2012 03:36:36 PM Cathrine Hribar did opine:

 Hi  gene
 
 Wanted to ask where you found your steppers?
 
 I see that they pull 6 amps, what is the voltage and size?
 
 Thanks
 
 Bill

I bought all those from Jeff at Xylotex, 3 ea of the 262's he had 
originally, then bought a 4 axis kit with 425's when I needed to add a 4th 
axis.  And 6 amps might be what the 425's need when wired parallel.  They 
are 8 wire, in series  currently getting about 2.35 amps/phase.  The 425 
motor on the Z drivers ios the only 425 installed ATM, and could do more 
than that 2.37, but ISTR I had them set for 2.4 amps/phase when I cooked 
the 4 axis Xylotex board so as that seemed sufficient, I set the new 
MM-542's for about that same (2.37) amperage.

The 262's are sometimes called a double stack as they are long, and the 
425's are often called triple stack because they are even longer.

I have to open my new drivers box up, as the A axis is running at 100% 
current full time, one of the dip switches must have gotten bumped, but 
when I do I may as well set them all up to 2.84 amps.  They can go to 4.2 
amps, but that may demag the rotors I'm told.  But with 20 tpi XY screws, I 
doubt I'll gain any advantage in rapids.  I am pretty well voltage (28) and 
rpms at that voltage limited.  A 36 volt supply would help but those are 
generally make it yourself, with 3x more in parts than I have in the 28 
volt switcher with 5  12 volt low current outputs in there now, about a 
dollar a volt from All Electronics.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
I WISH I HAD A KRYPTONITE CROSS, because then you could keep both Dracula
and Superman away.
-- Jack Handley, The New Mexican, 1988.

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Re: [Emc-users] ur steppers

2012-01-05 Thread gene heskett
On Thursday, January 05, 2012 03:59:27 PM Cathrine Hribar did opine:

 Hi  gene
 
 Wanted to ask where you found your steppers?
 
 I see that they pull 6 amps, what is the voltage and size?
 
I just looked at that pix again, and that says 5.0 Amps, parallel.  But 
that is not the motor on the A axis now, I downgraded it to a 225, runs it 
just fine  weighs half a pound less.

So I probably shouldn't set it to 2.84 amps, could well be too much  
damage the rotor since the series wired current max then would be only 2.5 
amps.  It can put 155 pounds on the end of a drill bit as is, good enough I 
think.

The 225's can take the 2.84 amps IIRC, but those puppies don't have a label 
of any kind on them.  All I can recall for sure is that they could take 
everything the Xylotex could throw at them, which is 2.5 amps.

 Thanks

Thanks Bill

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
A friend in need is a pest indeed.

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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread gene heskett
On Thursday, January 05, 2012 04:08:54 PM Kent A. Reed did opine:

 On 1/5/2012 12:14 PM, Dave wrote:
  On 1/5/2012 11:29 AM, Kent A. Reed wrote:
  On 1/5/2012 11:07 AM, Dave wrote:
  On 1/5/2012 8:45 AM, andy pugh wrote:
  On 5 January 2012 13:41, Edward Bernardyankeelena2...@yahoo.com 
wrote:
  How do you deal with cooling issues having all that gear in one
  enclosure?
  
  I don't know yet.
  The actual servo drives will be external (and near the motors)
  though, so the only heat in there should be from the low-power
  motherboard.
  
  If the surrounding environment is not too hostile, the easiest way
  is to blow air through the box - like a PC.   The MW525 does not
  require a fan so if you create a breeze across
  the heat sink it should be cooled sufficiently in even a hot
  environment.   If everything is in a sealed box the only alternative
  is to blow air across the components inside the box and make sure
  the box is large enough to become warm yet dissipate the heat
  into the cooler surrounding air.   A MW525 system throws off about
  20 watts of heat.
  
  I recently bought some of these to help keep dust and dirt out of a
  PC enclosure in dirty environment.   Along with a good 120 mm fan,
  something like this would be useful in some industrial environments
  to ventilate a cabinet with filtered air.
  http://www.tigerdirect.com/applications/searchtools/item-details.asp
  ?EdpNo=5554585SRCCODE=WEBLET03ORDERcm_mmc=Email-_-WebletMain-_-WEB
  LET03ORDER-_-Deals
  
  The Intel bios has a display that will show you the CPU core
  temperature so you can get an idea of how efficiently your
  enclosure is keeping your PC boards cool.
  
  Dave
  
  Gentle persons:
  
  Watercooling is the cats meow in high-end gaming systems. My local
  Microcenter has a whole aisle devoted to aftermarket add-ons like
  pumps, heat exchangers, tubing in disco colors, etc., (with or
  without the attendant lowrider lighting!).
  
  Apart from our natural conservatism, is there any reason y'all with
  big systems aren't watercooling within a sealed box, piping the heat
  to an external radiator?
  
  Regards,
  Kent
  
  It really isn't just a CPU cooling issue.  Usually the entire
  enclosure needs to be cooled.  The cheap industrial way to cool a
  cabinet is to use a Exair type vortex compressed air powered cooler. 
  They are relatively cheap, and bulletproof, but they eat a lot of
  compressed air. But if you have a lot of compressed air available,
  then that can be a good solution.
 
 I wasn't thinking just in terms of CPU cooling, Dave. With the parts
 available, one can rig up almost anything, which has always been a theme
 of this forum. Sure the shrink-wrapped retail components are expensive,
 but that's because it's being sold to folks with more money than sense
 (I've seen guys drop $5K on a custom gaming system). It can be done more
 cheaply.
 
 The point for me was, you folks were talking about problems cooling a
 box in a dirty environment. To me that says use heat exchangers. If you
 don't like liquid-to-air heat exchange, use air-to-air heat exchange.
 
  From the days I started building experimental lab equipment, my
 personal choice always has been to try not to generate more heat than I
 can conduct away to ambient. These days the drive toward ubiquitous
 mobile devices is solving the problem on the computer side but it's
 still an issue on the motor-drive side.
 
 Regards,
 Kent

And likely to remain so unless somebody comes up with a whole new 
technology whose switching losses are 10% of what we have today. In my 
case, 28 volt supply, times 2.37 amps=66 watts circulating between the 
driver and motor.  I'd estimate the motor is converting 40 watts of that to 
heat from i2r losses while the driver is using 20 in switching time losses 
with the other 6 watts being wasted in the semiconductors on resistances, 
commonly down in the milliohm range these days.  There probably is not a 
heck of a lot we can do about the motors eddy current and i2r losses and 
that is today, the almost veto proof majority.  Even better iron could 
help, but could we then afford the motor?  Good question IMO.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
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whom you shouldn't make a sudden move.
-- David Letterman

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Re: [Emc-users] An alternative way to make encoders.

2012-01-05 Thread Peter Blodow
Gene,
sorry to say, I can see only commercial ads on the site you specified. 
In German. Is there more I have to know in order to get your information?

Peter
 Chuckle.  BTDT, but needed something just a hair more substantial for 
 milling mortis and tennon joints with my micromill on steroids:

 http://http://coyoteden.dyndns-free.com:85/gene/emc/17.html

 The 4 bolts on the right are tapped into holes drilled in the front face of 
 the Z sled casting, and once the HF die grinder was fitted, it looks like 
 this:

 http://http://coyoteden.dyndns-free.com:85/gene/emc/18.html

 Which almost hides the mill from that angle, and also shows the white ash 
 jig that holds the stick the tenon will be carved on.  I used it that way, 
 but it really needs another skyhook  screen door spring to hold up the 
 additional weight, the off-center loading on the sleds ways tends to make 
 the sled want to move in 2 thou increments unless I drown it with Vactra.

 Also faintly visible to the left is my custom made boring bar mounted on 
 the 7x10 that carved the saddles in the clamp around the die grinder, after 
 the ridges on the die grinder nose housing were laid back flat with a 14 
 mill bastard file.  That boring bar is actually a groove cut in the end of 
 a piece of 5/8 cold roll, with a Glanz brand 1/4 indexable boring bar 
 driven into the groove with a 3 pounder, and superglued to be sure.  
 Unforch, the saddle on that 7x10 is about tapped out, literally as I had to 
 replace the compound slider when I stripped out the threads in the top of 
 it while boring a previous project, the coupling housing  motor mount for 
 my A/B/C axis rotary table.  I was boring a nearly 2 diameter hole well 
 over 3 deep.  The 7x10 complained, a lot!  The end result of that is at:

 http://http://coyoteden.dyndns-free.com:85/gene/emc/4.html

 I think they would call that shade tree engineering, but the mortis's  
 tenons it cut fit better than any I had cut by hand before.  Don't like the 
 fit?  Tweak the code!

 Cheers, Gene
   


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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread Dave
On 1/5/2012 2:18 PM, Kent A. Reed wrote:
 On 1/5/2012 12:14 PM, Dave wrote:

 On 1/5/2012 11:29 AM, Kent A. Reed wrote:
  
 On 1/5/2012 11:07 AM, Dave wrote:


 On 1/5/2012 8:45 AM, andy pugh wrote:

  
 On 5 January 2012 13:41, Edward Bernardyankeelena2...@yahoo.com  
 wrote:



 How do you deal with cooling issues having all that gear in one 
 enclosure?


  
 I don't know yet.
 The actual servo drives will be external (and near the motors) though,
 so the only heat in there should be from the low-power motherboard.




 If the surrounding environment is not too hostile, the easiest way is to
 blow air through the box - like a PC.   The MW525 does not require a fan
 so if you create a breeze across
 the heat sink it should be cooled sufficiently in even a hot
 environment.   If everything is in a sealed box the only alternative is
 to blow air across the components inside the box and make sure the box
 is large enough to become warm yet dissipate the heat
 into the cooler surrounding air.   A MW525 system throws off about 20
 watts of heat.

 I recently bought some of these to help keep dust and dirt out of a PC
 enclosure in dirty environment.   Along with a good 120 mm fan,
 something like this would be useful in some industrial environments to
 ventilate a cabinet with filtered air.
 http://www.tigerdirect.com/applications/searchtools/item-details.asp?EdpNo=5554585SRCCODE=WEBLET03ORDERcm_mmc=Email-_-WebletMain-_-WEBLET03ORDER-_-Deals

 The Intel bios has a display that will show you the CPU core temperature
 so you can get an idea of how efficiently your enclosure is keeping your
 PC boards cool.

 Dave


  
 Gentle persons:

 Watercooling is the cats meow in high-end gaming systems. My local
 Microcenter has a whole aisle devoted to aftermarket add-ons like pumps,
 heat exchangers, tubing in disco colors, etc., (with or without the
 attendant lowrider lighting!).

 Apart from our natural conservatism, is there any reason y'all with big
 systems aren't watercooling within a sealed box, piping the heat to an
 external radiator?

 Regards,
 Kent




 It really isn't just a CPU cooling issue.  Usually the entire enclosure
 needs to be cooled.  The cheap industrial way to cool a cabinet is to
 use a Exair type vortex compressed air powered cooler.  They are
 relatively cheap, and bulletproof, but they eat a lot of compressed air.
 But if you have a lot of compressed air available, then that can be a
 good solution.


  
 I wasn't thinking just in terms of CPU cooling, Dave. With the parts
 available, one can rig up almost anything, which has always been a theme
 of this forum. Sure the shrink-wrapped retail components are expensive,
 but that's because it's being sold to folks with more money than sense
 (I've seen guys drop $5K on a custom gaming system). It can be done more
 cheaply.

 The point for me was, you folks were talking about problems cooling a
 box in a dirty environment. To me that says use heat exchangers. If you
 don't like liquid-to-air heat exchange, use air-to-air heat exchange.

   From the days I started building experimental lab equipment, my
 personal choice always has been to try not to generate more heat than I
 can conduct away to ambient. These days the drive toward ubiquitous
 mobile devices is solving the problem on the computer side but it's
 still an issue on the motor-drive side.

 Regards,
 Kent



True enough.   Apparently you have been to the watercooling aisle in 
Microcenter.  ;-) It is pretty amazing what you can buy and for how 
much.

Air to air heat exchanger work ok if things are not too hot on the 
outside of the panel.   Air conditioners, like Hoffman units,  are good 
for tough environments but they are expensive.

Like you said these low power computers really have helped a lot.

If someone comes up with a simple temperature control solution for a 
control panel, both heating and cooling, let me know.  I sure haven't 
found it yet.

Dave



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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread Thomas Powderly
andy
had the damndest thing with a flexy dual riser
http://www.logicsupply.com/products/pci122_dflex
my d150m0 ran a dual pci parport fine for months
and it same card recognized in the new flexi riser along with a pci
8255 ( sudo lshw )
but emc swore the parport was 'already in use'
i strippedit back down and no problems with dual parport in mobo pci slot
weird, no time to debug right now, gotta cut
wasted too much time making mounts for the riser and 2 cards sideways
off mini box
regards
TomP

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Re: [Emc-users] An alternative way to make encoders.

2012-01-05 Thread gene heskett
On Thursday, January 05, 2012 06:57:38 PM Peter Blodow did opine:

 Gene,
 sorry to say, I can see only commercial ads on the site you specified.
 In German. Is there more I have to know in order to get your
 information?
 
 Peter
 
You could try using the IP address in place of the name, but Mark said that 
didn't work either from his place.  So that would be:

http://204.111.66.235:85/gene/emc

But if they have that blocked, then I have to assume they are blocking all 
known dynamic dns address blocks someplace near you.

Or maybe that is how they harrass the free customers to convince us to buy 
a domain name?, damnedifIknow.

But give that link above a shot  let me hear the splat, Peter. :)

  Chuckle.  BTDT, but needed something just a hair more substantial for
  milling mortis and tennon joints with my micromill on steroids:
  
  http://http://coyoteden.dyndns-free.com:85/gene/emc/17.html
  
  The 4 bolts on the right are tapped into holes drilled in the front
  face of the Z sled casting, and once the HF die grinder was fitted,
  it looks like this:
  
  http://http://coyoteden.dyndns-free.com:85/gene/emc/18.html
  
  Which almost hides the mill from that angle, and also shows the white
  ash jig that holds the stick the tenon will be carved on.  I used it
  that way, but it really needs another skyhook  screen door spring to
  hold up the additional weight, the off-center loading on the sleds
  ways tends to make the sled want to move in 2 thou increments unless
  I drown it with Vactra.
  
  Also faintly visible to the left is my custom made boring bar mounted
  on the 7x10 that carved the saddles in the clamp around the die
  grinder, after the ridges on the die grinder nose housing were laid
  back flat with a 14 mill bastard file.  That boring bar is actually
  a groove cut in the end of a piece of 5/8 cold roll, with a Glanz
  brand 1/4 indexable boring bar driven into the groove with a 3
  pounder, and superglued to be sure. Unforch, the saddle on that 7x10
  is about tapped out, literally as I had to replace the compound
  slider when I stripped out the threads in the top of it while boring
  a previous project, the coupling housing  motor mount for my A/B/C
  axis rotary table.  I was boring a nearly 2 diameter hole well over
  3 deep.  The 7x10 complained, a lot!  The end result of that is at:
  
  http://http://coyoteden.dyndns-free.com:85/gene/emc/4.html
  
  I think they would call that shade tree engineering, but the mortis's
   tenons it cut fit better than any I had cut by hand before.  Don't
  like the fit?  Tweak the code!
  
  Cheers, Gene
 
 
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Cheers, Gene
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Distinctive, adj.:
A different color or shape than our competitors.

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Re: [Emc-users] Riser for Intel Mini-ITX

2012-01-05 Thread gene heskett
On Thursday, January 05, 2012 07:07:03 PM Dave did opine:

 On 1/5/2012 2:18 PM, Kent A. Reed wrote:
  On 1/5/2012 12:14 PM, Dave wrote:
  On 1/5/2012 11:29 AM, Kent A. Reed wrote:
  On 1/5/2012 11:07 AM, Dave wrote:
  On 1/5/2012 8:45 AM, andy pugh wrote:
  On 5 January 2012 13:41, Edward Bernardyankeelena2...@yahoo.com  
wrote:
  How do you deal with cooling issues having all that gear in one
  enclosure?
  
  I don't know yet.
  The actual servo drives will be external (and near the motors)
  though, so the only heat in there should be from the low-power
  motherboard.
  
  If the surrounding environment is not too hostile, the easiest way
  is to blow air through the box - like a PC.   The MW525 does not
  require a fan so if you create a breeze across
  the heat sink it should be cooled sufficiently in even a hot
  environment.   If everything is in a sealed box the only
  alternative is to blow air across the components inside the box
  and make sure the box is large enough to become warm yet dissipate
  the heat
  into the cooler surrounding air.   A MW525 system throws off about
  20 watts of heat.
  
  I recently bought some of these to help keep dust and dirt out of a
  PC enclosure in dirty environment.   Along with a good 120 mm fan,
  something like this would be useful in some industrial
  environments to ventilate a cabinet with filtered air.
  http://www.tigerdirect.com/applications/searchtools/item-details.as
  p?EdpNo=5554585SRCCODE=WEBLET03ORDERcm_mmc=Email-_-WebletMain-_-W
  EBLET03ORDER-_-Deals
  
  The Intel bios has a display that will show you the CPU core
  temperature so you can get an idea of how efficiently your
  enclosure is keeping your PC boards cool.
  
  Dave
  
  Gentle persons:
  
  Watercooling is the cats meow in high-end gaming systems. My local
  Microcenter has a whole aisle devoted to aftermarket add-ons like
  pumps, heat exchangers, tubing in disco colors, etc., (with or
  without the attendant lowrider lighting!).
  
  Apart from our natural conservatism, is there any reason y'all with
  big systems aren't watercooling within a sealed box, piping the
  heat to an external radiator?
  
  Regards,
  Kent
  
  It really isn't just a CPU cooling issue.  Usually the entire
  enclosure needs to be cooled.  The cheap industrial way to cool a
  cabinet is to use a Exair type vortex compressed air powered cooler.
   They are relatively cheap, and bulletproof, but they eat a lot of
  compressed air. But if you have a lot of compressed air available,
  then that can be a good solution.
  
  I wasn't thinking just in terms of CPU cooling, Dave. With the parts
  available, one can rig up almost anything, which has always been a
  theme of this forum. Sure the shrink-wrapped retail components are
  expensive, but that's because it's being sold to folks with more
  money than sense (I've seen guys drop $5K on a custom gaming system).
  It can be done more cheaply.
  
  The point for me was, you folks were talking about problems cooling a
  box in a dirty environment. To me that says use heat exchangers. If
  you don't like liquid-to-air heat exchange, use air-to-air heat
  exchange.
  
From the days I started building experimental lab equipment, my
  
  personal choice always has been to try not to generate more heat than
  I can conduct away to ambient. These days the drive toward ubiquitous
  mobile devices is solving the problem on the computer side but it's
  still an issue on the motor-drive side.
  
  Regards,
  Kent
 
 True enough.   Apparently you have been to the watercooling aisle in
 Microcenter.  ;-) It is pretty amazing what you can buy and for how
 much.
 
 Air to air heat exchanger work ok if things are not too hot on the
 outside of the panel.   Air conditioners, like Hoffman units,  are good
 for tough environments but they are expensive.
 
 Like you said these low power computers really have helped a lot.
 
 If someone comes up with a simple temperature control solution for a
 control panel, both heating and cooling, let me know.  I sure haven't
 found it yet.
 
 Dave

Dave, if it needs heating, its time for a long coffee break, say to about 
the middle of April?

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
0 7 * * *   echo ...Linux is just a fad | mail bi...@microsoft.com -
s=
 And remember...

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Re: [Emc-users] ur steppers

2012-01-05 Thread gene heskett
On Thursday, January 05, 2012 08:31:05 PM gene heskett did opine:

 On Thursday, January 05, 2012 03:36:36 PM Cathrine Hribar did opine:
  Hi  gene
  
  Wanted to ask where you found your steppers?
  
  I see that they pull 6 amps, what is the voltage and size?
  
  Thanks
  
  Bill
 
 I bought all those from Jeff at Xylotex, 3 ea of the 262's he had
 originally, then bought a 4 axis kit with 425's when I needed to add a
 4th axis.  And 6 amps might be what the 425's need when wired parallel.
  They are 8 wire, in series  currently getting about 2.35 amps/phase. 
 The 425 motor on the Z drivers ios the only 425 installed ATM, and
 could do more than that 2.37, but ISTR I had them set for 2.4
 amps/phase when I cooked the 4 axis Xylotex board so as that seemed
 sufficient, I set the new MM-542's for about that same (2.37) amperage.
 
 The 262's are sometimes called a double stack as they are long, and the
 425's are often called triple stack because they are even longer.
 
I went to Jeffs page and found that the motor I've been calling a 262 is 
actually a 269, and it has a 2.8 amp/phase rating.

I also hauled the drivers box down to the garage and found out why the ABC 
motor was running hot.  It had the 50% throttle when idle switch set ok, 
but the switch next was miss-placed so it was getting 4.2 amps when moving, 
but it never lost a step so I doubt the armature was hurt. and 2.1 when 
idle.  Set them all to 2.84 amps  left it running idled for about an hour 
with heating of about 7 or 8 degrees, since that is only 1.42 amps when 
idling.  Sweet.  But that new D525 computer will be next Monday getting 
here, so I'm still figiting about.  I don't mind wasting time, I am 
decently good at it, but I hate enforced idleness.

I also booted the old box and found its latency sucked, just moving the std 
sized glxgears window around on the screen took the jitter from 16 u-secs 
to around 120 u-secs.

Where can I find some real docs on this isolcpu thingy?

Thanks all.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
If the King's English was good enough for Jesus, it's good enough for me!
-- Ma Ferguson, Governor of Texas (circa 1920)

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Re: [Emc-users] An alternative way to make encoders.

2012-01-05 Thread Dave Panetta(The Spam Catcher)
Re the Bad links

Look at the link in the address bar after you get the error.

What I got was http//.. when it should be http://.

Just fix it in the address bar and hit enter

A long time lurker
Dave

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Re: [Emc-users] a physicist's approach to the pronunciation of solder

2012-01-05 Thread dave
On Thu, 05 Jan 2012 05:53:34 -0500
Mark Wendt mark.we...@nrl.navy.mil wrote:

 On 01/05/2012 04:57 AM, andy pugh wrote:
  On 5 January 2012 06:04, Kent A. Reedknbr...@erols.com  wrote:
 
 
  Next discussion: why did the l reappear in spelling?
 
 
  It's amazing we manage to communicate at all given the twists and
  turns our languages have taken.
   
  I am reading a novel set in the Napoleonic war, and I was curious
  about the ranks of the soldiers (that's got an L in it),
  specifically the gap between Lieutenant and Lieutenant Commander.
  Naturally these are pronounced Lefftenant in British English
  because, errr, because...
 
 
 We're back to the L causing problems again.  ;-)
 
 Mark
 
I presume some of you have read:

http://en.wikipedia.org/wiki/The_Mother_Tongue

Dave

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