[EVDL] Hybrid battery reconditioning

2014-11-17 Thread Pestka, Dennis J via EV
Has anyone heard of this company, or have any experience with them.

http://www.thehybridshop.com/battery-conditioning/how-hybrid-battery-conditioning-works-science/

A friend has a 2005 Ford Escape Hybrid, and his batteries are starting to show 
signs of old age.

To replace the pack at the dealer is $5000 vs. $1000 - $1500 to recondition 
them.

Sounds like voodoo to me, but I have no experience with nickel metal hybrid 
batteries.

Need to know if this is really a viable alternative.

Thanks;
Dennis
Elsberry, MO
http://www.evalbum.com/1366
http://evalbum.com/3715




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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Paul Dove via EV
http://batteryuniversity.com/learn/article/how_to_restore_nickel_based_batteries

Sent from my iPad

 On Nov 17, 2014, at 5:57 AM, Pestka, Dennis J via EV ev@lists.evdl.org 
 wrote:
 
 Has anyone heard of this company, or have any experience with them.
 
 http://www.thehybridshop.com/battery-conditioning/how-hybrid-battery-conditioning-works-science/
 
 A friend has a 2005 Ford Escape Hybrid, and his batteries are starting to 
 show signs of old age.
 
 To replace the pack at the dealer is $5000 vs. $1000 - $1500 to recondition 
 them.
 
 Sounds like voodoo to me, but I have no experience with nickel metal hybrid 
 batteries.
 
 Need to know if this is really a viable alternative.
 
 Thanks;
 Dennis
 Elsberry, MO
 http://www.evalbum.com/1366
 http://evalbum.com/3715
 
 
 
 
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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Michael Ross via EV
Paul,

They are about the only game in town.  I have looked briefly at their web
stuff and I think they know what they are doing.  They seem to build and/or
sell some test equipment - implying some expertise.

Tomorrow I am visiting a community college (Blue Ridge in Flat Rock NC)
that has a pretty extensive training program for working on Prius.   They
also work on the battery packs. If he is near there he might get a good
deal from BRCC, or lean about trained mechanics.

I will ask the people at BRCC what they know about The Hybrid Shop.
However, I will be out of cell and internet range until next Monday.

You could ask THS what they do for $1500, and see if it makes sense.  I
believe the check the pack pretty thoroughly, and replace any bad cells -
what the means regarding NiMH  I do not know.  Presumably they would have
to balance the pack within some range, reject cells that degrade overall
pack function and cycle life, etc.  If they are comparing the servicing of
the pack to new ones they must be pretty good when it is all done.





On Mon, Nov 17, 2014 at 7:06 AM, Paul Dove via EV ev@lists.evdl.org wrote:


 http://batteryuniversity.com/learn/article/how_to_restore_nickel_based_batteries

 Sent from my iPad

  On Nov 17, 2014, at 5:57 AM, Pestka, Dennis J via EV ev@lists.evdl.org
 wrote:
 
  Has anyone heard of this company, or have any experience with them.
 
 
 http://www.thehybridshop.com/battery-conditioning/how-hybrid-battery-conditioning-works-science/
 
  A friend has a 2005 Ford Escape Hybrid, and his batteries are starting
 to show signs of old age.
 
  To replace the pack at the dealer is $5000 vs. $1000 - $1500 to
 recondition them.
 
  Sounds like voodoo to me, but I have no experience with nickel metal
 hybrid batteries.
 
  Need to know if this is really a viable alternative.
 
  Thanks;
  Dennis
  Elsberry, MO
  http://www.evalbum.com/1366
  http://evalbum.com/3715
 
 
 
 
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Tell me what it is you plan to do
With your one wild and precious life?
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To invent, you need a good imagination and a pile of junk.
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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread EVDL Administrator via EV
From the webpage description, it sounds like they know what they're doing, 
though I have no way to judge whether they're using appropriate criteria for 
deciding which modules are defective.

Alas, any time you fix a declining EV battery by replacing the worst cells 
or blocks, rather than all of them, you have no way to know what other cells 
or blocks might turn toes up next week, next month, or next year.  

I've done what they describe with lead EV batteries, replacing blocks as 
they fail.  With that situation it's mostly a losing game, because once a 
couple blocks die, the rest usually aren't far behind.  

Coincidentally, this is a NiMH question I'm facing too.  I have a 36v 10ah 
NiMH e-bike battery here that's on its last legs. I've been debating whether 
to (a) replace just the bum cells and see how it goes, (b) replace all the 
cells, or (c) gut the battery and try lithium cells instead.  (Tenergy 
brand tabbed D-size cells are around $9 each plus shipping; other brands are 
much more expensive, if you can even find them with tabs.)

I'll be interested to hear from anyone who has experience doing this with 
NiMH in EVs.

David Roden - Akron, Ohio, USA
EVDL Administrator

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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread paul dove via EV
You all need to read the link I posted.

It explains how to recondition Nickle based batteries.

It also explains the failure mechanism and why this works.




 From: EVDL Administrator via EV ev@lists.evdl.org
To: Electric Vehicle Discussion List ev@lists.evdl.org 
Sent: Monday, November 17, 2014 9:15 AM
Subject: Re: [EVDL] Hybrid battery reconditioning
 

From the webpage description, it sounds like they know what they're doing, 
though I have no way to judge whether they're using appropriate criteria for 
deciding which modules are defective.

Alas, any time you fix a declining EV battery by replacing the worst cells 
or blocks, rather than all of them, you have no way to know what other cells 
or blocks might turn toes up next week, next month, or next year.  

I've done what they describe with lead EV batteries, replacing blocks as 
they fail.  With that situation it's mostly a losing game, because once a 
couple blocks die, the rest usually aren't far behind.  

Coincidentally, this is a NiMH question I'm facing too.  I have a 36v 10ah 
NiMH e-bike battery here that's on its last legs. I've been debating whether 
to (a) replace just the bum cells and see how it goes, (b) replace all the 
cells, or (c) gut the battery and try lithium cells instead.  (Tenergy 
brand tabbed D-size cells are around $9 each plus shipping; other brands are 
much more expensive, if you can even find them with tabs.)

I'll be interested to hear from anyone who has experience doing this with 
NiMH in EVs.

David Roden - Akron, Ohio, USA
EVDL Administrator

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email address from the webpage http://www.evdl.org/help/ .



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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Michael Ross via EV
On this topic - reconditioning Prius packs.  During the visit I am making
tomorrow to the Prius repair classes at Blue Ridge Community College...
what questions do you think I should ask them there to see how they are
managing their repairs of Prius packs?

The answers might be interesting to Dennis Pestka as well.

On Mon, Nov 17, 2014 at 10:15 AM, EVDL Administrator via EV 
ev@lists.evdl.org wrote:

 From the webpage description, it sounds like they know what they're doing,
 though I have no way to judge whether they're using appropriate criteria
 for
 deciding which modules are defective.

 Alas, any time you fix a declining EV battery by replacing the worst cells
 or blocks, rather than all of them, you have no way to know what other
 cells
 or blocks might turn toes up next week, next month, or next year.

 I've done what they describe with lead EV batteries, replacing blocks as
 they fail.  With that situation it's mostly a losing game, because once a
 couple blocks die, the rest usually aren't far behind.

 Coincidentally, this is a NiMH question I'm facing too.  I have a 36v 10ah
 NiMH e-bike battery here that's on its last legs. I've been debating
 whether
 to (a) replace just the bum cells and see how it goes, (b) replace all the
 cells, or (c) gut the battery and try lithium cells instead.  (Tenergy
 brand tabbed D-size cells are around $9 each plus shipping; other brands
 are
 much more expensive, if you can even find them with tabs.)

 I'll be interested to hear from anyone who has experience doing this with
 NiMH in EVs.

 David Roden - Akron, Ohio, USA
 EVDL Administrator

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 EVDL Information: http://www.evdl.org/help/
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 reach me.  To send a private message, please obtain my
 email address from the webpage http://www.evdl.org/help/ .
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-- 
Put this question to yourself: should I use everyone else to attain
happiness, or should I help others gain happiness?
*Dalai Lama *

Tell me what it is you plan to do
With your one wild and precious life?
Mary Oliver, The summer day.

To invent, you need a good imagination and a pile of junk.
Thomas A. Edison
http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html

A public-opinion poll is no substitute for thought.
*Warren Buffet*

Michael E. Ross
(919) 550-2430 Land
(919) 576-0824 https://www.google.com/voice/b/0?pli=1#phones Google Phone
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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Michael Ross via EV
I have to say, I am wary of The Battery Universit regarding Li ion
batteries.  I have seen some incorrect information there.  Maybe they are
fine WRT Prius and NiMH - but I am just sayin'...

 To me their rep is not pure and unsoiled..

On Mon, Nov 17, 2014 at 11:37 AM, paul dove via EV ev@lists.evdl.org
wrote:

 You all need to read the link I posted.

 It explains how to recondition Nickle based batteries.

 It also explains the failure mechanism and why this works.



 
  From: EVDL Administrator via EV ev@lists.evdl.org
 To: Electric Vehicle Discussion List ev@lists.evdl.org
 Sent: Monday, November 17, 2014 9:15 AM
 Subject: Re: [EVDL] Hybrid battery reconditioning


 From the webpage description, it sounds like they know what they're doing,
 though I have no way to judge whether they're using appropriate criteria
 for
 deciding which modules are defective.

 Alas, any time you fix a declining EV battery by replacing the worst cells
 or blocks, rather than all of them, you have no way to know what other
 cells
 or blocks might turn toes up next week, next month, or next year.

 I've done what they describe with lead EV batteries, replacing blocks as
 they fail.  With that situation it's mostly a losing game, because once a
 couple blocks die, the rest usually aren't far behind.

 Coincidentally, this is a NiMH question I'm facing too.  I have a 36v 10ah
 NiMH e-bike battery here that's on its last legs. I've been debating
 whether
 to (a) replace just the bum cells and see how it goes, (b) replace all the
 cells, or (c) gut the battery and try lithium cells instead.  (Tenergy
 brand tabbed D-size cells are around $9 each plus shipping; other brands
 are
 much more expensive, if you can even find them with tabs.)

 I'll be interested to hear from anyone who has experience doing this with
 NiMH in EVs.

 David Roden - Akron, Ohio, USA
 EVDL Administrator

 = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
 EVDL Information: http://www.evdl.org/help/
 = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
 Note: mail sent to evpost and etpost addresses will not
 reach me.  To send a private message, please obtain my
 email address from the webpage http://www.evdl.org/help/ .



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-- 
Put this question to yourself: should I use everyone else to attain
happiness, or should I help others gain happiness?
*Dalai Lama *

Tell me what it is you plan to do
With your one wild and precious life?
Mary Oliver, The summer day.

To invent, you need a good imagination and a pile of junk.
Thomas A. Edison
http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html

A public-opinion poll is no substitute for thought.
*Warren Buffet*

Michael E. Ross
(919) 550-2430 Land
(919) 576-0824 https://www.google.com/voice/b/0?pli=1#phones Google Phone
(919) 631-1451 Cell
(919) 513-0418 Desk

michael.e.r...@gmail.com
michael.e.r...@gmail.com
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[EVDL] EVLN: OR's Oberg wins 1st U.S. e-golf EV w/ $41,400 bid

2014-11-17 Thread brucedp5 via EV


http://www.bizjournals.com/portland/blog/sbo/2014/11/where-is-the-first-e-golf-in-america-in-oregon.html
Where is the first e-Golf in America? In Oregon!
Nov 12, 2014  Wendy Culverwell

[image  
http://media.bizj.us/view/img/4353991/2015-volkswagen-e-golf-cutaway-view.jpg
2015 volkswagen e golf cutaway view - Oregonian Bruce Oberg submitted the
winning bid for the first all-electric Volkswagen Golf sold in America.


video  flash
]

Oregonian Bruce Oberg submitted the winning bid for the first all-electric
Volkswagen Golf sold in America.

Cars With Cords reports Oregonian Bruce Oberg was the winning bidder in an
auction of the first electric Volkswagen e-Golf sold in America.

Volkswagen of America decided to auction the first e-Golf and donate
proceeds to Green Global USA, an environmental charity.

The auction ended Oct. 29 and the car was delivered to Oberg on Halloween.
His winning bid of $41,400 was about $6,000 over the car's $35,445 sticker
price.

Oberg told EV News he's long-time Volkswagen fan.

I am pleased to support Global Green USA's work to build a more sustainable
future, and am thrilled that I get to take home one of the

first Volkswagen all-electric vehicles, said Oberg. I love driving EVs, I
have enjoyed owning Volkswagens all my life, and I cannot wait to experience
the e-Golf for myself.

Volkswagen announced plan s to introduce the e-Golf, which has 83 miles of
range, in America a year ago.

With the entry of the e-Golf in America, there are now 21 major electric
vehicle models for sale in the U.S., according to Inside EVs.
[© 2014 American City Business Journals]
...
http://electric-vehicle-discussion-list.413529.n4.nabble.com/EVLN-VW-Is-Auctioning-off-their-1st-E-Golf-EV-ends-10-29-tp4672157.html
EVLN: VW Is Auctioning-off their 1st E-Golf EV, ends 10/29




For EVLN posts use:
http://evdl.org/evln/
http://www.evdl.org/archive/index.html#nabble+template%2FNamlServlet.jtp%3Fmacro%3Dsearch_page%26node%3D413529%26query%3DEVLN%2Bbrucedp2%26days%3D0%26sort%3Ddate

http://www.businesscarmanager.co.uk/scotland-best-electric-car-clubs/
Scotland best for electric car clubs

http://www.digitaljournal.com/pr/2322264
Airwheel self-balancing unicycle: attempt to rock the world

http://patch.com/california/palmdesert/palm-desert-celebrates-debut-new-electric-vehicle-charging-stations
Palm Desert CA wisely installs 8 L2 EVSE where drivers want to go
+
EVLN: New Renault Zoe EV ad (video)


{brucedp.150m.com}



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[EVDL] Indy 125 $0pkWh rate 10p-6a + an e-meter installation subsidy

2014-11-17 Thread brucedp5 via EV


http://www.greencarreports.com/news/1095466_indiana-utility-electric-car-owners-recharge-free-at-night
Indiana Utility: Electric-Car Owners Recharge FREE, At Night
By David Noland  Nov 14, 2014

[image  
http://images.thecarconnection.com/lrg/2013-tesla-model-s-and-2011-chevrolet-volt-in-garage-photo-by-george-parrott_100443919_l.jpg
2013 Tesla Model S and 2011 Chevrolet Volt in garage; photo by George
Parrott
]

Electric-car owners know that home recharging is virtually always cheaper,
on a per-mile basis, than driving on gasoline.

In some cases, it's considerably cheaper.

We recently reported on the sweet deal enjoyed by a Tesla Model S owner in
Indianapolis, whose local utility charges just 2.3 cents per kWh for
overnight EV charging.

That puts his fuel cost at less than a penny a mile. (Three farthings, to
be precise.)

Believe it or not, a couple of hours drive north from Indy, there are (so
far) 125 lucky electric-car owners who have an even better deal from their
local power company. 

Would you believe a rate of 0.0 cents per kWh?

That's right, it's free. Like having your own personal Supercharger.

The electric utility for the norther part of the state, Northern Indiana
Public Service Company, offers that zero rate between 10 p.m. and 6 a.m. to
registered electric-car owners who install a separate meter just for EV
charging.

The company also offers a subsidy of up to $1,650 toward installation of the
meter, which covers the entire cost for the majority of subscribers,
according to NIPSCO.

The company has been approved to give the subsidies to the first 250 plug-in
electric car owners who sign up for the program, which kicked off in 2012.

To date, about 125 have signed up.

We suspect that NIPSCO will have no difficulty filling those other 125 slots
in relatively short order.

The program will end after 2015; the utility has not yet decided whether to
continue it.
[© greencarreports.com]



https://www.nipsco.com/docs/default-source/electric-tariffs-docs/rider-685.pdf
NORTHERN INDIANA PUBLIC SERVICE COMPANY Original Sheet No. 199.1
IURC Electric Service Tariff
Original Volume No. 12
Cancelling All Previously Approved Tariffs

Issued Date Effective Date
2/1/2012 2/9/2012
RIDER 685
PLUG-IN ELECTRIC VEHICLE OFF-PEAK CHARGING RIDER
(PILOT PROGRAM)

TO WHOM AVAILABLE
Available to Residential Customers concurrently served under Rate 611
(Residential) or Rate 612 (Single Family Residential – Heat Pump),
exclusively for charging of such Customers’ licensed plug-in electric
vehicles (“PEVs”) using electricity provided by the Company at the
Customer’s premises within the Company’s service territory. Energy
consumption metered and billed under this Rider shall be used exclusively
for charging PEVs.

ELECTRIC VEHICLE SUPPLY EQUIPMENT (EVSE) AND INSTALLATION ASSISTANCE
For the first 250 eligible Customers who take service under this Rider, the
Company will provide a voucher for incurred qualified expenditures by NIPSC
O-approved contractors in an amount of up to
$1,650.00 to be used toward the purchase and installation of a PEV charging
station (limited to one unit per residential Customer) served by a
separately metered dedicated circuit. Customers agree to install and
maintain any additional necessary equipment.

Such installations must conform to current National Electric Code (NEC)
specifications. To the extent any of the first 250 eligible Customers
receives less than the full $1,650.00 voucher amount, the remainder shall
accumulate and be made available so that additional Customers may receive
assistance, until such funds are exhausted.
NIPSCO will provide a separate, dedicated meter at no charge to any Customer
who receives a voucher. 

RATE
The rate consists of energy charges as follows:

PEV Off-Peak Charging

Net Zero cost, comprised of:
$0.028893 per kilowatt hour for all kilowatt hours used per month in the PEV
Off-Peak period, plus the current Fuel Cost Charge shown on Appendix B plus
all applicable Riders, as shown on Appendix A
Offset by:

a credit of $0.028893 per kilowatt hour for all kilowatt hours used per
month in the PEV Off-Peak period, plus the current Fuel Co
st Charge shown on Appendix B plus all applicable Riders, as shown on
Appendix A.

All energy utilized outside the PEV Off-Peak period will be billed under the
Customer’s base
energy rate.

HOURS OF SERVICE
PEV Off-Peak 10:00 p.m. local time to 6:00 a.m. local time the following
day, Monday through Sunday
PEV On-Peak All other hours

SEPARATE METER REQUIREMENT
Service under the PEV Off-Peak Charging Rate must be supplied through a
dedicated meter, prescribed by the Company that is capable of separately
measuring usage in the PEV Off-Peak and PEV On-Peak periods. The cost of the
meter, the meter socket, and the meter installation shall be borne by the
Customer, unless the Customer qualifies to receive the EVSE and Installation
assistance described above. Such meter is to be installed, owned and
maintained by the Company.


[EVDL] EVLN: New Renault Zoe EV ad (video)

2014-11-17 Thread brucedp5 via EV


http://www.theguardian.com/tv-and-radio/2014/nov/08/renault-zoe-thats-entertainment-advert
The new Renault Zoe advert
Graeme Virtue  8 November 2014

[video
https://www.youtube.com/watch?v=NZida6hy_f8
Discover the New Renault ZOE
Renault UK Oct 23, 2014
Title: All Is Calm
Artist: Whinnie Williams
Song: That's Entertainment
]

‘The latest Renault Zoe campaign sucks the venom out of That’s Entertainment
like a nuclear-powered Dyson’

Kicked-in phone boxes, ripped-up concrete, wailing police sirens … That’s
Entertainment isn’t so much a pop song as a slideshow of curdled urban
vignettes, as if Paul Weller had been commissioned to write the origin story
of Broken Britain. Yet for all the barely suppressed anger, it’s also a Jam
track that’s unusually almost entirely played on acoustic guitar. Going
unplugged should have inoculated the song from the current pandemic of
gauzily acoustic covers that soundtrack adverts at Christmas and beyond,
mutating familiar hits into lullaby bubblebath. No such luck.

The latest Renault Zoe campaign – spotlighting the veteran carmaker’s
flagship 100% electric vehicle – sucks the venom out of That’s Entertainment
like a nuclear-powered Dyson. After the first few harp arpeggios, it’s clear
they’ve gone full sugarplum. Adding insult to infamy, the
inspiration-starved creatives also strip-mine Weller’s lyrics for
storyboarding purposes. 

In a montage, a Zoe-driving dude with the blandly handsome features of a
video game’s default avatar faces a gauntlet of chaotic streets crammed with
volatile citizens. Navigating this urban centre as it teeters on the brink
of societal collapse is a breeze for PS4 man thanks to his eerily silent and
impressively soundproofed supermini. Here the Zoe is positioned as
part-flotation tank, part-escape capsule. That seems to fatally misjudge the
target market: if you’re buying an electric car, you’re pretty serious about
wanting to save the planet, rather than looking for selfish ways to insulate
yourself from it. Despite all the Zoe’s innovations in battery technology,
it falls a bit flat.
[© theguardian.com]




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+
EVLN: OR's Oberg wins 1st U.S. e-golf EV w/ $41,400 bid


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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Lee Hart via EV

On Mon, Nov 17, 2014 at 7:06 AM, Paul Dove via EVev@lists.evdl.org  wrote:

http://batteryuniversity.com/learn/article/how_to_restore_nickel_based_batteries


Just be aware that you can take *any* battery and charge it hard to get 
a (temporary) improvement in its amphour capacity.


The problem is that it doesn't last. Hybrids in particular are very 
careful how they charge and discharge their batteries, to maximize life. 
Hybrid batteries are considered part of the emission control system, so 
automakers are required to warrant the battery for 100k miles. This 
won't happen if you use it hard.


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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Lee Hart via EV

paul dove via EV wrote:

You all need to read the link I posted.
It explains how to recondition Nickle based batteries.
It also explains the failure mechanism and why this works.


I did read it, Paul. The Cadex info is old science, and is mainly 
relevant to old-style nicads from decades ago. The Hybridshop data is 
99% marketing eyewash, written to sound wonderful.


As I said, *any* battery's capacity will temporarily improve just by 
cycling it deeper than it is usually cycled. But the improvement won't 
last. If all you're trying to do is eke a little more life out of a 
pack, that may be sufficient. But you're paying a high price for that 
small extension.


--
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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Lee Hart via EV

EVDL Administrator via EV wrote:

Alas, any time you fix a declining EV battery by replacing the worst cells
or blocks, rather than all of them, you have no way to know what other cells
or blocks might turn toes up next week, next month, or next year.


That's true. However, it is also true that the one cell that failed may 
have been infant mortality. It could have died young due to some 
quality defect or temporary abuse (like excessively discharging the 
pack, which killed the weakest cell). If you replace it, you can keep 
right on using the rest of the pack for an extended period.



I've done what they describe with lead EV batteries, replacing blocks as
they fail.  With that situation it's mostly a losing game, because once a
couple blocks die, the rest usually aren't far behind.


This is often true because the driver and the battery charger don't 
*know* there's a problem. For example, if one cell shorts, the charger 
blindly charges the remaining pack to the full voltage that was needed 
with all cells good. That overcharges the remaining good cells, driving 
them into an early grave.



Coincidentally, this is a NiMH question I'm facing too. I have a 36v 10ah
NiMH e-bike battery here that's on its last legs. I've been debating whether
to (a) replace just the bum cells and see how it goes, (b) replace all the
cells, or (c) gut the battery and try lithium cells instead.


If the original cells were high quality, they would all have been well 
matched. When one of them fails, the rest may not be far behind because 
they are all so much alike. For example, I've tested Prius nimh modules; 
even my 10-year-old ones are as alike as peas in a pod.


If the pack is made from el-cheapo cells with negligible quality 
control, you could easily have a few lemons that died young, and are 
making the whole pack look bad. For example, I tested a set of ten 12v 
7ah batteries from an anonymous Chinese manufacturer in a UPS; 4 were 
junk, and the remaining 6 varied from 1.7ah to 4.2ah. I was able to 
replace the 5 worst, and keep using the remaining 5.


The only way to know for sure is to TEST. Test each cell or battery, and 
see what you've got. If they are all low in capacity, then it's time to 
replace the pack. If only one or two are significantly worse than the 
rest, replace them and keep going. :-)

--
Obsolete (Ob-so-LETE). Adjective. 1. Something that is simple,
reliable, straightforward, readily available, easy to use, and
affordable. 2. Not what the salesman wants you to buy.
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Re: [EVDL] Indy 125 $0pkWh rate 10p-6a + an e-meter installation subsidy

2014-11-17 Thread Ben Goren via EV
On Nov 17, 2014, at 9:47 AM, brucedp5 via EV ev@lists.evdl.org wrote:

 The electric utility for the norther part of the state, Northern Indiana
 Public Service Company, offers that zero rate between 10 p.m. and 6 a.m. to
 registered electric-car owners who install a separate meter just for EV
 charging.

I suspect they might be laying the groundwork for V2G in the future. That, and 
the power likely has no marginal cost to them, making it a particularly 
inexpensive form of advertisement.

Whatever the motivations, it's a good thing they're doing. I could see my own 
utility, Salt River Project, doing something similar...but I can't see their 
main competitor, Arizona Public Service, following suit...

b
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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Michael Ross via EV
Lee said: The only way to know for sure is to TEST. Test each cell or
battery, and see what you've got. If they are all low in capacity, then
it's time to replace the pack. If only one or two are significantly worse
than the rest, replace them and keep going. :-)

This was my assumption.  I will be interested to see if the school or
Hybrid Shop goes to this much trouble.

If we were to estimate the labor required to test a Prius pack -
what would that look like?  Would it be any where near sat $1000?

I would like to take a critical eye into these visits, but I have never
looked close or far at a Prius pack.

mike

On Mon, Nov 17, 2014 at 1:33 PM, Lee Hart via EV ev@lists.evdl.org wrote:

 EVDL Administrator via EV wrote:

 Alas, any time you fix a declining EV battery by replacing the worst cells
 or blocks, rather than all of them, you have no way to know what other
 cells
 or blocks might turn toes up next week, next month, or next year.


 That's true. However, it is also true that the one cell that failed may
 have been infant mortality. It could have died young due to some quality
 defect or temporary abuse (like excessively discharging the pack, which
 killed the weakest cell). If you replace it, you can keep right on using
 the rest of the pack for an extended period.

  I've done what they describe with lead EV batteries, replacing blocks as
 they fail.  With that situation it's mostly a losing game, because once a
 couple blocks die, the rest usually aren't far behind.


 This is often true because the driver and the battery charger don't *know*
 there's a problem. For example, if one cell shorts, the charger blindly
 charges the remaining pack to the full voltage that was needed with all
 cells good. That overcharges the remaining good cells, driving them into an
 early grave.

  Coincidentally, this is a NiMH question I'm facing too. I have a 36v 10ah
 NiMH e-bike battery here that's on its last legs. I've been debating
 whether
 to (a) replace just the bum cells and see how it goes, (b) replace all the
 cells, or (c) gut the battery and try lithium cells instead.


 If the original cells were high quality, they would all have been well
 matched. When one of them fails, the rest may not be far behind because
 they are all so much alike. For example, I've tested Prius nimh modules;
 even my 10-year-old ones are as alike as peas in a pod.

 If the pack is made from el-cheapo cells with negligible quality control,
 you could easily have a few lemons that died young, and are making the
 whole pack look bad. For example, I tested a set of ten 12v 7ah batteries
 from an anonymous Chinese manufacturer in a UPS; 4 were junk, and the
 remaining 6 varied from 1.7ah to 4.2ah. I was able to replace the 5 worst,
 and keep using the remaining 5.

 The only way to know for sure is to TEST. Test each cell or battery, and
 see what you've got. If they are all low in capacity, then it's time to
 replace the pack. If only one or two are significantly worse than the rest,
 replace them and keep going. :-)
 --
 Obsolete (Ob-so-LETE). Adjective. 1. Something that is simple,
 reliable, straightforward, readily available, easy to use, and
 affordable. 2. Not what the salesman wants you to buy.
 --
 Lee Hart's EV projects are at http://www.sunrise-ev.com/LeesEVs.htm
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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Michael Ross via EV
 imagination and a pile of junk.
Thomas A. Edison
http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html

A public-opinion poll is no substitute for thought.
*Warren Buffet*

Michael E. Ross
(919) 550-2430 Land
(919) 576-0824 https://www.google.com/voice/b/0?pli=1#phones Google Phone
(919) 631-1451 Cell
(919) 513-0418 Desk

michael.e.r...@gmail.com
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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread EVDL Administrator via EV
On 17 Nov 2014 at 8:37, paul dove via EV wrote:

 You all need to read the link I posted.
 
 It explains how to recondition Nickle based batteries.
 
 It also explains the failure mechanism and why this works.

I did read that page.  It may be accurate - I'm not an electrochemist - but 
it reminds me of the woo-woo that lead battery pulse charging advocates use 
to explain why their chargers (like all other chargers!) temporarily improve 
battery capacity.

That said, though I don't know about the physics of it, Saft for one does 
recommend re-conditioning their large flooded cells when they have declined 
in capacity.  

Note that I hyphenated re-conditioning.  Large NiCd cells and monoblocks, 
as used in some EVs, aircraft, and locomotives, are normally shipped 
uncharged. When they're installed, they require a procedure callled a 
commissioning or conditioning charge.  (For the small cells you get in and 
for portable gadgets, this is done at the factory.)  

For this, Saft specifies a 14 hour 0.1C constant current charge.  If you do 
the math, you see that this is essentially a 40% overcharge.  (FWIW, Saft 
recommends a 20% overcharge on every normal charging cycle.  This is for 
their non-recombinant open cells, not the MR blocks.)

Re-conditioning is (duh) just repeating this conditioning process.  

Again going from Saft's instructions, the block or battery is discharged at 
a controlled low rate (Saft says 0.2C) to below 1.0 volts per cell ( 5v for 
a 6v nominal monoblock).  

Once flat, the battery is given a fresh conditioning charge.  Saft says that 
for re-conditioning you can use 0.2C for 7 hours, instead of 0.1C for 14 
hours, if you're short on time.

One thing I should point out.  Re-conditioning as the term is used in NiCd 
(and possibly NiMH) battery maintenance is not what many car folks think of 
as reconditioning.  

That is, what these guys are doing to a NiMH battery for $1000+ is not 
really similar to having a shop rebuild your ICEV's alternator.  That 
rebuilt alternator will probably run about as long as a new one would, but 
your re-conditioned NiCd or NiMH battery almost certainly won't work as well 
or as long as a new one.

The Hybrid Shop say that they replace under-performing blocks.  I wonder 
whether they use new or used modules for replacements.

I also wonder how well re-conditioning works with sealed cells, as opposed 
to open (flooded) ones.  I own a Maha NiMH AA-cell charger that claims to do 
a re-conditioning cycle.  I admit I haven't used that cycle frequently, but 
I have yet to see it significantly improve any of my older NiMH cells' 
capacity.

Another little wrinkle here.  IIRC, Toyota's onboard software carries out a 
form of re-conditioning and/or equalization automatically on their hybrid 
batteries when the computer senses a loss of capacity.  

I haven't heard that this kind of mini-re-conditioning is done automatically 
on the (small number of) true Toyota EVs such as the RAV4-EVs.  Maybe 
someone else knows.

As to whether Ford's software does such a quickie tweak, I don't know that 
either, but you might want to find out.  If I'm not mistaken, for their 
early Escape hybrid, Ford bought the design (and possibly the hardware) 
from Toyota.  It was the design that Toyota had used in the first generation 
Prius, not the second generation.

Hope this helps.

David Roden - Akron, Ohio, USA
EVDL Administrator

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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Michael Ross via EV
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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Michael Ross via EV
What I really want to guess is - do we think they can actually do a  good
job of reconditioning a Pius pack for $1500?  What if there were some
problems with the pack? I am not trying to learn how to do it in a home
situation (maybe later), this is about - is it likely the ARD system
actually does good work?  You can see my problem - I don't know what good
work would look like for a Prius Pack.

Supposing a pack that is needing a lot of work.  Then you have testing,
probably some tear down and RR of cells.  I don't know what is in a Prius
pack - is there a charger? BMS?  All that is handled by the car's
electrical system?

Do we know how much Prius NiMH cells cost?  Used ones?  New?  A whole new
pack?

On Mon, Nov 17, 2014 at 3:28 PM, Lee Hart via EV ev@lists.evdl.org wrote:

 Michael Ross wrote:
  Here is one test unit available for Prius packs:
  http://www.go2hev.com/hybrid-vehicle-battery-testing-and-
 analysis-kit.html
 
  The maker Automotive Research  Design (what an instructive name) does
  more than just produce this test unit - they do a lot of training of
  mechanics by various means.
  http://www.go2hev.com/home.html
 
  OEM cell test equipment seems to come from ARBIN
  http://www.arbin.com/

 If you got the dough, then it's a go. But this tends to be expensive
 commercial equipment and training for professionals that will do this for a
 living.

  Lee said: The only way to know for sure is to TEST. Test each cell
  or battery, and see what you've got.
 
  This was my assumption.  I will be interested to see if the school or
  Hybrid Shop goes to this much trouble.

 Yes, this is a concern. I notice that the go2hev.com unit says it spends
 20 *seconds* doing the power test, and the graphs say the amphour test is
 similarly brief. Now if you're in a shop and working by the hour, you want
 the quickest possible test, regardless of its accuracy. But I have to
 wonder how accurate the data that you get from such a short test will be.

  If we were to estimate the labor required to test a Prius pack
  - what would that look like?  Would it be any where near sat $1000?

 A typical auto repair shop is likely to charge $100/hour. At that rate,
 $1000 is about 10 hours of work. They have to pay for all that equipment
 and testing, right?

 It can obviously be done far cheaper yourself, if you're willing to invest
 your time and a few dollars for simple equipment.

 A voltmeter, some light bulbs for a load, a commercial battery charger, a
 clock, and a clipboard are sufficient for basic testing. That's what I used
 to do. I learned a *lot* about batteries this way!

 Or, you can buy a simple battery tester/cycler, intended for the R/C model
 cars and planes. For example, I have a Model Rectifier Corp. Super Brain
 989. It tests lead-acid, nicad, nimh, or lithium cells or batteries up to
 about 24v and 20ah capacity. Cheap (and cheaply made), but it works
 adequately for hobby use. There are many similar units.

 Or, you can build my Battery Balancer (or something like it -- the plans
 are open source and on the web). It does what any battery tester has to do:
 Select a battery or module, charge it under known conditions, discharge it
 under known conditions, compare and record the results. I've been building
 and refining it for over 15 years! It's at http://www.sunrise-ev.com/
 balancer.htm

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With your one wild and precious life?
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To invent, you need a good imagination and a pile of junk.
Thomas A. Edison
http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html

A public-opinion poll is no substitute for thought.
*Warren Buffet*

Michael E. Ross
(919) 550-2430 Land
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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Cor van de Water via EV
, The summer day.

To invent, you need a good imagination and a pile of junk.
Thomas A. Edison
http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html

A public-opinion poll is no substitute for thought.
*Warren Buffet*

Michael E. Ross
(919) 550-2430 Land
(919) 576-0824 https://www.google.com/voice/b/0?pli=1#phones Google
Phone
(919) 631-1451 Cell
(919) 513-0418 Desk

michael.e.r...@gmail.com
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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Cor van de Water via EV
Indeed - EV converters that chose to use NiCd (especially the flooded
variant such as the ubiquitous Saft BB-600) found that capacity will
decline relatively rapidly while keeping the charge within 100-0% so
regularly they needed to completely discharge the pack (start with
driving it for their longest trip and then continue discharging, for
example with the heater)
Then they needed to charge 140% capacity which essentially restored all
previous lost capacity.

Prius senses balance within its pack (it monitors every second
connection between the 7.2V modules) and if they are out of balance, it
will first attempt a looong slow overcharge. You will notice this while
driving that the engine will not shut of for several hours (can be split
over several trips) so the car can do that 140% commissioning charge (it
never discharges since the pack is needed to start the car and you
cannot predict when the owner will turn it off). Once that is attempted
(probably more than once) and still unbalance is found in subsequent
normal use, the Prius will throw an error and request service because
its pack is on the way out (or a module is bad).

Cor van de Water
Chief Scientist
Proxim Wireless Corporation http://www.proxim.com
Email: cwa...@proxim.com Private: http://www.cvandewater.info
Skype: cor_van_de_water Tel: +1 408 383 7626


-Original Message-
From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of EVDL
Administrator via EV
Sent: Monday, November 17, 2014 12:03 PM
To: Electric Vehicle Discussion List
Subject: Re: [EVDL] Hybrid battery reconditioning

On 17 Nov 2014 at 8:37, paul dove via EV wrote:

 You all need to read the link I posted.
 
 It explains how to recondition Nickle based batteries.
 
 It also explains the failure mechanism and why this works.

I did read that page.  It may be accurate - I'm not an electrochemist -
but 
it reminds me of the woo-woo that lead battery pulse charging advocates
use 
to explain why their chargers (like all other chargers!) temporarily
improve 
battery capacity.

That said, though I don't know about the physics of it, Saft for one
does 
recommend re-conditioning their large flooded cells when they have
declined 
in capacity.  

Note that I hyphenated re-conditioning.  Large NiCd cells and
monoblocks, 
as used in some EVs, aircraft, and locomotives, are normally shipped 
uncharged. When they're installed, they require a procedure callled a 
commissioning or conditioning charge.  (For the small cells you get in
and 
for portable gadgets, this is done at the factory.)  

For this, Saft specifies a 14 hour 0.1C constant current charge.  If you
do 
the math, you see that this is essentially a 40% overcharge.  (FWIW,
Saft 
recommends a 20% overcharge on every normal charging cycle.  This is for

their non-recombinant open cells, not the MR blocks.)

Re-conditioning is (duh) just repeating this conditioning process.  

Again going from Saft's instructions, the block or battery is discharged
at 
a controlled low rate (Saft says 0.2C) to below 1.0 volts per cell ( 5v
for 
a 6v nominal monoblock).  

Once flat, the battery is given a fresh conditioning charge.  Saft says
that 
for re-conditioning you can use 0.2C for 7 hours, instead of 0.1C for 14

hours, if you're short on time.

One thing I should point out.  Re-conditioning as the term is used in
NiCd 
(and possibly NiMH) battery maintenance is not what many car folks think
of 
as reconditioning.  

That is, what these guys are doing to a NiMH battery for $1000+ is not 
really similar to having a shop rebuild your ICEV's alternator.  That 
rebuilt alternator will probably run about as long as a new one would,
but 
your re-conditioned NiCd or NiMH battery almost certainly won't work as
well 
or as long as a new one.

The Hybrid Shop say that they replace under-performing blocks.  I
wonder 
whether they use new or used modules for replacements.

I also wonder how well re-conditioning works with sealed cells, as
opposed 
to open (flooded) ones.  I own a Maha NiMH AA-cell charger that claims
to do 
a re-conditioning cycle.  I admit I haven't used that cycle frequently,
but 
I have yet to see it significantly improve any of my older NiMH cells' 
capacity.

Another little wrinkle here.  IIRC, Toyota's onboard software carries
out a 
form of re-conditioning and/or equalization automatically on their
hybrid 
batteries when the computer senses a loss of capacity.  

I haven't heard that this kind of mini-re-conditioning is done
automatically 
on the (small number of) true Toyota EVs such as the RAV4-EVs.  Maybe 
someone else knows.

As to whether Ford's software does such a quickie tweak, I don't know
that 
either, but you might want to find out.  If I'm not mistaken, for their 
early Escape hybrid, Ford bought the design (and possibly the
hardware) 
from Toyota.  It was the design that Toyota had used in the first
generation 
Prius, not the second generation.

Hope this helps.

David Roden - Akron, Ohio, USA
EVDL Administrator


Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Ben Goren via EV
On Nov 17, 2014, at 1:28 PM, Lee Hart via EV ev@lists.evdl.org wrote:

 Or, you can build my Battery Balancer (or something like it -- the plans are 
 open source and on the web). It does what any battery tester has to do: 
 Select a battery or module, charge it under known conditions, discharge it 
 under known conditions, compare and record the results. I've been building 
 and refining it for over 15 years! It's at 
 http://www.sunrise-ev.com/balancer.htm

I might be a bit confused by the terminology you're using. Is that not a BMS, 
a Battery Management System?

Seems to me like it might be rather more sophisticated than many of the ones 
I've looked at, but it looks like they're both doing the same thing.

...and, if so, yours is definitely on the short list for consideration when I 
get to that stage of the project

b
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Re: [EVDL] Hybrid battery reconditioning

2014-11-17 Thread Michael Ross via EV
Ben,

There are probably no definitive limits to either battery balancer or BMS.

To me a BMS also manages charge and discharge cut off, as well as
balancing. I suppose it could also have a built in charger, but that is not
what I think when someone says, that there BMS.  There are notification
and warning functions, value readouts, etc. that could also be in a
system.  A battery balancer that does none of these other things is still a
battery balancer to me, but wouldn't be a BMS.

There should probably be a cell balancer, and BMS.  But we call a series
of batteries a battery just to be imprecise.

On Mon, Nov 17, 2014 at 4:57 PM, Ben Goren via EV ev@lists.evdl.org wrote:

 On Nov 17, 2014, at 1:28 PM, Lee Hart via EV ev@lists.evdl.org wrote:

  Or, you can build my Battery Balancer (or something like it -- the plans
 are open source and on the web). It does what any battery tester has to do:
 Select a battery or module, charge it under known conditions, discharge it
 under known conditions, compare and record the results. I've been building
 and refining it for over 15 years! It's at
 http://www.sunrise-ev.com/balancer.htm

 I might be a bit confused by the terminology you're using. Is that not a
 BMS, a Battery Management System?

 Seems to me like it might be rather more sophisticated than many of the
 ones I've looked at, but it looks like they're both doing the same thing.

 ...and, if so, yours is definitely on the short list for consideration
 when I get to that stage of the project

 b
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happiness, or should I help others gain happiness?
*Dalai Lama *

Tell me what it is you plan to do
With your one wild and precious life?
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To invent, you need a good imagination and a pile of junk.
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Re: [EVDL] Indy 125 $0pkWh rate 10p-6a + an e-meter installation subsidy

2014-11-17 Thread Robert Bruninga via EV
Near Wash DC, the local utility offered 3.5 cent/kWh for a separately
metered EV charging circuit (off peak).  But that was an unloaded quote.
Add in the other charges of about 4c per kWh and you are up to abou 7.5c
overall.

A great deal considering the normal loaded rate is about 14 c/kwh.

Bob

-Original Message-
From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of Ben Goren via EV
Sent: Monday, November 17, 2014 1:32 PM
To: brucedp5; Electric Vehicle Discussion List
Subject: Re: [EVDL] Indy 125 $0pkWh rate 10p-6a + an e-meter installation
subsidy

On Nov 17, 2014, at 9:47 AM, brucedp5 via EV ev@lists.evdl.org wrote:

 The electric utility for the norther part of the state, Northern
 Indiana Public Service Company, offers that zero rate between 10 p.m.
 and 6 a.m. to registered electric-car owners who install a separate
 meter just for EV charging.

I suspect they might be laying the groundwork for V2G in the future. That,
and the power likely has no marginal cost to them, making it a
particularly inexpensive form of advertisement.

Whatever the motivations, it's a good thing they're doing. I could see my
own utility, Salt River Project, doing something similar...but I can't see
their main competitor, Arizona Public Service, following suit...

b
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