Re: [MBZ] OT: Welders, again

2009-01-28 Thread John Robbins

Jim Cathey wrote:

We've got one, but I've got these three Olympus D-300L's that
are perfect web picture takers.  No trip through photoshop
required, the 512x384 low resolution setting is ideal.


The picture resolution is a setting on most cameras.  Even my brand new 
Canon SX10 (SLR wannabe) has a 640x480 setting.



Besides, the _new_ camera is also too new to talk to this computer,
so it's really the same journey but starting on a different
machine.


Why is it 'too new'?  I have an older USB camera that you're welcome to 
use.  If a USB card reader would work with your computer it uses xD cards...


John


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Re: [MBZ] OT: Welders, again

2009-01-28 Thread Allan Streib

Jim Cathey j...@windwireless.net said:

 I just bought a cast-off Digital Rebel from a coworker.  Its lowest
 resolution setting is 1500x1000, so I'm going to have to dust off
 my pbm utilities.

On a Mac, check out the sips(1) command.  Image processing from the
command line.

Allan
--
1983 300D


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Re: [MBZ] OT: Welders, again

2009-01-25 Thread Jim Cathey

All this verbal description and NO picture?!


Taking them is easy, getting them onto the computer
is not.  So I don't do it much.  (It's an old camera, with
only a serial port.  I have to fire up the old Mac, fight with
the wonky KVM switch and risk loss of keyboard or mouse
accessibility, link them on the network then copy the file.
A royal pain.  Also, as we're getting our bandwidth and web
hosting for free I try to minimize my impact on them so I
tend to use words and not pictures anyway.)  Besides, your
imagination is much better for this kind of thing!

I _did_ leave the microwave's warning sticker on the new
side cover of the welder.  No user serviceable parts inside...

-- Jim



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Re: [MBZ] OT: Welders, again

2009-01-25 Thread Craig McCluskey
On Sun, 25 Jan 2009 00:13:33 -0800 Jim Cathey j...@windwireless.net
wrote:

 I _did_ leave the microwave's warning sticker on the new
 side cover of the welder.  No user serviceable parts inside...

Cute!


Craig

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Re: [MBZ] OT: Welders, again

2009-01-25 Thread Kaleb C. Striplin

sounds like you need to spend $30 and get you a modern digital camera.

Jim Cathey wrote:

All this verbal description and NO picture?!


Taking them is easy, getting them onto the computer
is not.  So I don't do it much.  (It's an old camera, with
only a serial port.  I have to fire up the old Mac, fight with
the wonky KVM switch and risk loss of keyboard or mouse
accessibility, link them on the network then copy the file.
A royal pain.  Also, as we're getting our bandwidth and web
hosting for free I try to minimize my impact on them so I
tend to use words and not pictures anyway.)  Besides, your
imagination is much better for this kind of thing!

I _did_ leave the microwave's warning sticker on the new
side cover of the welder.  No user serviceable parts inside...

-- Jim



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 92 300SD, 92 300E 4Matic, 91 300D, 91 300E, 89 560SEL,
 89 300E, 87 300SDL x2, 85 380SE 5.0 Euro, 85 190D, 84 190D x2,
 84 300D euro manny, 81 240D, 80 240D, 76 240D, 76 300D,
http://www.okiebenz.com

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Re: [MBZ] OT: Welders, again

2009-01-25 Thread Jim Cathey

sounds like you need to spend $30 and get you a modern digital camera.


We've got one, but I've got these three Olympus D-300L's that
are perfect web picture takers.  No trip through photoshop
required, the 512x384 low resolution setting is ideal.

Besides, the _new_ camera is also too new to talk to this computer,
so it's really the same journey but starting on a different
machine.

I like words anyway, and I need to keep the picture content
down if I want to continue to get free (and ad-free) wireless
service and hosting.

-- Jim



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Re: [MBZ] OT: Welders, again

2009-01-24 Thread Jim Cathey

I used the $50 Hobart to fix the tears in my car trailer's fenders
today.  It worked well enough with the flux-core wire.  (Not as
easily as welding I've done with gas and the Miller.)  Since it
was working for me, I decided to finish it up.

The wire chamber needed a cover, otherwise welding spatter could
damage the guts or the wire spool, or the unused loose pieces of the
feed mechanism could get lost, or it could get kicked and broken.  Not
good to have it exposed, anyway.  I got out the old microwave oven
that I've been using for sheet metal.  I ground off all the little
rivets that held the back on, since it was the only piece big enough
to serve.  I hammered over the flanges to make the piece stiffer along
the two starting edges (bottom and rear).  With that done, and with
the big relief that's stamped into it, the piece is actually quite
stiff even though it is fairly thin sheet metal.  I used the Sawzall
to cut off the excess along the forward edge, leaving enough extra to
form another flange.  I bent this over and hammered it flat.  I then
got out a scrap concrete form 'nail' and ground and shaped its end.  I
welded it onto the forward edge of the cover such that it was a hinge
pin for the one side, then I cut off the excess and reshaped the
remainder to be the second, sliding pin.  I cut a piece of sheet metal
to form a channel for the pin, then I welded it to the cover at the
bottom edge by the hinge site.  With that in place I hammered it over
the sliding pin, then welded down the other edge.  The pin now slides
(with a hammer) in its channel, pinning into the other hinge socket.
The cover now flips up and down.  Because the top corners need to be
chamfered I marked them where they needed to be cut, then I cut them
off and cleaned up the roughness.  I was going to cut off the excess
top and make a flange there too, and then come up with some sort of a
latch, but the existing flange was exactly the right height to form a
friction fit with the top of the welder.  It's good enough as it sits,
it doesn't really need a latch.  I then primed and painted the
messed-up parts of the new cover.  It's not at all 'factory', but it
will do just fine.

-- Jim



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Re: [MBZ] OT: Welders, again

2009-01-24 Thread Craig McCluskey
On Sat, 24 Jan 2009 14:20:36 -0800 Jim Cathey j...@windwireless.net
wrote:

 Since it was working for me, I decided to finish it up

All this verbal description and NO picture?!


Craig

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Re: [MBZ] OT: Welders, again

2009-01-18 Thread Jim Cathey

I tackled the melted feedthrough on that dropped Hobart this
morning.  It was seriously corroded and messed up.  A mongo
session with various wire brushes cleaned up the metal parts.
The plastic, though heavily melted, seems to be still usable.

I'm guessing that the feedthrough was loose and started to
heat some.  Once it melted the plastic enough this released
clamping tension between the metal parts and it loosened
up even more, compounding the problem.  Cleaned and tightened,
it should be OK again.

I put it back together and fed in the crap HF fluxless wire
I bought last week.  It fed fine.  I welded onto a piece of
scrap sheet metal (the cut-out section of Unimog fuel tank)
and it seemed to work fine.  The four heat settings are
different, and it's easy to punch holes in the sheet metal
except on the lowest setting.

I'm going to call it fixed.  Now I'm just trying to put it
all back together.  Shoe Goo is going to feature prominently
on the broken plastic end-caps!

$50 wire-feed welder, not too bad!  Name brand, even.

-- Jim



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Re: [MBZ] OT: Welders, again

2009-01-18 Thread Craig McCluskey
On Sun, 18 Jan 2009 09:41:12 -0800 Jim Cathey j...@windwireless.net
wrote:

 I welded onto a piece of scrap sheet metal (the cut-out section of
 Unimog fuel tank)

Doesn't the Unimog need this?


Craig

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Re: [MBZ] OT: Welders, again

2009-01-18 Thread Archer

Been working on my 1983 300D Turbo.  Two questions:

1.  Is the green vacuum line valve that connects directly to the top of the 
transmission control valve that sits on top of the injector pump, a one way 
valve, a filter, or what?  The car hasn't shifted well since the Indy worked 
on it and he replaced the green valve with a one way black and white valve. 
He must have thrown away the green valve.


2.  Do you have to remove the ignition switch in order to replace the vacuum 
switch that shuts off the fuel to the injector pump.  Tracked down a bad 
vacuum leak and it was the problem.  Have the new vacuum switch on hand.


Thanks,
Gerry 
-- next part --


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Re: [MBZ] OT: Welders, again

2009-01-18 Thread Kaleb C. Striplin
I think you can replace the valve without removing the switch, but it 
would be a pain.  Would probably be easier to remove the switch.


Archer wrote:

Been working on my 1983 300D Turbo.  Two questions:

1.  Is the green vacuum line valve that connects directly to the top of 
the transmission control valve that sits on top of the injector pump, a 
one way valve, a filter, or what?  The car hasn't shifted well since the 
Indy worked on it and he replaced the green valve with a one way black 
and white valve. He must have thrown away the green valve.


2.  Do you have to remove the ignition switch in order to replace the 
vacuum switch that shuts off the fuel to the injector pump.  Tracked 
down a bad vacuum leak and it was the problem.  Have the new vacuum 
switch on hand.


Thanks,
Gerry -- next part --

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270.10.8/1899 - Release Date: 1/17/2009 5:50 PM

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--
Kaleb C. Striplin/Claremore, OK
 92 300SD, 92 300E 4Matic, 91 300D, 91 300E, 89 560SEL,
 89 300E, 87 300SDL x2, 85 380SE 5.0 Euro, 85 190D, 84 190D x2,
 84 300D euro manny, 81 240D, 80 240D, 76 240D, 76 300D,
http://www.okiebenz.com

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Re: [MBZ] OT: Welders, again

2009-01-18 Thread Archer

Thanks, Kaleb.
Gerry
--
From: Kaleb C. Striplin 
I think you can replace the valve without removing the switch, but it 
would be a pain.  Would probably be easier to remove the switch.


Archer wrote:

Been working on my 1983 300D Turbo.  Two questions:

1.  Is the green vacuum line valve that connects directly to the top of 
the transmission control valve that sits on top of the injector pump, a 
one way valve, a filter, or what?  The car hasn't shifted well since the 
Indy worked on it and he replaced the green valve with a one way black 
and white valve. He must have thrown away the green valve.


2.  Do you have to remove the ignition switch in order to replace the 
vacuum switch that shuts off the fuel to the injector pump.  Tracked 
down a bad vacuum leak and it was the problem.  Have the new vacuum 
switch on hand.

Thanks,
Gerry 

-- next part --

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Checked by AVG - http://www.avg.com 
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Re: [MBZ] OT: Welders, again

2009-01-18 Thread Jim Cathey

I welded onto a piece of scrap sheet metal (the cut-out section of
Unimog fuel tank)

Doesn't the Unimog need this?


No, this is the piece of the tank that was holed when
I dropped the crane on it.  It was rusty under the
strap hanger, so I ended up just cutting it out and
using fresh metal to replace it.  That rusty, bent,
brazed, welded chunk is still kicking around, so I
threw the Hobart at it for fun.

I am now Shoe-Gooing up the rear plastic endcap of
the welder, the one that took the brunt of the drop.
An entire corner is missing, so I cut a piece of 2x4
and am gluing it into the corner to take its place.
This is one of the four 'feet' on the bottom of the
unit.  I'm also gluing up the splits and cracks in
it.  I use a dot of cyanacrylate glue and accelerant
to tack things into place, then smear with Goo for
strength.

That's why I like welding: it's done immediately.
Glue takes so long to dry...

-- Jim



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Re: [MBZ] OT: Welders, again

2009-01-18 Thread Allan Streib
Jim Cathey j...@windwireless.net writes:

 That's why I like welding: it's done immediately.
 Glue takes so long to dry...

Harbor Freight and China Surplus had a plastic welder in their latest
flyer.  I've already tossed it so don't know the catalog number.  I
think it was about $12.

Allan
-- 
1983 300D

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Re: [MBZ] OT: Welders, again

2009-01-18 Thread Jim Cathey

Harbor Freight and China Surplus had a plastic welder in their latest
flyer.


Got one!  It works slightly better than nothing, but I've never
had much luck with it.  Shoe Goo works a lot better where you
can use it.  The biggest problem with welding plastic is that
you need a pretty close match on filler material, and there's
a lot of different plastics out there.

-- Jim



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Re: [MBZ] OT: Welders, again

2009-01-18 Thread Tom Hargrave
I just looked at the plastic welders on Harbor Freight Tools web site and if
I were to buy one, it would be this one.
http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=96712

Here's all three:
http://search.harborfreight.com/cpisearch/web/search.do?keyword=plastic+weld
er

I would not choose the cheap one because the temperature is not adjustable.
Also, it's listed as a PVC welder, not a plastic welder.

I would choose the most expensive over the middle priced one only because
for $10.00 difference, you don't need a separate air supply and don't have
to deal with the bulky air hose.

But I don't have a clue what I'd do with it!

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 

-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Jim Cathey
Sent: Sunday, January 18, 2009 6:15 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] OT: Welders, again

 Harbor Freight and China Surplus had a plastic welder in their latest
 flyer.

Got one!  It works slightly better than nothing, but I've never
had much luck with it.  Shoe Goo works a lot better where you
can use it.  The biggest problem with welding plastic is that
you need a pretty close match on filler material, and there's
a lot of different plastics out there.

-- Jim



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5:50 PM
 

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5:50 PM
 


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Re: [MBZ] OT: Welders, again

2009-01-09 Thread Tom Hargrave
The post was probably the problem. Just like a high current starter circuit,
it does not take too much resistance to mess things up.

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 

-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Jim Cathey
Sent: Friday, January 09, 2009 12:34 AM
To: Mercedes Discussion List
Subject: [MBZ] OT: Welders, again

Today I bought a Hobart Handler 120 that had been dropped, for $50.
The guy I bought it from had bought it from a rental place.  He'd
replaced the broken fan blade and said that while it did work, it
would only put out low power.  He could use it for tacking, but not
much more.  He replaced it with a Lincoln 140, which he's very happy
with.  This Hobart, by the way, is old-school, with a big transformer,
two big diodes, and a reactor.  As well as a big capacitor with a
bleed resistor.  (Not inverter based.)  Not much to go wrong.  The
four-position heat switch just feeds different primary taps on the
transformer.  Well, I went through it, even so far as to remove the
diode pack and test (sort of) each one of the six.  I could find
nothing wrong.  The open-circuit voltage out of the transformer
changes with each of the four settings, and is up to 40V side-to-side.
(About 20V center-tap to either side.)  The DC output is only 26-27V
at maximum, rather than the 29V specified, though the two lowest
settings are pretty close.  Current is balanced in the two transformer
sides, according to my clampmeter.  Using jumper cables I hooked up a
load wire to the welder, the load wire was the interior spring from an
old radiator hose!  I can make it glow red hot on each of the four
settings, and the time it takes to do so is proportionate to the heat
setting knob.  The output current (variable) is about the same on each
setting, but the voltage is different.  I guess it appears to be
working right, but I haven't tried actually welding with it yet.

One thing I did notice was that the + terminal post in the wire feed
chamber was melted, it looks like it might been put on loose and then
heated up, or perhaps it got corroded and did the same.  I suppose
it's possible that this was its only problem, I'll certainly look into
that before I actually try to weld with it.

My idea was to have a second welder, one that was set up for either
flux-core wire or aluminum.  For $50 I couldn't pass it up, I think I
could part it out for that if I had to.  The gun's in good shape and
the feed mechanism works.  (The case, of course, is not---the back
cover is broken and it's missing the feed chamber side plate.)
Thoughts?  This certainly will not be replacing my Miller 180, which I
bought brand new, but it's always nice to have a spare!  I'm not sure
it'll be up to running aluminum, that takes more heat and wire speed
than steel, and this _is_ a lightweight 110V unit after all.

It's also the 'loaner'.  Nobody borrows 220V equipment, but a 110V
welder could easily be loaned out.  And at $50 I'm not too worried
about it, either!  (The Miller was 10x that price.  More, with the
bottle.)  It could also run off of a generator, I suppose, for
portable welding.

-- Jim



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Re: [MBZ] OT: Welders, again

2009-01-09 Thread Rich Thomas

Did he throw in some old microwave ovens as a bonus?

--R

Jim Cathey wrote:

Today I bought a Hobart Handler 120 that had been dropped, for $50.



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Re: [MBZ] OT: Welders, again

2009-01-09 Thread Jim Cathey

Did he throw in some old microwave ovens as a bonus?


Nah, I've still got plenty left!

-- Jim



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Re: [MBZ] OT: Welders (again)

2008-03-28 Thread Rich Thomas
The copper in it is probably worth near that.

--R

Jim Cathey wrote:
 Tomorrow I'm scheduled to go look at a Linde UCC-305 TIG
 that is offered for $300.  Around 35 cents/lb!  Supposedly
 complete, though minus cooling tank, but has a problem
 striking and keeping an arc.  The HF is supposed to be
 just fine.  Rated 2-305 amps, AC/DC, stick and/or TIG.

 With any luck it's just bad contacts on the big contactor.
 We'll see.  If repairable, it should be preferable to the
 Harbor Freight cheapie that's in that price range.  If any
 of the transformers are shot, I don't want it.  Everything
 else should be easy to repair, it's big-iron low tech stuff.
 But how to tell...

 -- Jim


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Re: [MBZ] OT: Welders (again)

2008-03-28 Thread Mitch Haley


Rich Thomas wrote:
 
 The copper in it is probably worth near that.

Pure copper is $3.83 a pound. Not sure what recyclers pay.
http://quotes.ino.com/exchanges/futboard/

I was looking forward to the Jim Cathey transformer rewinding project,
too bad he claims he's not going to go that far.

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Re: [MBZ] OT: Welders (again)

2008-03-28 Thread Jim Cathey
 The copper in it is probably worth near that.

I heard a rumor that this monster (Linde UCC-305)
was actually wound with aluminum.

-- Jim


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Re: [MBZ] OT: welders, again

2007-06-07 Thread Allan Streib
I guess the current model would be the Lincoln Power MIG 140C.

Local supplier has the Power MIG 180C for $125 more, it's the 208/230
version.  Since I have 230 in my garage, I'm tempted by that.  Thoughts?

I read their comparison to Miller:

  http://content.lincolnelectric.com/pdfs/products/literature/e7242.pdf

of course it's biased but I thought it was pretty convincing.

Zeitgeist [EMAIL PROTECTED] writes:

 I'll back up what Zach said about the Lincoln SP135; it's a sweet setup.  I
 love its ease of use and quality US-built construction.  I think I paid
 ~$300, three years ago.

 On 6/5/07, Zach [EMAIL PROTECTED] wrote:


 As far as MIG welders go I would recommend the Lincoln SP135+ or
 whatever replaced it in the current lineup, key features are 20amp 110v
 supply and fully adjustable heat range.  (an easy way to spot a cheap
 MIG is turn the heat knob, if it clicks into only a couple of positions
 then it is not infinately adjustable and not as flexible in use)

-- 
1983 300D
1966 230



Re: [MBZ] OT: welders, again

2007-06-07 Thread Jim Cathey
version.  Since I have 230 in my garage, I'm tempted by that.  
Thoughts?


I think that welders with 220V plugs on them get borrowed a lot less.
And they can weld heavier materials.

-- Jim




Re: [MBZ] OT: welders, again

2007-06-07 Thread dave walton

The fact that you can add a spoolgun to the Lincoln 140C and 180C  for 
$200 makes it a no-brainer in my book. If I need portability, I bring a
generator. Even the cheap ones supply 240V. That tilts the balance towards
the 180.

-Dave Walton


On 6/6/07, Allan Streib [EMAIL PROTECTED] wrote:


I guess the current model would be the Lincoln Power MIG 140C.

Local supplier has the Power MIG 180C for $125 more, it's the 208/230
version.  Since I have 230 in my garage, I'm tempted by that.  Thoughts?

I read their comparison to Miller:

  http://content.lincolnelectric.com/pdfs/products/literature/e7242.pdf

of course it's biased but I thought it was pretty convincing.

Zeitgeist [EMAIL PROTECTED] writes:

 I'll back up what Zach said about the Lincoln SP135; it's a sweet
setup.  I
 love its ease of use and quality US-built construction.  I think I paid
 ~$300, three years ago.

 On 6/5/07, Zach [EMAIL PROTECTED] wrote:


 As far as MIG welders go I would recommend the Lincoln SP135+ or
 whatever replaced it in the current lineup, key features are 20amp 110v
 supply and fully adjustable heat range.  (an easy way to spot a cheap
 MIG is turn the heat knob, if it clicks into only a couple of positions
 then it is not infinately adjustable and not as flexible in use)

--
1983 300D
1966 230

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Re: [MBZ] OT: welders, again

2007-06-07 Thread Tom Hargrave
http://www.oxygenservicecompany.com/page119.html

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of dave walton
Sent: Wednesday, June 06, 2007 9:39 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] OT: welders, again

The fact that you can add a spoolgun to the Lincoln 140C and 180C  for 
$200 makes it a no-brainer in my book. If I need portability, I bring a
generator. Even the cheap ones supply 240V. That tilts the balance towards
the 180.

-Dave Walton


On 6/6/07, Allan Streib [EMAIL PROTECTED] wrote:

 I guess the current model would be the Lincoln Power MIG 140C.

 Local supplier has the Power MIG 180C for $125 more, it's the 208/230
 version.  Since I have 230 in my garage, I'm tempted by that.  Thoughts?

 I read their comparison to Miller:

   http://content.lincolnelectric.com/pdfs/products/literature/e7242.pdf

 of course it's biased but I thought it was pretty convincing.

 Zeitgeist [EMAIL PROTECTED] writes:

  I'll back up what Zach said about the Lincoln SP135; it's a sweet
 setup.  I
  love its ease of use and quality US-built construction.  I think I paid
  ~$300, three years ago.
 
  On 6/5/07, Zach [EMAIL PROTECTED] wrote:
 
 
  As far as MIG welders go I would recommend the Lincoln SP135+ or
  whatever replaced it in the current lineup, key features are 20amp 110v
  supply and fully adjustable heat range.  (an easy way to spot a cheap
  MIG is turn the heat knob, if it clicks into only a couple of positions
  then it is not infinately adjustable and not as flexible in use)

 --
 1983 300D
 1966 230

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Re: [MBZ] OT: welders, again

2007-06-07 Thread Fmiser
It seems than at Wed, 6 Jun 2007 19:10:17 -0700, Jim wrote:

  version.  Since I have 230 in my garage, I'm tempted by that.  
  Thoughts?
 
 I think that welders with 220V plugs on them get borrowed a lot less.

And it's more difficult to borrow them yourself for jobs away
from the garage.

--   Philip



Re: [MBZ] OT: welders, again

2007-06-07 Thread Craig McCluskey
On Wed, 6 Jun 2007 21:47:43 -0500 Tom Hargrave [EMAIL PROTECTED]
wrote:

 http://www.oxygenservicecompany.com/page119.html

Scroll down to see the less expensive models (and also the more expensive
models).


Craig



Re: [MBZ] OT: welders, again

2007-06-06 Thread Jim Cathey
I'll back up what Zach said about the Lincoln SP135; it's a sweet 
setup.  I

love its ease of use and quality US-built construction.  I think I paid
~$300, three years ago.


I paid an extra $100 for Miller, and another $100 to get the 220V/175A
next larger welder.  So far, so good!

-- Jim




Re: [MBZ] OT: welders, again

2007-06-06 Thread Jim Cathey

The Harbor Freight TIG is probably the scratch-start DC only unit that
my friend has, there is no foot pedal and no AC so you can not weld
aluminum...


That means it sucks?


Setting aside the super-cheap stuff for a moment, I have what I would
consider an entry level TIG and it set me back $1800, but it has AC
with wavebalance, adjustable weld paramaters, etc, etc.  It will do up
to 160 amps.  The TIG is way cool, I can weld my own aluminum
intercooler pipes, do fine repairs on exotic metals, etc.  However


I want TIG for the odd exotic/small items.  I just can't justify
that kind of scratch for it.


there are a lot of times where I wish I had a MIG as well it is much
faster and easier for the day to day stuff.  If you dont ever


Oh yeah, you need a MIG.  It's the first thing I reach for.  (The Miller
AC stick welder comes out for the big bad jobs, like 1/4 plate welding
on the crane frame, hard surfacing, or anything I don't really care 
about

burning holes in like the time I welded wheels on the bottom of the
shop oven.)

-- Jim




Re: [MBZ] OT: welders, again

2007-06-06 Thread Craig McCluskey
On Tue, 5 Jun 2007 19:05:57 -0700 Jim Cathey [EMAIL PROTECTED]
wrote:

  Setting aside the super-cheap stuff for a moment, I have what I would
  consider an entry level TIG and it set me back $1800, but it has AC
  with wavebalance, adjustable weld paramaters, etc, etc.  It will do up
  to 160 amps.  The TIG is way cool, I can weld my own aluminum
  intercooler pipes, do fine repairs on exotic metals, etc.  However
 
 I want TIG for the odd exotic/small items.  I just can't justify
 that kind of scratch for it.
 
  there are a lot of times where I wish I had a MIG as well it is much
  faster and easier for the day to day stuff.  If you dont ever
 
 Oh yeah, you need a MIG.  It's the first thing I reach for...

OK, for those of us who are ignorant, what's the difference.

(And I broke out my Dayton buzz-box this past weekend for welding up some
16ga galvanized steel to make a new riser for our water meter cover. I had
it down to minimum (about 60 A) and wish it went still lower. Welding the
galvanized to the 1/4 steel plate that covers most of the meter pit was
difficult. It was the first time I had welded in 20 years. Looks like it,
too, but it's not going anywhere.)


Craig



Re: [MBZ] OT: welders, again

2007-06-06 Thread Tom Hargrave
You must be making welds with muscles!

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Craig McCluskey
Sent: Tuesday, June 05, 2007 9:47 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] OT: welders, again

On Tue, 5 Jun 2007 19:05:57 -0700 Jim Cathey [EMAIL PROTECTED]
wrote:

  Setting aside the super-cheap stuff for a moment, I have what I would
  consider an entry level TIG and it set me back $1800, but it has AC
  with wavebalance, adjustable weld paramaters, etc, etc.  It will do up
  to 160 amps.  The TIG is way cool, I can weld my own aluminum
  intercooler pipes, do fine repairs on exotic metals, etc.  However
 
 I want TIG for the odd exotic/small items.  I just can't justify
 that kind of scratch for it.
 
  there are a lot of times where I wish I had a MIG as well it is much
  faster and easier for the day to day stuff.  If you dont ever
 
 Oh yeah, you need a MIG.  It's the first thing I reach for...

OK, for those of us who are ignorant, what's the difference.

(And I broke out my Dayton buzz-box this past weekend for welding up some
16ga galvanized steel to make a new riser for our water meter cover. I had
it down to minimum (about 60 A) and wish it went still lower. Welding the
galvanized to the 1/4 steel plate that covers most of the meter pit was
difficult. It was the first time I had welded in 20 years. Looks like it,
too, but it's not going anywhere.)


Craig

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Re: [MBZ] OT: welders, again

2007-06-06 Thread Craig McCluskey
On Tue, 5 Jun 2007 22:01:06 -0500 Tom Hargrave [EMAIL PROTECTED]
wrote:

  On Tue, 5 Jun 2007 19:05:57 -0700 Jim Cathey [EMAIL PROTECTED]
  wrote:
  
   
   I want TIG for the odd exotic/small items.  I just can't justify
   that kind of scratch for it.

   Oh yeah, you need a MIG.  It's the first thing I reach for...
  
  OK, for those of us who are ignorant, what's the difference.
  
  (And I broke out my Dayton buzz-box this past weekend for welding up
  some 16ga galvanized steel to make a new riser for our water meter
  cover. I had it down to minimum (about 60 A) and wish it went still
  lower. Welding the galvanized to the 1/4 steel plate that covers most
  of the meter pit was difficult. It was the first time I had welded in
  20 years. Looks like it, too, but it's not going anywhere.)
 
 You must be making welds with muscles!

Huh?


Craig



Re: [MBZ] OT: welders, again

2007-06-06 Thread Tom Hargrave
Some experienced welders call welds with a lumps welds with muscles.
It's just a slang term for one of several bad welds.

Tom
www.kegkits.com

Original Message
From: Craig McCluskey [EMAIL PROTECTED]
Sent: 06/05/07 10:54 PM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] OT: welders, again
-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
On Tue, 5 Jun 2007 22:01:06 -0500 Tom Hargrave [EMAIL PROTECTED]
wrote:

  On Tue, 5 Jun 2007 19:05:57 -0700 Jim Cathey [EMAIL PROTECTED]
  wrote:
  
   
   I want TIG for the odd exotic/small items.  I just can't justify
   that kind of scratch for it.

   Oh yeah, you need a MIG.  It's the first thing I reach for...
  
  OK, for those of us who are ignorant, what's the difference.
  
  (And I broke out my Dayton buzz-box this past weekend for welding up
  some 16ga galvanized steel to make a new riser for our water meter
  cover. I had it down to minimum (about 60 A) and wish it went still
  lower. Welding the galvanized to the 1/4 steel plate that covers
most
  of the meter pit was difficult. It was the first time I had welded
in
  20 years. Looks like it, too, but it's not going anywhere.)
 
 You must be making welds with muscles!

Huh?


Craig

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Re: [MBZ] OT: welders, again

2007-06-06 Thread Craig McCluskey
On Tue, 5 Jun 2007 22:59:29 -0500 Tom Hargrave [EMAIL PROTECTED]
wrote:

 Some experienced welders call welds with a lumps welds with muscles.
 It's just a slang term for one of several bad welds.

Oh! I hadn't heard that term before, but it definitely fits.

I made some really good beads, and some really bad ones. Running 1/8 6013
at 90 amps would punch a hole in the vertical 16ga very easily. I ended up
making a lump beside the vertical 16ga galvanized with the 6013 and then
changing to 3/32 7014 and minimum current to join the galvanized to the
lump.


Craig



Re: [MBZ] OT: welders, again

2007-06-06 Thread Tom Hargrave
The key is a steady hand and knowing how fast to move, so says a welder
who's much better than me.

Tom
www.kegkits.com
 
Original Message
From: Craig McCluskey [EMAIL PROTECTED]
Sent: 06/05/07 11:27 PM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] OT: welders, again
-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
On Tue, 5 Jun 2007 22:59:29 -0500 Tom Hargrave [EMAIL PROTECTED]
wrote:

 Some experienced welders call welds with a lumps welds with muscles.
 It's just a slang term for one of several bad welds.

Oh! I hadn't heard that term before, but it definitely fits.

I made some really good beads, and some really bad ones. Running 1/8
6013
at 90 amps would punch a hole in the vertical 16ga very easily. I ended
up
making a lump beside the vertical 16ga galvanized with the 6013 and then
changing to 3/32 7014 and minimum current to join the galvanized to the
lump.


Craig

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Re: [MBZ] OT: welders, again

2007-06-06 Thread Craig McCluskey
On Tue, 5 Jun 2007 22:27:00 -0600 Craig McCluskey [EMAIL PROTECTED]
wrote:

 I ended up making a lump beside the vertical 16ga galvanized with the
 6013 and then changing to 3/32 7014 and minimum current to join the
 galvanized to the lump.

That is, a lump made by several passes with the rod to build the bead up
above the flat 1/4 plate.

Question: When using a stick welder, does one need to clean the slag off
  the bead before one runs another bead on top of it? Putting the
  stick down, taking off the helmet, getting the angle grinder,
  grinding off the slag, putting the helmet back on, picking up
  the stick and finally running another bead takes awhile.

Thanks,


Craig



Re: [MBZ] OT: welders, again

2007-06-06 Thread Tom Hargrave
Yes, you need to clean the weld.

Tom
www.kegkits.com
 
Original Message
From: Craig McCluskey [EMAIL PROTECTED]
Sent: 06/05/07 11:47 PM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] OT: welders, again
-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
On Tue, 5 Jun 2007 22:27:00 -0600 Craig McCluskey [EMAIL PROTECTED]
wrote:

 I ended up making a lump beside the vertical 16ga galvanized with the
 6013 and then changing to 3/32 7014 and minimum current to join the
 galvanized to the lump.

That is, a lump made by several passes with the rod to build the bead up
above the flat 1/4 plate.

Question: When using a stick welder, does one need to clean the slag off
  the bead before one runs another bead on top of it? Putting
the
  stick down, taking off the helmet, getting the angle grinder,
  grinding off the slag, putting the helmet back on, picking up
  the stick and finally running another bead takes awhile.

Thanks,


Craig

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Re: [MBZ] OT: welders, again

2007-06-06 Thread Jim Cathey
Question: When using a stick welder, does one need to clean the slag 
off
  the bead before one runs another bead on top of it? Putting 
the


As I understand it, yes.  (That's one advantage of MIG: no slag.)


  stick down, taking off the helmet, getting the angle grinder,
  grinding off the slag, putting the helmet back on, picking up
  the stick and finally running another bead takes awhile.


Chipping hammer?  That's what I use.  That and an auto-darkening helmet.

-- Jim




Re: [MBZ] OT: welders, again

2007-06-06 Thread Jim Cathey

OK, for those of us who are ignorant, what's the difference [TIG/MIG].


MIG is just an automated version of your basic stick welder.  It
feeds wire from a roll, either flux-core without shielding gas, or
plain wire with shielding gas.  Otherwise it's a lot like stick
welding, the arc is drawn between a consumable electrode and the
work.  TIG uses a non-consumable tungsten electrode to draw an
arc to the work.  Like gas welding/brazing, you feed in filler rod.

-- Jim




Re: [MBZ] OT: welders, again

2007-06-06 Thread Robert Tara Ludwick
I'll add to that, TIG can do amazing things, but requires a greater 
degree of artistic skill and coordination  to operate, MIG is darn near 
idiot proof.

I've got the MIG, it even makes my welds look pretty  :-)
I used to have gas and stick weld setups, but didn't use them much . The 
mig setup gets used all the time. Easy to setup in a hurry for quick fixes.


Hobart had one of their demonstration trucks out at the local Tractor 
Supply one day letting folks try them out. Those guys are worse than  
bunch of drug dealers. Within 3 weeks I had one.


--Robert

Jim Cathey wrote:

OK, for those of us who are ignorant, what's the difference [TIG/MIG].



MIG is just an automated version of your basic stick welder.  It
feeds wire from a roll, either flux-core without shielding gas, or
plain wire with shielding gas.  Otherwise it's a lot like stick
welding, the arc is drawn between a consumable electrode and the
work.  TIG uses a non-consumable tungsten electrode to draw an
arc to the work.  Like gas welding/brazing, you feed in filler rod.

-- Jim


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Re: [MBZ] OT: welders, again

2007-06-06 Thread Curt Raymond

Interesting you should ask.
I recently picked up a Lincoln Handy Mig. It runs off 110v, comes with shielded 
wire and the conversion equipment to go to gas. I got it on sale from Sears for 
less than $300 shipped.
My Dad had loaned me a cheapie toolshow Arc welder a few months ago and the Mig 
is WAY easier to use.
TIG should also be easy to use but is much more expensive.
In retrospect I should have coughed up another $100 for a Hobart Handler. My 
HandyMig has 2 heat settings which so far has made it hard to weld thin stock. 
I'm really really good at burning holes in stuff though...

-Curt

Date: Mon, 04 Jun 2007 20:22:56 -0400
From: Allan Streib [EMAIL PROTECTED]
Subject: [MBZ] OT: welders, again
To: mercedes@oKiEBeNz.com
Message-ID: [EMAIL PROTECTED]
Content-Type: text/plain; charset=us-ascii

Think this was hashed through recently, but since I was not really in
the market I glossed over the thread.

I have an old Wheel Horse lawn tractor.  The mower deck hangs from the
a lift mechanism under the tractor by a bracket that is bolted to the
deck.

The deck sheet metal must be slightly too thin, because over the years
metal fatigue has caused the bolts to pull through the deck, taking a
small section of the deck with them.

The deck is otherwise sound, and the tractor is otherwise built like a
tank and very reliable, so I'm thinking of trying to grind the
fatigued area back to solid metal and weld in a patch.

I've never done any welding, but I can foresee that having a welder
could be very handy.  Plus for the cost of a new deck for the mower I
could probably come very close to buying a welder.  So I am wondering
what might be a good welder to start off with.  My garage is already
equipped with a 240 outlet.

I've heard that TIG welders have more flexibility but are harder to
learn.  Would a wire-feed MIG unit be a good choice?  How hard is it
to learn from books/video?

Allan
-- 
1983 300D
1966 230

   
-
Choose the right car based on your needs.  Check out Yahoo! Autos new Car 
Finder tool.
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What problems should I look for in a 95 E320??  Car is

said to be well maintained with aprox 120K.=20

=20

I was looking at the same car, Eric, so I will report what I have
learned.   In 95, they had VERY EXPENSIVE a/c problems you have to
replace the evaporator, they also have wiring harness going bad - also
pretty expensive if you can't do it yourself. =20

=20

In 95 you won't have the corrosion problems of the later models. The 95
has all the bells and whistles and I think it is the best looking 124. =20

=20

You know what you won't have any of these problems with?  A nice 1990
300SEL.  :-)  =20

=20

=20

Donald H. Snook

1990 300SEL 137K (For Sale)=20



Re: [MBZ] OT: welders, again

2007-06-06 Thread Zach

--- Jim Cathey [EMAIL PROTECTED] wrote:
 
 That means it sucks?

I dont know if it sucks, I havent used it yet.  But it is definately
very basic.  There is a current control on the front panel so I bet you
could rig a foot pedal if you did some wiring mods...

 
 I want TIG for the odd exotic/small items.  I just can't justify
 that kind of scratch for it.

Once you use it you wont regret the $$.  I have seen used units for
quite a bit less.  Welding Aluminum is pretty cool!





Re: [MBZ] OT: welders, again

2007-06-06 Thread Jim Cathey

I dont know if it sucks, I havent used it yet.  But it is definately
very basic.  There is a current control on the front panel so I bet you
could rig a foot pedal if you did some wiring mods...


So the foot pedal is just the heat potentiometer?  Not something
like a spark-starter or something else weird?  That would be
doable, there are plenty of old sewing machine foot-operated
rheostats around that I'm sure could be modified to carry the
right potentiometer.  :-)


Once you use it you wont regret the $$.  I have seen used units for
quite a bit less.  Welding Aluminum is pretty cool!


I've welded aluminum with the MIG.  Most 'impressive' was the
hole blown in the side of our tiller's aluminum crankcase.
But it doesn't come out pretty.  I also welded up the pinholes
in some of my Mom's favorite old heavy aluminum pots.  Those
were a mess, and took a lot of grinding.

-- Jim




Re: [MBZ] OT: welders, again

2007-06-06 Thread dave walton

Let me point out a safety tip - any skin exposed to light from the arc will
sunburn. Same goes for Plasma Cutters (another fun toy). Wear gloves on both
hands, long sleeved shirt, and long pants. Welding leathers are nice and
look cool. Also keep pets and kids away. They both tend to stare at the arc
- not good.

You ever see the hot rod or OCC shows where some yahoo will arc weld without
any eye or skin protection? You have to be brain dead to try a stunt like
that.

-Dave Walton

On 6/6/07, LarryT [EMAIL PROTECTED] wrote:


Hi Curt,
I have the same welder but bought it at Home Depot.  As far as heat
settings, the 2 are frustrastingly too few but the wire feed is critical
also - you must adjust it also - more than I thought needed  - it made a
bigger difference than I expected.

Anyway, I enjoy learning with it.

The biggest advance is welding technology IMHO, is the self-darkening
welding hood.  it makes life *much* easier.

later --

Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
Porsche Road Test http://members.rennlist.com/roadtest/
.
- Original Message -
From: Curt Raymond [EMAIL PROTECTED]
To: Diesel List mercedes@okiebenz.com
Sent: Wednesday, June 06, 2007 9:01 AM
Subject: Re: [MBZ] OT: welders, again



 Interesting you should ask.
 I recently picked up a Lincoln Handy Mig. It runs off 110v, comes with
 shielded wire and the conversion equipment to go to gas. I got it on
sale
 from Sears for less than $300 shipped.
 My Dad had loaned me a cheapie toolshow Arc welder a few months ago and
 the Mig is WAY easier to use.
 TIG should also be easy to use but is much more expensive.
 In retrospect I should have coughed up another $100 for a Hobart
Handler.
 My HandyMig has 2 heat settings which so far has made it hard to weld
thin
 stock. I'm really really good at burning holes in stuff though...

 -Curt

 Date: Mon, 04 Jun 2007 20:22:56 -0400
 From: Allan Streib [EMAIL PROTECTED]
 Subject: [MBZ] OT: welders, again
 To: mercedes@oKiEBeNz.com
 Message-ID: [EMAIL PROTECTED]
 Content-Type: text/plain; charset=us-ascii

 Think this was hashed through recently, but since I was not really in
 the market I glossed over the thread.

 I have an old Wheel Horse lawn tractor.  The mower deck hangs from the
 a lift mechanism under the tractor by a bracket that is bolted to the
 deck.

 The deck sheet metal must be slightly too thin, because over the years
 metal fatigue has caused the bolts to pull through the deck, taking a
 small section of the deck with them.

 The deck is otherwise sound, and the tractor is otherwise built like a
 tank and very reliable, so I'm thinking of trying to grind the
 fatigued area back to solid metal and weld in a patch.

 I've never done any welding, but I can foresee that having a welder
 could be very handy.  Plus for the cost of a new deck for the mower I
 could probably come very close to buying a welder.  So I am wondering
 what might be a good welder to start off with.  My garage is already
 equipped with a 240 outlet.

 I've heard that TIG welders have more flexibility but are harder to
 learn.  Would a wire-feed MIG unit be a good choice?  How hard is it
 to learn from books/video?

 Allan
 --
 1983 300D
 1966 230


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Re: [MBZ] OT: welders, again

2007-06-06 Thread Zach

--- Jim Cathey [EMAIL PROTECTED] wrote:

 
 So the foot pedal is just the heat potentiometer?  Not something
 like a spark-starter or something else weird?  That would be
 doable, there are plenty of old sewing machine foot-operated
 rheostats around that I'm sure could be modified to carry the
 right potentiometer.  :-)

It is a current-limiting device.  On a normal TIG you set the max
current on the panel, then the foot pedal varies the current between
zero and that max setting.  There is also a microswitch that turns the
arc and gas on/off.  Shouldnt be hard to fab something  I will be
at my friends house tonight, if I get a chance I will try out the
welder and report results as compared to my fancy unit.  I can also try
diddling the dial on the front panel while welding to see if it
functions the same as a foot pedal.

 I've welded aluminum with the MIG.  Most 'impressive' was the
 hole blown in the side of our tiller's aluminum crankcase.
 But it doesn't come out pretty.  I also welded up the pinholes
 in some of my Mom's favorite old heavy aluminum pots.  Those
 were a mess, and took a lot of grinding.

You need a TIG!  ;)





Re: [MBZ] OT: welders, again

2007-06-05 Thread Robert Tara Ludwick
Wire feed welding setup is great, and there are a few good online 
tutorials, some with video, for learning it.
For a rusty old mower deck, a flux core welder would work great ( the  
actual MIG  welders with shielding gas will give cleaner welds on new or 
clean material, but for old rusty stuff, the  the flux core can 
generally work better. I've got a gas setup, but I'll pop the flux core 
wire in when working on rusty old stuff or out in a high wind ) Of 
course, having it is half the job, need to remember to use it ( the deck 
on my riding mower gave out about a month ago, i've got some serious 
restructuring to do on that thing )
Yours sounds alot like mine. If you weld a few pieces of heavier strap 
across it to give it some structure, then weld a thin plate over that to 
keep the grass from building up, you'll be in good shape.


--Robert

Allan Streib wrote:

Think this was hashed through recently, but since I was not really in
the market I glossed over the thread.

I have an old Wheel Horse lawn tractor.  The mower deck hangs from the
a lift mechanism under the tractor by a bracket that is bolted to the
deck.

The deck sheet metal must be slightly too thin, because over the years
metal fatigue has caused the bolts to pull through the deck, taking a
small section of the deck with them.

The deck is otherwise sound, and the tractor is otherwise built like a
tank and very reliable, so I'm thinking of trying to grind the
fatigued area back to solid metal and weld in a patch.

I've never done any welding, but I can foresee that having a welder
could be very handy.  Plus for the cost of a new deck for the mower I
could probably come very close to buying a welder.  So I am wondering
what might be a good welder to start off with.  My garage is already
equipped with a 240 outlet.

I've heard that TIG welders have more flexibility but are harder to
learn.  Would a wire-feed MIG unit be a good choice?  How hard is it
to learn from books/video?

Allan
  





Re: [MBZ] OT: welders, again

2007-06-05 Thread Jim Cathey

I've heard that TIG welders have more flexibility but are harder to
learn.


And more expensive.


Would a wire-feed MIG unit be a good choice?  How hard is it
to learn from books/video?


Their nickname is 'glue gun'.  It's fairly easy to learn to
use, at least for simple stuff.

-- Jim




Re: [MBZ] OT: welders, again

2007-06-05 Thread Allan Streib
Jim Cathey [EMAIL PROTECTED] writes:

 I've heard that TIG welders have more flexibility but are harder to
 learn.

 And more expensive.

Yeah, I was just discovering that!  I had been assuming that an entry
level TIG unit would be similar to a MIG.

Allan
-- 
1983 300D
1966 230



Re: [MBZ] OT: welders, again

2007-06-05 Thread dave walton

When you look at Mig welders, checkout what it costs to add a spoolgun. You
will need it if you ever want to do aluminum. Lincoln has models where
adding one costs $200. Unfortunately, it costs more to add a spoolgun to my
Miller than I paid for the base unit.

*Anyone* can mig weld.

-Dave Walton

On 6/4/07, Allan Streib [EMAIL PROTECTED] wrote:


Think this was hashed through recently, but since I was not really in
the market I glossed over the thread.

I have an old Wheel Horse lawn tractor.  The mower deck hangs from the
a lift mechanism under the tractor by a bracket that is bolted to the
deck.

The deck sheet metal must be slightly too thin, because over the years
metal fatigue has caused the bolts to pull through the deck, taking a
small section of the deck with them.

The deck is otherwise sound, and the tractor is otherwise built like a
tank and very reliable, so I'm thinking of trying to grind the
fatigued area back to solid metal and weld in a patch.

I've never done any welding, but I can foresee that having a welder
could be very handy.  Plus for the cost of a new deck for the mower I
could probably come very close to buying a welder.  So I am wondering
what might be a good welder to start off with.  My garage is already
equipped with a 240 outlet.

I've heard that TIG welders have more flexibility but are harder to
learn.  Would a wire-feed MIG unit be a good choice?  How hard is it
to learn from books/video?

Allan
--
1983 300D
1966 230

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Re: [MBZ] OT: welders, again

2007-06-05 Thread Jim Cathey

Yeah, I was just discovering that!  I had been assuming that an entry
level TIG unit would be similar to a MIG.


I keep seeing this Harbor Freight TIG unit that pops up for sale
at $200 every so often.  I'm not sure, but I think it's just an
inverter accessory for a regular (stick?) welder.

-- Jim




Re: [MBZ] OT: welders, again

2007-06-05 Thread Zach

The Harbor Freight TIG is probably the scratch-start DC only unit that
my friend has, there is no foot pedal and no AC so you can not weld
aluminum...

Setting aside the super-cheap stuff for a moment, I have what I would
consider an entry level TIG and it set me back $1800, but it has AC
with wavebalance, adjustable weld paramaters, etc, etc.  It will do up
to 160 amps.  The TIG is way cool, I can weld my own aluminum
intercooler pipes, do fine repairs on exotic metals, etc.  However
there are a lot of times where I wish I had a MIG as well it is much
faster and easier for the day to day stuff.  If you dont ever
anticipate doing odd projects in exotic metals *and* you dont want to
spend a ton of time practicing (TIG is difficult to master) then just
get a decent MIG.

As far as MIG welders go I would recommend the Lincoln SP135+ or
whatever replaced it in the current lineup, key features are 20amp 110v
supply and fully adjustable heat range.  (an easy way to spot a cheap
MIG is turn the heat knob, if it clicks into only a couple of positions
then it is not infinately adjustable and not as flexible in use)

  -Zach

--- Jim Cathey [EMAIL PROTECTED] wrote:

  Yeah, I was just discovering that!  I had been assuming that an
 entry
  level TIG unit would be similar to a MIG.
 
 I keep seeing this Harbor Freight TIG unit that pops up for sale
 at $200 every so often.  I'm not sure, but I think it's just an
 inverter accessory for a regular (stick?) welder.
 
 -- Jim
 
 



Re: [MBZ] OT: welders, again

2007-06-05 Thread Tom Hargrave
One advantage to MIG is depending on what you are welding, you can use
regular flux'd wire  turn off the gas.

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Zach
Sent: Tuesday, June 05, 2007 11:30 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] OT: welders, again


The Harbor Freight TIG is probably the scratch-start DC only unit that
my friend has, there is no foot pedal and no AC so you can not weld
aluminum...

Setting aside the super-cheap stuff for a moment, I have what I would
consider an entry level TIG and it set me back $1800, but it has AC
with wavebalance, adjustable weld paramaters, etc, etc.  It will do up
to 160 amps.  The TIG is way cool, I can weld my own aluminum
intercooler pipes, do fine repairs on exotic metals, etc.  However
there are a lot of times where I wish I had a MIG as well it is much
faster and easier for the day to day stuff.  If you dont ever
anticipate doing odd projects in exotic metals *and* you dont want to
spend a ton of time practicing (TIG is difficult to master) then just
get a decent MIG.

As far as MIG welders go I would recommend the Lincoln SP135+ or
whatever replaced it in the current lineup, key features are 20amp 110v
supply and fully adjustable heat range.  (an easy way to spot a cheap
MIG is turn the heat knob, if it clicks into only a couple of positions
then it is not infinately adjustable and not as flexible in use)

  -Zach

--- Jim Cathey [EMAIL PROTECTED] wrote:

  Yeah, I was just discovering that!  I had been assuming that an
 entry
  level TIG unit would be similar to a MIG.
 
 I keep seeing this Harbor Freight TIG unit that pops up for sale
 at $200 every so often.  I'm not sure, but I think it's just an
 inverter accessory for a regular (stick?) welder.
 
 -- Jim
 
 

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Re: [MBZ] OT: welders, again

2007-06-05 Thread Luther

Which one will do stainless?

--
Luther   KB5QHUAlma, Ark
'87 300SDL (271,xxx mi) needs head
'83 300SD (246,645 mi) SOLD!
'82 300CD (166 kmi) getting front end rebuild
'82 300D  (74 kmi) getting '85 donor engine-SOLD!
'85 300D (280,176) parts car-sans engine


Quoting Zach [EMAIL PROTECTED]:



The Harbor Freight TIG is probably the scratch-start DC only unit that
my friend has, there is no foot pedal and no AC so you can not weld
aluminum... 


Setting aside the super-cheap stuff for a moment, I have what I would
consider an entry level TIG and it set me back $1800, but it has AC
with wavebalance, adjustable weld paramaters, etc, etc.  It will do up
to 160 amps.  The TIG is way cool, I can weld my own aluminum
intercooler pipes, do fine repairs on exotic metals, etc.  However
there are a lot of times where I wish I had a MIG as well it is much
faster and easier for the day to day stuff.  If you dont ever
anticipate doing odd projects in exotic metals *and* you dont want to
spend a ton of time practicing (TIG is difficult to master) then just
get a decent MIG. 


As far as MIG welders go I would recommend the Lincoln SP135+ or
whatever replaced it in the current lineup, key features are 20amp 110v
supply and fully adjustable heat range.  (an easy way to spot a cheap
MIG is turn the heat knob, if it clicks into only a couple of positions
then it is not infinately adjustable and not as flexible in use)

  -Zach







Re: [MBZ] OT: welders, again

2007-06-05 Thread dave walton

Any of them will do stainless. You can use trimix gas or flux core wire.
I've not tried stainless flux core wire. Trimix works good.
There are 3 different grades of stainless wire commonly available -  308,
309, and 316.  The main difference (as I understand it) is the percentage of
Chromium. You want to match it as best you can with what you are welding
because the amount of heat expansion varies. You want the weld to expand
with the metal or else it can crack over time.

Mig welders use a spool of wire in the base unit and push it to the welding
tip.  They are quite picky with Aluminum because it is so soft - it tends to
kink inside the machine. For that, you need a spoolgun that places a small
spool of wire just behind the tip. You hold the whole assembly as you weld.

If you use gas, check the price to refill the different cylinder sizes.
Around here, no one rents the cylinders. You buy one from the supplier and
exchange for full. You get cost effective around the 80 cu/ft size.
Refilling a 20 costs me $21, a 40 costs $25, and an 80 costs me $29. Bigger
than that and you pay based on gas volume. You save a lot on the refills
with an 80. I also like the 80's because they come with a protective cover
over the valve that screws onto the cylinder body. Good idea if you
transport them much.

-Dave Walton

On 6/5/07, Luther [EMAIL PROTECTED]  wrote:


Which one will do stainless?

--
Luther   KB5QHUAlma, Ark
'87 300SDL (271,xxx mi) needs head
'83 300SD (246,645 mi) SOLD!
'82 300CD (166 kmi) getting front end rebuild
'82 300D  (74 kmi) getting '85 donor engine-SOLD!
'85 300D (280,176) parts car-sans engine


Quoting Zach  [EMAIL PROTECTED]:


 The Harbor Freight TIG is probably the scratch-start DC only unit that
 my friend has, there is no foot pedal and no AC so you can not weld
 aluminum...

 Setting aside the super-cheap stuff for a moment, I have what I would
 consider an entry level TIG and it set me back $1800, but it has AC
 with wavebalance, adjustable weld paramaters, etc, etc.  It will do up
 to 160 amps.  The TIG is way cool, I can weld my own aluminum
 intercooler pipes, do fine repairs on exotic metals, etc.  However
 there are a lot of times where I wish I had a MIG as well it is much
 faster and easier for the day to day stuff.  If you dont ever
 anticipate doing odd projects in exotic metals *and* you dont want to
 spend a ton of time practicing (TIG is difficult to master) then just
 get a decent MIG.

 As far as MIG welders go I would recommend the Lincoln SP135+ or
 whatever replaced it in the current lineup, key features are 20amp 110v
 supply and fully adjustable heat range.  (an easy way to spot a cheap
 MIG is turn the heat knob, if it clicks into only a couple of positions
 then it is not infinately adjustable and not as flexible in use)

   -Zach




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Re: [MBZ] OT: welders, again

2007-06-05 Thread Tom Hargrave
Not that I'm trying to spam but I stock 5, 10  20# CO2 cylinders as well as
CO2 regulators.

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of dave walton
Sent: Tuesday, June 05, 2007 12:38 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] OT: welders, again

Any of them will do stainless. You can use trimix gas or flux core wire.
I've not tried stainless flux core wire. Trimix works good.
There are 3 different grades of stainless wire commonly available -  308,
309, and 316.  The main difference (as I understand it) is the percentage of
Chromium. You want to match it as best you can with what you are welding
because the amount of heat expansion varies. You want the weld to expand
with the metal or else it can crack over time.

Mig welders use a spool of wire in the base unit and push it to the welding
tip.  They are quite picky with Aluminum because it is so soft - it tends to
kink inside the machine. For that, you need a spoolgun that places a small
spool of wire just behind the tip. You hold the whole assembly as you weld.

If you use gas, check the price to refill the different cylinder sizes.
Around here, no one rents the cylinders. You buy one from the supplier and
exchange for full. You get cost effective around the 80 cu/ft size.
Refilling a 20 costs me $21, a 40 costs $25, and an 80 costs me $29. Bigger
than that and you pay based on gas volume. You save a lot on the refills
with an 80. I also like the 80's because they come with a protective cover
over the valve that screws onto the cylinder body. Good idea if you
transport them much.

-Dave Walton

On 6/5/07, Luther [EMAIL PROTECTED]  wrote:

 Which one will do stainless?

 --
 Luther   KB5QHUAlma, Ark
 '87 300SDL (271,xxx mi) needs head
 '83 300SD (246,645 mi) SOLD!
 '82 300CD (166 kmi) getting front end rebuild
 '82 300D  (74 kmi) getting '85 donor engine-SOLD!
 '85 300D (280,176) parts car-sans engine


 Quoting Zach  [EMAIL PROTECTED]:

 
  The Harbor Freight TIG is probably the scratch-start DC only unit that
  my friend has, there is no foot pedal and no AC so you can not weld
  aluminum...
 
  Setting aside the super-cheap stuff for a moment, I have what I would
  consider an entry level TIG and it set me back $1800, but it has AC
  with wavebalance, adjustable weld paramaters, etc, etc.  It will do up
  to 160 amps.  The TIG is way cool, I can weld my own aluminum
  intercooler pipes, do fine repairs on exotic metals, etc.  However
  there are a lot of times where I wish I had a MIG as well it is much
  faster and easier for the day to day stuff.  If you dont ever
  anticipate doing odd projects in exotic metals *and* you dont want to
  spend a ton of time practicing (TIG is difficult to master) then just
  get a decent MIG.
 
  As far as MIG welders go I would recommend the Lincoln SP135+ or
  whatever replaced it in the current lineup, key features are 20amp 110v
  supply and fully adjustable heat range.  (an easy way to spot a cheap
  MIG is turn the heat knob, if it clicks into only a couple of positions
  then it is not infinately adjustable and not as flexible in use)
 
-Zach
 



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 For used parts email [EMAIL PROTECTED]

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For used parts email [EMAIL PROTECTED]

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Re: [MBZ] OT: welders, again

2007-06-05 Thread Zeitgeist

I'll back up what Zach said about the Lincoln SP135; it's a sweet setup.  I
love its ease of use and quality US-built construction.  I think I paid
~$300, three years ago.

On 6/5/07, Zach [EMAIL PROTECTED] wrote:



As far as MIG welders go I would recommend the Lincoln SP135+ or
whatever replaced it in the current lineup, key features are 20amp 110v
supply and fully adjustable heat range.  (an easy way to spot a cheap
MIG is turn the heat knob, if it clicks into only a couple of positions
then it is not infinately adjustable and not as flexible in use)




Casey
__
'87 300TD intercooler/propane/biodiesel
'94 100CSQ Avant
'90 90Q
'89 Bluestar