Re: [Emc-users] Desktop CNC Website Information

2007-10-04 Thread Jon Elson
Peter Homann wrote:
> Hi Jon,
> 
> You may want to ask Art to have another look. These days there are plug-ins 
> that are written that talk to various type of hardware. You would probably 
> have to write the plug-in yourself with Arts help.
I talked to him at the CNC Workshop, and he sounded pretty 
positive about it.  I emailed him later to see if he had any
general recommendations to start, and never got anything back.
Now that he's retiring, that may be the end of it.  I STILL have 
not even been able to find out what software I need to buy to 
become a developer.  I've been trying to solve thaty puzzle for 
a couple years, now.

Jon

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Re: [Emc-users] Desktop CNC Website Information

2007-10-04 Thread Stephen Wille Padnos
Ray Henry wrote:

>On Wed, 2007-10-03 at 20:29 -0400, Stephen Wille Padnos wrote:
>
>  
>
>>It may be better to 
>>leave closed loop out of it altogether, because a lot of people don't 
>>really know what it is, and will claim closed loop operation when it 
>>really isn't.
>>
>>
>As an old time user/repairer of machines that use "real" closed loop(s)
>I'd humbly disagree.  
>  
>
Oh, of course closed loop is better  -don't get me wrong on that :)

I was only realizing (after very little prodding) that a lot of 
prospective CNC users don't know what closed loop actually means.  There 
are people who claim that having position feedback makes the system 
closed loop.  We know that's not true, but it's impossible to educate 
people properly in a small table cell.  It's not all that easy with a 
protracted discusssion via a Yahoo group either ;)

I was saying that the data should be left out of the table because it's 
too hard to explain, but in no way did I mean to imply that the feature 
isn't useful, or that we should take it out of EMC2.  No way!

- Steve

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Re: [Emc-users] Desktop CNC Website Information

2007-10-04 Thread RogerN

- Original Message - 
From: "Steve Blackmore" <[EMAIL PROTECTED]>
To: "Enhanced Machine Controller (EMC)" 

Sent: Wednesday, October 03, 2007 2:29 AM
Subject: Re: [Emc-users] Desktop CNC Website Information


> On Tue, 02 Oct 2007 20:57:37 -0500, you wrote:
>

> But I also remember all those people, including Art, who told me years
> ago that you couldn't do lathe threading with only one pulse per rev 
> ;)
>
>
> Steve Blackmore
> --

I'm guessing that the feed rate on the Z axis is set according to the 
calculated spindle speed?  If it calculates a different spindle speed, 
does it correct the Z axis feed rate?  If so, is this correction all at 
once or is interpolated in throughout the spindle revolution?  I'm just 
curious how this works with the spindle going from no load to loaded, I 
would expect this to work allot better on a big lathe than on something 
like a Sherline.  It would be interesting to do something like this and 
look at the results with something like Hal Scope showing the time 
between pulses and feed corrections.

Thanks

Roger Neal




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Re: [Emc-users] Desktop CNC Website Information

2007-10-04 Thread Ray Henry
On Wed, 2007-10-03 at 20:29 -0400, Stephen Wille Padnos wrote:

> It may be better to 
> leave closed loop out of it altogether, because a lot of people don't 
> really know what it is, and will claim closed loop operation when it 
> really isn't.

As an old time user/repairer of machines that use "real" closed loop(s)
I'd humbly disagree.  

Rayh




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Re: [Emc-users] Desktop CNC Website Information

2007-10-04 Thread Peter Homann
Hi Jon,

You may want to ask Art to have another look. These days there are plug-ins 
that are written that talk to various type of hardware. You would probably 
have to write the plug-in yourself with Arts help.

It may be worth considering.

Cheers,

Peter.

Jon Elson wrote:
> Stephen Wille Padnos wrote:
>> Peter,
>>
>> I think the idea is to correct the EMC2-related information, since 
>> that's what we know about.  It would make sense for someone who knows 
>> more about Mach to correct that information.  I believe I'm the only one 
>> of the EMC developers who has ever installed or evaluated Mach, since 
>> I'm one of the only ones who actually has a Windows PC :)
>>
> I set up Mach including the older driver source from Art when I 
> was looking as seeing if it could be connected to my hardware.
> At that time is looked very hard.  But, I was VERY impressed by 
> the documentation, it was BETTER than 90+ % of the professional 
> docs I've seen!
> 
> Jon
> 
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Re: [Emc-users] Desktop CNC Website Information

2007-10-03 Thread Jon Elson
Stephen Wille Padnos wrote:
> Peter,
> 
> I think the idea is to correct the EMC2-related information, since 
> that's what we know about.  It would make sense for someone who knows 
> more about Mach to correct that information.  I believe I'm the only one 
> of the EMC developers who has ever installed or evaluated Mach, since 
> I'm one of the only ones who actually has a Windows PC :)
> 
I set up Mach including the older driver source from Art when I 
was looking as seeing if it could be connected to my hardware.
At that time is looked very hard.  But, I was VERY impressed by 
the documentation, it was BETTER than 90+ % of the professional 
docs I've seen!

Jon

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Re: [Emc-users] Desktop CNC Website Information

2007-10-03 Thread Jon Elson
Kirk Wallace wrote:
> I would like to finalize the information in this table such that it
> represents the general capabilities of EMC 2.2.
> 
> http://www.wallacecompany.com/cnc_lathe/control_table-kw1a.htm
I have never had a problem installing the Ubuntu 6.06-based EMC2 
with 256 MB of memory.  But, you do need the full 256, even 192 
bogs down.  Once installed, you can run in as little as 128 MB.

Jon

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Re: [Emc-users] Desktop CNC Website Information

2007-10-03 Thread Dave Engvall
Great job of updating information.

  In hindsight I think "Linux" should probably be "Linux with rt  
extensions"
or something equivalent.

" It is always easier to edit than to do the original copy"

Thanks for taking the effort.

Dave
On Oct 3, 2007, at 2:29 PM, Kirk Wallace wrote:

> I would like to finalize the information in this table such that it
> represents the general capabilities of EMC 2.2.
>
> http://www.wallacecompany.com/cnc_lathe/control_table-kw1a.htm
>
> Then, I need someone (on the board) to authorize it by sending:
>
> Jerry Gold
> [EMAIL PROTECTED]
>
> a message to that effect. It's no big deal. I just want to get that  
> warm
> fuzzy feeling of getting something done. Thanks
>
> Kirk Wallace
>
>
> -- 
> ---
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Re: [Emc-users] Desktop CNC Website Information

2007-10-03 Thread Stephen Wille Padnos

Kirk Wallace wrote:

>[snip]
>
>Also changed:
>"Both simultaneously,
>closed loop optional for steppers"
>  
>
I'd leave the steppers thing out of closed loop.  It may be better to 
leave closed loop out of it altogether, because a lot of people don't 
really know what it is, and will claim closed loop operation when it 
really isn't.  That's what EMC does with steppers at the moment - 
putting encoders on stepper motors gives you "traveling limit 
switches".  It may be possible to do adaptive feedrate override, but 
it's unlikely without special stepper drives.  So at the moment, EMC 
(and everything else) doesn't support closed loop with steppers.

>My thinking was that the information could be better, hopefully good
>enough, but never perfect.
>  
>
Yep - something is better than nothing :)

- Steve


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Re: [Emc-users] Desktop CNC Website Information

2007-10-03 Thread Kirk Wallace
On Wed, 2007-10-03 at 18:22 -0400, Stephen Wille Padnos wrote:
... snip

> Kirk,
> 
> It might be good to add a "closed loop" column.  That probably used to 
> be implicit in the "stepper vs. servo" column, but it isn't any more 
> because of step-to-servo drives like the Geckos.

It's not my table, so I was thinking that I should stay within the
structure of the current table, but I can bring it up with Jerry.

> Also, if you could add 
> web support/wiki to the support column, that would be good.  

Just changed it on my proposed table. Better?

> There's a 
> typo in the max steps/sec column - the 300 should be 300k (and I think 
> you can get to 12 MHz with the Mesa cards, but don't quote me on that).

Opps. Yes, 300k was intended.

> I wonder if re-wording that column would make sense anyway.  The 20k 
> number is for just about anything you could run Linux on - a P2-233 
> could probably do that.  Most modern systems (less than 3-5 years old) 
> should be able to get to 30 KHz with 2.1.7, or 60 KHz with double-freq 
> in 2.2.

Changed to:
"Dependant on signal generator hardware; ~20 to 35k/s w/parport,
~300k+ typical hardware, and higher"


Also changed:
"Both simultaneously,
closed loop optional for steppers"

"Rigid tapping and multi-axis threading with proper hardware"

> It's hard to represent everything in 1 square inch in an HTML table ;)

My thinking was that the information could be better, hopefully good
enough, but never perfect.

... snip


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Re: [Emc-users] Desktop CNC Website Information

2007-10-03 Thread Stephen Wille Padnos
Peter,

I think the idea is to correct the EMC2-related information, since 
that's what we know about.  It would make sense for someone who knows 
more about Mach to correct that information.  I believe I'm the only one 
of the EMC developers who has ever installed or evaluated Mach, since 
I'm one of the only ones who actually has a Windows PC :)

You could certainly suggest to Art that he or someone there correct the 
information about their software.

Kirk,

It might be good to add a "closed loop" column.  That probably used to 
be implicit in the "stepper vs. servo" column, but it isn't any more 
because of step-to-servo drives like the Geckos.  Also, if you could add 
web support/wiki to the support column, that would be good.  There's a 
typo in the max steps/sec column - the 300 should be 300k (and I think 
you can get to 12 MHz with the Mesa cards, but don't quote me on that).  
I wonder if re-wording that column would make sense anyway.  The 20k 
number is for just about anything you could run Linux on - a P2-233 
could probably do that.  Most modern systems (less than 3-5 years old) 
should be able to get to 30 KHz with 2.1.7, or 60 KHz with double-freq 
in 2.2.

It's hard to represent everything in 1 square inch in an HTML table ;)

Thanks for your efforts.
- Steve

Peter Homann wrote:

>Hi Kirk,
>
>Nice table. The data for Mach3 is incorrect in many columns. You really need 
>to compare it to the releases version 2.48 as the 1.48 is quite old and out of 
>date.
>
>It does 100K steps/sec on the parallel port. Using TCP/IP add on hardware 
>(Gecko G100) it can do 4M step/second.
>
>Using USB devices it can do 75K step/sec
>
>It can control additional hardware via Modbus, both serial and TCP/IP
>
>Controlled axis may be linear or angular
>
>Each axis can also have a home switch. I'm not sure but I think that there can 
>be a +limit and a -limit, makeing it 3 switches per axis.
>
>
>Cheers,
>
>Peter
>
>
>
>Kirk Wallace wrote:
>  
>
>>I would like to finalize the information in this table such that it
>>represents the general capabilities of EMC 2.2.
>>
>>http://www.wallacecompany.com/cnc_lathe/control_table-kw1a.htm
>>
>>Then, I need someone (on the board) to authorize it by sending:
>>
>>Jerry Gold
>>[EMAIL PROTECTED]
>>
>>a message to that effect. It's no big deal. I just want to get that warm
>>fuzzy feeling of getting something done. Thanks
>>
>>Kirk Wallace
>>
>>
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>>
>>
>
>  
>

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Re: [Emc-users] Desktop CNC Website Information

2007-10-03 Thread Kirk Wallace
Thanks for the reply, but I am only concerned about the EMC 2.2 data. I
just happened to come across this table at:

http://desktopcnc.com/control_table.htm

and wanted to make sure EMC was properly represented. I know nothing
about any other programs.

Kirk Wallace

On Thu, 2007-10-04 at 08:08 +1000, Peter Homann wrote:
> Hi Kirk,
> 
> Nice table. The data for Mach3 is incorrect in many columns. You really need 
> to compare it to the releases version 2.48 as the 1.48 is quite old and out 
> of 
> date.
> 
> It does 100K steps/sec on the parallel port. Using TCP/IP add on hardware 
... snip


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Re: [Emc-users] Desktop CNC Website Information

2007-10-03 Thread Peter Homann
Hi Kirk,

Nice table. The data for Mach3 is incorrect in many columns. You really need 
to compare it to the releases version 2.48 as the 1.48 is quite old and out of 
date.

It does 100K steps/sec on the parallel port. Using TCP/IP add on hardware 
(Gecko G100) it can do 4M step/second.

Using USB devices it can do 75K step/sec

It can control additional hardware via Modbus, both serial and TCP/IP

Controlled axis may be linear or angular

Each axis can also have a home switch. I'm not sure but I think that there can 
be a +limit and a -limit, makeing it 3 switches per axis.


Cheers,

Peter



Kirk Wallace wrote:
> I would like to finalize the information in this table such that it
> represents the general capabilities of EMC 2.2.
> 
> http://www.wallacecompany.com/cnc_lathe/control_table-kw1a.htm
> 
> Then, I need someone (on the board) to authorize it by sending:
> 
> Jerry Gold
> [EMAIL PROTECTED]
> 
> a message to that effect. It's no big deal. I just want to get that warm
> fuzzy feeling of getting something done. Thanks
> 
> Kirk Wallace
> 
> 
> -
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Re: [Emc-users] Desktop CNC Website Information

2007-10-03 Thread Steve Blackmore
On Wed, 3 Oct 2007 13:39:35 -0400, you wrote:

>What is being claimed for Mach is that it can do rigid tapping
>IF the spindle is a controlled C axis rather than just a free
>running spindle. Under these conditions any CNC control
>that can do two axis coordinated motion can do rigid tapping.
>Rather a special case as most machines owned by hobbyists
>and small shops do not have the capability to run the spindle
>as a controlled axis.

??? Only needs an index pulse and software control as per Mach has. No
different to the  "one pulse per rev" spindle in Mach3 turn

BTW Sam - I'm WELL aware what rigid tapping is - read my post again
properly.

Steve Blackmore
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Re: [Emc-users] Desktop CNC Website Information

2007-10-03 Thread Steve Stallings
What is being claimed for Mach is that it can do rigid tapping
IF the spindle is a controlled C axis rather than just a free
running spindle. Under these conditions any CNC control
that can do two axis coordinated motion can do rigid tapping.
Rather a special case as most machines owned by hobbyists
and small shops do not have the capability to run the spindle
as a controlled axis.

Tapping using a "compression/extension" holder is possible
with most machines even without a controlled spindle. It can
be a guessing game with stopping the spindle and accounting
for inertia, but lots of folks do it.

Steve Stallings

> -Original Message-
> From: [EMAIL PROTECTED]
> [mailto:[EMAIL PROTECTED] Behalf Of Sam Sokolik
> Sent: Wednesday, October 03, 2007 11:03 AM
> To: [EMAIL PROTECTED]; Enhanced Machine Controller (EMC)
> Subject: Re: [Emc-users] Desktop CNC Website Information
>
>
> ok - that is not rigid tapping.  In rigid tapping - the tap holder is
> rigid - no movement in or out.  Emc2 tracks the spindle thru the reversal
> and back out using a quadrature encoder with index.  At all times
> the axis
> motion is synced with the spindle.
>
> http://youtube.com/watch?v=JCEwlfJj__A
>
> that is a tap held in a Jacobs chuck. (no movement)  (and yes -
> it was done
> in metal also :))  We wish we would have recorded that.  You can
> read about
> it here.
> http://www.linuxcnc.org/docs/devel/html/gcode/main/index.html#SECT
> ION0034
>
> Sam
>
> - Original Message -
> From: "Steve Blackmore" <[EMAIL PROTECTED]>
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wednesday, October 03, 2007 2:29 AM
> Subject: Re: [Emc-users] Desktop CNC Website Information
>
>
> > On Tue, 02 Oct 2007 20:57:37 -0500, you wrote:
> >
> >>sam sokolik wrote:
> >>> really - I was in on a converstion with art at the
> cncworkshop - he had
> >>> said
> >>> he thought mach would probably never do rigid tapping.
> >
> > He's known to be wrong on occasion .
> >
> >>> Could you explain?  I could see if you had the spindle setup
> as a rotory
> >>> axis...  but other than that I have no clue.  Maybe some external
> >>> hardware -
> >>> doing it outside of mach?(I am not a mach person).
> >
> > The spindle is set up as a spindle. The feed/speed is at the thread
> > pitch for rigid, at 95% pitch for an expanding nose tapping head.
> >
> >>Yes, if they use one pulse per rev in a single-channel sensor,
> >>then Mach can't know which way the spindle is turning.
> >
> > It knows because you told it either M3 or M4 - everything doesn't "have"
> > to be complicated.
> >
> >>You have
> >>to have a quadrature encoder with index to do it properly.  And,
> >>you need much more than one pulse per rev so the Z axis can keep
> >>up with the rapid speed change when the spindle reverses.
> >
> > Define "properly" - I've done it, and somebody else wrote recently they
> > have been rigid tapping regularly with Mach. Nobody told them they
> > couldn't - so they did.
> >
> > I tap on a regular basis but not strictly rigid fashion - I use an
> > extending nose tapper "Tapmatic SM4". It works fine. Through hole is
> > easier than blind hole, but spiral point taps are pretty much essential.
> > But I also remember all those people, including Art, who told me years
> > ago that you couldn't do lathe threading with only one pulse per rev ;)
> >
> >
> > Steve Blackmore
> > --
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Re: [Emc-users] Desktop CNC Website Information

2007-10-03 Thread Sam Sokolik
ok - that is not rigid tapping.  In rigid tapping - the tap holder is 
rigid - no movement in or out.  Emc2 tracks the spindle thru the reversal 
and back out using a quadrature encoder with index.  At all times the axis 
motion is synced with the spindle.

http://youtube.com/watch?v=JCEwlfJj__A

that is a tap held in a Jacobs chuck. (no movement)  (and yes - it was done 
in metal also :))  We wish we would have recorded that.  You can read about 
it here.
http://www.linuxcnc.org/docs/devel/html/gcode/main/index.html#SECTION0034

Sam

- Original Message - 
From: "Steve Blackmore" <[EMAIL PROTECTED]>
To: "Enhanced Machine Controller (EMC)" 
Sent: Wednesday, October 03, 2007 2:29 AM
Subject: Re: [Emc-users] Desktop CNC Website Information


> On Tue, 02 Oct 2007 20:57:37 -0500, you wrote:
>
>>sam sokolik wrote:
>>> really - I was in on a converstion with art at the cncworkshop - he had 
>>> said
>>> he thought mach would probably never do rigid tapping.
>
> He's known to be wrong on occasion .
>
>>> Could you explain?  I could see if you had the spindle setup as a rotory
>>> axis...  but other than that I have no clue.  Maybe some external 
>>> hardware -
>>> doing it outside of mach?(I am not a mach person).
>
> The spindle is set up as a spindle. The feed/speed is at the thread
> pitch for rigid, at 95% pitch for an expanding nose tapping head.
>
>>Yes, if they use one pulse per rev in a single-channel sensor,
>>then Mach can't know which way the spindle is turning.
>
> It knows because you told it either M3 or M4 - everything doesn't "have"
> to be complicated.
>
>>You have
>>to have a quadrature encoder with index to do it properly.  And,
>>you need much more than one pulse per rev so the Z axis can keep
>>up with the rapid speed change when the spindle reverses.
>
> Define "properly" - I've done it, and somebody else wrote recently they
> have been rigid tapping regularly with Mach. Nobody told them they
> couldn't - so they did.
>
> I tap on a regular basis but not strictly rigid fashion - I use an
> extending nose tapper "Tapmatic SM4". It works fine. Through hole is
> easier than blind hole, but spiral point taps are pretty much essential.
> But I also remember all those people, including Art, who told me years
> ago that you couldn't do lathe threading with only one pulse per rev ;)
>
>
> Steve Blackmore
> --
>
> -
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Re: [Emc-users] Desktop CNC Website Information

2007-10-03 Thread Steve Blackmore
On Tue, 02 Oct 2007 20:57:37 -0500, you wrote:

>sam sokolik wrote:
>> really - I was in on a converstion with art at the cncworkshop - he had said 
>> he thought mach would probably never do rigid tapping.

He's known to be wrong on occasion .
 
>> Could you explain?  I could see if you had the spindle setup as a rotory 
>> axis...  but other than that I have no clue.  Maybe some external hardware - 
>> doing it outside of mach?(I am not a mach person).

The spindle is set up as a spindle. The feed/speed is at the thread
pitch for rigid, at 95% pitch for an expanding nose tapping head.

>Yes, if they use one pulse per rev in a single-channel sensor,
>then Mach can't know which way the spindle is turning.  

It knows because you told it either M3 or M4 - everything doesn't "have"
to be complicated.

>You have 
>to have a quadrature encoder with index to do it properly.  And, 
>you need much more than one pulse per rev so the Z axis can keep 
>up with the rapid speed change when the spindle reverses.

Define "properly" - I've done it, and somebody else wrote recently they
have been rigid tapping regularly with Mach. Nobody told them they
couldn't - so they did. 

I tap on a regular basis but not strictly rigid fashion - I use an
extending nose tapper "Tapmatic SM4". It works fine. Through hole is
easier than blind hole, but spiral point taps are pretty much essential.
But I also remember all those people, including Art, who told me years
ago that you couldn't do lathe threading with only one pulse per rev ;)
 

Steve Blackmore
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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Jon Elson
Stephen Wille Padnos wrote:
> Dean Hedin wrote:
> 
> 
>>I am surprized that Mach under Windows could out perform EMC in steps/sec 
>>since EMC is built on a realtime kernel.
>>
>>I presume it is therefore that it is the "quality of steps" that EMC is 
>>better at?  In otherowrds EMC produces more accurate and precise steps.
>> 
>>
> 
> I haven't put Mach on a scope, so I can't comment on the "quality of steps".
Mach burns a lot of CPU time to place step pulses where they 
need to be.  it has a regular interrupt, and then checks is any 
steps are needed before the next interrupt.  If so, it puts the 
CPU into a wait loop until it is time for the next step, and 
generates the pulse.  When higher step rates are needed, it can 
burn up to 50%, on average, of the available CPU time just in 
the step generation task.  So, it has the ability to time step 
pulses BETWEEN the regularly scheduled interrupts.  This is how 
Art gets the higher step rates, but it is a tradeoff.  I don't 
think it is such a good idea to play music, and especially surf 
the web while machining.  I do, however run my Pico Systems web 
server, email & ftp server, etc., as well as my local network 
router, firewall and domain server all on an EMC distribution,
and use the same machine to run EMC on hardware at my test 
bench.  And, it handles that just fine.  I don't usually play 
music or web surf on it, but I do get on the web when doing 
software updates.  Running stepper or servo systems with a 
little hardware boost greatly reduces the load on the CPU.
I had a customer's old system in for some upgrades, and found 
that a 400 MHz Pentium II is definitely getting to be the 
minimum performance for a Ubuntu 6.06-based EMC2 system.

Jon

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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Jon Elson
sam sokolik wrote:
> really - I was in on a converstion with art at the cncworkshop - he had said 
> he thought mach would probably never do rigid tapping.
> 
> Could you explain?  I could see if you had the spindle setup as a rotory 
> axis...  but other than that I have no clue.  Maybe some external hardware - 
> doing it outside of mach?(I am not a mach person).
Yes, if they use one pulse per rev in a single-channel sensor,
then Mach can't know which way the spindle is turning.  You have 
to have a quadrature encoder with index to do it properly.  And, 
you need much more than one pulse per rev so the Z axis can keep 
up with the rapid speed change when the spindle reverses.

Jon

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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Ray Henry

I guess the direction (right turn clyde) of this thread in combination
with the 20k that was suggested on the web site leads me to jump in.  I
tested a Semperon pc recently to see how many pulses I could get to.  It
was able to get to a bit more than 70k. 

I ran a motor with it.  The drive was a Centent 10 microstep running
with about 80 volts in.  Motor was a NEMA 34 from Keling with nothing
hooked to it.  The system was able to produce a bit more than 70k PPS.
I've got to say that the motor exhibited significant loss of torque at
that speed -- about 2100 RPM.  I wouldn't want to run a machine tool
using steppers with speeds like that.

But to make matters worse I switched to a Gecko 210 and 5 microsteps and
was able, with real long accel and decel periods to get the motor to
more than 4200 RPM.  At those speeds it took nearly a minute to stop the
motor without loosing steps.  

The PC was running a full EMC2 with the mini interface and most of the
non emc stuff like firefox and gimp showed significant slowdowns.  I ran
these to prove I could while running the motor.  I did not get any
reported real time errors and heard no changes in motor noise during the
testing.  

It was fun but I can't imagine the value of that high a step rate unless
one were running step and direction into a servo system.

Rayh



On Tue, 2007-10-02 at 23:17 -0400, Dean Hedin wrote:
> I am surprized that Mach under Windows could out perform EMC in steps/sec 
> since EMC is built on a realtime kernel.
> 
> I presume it is therefore that it is the "quality of steps" that EMC is 
> better at?  In otherowrds EMC produces more accurate and precise steps.
> 
> 
> - Original Message - 
> From: "Sam Sokolik" <[EMAIL PROTECTED]>
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Tuesday, October 02, 2007 3:20 PM
> Subject: Re: [Emc-users] Desktop CNC Website Information
> 
> 
> > the only other thing I can think of is that the max step/sec is a bit on 
> > the
> > low side.  But I don't know a good safe step rate to put on paper. 
> > (~20k/s
> > w/Parport) - expecially because 2.2 will have doublefreq which will 
> > increase
> > the step rate a bit more.
> >
> > sam
> > - Original Message - 
> > From: "Kirk Wallace" <[EMAIL PROTECTED]>
> > To: <[EMAIL PROTECTED]>; "Enhanced Machine Controller (EMC)"
> > 
> > Sent: Tuesday, October 02, 2007 1:51 PM
> > Subject: Re: [Emc-users] Desktop CNC Website Information
> >
> >
> >> Updated here:
> >>
> >> http://www.wallacecompany.com/cnc_lathe/control_table-kw1a.htm
> >>
> >> Kirk Wallace
> >> ~~
> >> On Tue, 2007-10-02 at 13:36 -0400, Stephen Wille Padnos wrote:
> >>> Cool.
> >>>
> >>> A few changes though:
> >>>
> >>> Name:  EMC2
> >>> Additional Hardware:  optional
> >>> Max Axes:  9 (XYZ linear, ABC angular, UVW linear)
> >> ... snip
> >>
> >>
> >> -
> >> This SF.net email is sponsored by: Microsoft
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> >
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> 
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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Jeff Epler
On Tue, Oct 02, 2007 at 02:20:26PM -0500, Sam Sokolik wrote:
> the only other thing I can think of is that the max step/sec is a bit on the 
> low side.  But I don't know a good safe step rate to put on paper.  (~20k/s 
> w/Parport) - expecially because 2.2 will have doublefreq which will increase 
> the step rate a bit more.

A ~108kHz square wave on a standard PC parallel port, produced by emc
"TRUNK" and captured on a scope:
http://emergent.unpy.net/index.cgi-files/sandbox/img_7714-medium.jpg

the scope measured the period as 9.182uS (but this figure varied as the
scope ran); the pc says the period should be 9.219uS.

This was not a "full" emc; it was the simplest hal configuration that
will toggle an output pin at high rate:
loadrt threads name1=fast period1=1 fp1=0
loadrt hal_parport cfg=0x378
addf parport.0.write fast
addf parport.0.reset fast
setp parport.0.pin-02-out 1
setp parport.0.pin-02-out-reset 1
start

Jeff

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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Stephen Wille Padnos
Dean Hedin wrote:

>I am surprized that Mach under Windows could out perform EMC in steps/sec 
>since EMC is built on a realtime kernel.
>
>I presume it is therefore that it is the "quality of steps" that EMC is 
>better at?  In otherowrds EMC produces more accurate and precise steps.
>  
>
I haven't put Mach on a scope, so I can't comment on the "quality of steps".

I suspect the main difference is that the Linux systems continues to run 
normally while EMC2 is operating, which has not been my experience with 
Mach.  When I tried it out on my Athlon 1800, I found that the system 
slowed to a crawl.  System timers were totally screwed up (things like 
tooltips popping up after 30 seconds instead of 2 seconds), I couldn't 
run WinAmp - it would skip.

I've seen discussions about turning off all sorts of services, tweaking 
Windows this way and that, etc. to get the best performance out of 
Mach.  I chuckled recently when someone on the Gecko or CCED lists said 
"I was even able to browse the web when Mach was running, on a P4-3.4GHz".

I don't think it's the control of the timer interrupts that makes them 
different (as Peter Homann suggested), it's the fact that EMC is still 
sitting on top of a multitasking OS which is still capable of 
multitasking even while it's running a machine.  You could run a web 
server, play a game, write a thesis, and listen to music while EMC2 is 
still happily cutting away.  All this can be done on a P3-800, without 
affecting the machine operation (though there will be some reduction in 
apparent responsiveness on a slower PC).

- Steve

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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Peter Homann
Hi Dean,

I don't know why you are surprised. My understanding is that the Mach
pulse generation engine sits under Windows, getting the timing interrupt
very early, before windows has a change to waste it.

I see no reason why it would not be as good. That said I haven't compared
the two.

At the moment Mach can now generate step pulses at 100KHz.


Cheers,

Peter.

Dean Hedin wrote:
> I am surprized that Mach under Windows could out perform EMC in steps/sec
> since EMC is built on a realtime kernel.
>
> I presume it is therefore that it is the "quality of steps" that EMC is
> better at?  In otherowrds EMC produces more accurate and precise steps.
>
>
> - Original Message -
> From: "Sam Sokolik" <[EMAIL PROTECTED]>
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Tuesday, October 02, 2007 3:20 PM
> Subject: Re: [Emc-users] Desktop CNC Website Information
>
>
>> the only other thing I can think of is that the max step/sec is a bit on
>> the
>> low side.  But I don't know a good safe step rate to put on paper.
>> (~20k/s
>> w/Parport) - expecially because 2.2 will have doublefreq which will
>> increase
>> the step rate a bit more.
>>
>> sam
>> - Original Message -
>> From: "Kirk Wallace" <[EMAIL PROTECTED]>
>> To: <[EMAIL PROTECTED]>; "Enhanced Machine Controller (EMC)"
>> 
>> Sent: Tuesday, October 02, 2007 1:51 PM
>> Subject: Re: [Emc-users] Desktop CNC Website Information
>>
>>
>>> Updated here:
>>>
>>> http://www.wallacecompany.com/cnc_lathe/control_table-kw1a.htm
>>>
>>> Kirk Wallace
>>> ~~
>>> On Tue, 2007-10-02 at 13:36 -0400, Stephen Wille Padnos wrote:
>>>> Cool.
>>>>
>>>> A few changes though:
>>>>
>>>> Name:  EMC2
>>>> Additional Hardware:  optional
>>>> Max Axes:  9 (XYZ linear, ABC angular, UVW linear)
>>> ... snip
>>>
>>>
>>> -
>>> This SF.net email is sponsored by: Microsoft
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>>
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>
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-
http://www.homanndesigns.com

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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Dean Hedin
I am surprized that Mach under Windows could out perform EMC in steps/sec 
since EMC is built on a realtime kernel.

I presume it is therefore that it is the "quality of steps" that EMC is 
better at?  In otherowrds EMC produces more accurate and precise steps.


- Original Message - 
From: "Sam Sokolik" <[EMAIL PROTECTED]>
To: "Enhanced Machine Controller (EMC)" 
Sent: Tuesday, October 02, 2007 3:20 PM
Subject: Re: [Emc-users] Desktop CNC Website Information


> the only other thing I can think of is that the max step/sec is a bit on 
> the
> low side.  But I don't know a good safe step rate to put on paper. 
> (~20k/s
> w/Parport) - expecially because 2.2 will have doublefreq which will 
> increase
> the step rate a bit more.
>
> sam
> - Original Message - 
> From: "Kirk Wallace" <[EMAIL PROTECTED]>
> To: <[EMAIL PROTECTED]>; "Enhanced Machine Controller (EMC)"
> 
> Sent: Tuesday, October 02, 2007 1:51 PM
> Subject: Re: [Emc-users] Desktop CNC Website Information
>
>
>> Updated here:
>>
>> http://www.wallacecompany.com/cnc_lathe/control_table-kw1a.htm
>>
>> Kirk Wallace
>> ~~
>> On Tue, 2007-10-02 at 13:36 -0400, Stephen Wille Padnos wrote:
>>> Cool.
>>>
>>> A few changes though:
>>>
>>> Name:  EMC2
>>> Additional Hardware:  optional
>>> Max Axes:  9 (XYZ linear, ABC angular, UVW linear)
>> ... snip
>>
>>
>> -
>> This SF.net email is sponsored by: Microsoft
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>
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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread sam sokolik
really - I was in on a converstion with art at the cncworkshop - he had said 
he thought mach would probably never do rigid tapping.

Could you explain?  I could see if you had the spindle setup as a rotory 
axis...  but other than that I have no clue.  Maybe some external hardware - 
doing it outside of mach?(I am not a mach person).

sam
- Original Message - 
From: "Steve Blackmore" <[EMAIL PROTECTED]>
To: "Enhanced Machine Controller (EMC)" ou
Sent: Tuesday, October 02, 2007 5:55 PM
Subject: Re: [Emc-users] Desktop CNC Website Information


> On Tue, 2 Oct 2007 14:27:49 -0500, you wrote:
>
>>oh - and maybe a rigid tapping column..   The threading lathe/mill is a 
>>bit
>>odd..  Mach does not do rigid tapping which I would concider the mill
>>threading (it has yes/yes in that column).
>
> Mach will do rigid tapping..
>
> Steve Blackmore
> --
>
> -
> This SF.net email is sponsored by: Microsoft
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> No virus found in this incoming message.
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>
> 


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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Steve Blackmore
On Tue, 2 Oct 2007 14:27:49 -0500, you wrote:

>oh - and maybe a rigid tapping column..   The threading lathe/mill is a bit 
>odd..  Mach does not do rigid tapping which I would concider the mill 
>threading (it has yes/yes in that column).

Mach will do rigid tapping..

Steve Blackmore
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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Sam Sokolik
oh - and maybe a rigid tapping column..   The threading lathe/mill is a bit 
odd..  Mach does not do rigid tapping which I would concider the mill 
threading (it has yes/yes in that column).


- Original Message - 
From: "Sam Sokolik" <[EMAIL PROTECTED]>
To: "Enhanced Machine Controller (EMC)" 
Sent: Tuesday, October 02, 2007 2:20 PM
Subject: Re: [Emc-users] Desktop CNC Website Information


> the only other thing I can think of is that the max step/sec is a bit on 
> the
> low side.  But I don't know a good safe step rate to put on paper. 
> (~20k/s
> w/Parport) - expecially because 2.2 will have doublefreq which will 
> increase
> the step rate a bit more.
>
> sam
> - Original Message - 
> From: "Kirk Wallace" <[EMAIL PROTECTED]>
> To: <[EMAIL PROTECTED]>; "Enhanced Machine Controller (EMC)"
> 
> Sent: Tuesday, October 02, 2007 1:51 PM
> Subject: Re: [Emc-users] Desktop CNC Website Information
>
>
>> Updated here:
>>
>> http://www.wallacecompany.com/cnc_lathe/control_table-kw1a.htm
>>
>> Kirk Wallace
>> ~~
>> On Tue, 2007-10-02 at 13:36 -0400, Stephen Wille Padnos wrote:
>>> Cool.
>>>
>>> A few changes though:
>>>
>>> Name:  EMC2
>>> Additional Hardware:  optional
>>> Max Axes:  9 (XYZ linear, ABC angular, UVW linear)
>> ... snip
>>
>>
>> -
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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Sam Sokolik
the only other thing I can think of is that the max step/sec is a bit on the 
low side.  But I don't know a good safe step rate to put on paper.  (~20k/s 
w/Parport) - expecially because 2.2 will have doublefreq which will increase 
the step rate a bit more.

sam
- Original Message - 
From: "Kirk Wallace" <[EMAIL PROTECTED]>
To: <[EMAIL PROTECTED]>; "Enhanced Machine Controller (EMC)" 

Sent: Tuesday, October 02, 2007 1:51 PM
Subject: Re: [Emc-users] Desktop CNC Website Information


> Updated here:
>
> http://www.wallacecompany.com/cnc_lathe/control_table-kw1a.htm
>
> Kirk Wallace
> ~~
> On Tue, 2007-10-02 at 13:36 -0400, Stephen Wille Padnos wrote:
>> Cool.
>>
>> A few changes though:
>>
>> Name:  EMC2
>> Additional Hardware:  optional
>> Max Axes:  9 (XYZ linear, ABC angular, UVW linear)
> ... snip
>
>
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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Kirk Wallace
Updated here:

http://www.wallacecompany.com/cnc_lathe/control_table-kw1a.htm

Kirk Wallace
~~
On Tue, 2007-10-02 at 13:36 -0400, Stephen Wille Padnos wrote:
> Cool.
> 
> A few changes though:
> 
> Name:  EMC2
> Additional Hardware:  optional
> Max Axes:  9 (XYZ linear, ABC angular, UVW linear)
... snip


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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Stephen Wille Padnos
Cool.

A few changes though:

Name:  EMC2
Additional Hardware:  optional
Max Axes:  9 (XYZ linear, ABC angular, UVW linear)
stepper/servo:  both, simultaneously
Number of G-codes:  63 (I looked at interp_internal.hh to see that)
Limit Switches:  well, this is an interesting one.  you get 3 inputs per 
joint, so there could be 27 switch inputs
Tool Setter:  There is G-code to set tool lengths from a sensor, but I'm 
not positive it's "production ready"
Tool Changer:  Another gray area - there isn't really a software wedge - 
you'd generally use CL to make a TC work.  You have the option of 
writing a piece of software as well.
Digitizing Probe:  Probing has been there about since day 1.  I think 
there are some subroutines for probing areas, but I'm not sure.
Support:  There isn't a forum.  There is email and IRC support.

Thanks for taking the time to update that.

- Steve

Kirk Wallace wrote:

>I put a first pass edit of this table here:
>
>http://www.wallacecompany.com/cnc_lathe/control_table-kw1.htm
>
>Kirk Wallace
>~~
>On Tue, 2007-10-02 at 08:31 -0700, Kirk Wallace wrote:
>  
>
>>The information on this website:
>>
>>http://desktopcnc.com/control_table.htm
>>
>>seems to be out of date. I don't feel fully qualified to update this
>>information, so I wonder if someone would be interested in pursuing it.
>>If not, I can take a stab at it, but I can't guarantee accuracy
>>(+/- .010" maybe). Thanks.
>>
>>Kirk Wallace
>>
>>
>
>
>
>-
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>  
>

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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Kirk Wallace
I put a first pass edit of this table here:

http://www.wallacecompany.com/cnc_lathe/control_table-kw1.htm

Kirk Wallace
~~
On Tue, 2007-10-02 at 08:31 -0700, Kirk Wallace wrote:
> The information on this website:
> 
> http://desktopcnc.com/control_table.htm
> 
> seems to be out of date. I don't feel fully qualified to update this
> information, so I wonder if someone would be interested in pursuing it.
> If not, I can take a stab at it, but I can't guarantee accuracy
> (+/- .010" maybe). Thanks.
> 
> Kirk Wallace



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