Re: [Emc-users] Need longer belt

2014-03-12 Thread Gregg Eshelman
On 3/11/2014 11:26 AM, Gene Heskett wrote:
 On Tuesday 11 March 2014 13:25:43 John Kasunich did opine:

 http://imgs.xkcd.com/comics/standards.png

 Chuckle.  But how old is that?  we must have at least 20 by now.

A perfect example is the USB standard. It began with exactly two and 
only two types of connector, A for hosts and B for devices.

Then came Mini B and for some reason early digital cameras all had to 
have various odd USB connectors, often including A/V out. In 2007 Micro 
B was introduced and it took stores nearly two years to realize it 
existed and stock cables with that connector.

There's also a few versions of powered USB which are double stacked 
connectors having one part of the ports and plugs just for extra power.

Now there's USB 3.0. The designers of it had an uncommon fit of sanity 
and made both ends of the standard backwards sympatico with ye olde full 
size original Type A USB for the host and Micro B for the device. The 
USB 3.0 device end looks funkyweird but just plug a 2.0 cord into one 
end of the 3.0 socket. But wait! USB 3.0 gets even more sanity! A USB 
3.0 host plug will fit into a USB 1.1/2.0 Type A port and the device 
will operate at the lower speed.


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Re: [Emc-users] Need longer belt

2014-03-12 Thread Gene Heskett
On Wednesday 12 March 2014 03:13:46 Gregg Eshelman did opine:

 On 3/11/2014 11:26 AM, Gene Heskett wrote:
  On Tuesday 11 March 2014 13:25:43 John Kasunich did opine:
  http://imgs.xkcd.com/comics/standards.png
  
  Chuckle.  But how old is that?  we must have at least 20 by now.
 
 A perfect example is the USB standard. It began with exactly two and
 only two types of connector, A for hosts and B for devices.
 
 Then came Mini B and for some reason early digital cameras all had to
 have various odd USB connectors, often including A/V out. In 2007 Micro
 B was introduced and it took stores nearly two years to realize it
 existed and stock cables with that connector.
 
 There's also a few versions of powered USB which are double stacked
 connectors having one part of the ports and plugs just for extra power.
 
 Now there's USB 3.0. The designers of it had an uncommon fit of sanity
 and made both ends of the standard backwards sympatico with ye olde full
 size original Type A USB for the host and Micro B for the device. The
 USB 3.0 device end looks funkyweird but just plug a 2.0 cord into one
 end of the 3.0 socket. But wait! USB 3.0 gets even more sanity! A USB
 3.0 host plug will fit into a USB 1.1/2.0 Type A port and the device
 will operate at the lower speed.
 
I found  grabbed one of the earlier USB standard papers several years ago, 
and every time I read it, I heard echo's of Blair Mountains Tommy Guns from 
the coal wars 100 years ago.  Turf wars were quite visible in that paper.

Firewire 400 at the time worked a heck of a lot better, but then apple had 
to have a very high royalty fee.  FW still works better, but you see where 
it is in the new designs now even at firewire 800.  You can't buy anything 
today with a FW port on it.

I hope those holes in apples feet aren't too painful, but never would I ask 
for them to be painless either.  Like John Wayne said, stupidity should 
hurt.

Cheers, Gene
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Re: [Emc-users] Need longer belt

2014-03-11 Thread Steve Blackmore
On Mon, 10 Mar 2014 18:21:56 -0400, you wrote:

On Monday 10 March 2014 18:19:45 jeremy youngs did opine:

 gene , have a go at this
 http://precisionparts.wmberg.com/timingBeltsChains
 
I am thinking I need a 5mm pitch, 9.5mm wide, 72 cogs long, but they only 
go up to 3mm pitch.

If it's a Sieg C2 or clone the correct belt is a 5mm pitch 9mm wide 70
tooth

Steve Blackmore
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Re: [Emc-users] Need longer belt

2014-03-11 Thread Gene Heskett
On Tuesday 11 March 2014 06:06:32 Steve Blackmore did opine:

 On Mon, 10 Mar 2014 18:21:56 -0400, you wrote:
 On Monday 10 March 2014 18:19:45 jeremy youngs did opine:
  gene , have a go at this
  http://precisionparts.wmberg.com/timingBeltsChains
 
 I am thinking I need a 5mm pitch, 9.5mm wide, 72 cogs long, but they
 only go up to 3mm pitch.
 
 If it's a Sieg C2 or clone the correct belt is a 5mm pitch 9mm wide 70
 tooth
Does that translate to a 7x12 a good decade old?  One fly in this soup. 
Where the motor WAS, is now a jackshaft, mounted in a frame of 1/2 thick 
high silicon alu, drill  tapped to mount exactly where the motor WAS.  
That means the mount is quite grossly adjustable up and down as the holding 
studs can rise or fall in a pair of slots in the front face of the lathes 
bed casting, with the 1HP treadmill motor hanging off the back of the 
jackshaft frame. These studs draw the base of the frame up against a pair 
of adjustable set screws, so that the motor, by way of the slots, can be 
jacked up and down OR leveled so the belt runs true. The setscrews then 
provide a pivot point, allowing the motor to be aligned so the belt 
tracking doesn't want to run against one flange in forward rotation, but 
crawl to the other flange in reverse.  But with the new parts, this 
properly aligned position has jumped vertically by about 2 cogs of the 
belt, raising the outboard motor a good 1/4 IOW.  So I now need a 72 cog 
belt, one what actually fits the upper pulley correctly since this belt 
seems to be about 2 or 3 thou longer per cog on the pulley and throwing a 
just barely detectable slack loop at the back of the belt wrap.

This will put so much wear and friction heating on the thrust faces of the 
cogs and the belt that I can't see it running for a long time at all.

And for some reason I have yet to fathom, replacing both pulleys and the 
belt with these OEM parts, all of which have been working well since I put 
that assembly in early last summer, have now cause the center to center 
distance to be reduced to where I now need a 72 tooth belt to once again 
lower the motor by about that much as the flywheel on the motor now 
projects about 80 thou into the top cover that tries to keep the swarf out 
of the electronics since all the motors drive electronics except the 
dynamic braking are also in this box. The braking relays are in another 
smaller box bolted to the lid of this box. The whole pair of boxes is made 
out of alu angle for the corners, and slabs of 1/8 alu sheet from a 
wrecked UPS van box side.  Handy stuff to collect when you stumble over it. 
:)

Where last summer it sat low enough that the mounting stud nuts were nicely 
accessible to a 10mm socket, below the line of the 16mm Z drive ball screw, 
now its all so high I have to sneak a 10mm end wrench in behind the Z screw 
and turn the nuts about 1/12th turn per stroke of the wrench.

Something in these supposedly identical new parts just doesn't fit right. I 
can tilt it down so the motor clears, but then the jackshaft is quite 
noticeably tilted off the Z axis line of the whole lathe bed, running 
uphill to get to the lower pulley with lots of tension on the belt and its 
riding the flange, HARD.  Frustration with the whole mary ann is running 
high enough that I'm looking at the 11x28 from Bolton Hdwe.  But it comes 
with such a puny powered spindle and zip accessories that the true price 
will be about 3Gs more than they want by the time its truly useful.  TBT, 
it cannot, with that spindle power, cut material in excess of 1 OD in 
comfort.  That is about my situation now, regardless of motor power, its 
out of cast iron at about 1 OD.

And with the lathe down, the putting ball screws in the mill project is 
also dead in the water because I can't make the nut holders.

Then the MRI they took on my lower back Friday is so bad they may as well 
just take me out and shoot me.  Don't get old guys, its not for wimps but 
the back pain is turning me into one anyway. Sigh.  Its this stuff that 
keeps me out of the bars!

 Steve Blackmore
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Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Need longer belt

2014-03-11 Thread John Kasunich


On Mon, Mar 10, 2014, at 11:09 PM, Gene Heskett wrote:

 Damn John, I just counted it twice more and got 31 both times.
 At a top of the tooth diameter of 1.803, where the heck does that leave 
 us/me?
 
 
 The smaller driver pulley, is .976 across the top of the teeth, and 17 
 teeth, .388 between the flanges.  So a .375 wide belt will fit, as will a 
 9.5mm wide belt.  But a 10mm  will be pinched until it burns up the flange 
 anyway.
 

OK, we have two data points: 17 teeth and 0.976 OD, and 31 teeth with
an OD of 1.803.

We also have two unknowns, the belt pitch and the distance from the 
OD to the pitch line.  That should be solvable. Wait a bit while I try to
do math.

OK, math done.  The pitch comes out to 0.1855, which has me mystified,
because I've never heard of such a thing.  (I've done a fair bit if tooth-
belt research for different projects.)

I did some googling for 3/16 pitch belts.  I stumbled across a few
similar tales of woe on various forums.  Eastern lathes with belts of
approximately 3/16 pitch, and nobody able to find spares.

http://www.cnczone.com/forums/general-metal-working-machines/112495-timing-belt-available-lathe.html
http://madmodder.net/index.php/topic,5006.msg56077.html?PHPSESSID=tef5o88m42hje4vlt64jolptb2#msg56077

One person said:
 I believe that Roman is correct on the 3/16 pitch. This is an old
 design from the 50's or 60's and was know as an F profile. There
 were never any standard sizes and molds were just purchased
 for a specific OE project. The bad news is that very few F profile
 belts are still available and would not be something that an
 industrial distributor would be able to get for you. 

Why a fairly modern Chinese lathe would be using a 50 year old 
inch belt type is another mystery, although someone in one of
those threads speculated that the Chinese factory either had a
big stock of belts, or had the mandrel that is used to make the 
belts.

At this point I'm pretty sure it is NOT any modern standard 
belt profile.  How hard would it be to replace the pulleys?
XL profile is probably the most readily available and cheapest.



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  jmkasun...@fastmail.fm

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Re: [Emc-users] Need longer belt

2014-03-11 Thread samco
In our first attempt to make the spindle encoder for the KT - we grabbed a 
timing gear that we had 2 of..  (Something from some old printers we took apart 
(70's vintage probably).  Well - when we got all done we could not find a belt 
to match the pitch.  We gave up and used different timing gears that we knew 
fit a common belt.

unknown gear...
http://electronicsam.com/images/KandT/conversion/testing/DSCF1231.JPG

sam


On Tue, 11 Mar 2014 09:27:30 -0400
 John Kasunich jmkasun...@fastmail.fm wrote:
 
 
 On Mon, Mar 10, 2014, at 11:09 PM, Gene Heskett wrote:
 
  Damn John, I just counted it twice more and got 31 both times.
  At a top of the tooth diameter of 1.803, where the heck does that leave 
  us/me?
  
  
  The smaller driver pulley, is .976 across the top of the teeth, and 17 
  teeth, .388 between the flanges.  So a .375 wide belt will fit, as will a 
  9.5mm wide belt.  But a 10mm  will be pinched until it burns up the flange 
  anyway.
  
 
 OK, we have two data points: 17 teeth and 0.976 OD, and 31 teeth with
 an OD of 1.803.
 
 We also have two unknowns, the belt pitch and the distance from the 
 OD to the pitch line.  That should be solvable. Wait a bit while I try to
 do math.
 
 OK, math done.  The pitch comes out to 0.1855, which has me mystified,
 because I've never heard of such a thing.  (I've done a fair bit if tooth-
 belt research for different projects.)
 
 I did some googling for 3/16 pitch belts.  I stumbled across a few
 similar tales of woe on various forums.  Eastern lathes with belts of
 approximately 3/16 pitch, and nobody able to find spares.
 
 http://www.cnczone.com/forums/general-metal-working-machines/112495-timing-belt-available-lathe.html
 http://madmodder.net/index.php/topic,5006.msg56077.html?PHPSESSID=tef5o88m42hje4vlt64jolptb2#msg56077
 
 One person said:
  I believe that Roman is correct on the 3/16 pitch. This is an old
  design from the 50's or 60's and was know as an F profile. There
  were never any standard sizes and molds were just purchased
  for a specific OE project. The bad news is that very few F profile
  belts are still available and would not be something that an
  industrial distributor would be able to get for you. 
 
 Why a fairly modern Chinese lathe would be using a 50 year old 
 inch belt type is another mystery, although someone in one of
 those threads speculated that the Chinese factory either had a
 big stock of belts, or had the mandrel that is used to make the 
 belts.
 
 At this point I'm pretty sure it is NOT any modern standard 
 belt profile.  How hard would it be to replace the pulleys?
 XL profile is probably the most readily available and cheapest.
 
 
 
 -- 
   John Kasunich
   jmkasun...@fastmail.fm
 
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Re: [Emc-users] Need longer belt

2014-03-11 Thread John Kasunich
http://imgs.xkcd.com/comics/standards.png 

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Re: [Emc-users] Need longer belt

2014-03-11 Thread Jon Elson
On 03/11/2014 08:27 AM, John Kasunich wrote:



 OK, math done.  The pitch comes out to 0.1855, which has me mystified,
 because I've never heard of such a thing.  (I've done a fair bit if tooth-
 belt research for different projects.)


Well, 5 mm is ~ .197, so maybe accounting for the pitch 
diameter to be
larger than the pulley OD, that could match up.  these 
numbers are only
about 6% different.  So, it certainly could be a perfect 5 
mm PD at
the actual diameter where it is supposed to be measured.  
With that
in hand, Gene could probably use one of those on-line belt 
length
calculator programs to figure the correct belt length for 
the distance
between shafts.

Jon

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Re: [Emc-users] Need longer belt

2014-03-11 Thread Jon Elson
On 03/11/2014 08:48 AM, sa...@empirescreen.com wrote:
 In our first attempt to make the spindle encoder for the KT - we grabbed a 
 timing gear that we had 2 of..  (Something from some old printers we took 
 apart (70's vintage probably).  Well - when we got all done we could not find 
 a belt to match the pitch.  We gave up and used different timing gears that 
 we knew fit a common belt.


Yup, that's how I found out about 2mm pitch belts!  I added 
a spindle
encoder to a minimill shortly before going to one of the NAMES
shows.
(See last pic at http://pico-systems.com/minimill.html   )
  I used some junk pulleys off a printer tractor feed mechanism,
I think.  I ordered MXL belts for it, put it all together 
and then saw
lumps running around the pulleys.  After watching for a while,
I realized it was a pitch mismatch and about every rev it would
build up and the belt would jump a tooth.  With time rapidly
running out before the show, I ordered 2mm belts, hoping 
that would
be the correct size.  (I was able to determine the required 
pitch
was SMALLER than the MXL belt, so I had a pretty good idea
the only other thing it could be was 2mm.)  The right belts
showed up just days before I had to leave for NAMES, but
I was able to get a very early version of lathe threading
working for display there.

Jon

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Re: [Emc-users] Need longer belt

2014-03-11 Thread Gene Heskett
On Tuesday 11 March 2014 12:29:32 John Kasunich did opine:

 On Mon, Mar 10, 2014, at 11:09 PM, Gene Heskett wrote:
  Damn John, I just counted it twice more and got 31 both times.
  At a top of the tooth diameter of 1.803, where the heck does that
  leave us/me?
  
  
  The smaller driver pulley, is .976 across the top of the teeth, and
  17 teeth, .388 between the flanges.  So a .375 wide belt will fit,
  as will a 9.5mm wide belt.  But a 10mm  will be pinched until it
  burns up the flange anyway.
 
 OK, we have two data points: 17 teeth and 0.976 OD, and 31 teeth with
 an OD of 1.803.
 
 We also have two unknowns, the belt pitch and the distance from the
 OD to the pitch line.  That should be solvable. Wait a bit while I try
 to do math.
 
 OK, math done.  The pitch comes out to 0.1855, which has me mystified,
 because I've never heard of such a thing.  (I've done a fair bit if
 tooth- belt research for different projects.)

I think you have nailed it.
 
 I did some googling for 3/16 pitch belts.  I stumbled across a few
 similar tales of woe on various forums.  Eastern lathes with belts of
 approximately 3/16 pitch, and nobody able to find spares.
 
 http://www.cnczone.com/forums/general-metal-working-machines/112495-timi
 ng-belt-available-lathe.html
 http://madmodder.net/index.php/topic,5006.msg56077.html?PHPSESSID=tef5o
 88m42hje4vlt64jolptb2#msg56077
 
 One person said:
  I believe that Roman is correct on the 3/16 pitch. This is an old
  design from the 50's or 60's and was know as an F profile. There
  were never any standard sizes and molds were just purchased
  for a specific OE project. The bad news is that very few F profile
  belts are still available and would not be something that an
  industrial distributor would be able to get for you.
 
 Why a fairly modern Chinese lathe would be using a 50 year old
 inch belt type is another mystery, although someone in one of
 those threads speculated that the Chinese factory either had a
 big stock of belts, or had the mandrel that is used to make the
 belts.

Again, it makes sense, this design had been in the sale papers of the cheap 
tool peddlers like HF for at least 10 years when I bought this one back in 
the late 90's off a Speedway truck at the local VFD.
 
 At this point I'm pretty sure it is NOT any modern standard
 belt profile.  How hard would it be to replace the pulleys?
 XL profile is probably the most readily available and cheapest.

From SPI-SC, about $175 a set in metal  what I assume is kevlar belt 
backing.  In XL format. The bores are a hair odd, and it would be the first 
time they ever broached a 4mm key in a 10mm bore for the top pulley. STD is 
a 3mm for that bore. And there is not room to make the top one more than 30 
thou bigger without dremel work on the bolt bosses that hold that die cast 
cover in place on the back of the spindle/gear housing.  So it can be done, 
just bring money.  OEM stuff can be had for about 10% of that, for a full 
set, 2 pulleys and the belt.

The weather is decent, already 60F  change, so I'll mess with it some more 
today, and maybe even refit the motor mount. But the tooth miss-match tells 
me wear will be high under any conditions of enough tension to keep it from 
walking.

Thanks John.


Cheers, Gene
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Re: [Emc-users] Need longer belt

2014-03-11 Thread Gene Heskett
On Tuesday 11 March 2014 13:25:43 John Kasunich did opine:

 http://imgs.xkcd.com/comics/standards.png

Chuckle.  But how old is that?  we must have at least 20 by now.

Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Need longer belt

2014-03-11 Thread Gene Heskett
On Tuesday 11 March 2014 13:28:53 Jon Elson did opine:

 On 03/11/2014 08:27 AM, John Kasunich wrote:
  OK, math done.  The pitch comes out to 0.1855, which has me
  mystified, because I've never heard of such a thing.  (I've done a
  fair bit if tooth- belt research for different projects.)
 
 Well, 5 mm is ~ .197, so maybe accounting for the pitch
 diameter to be
 larger than the pulley OD, that could match up.  these
 numbers are only
 about 6% different.  So, it certainly could be a perfect 5
 mm PD at
 the actual diameter where it is supposed to be measured.
 With that
 in hand, Gene could probably use one of those on-line belt
 length
 calculator programs to figure the correct belt length for
 the distance
 between shafts.
 
 Jon

Even simpler Jon, just add 2 cogs to the belt  everything falls right back 
at the proper place.  It would take me about half an hour, piling bits and 
pieces back up on top of the adjacent tool cabinet to get where I could put 
a caliper on the C-C, which is very close to the maximum a 6 caliper can 
reach.

The weather is good, so I'll mess with it some more today.

But I am with John K., I think these pulleys are 3/16, not XL, and the new 
belts may in fact be XL's.  There is a definite miss-fit, allowing about a 
30 thou belly on the back of the pulley at the midpoint of the belt wrap.  
Belt cog and pulley wear (and heating under load) will be a wear factor 
that can't be ignored.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Need longer belt

2014-03-11 Thread andy pugh
On 11 March 2014 17:17, Gene Heskett ghesk...@wdtv.com wrote:
 From SPI-SC, about $175 a set in metal  what I assume is kevlar belt
 backing.  In XL format. The bores are a hair odd, and it would be the first
 time they ever broached a 4mm key in a 10mm bore for the top pulley.

No need to broach it. Who cares if your keyway has a round top? Just mill it.
You can always file a radius on the top of the key if you want to.

I took an entirely diffferent approach on my 9x40:
https://picasaweb.google.com/lh/photo/Ilc3m7J-FIGIoLXQTOYqcdMTjNZETYmyPJy0liipFm0?feat=directlink

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Re: [Emc-users] Need longer belt

2014-03-11 Thread Gene Heskett
On Tuesday 11 March 2014 13:45:31 andy pugh did opine:

 On 11 March 2014 17:17, Gene Heskett ghesk...@wdtv.com wrote:
  From SPI-SC, about $175 a set in metal  what I assume is kevlar belt
  
  backing.  In XL format. The bores are a hair odd, and it would be the
  first time they ever broached a 4mm key in a 10mm bore for the top
  pulley.
 
 No need to broach it. Who cares if your keyway has a round top? Just
 mill it. You can always file a radius on the top of the key if you want
 to.
 
 I took an entirely diffferent approach on my 9x40:
 https://picasaweb.google.com/lh/photo/Ilc3m7J-FIGIoLXQTOYqcdMTjNZETYmyPJ
 y0liipFm0?feat=directlink

That didn't seem to be the right pix Andy. ?

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene


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Re: [Emc-users] Need longer belt

2014-03-11 Thread John Kasunich


On Tue, Mar 11, 2014, at 12:41 PM, Jon Elson wrote:
 On 03/11/2014 08:27 AM, John Kasunich wrote:
 
 
 
  OK, math done.  The pitch comes out to 0.1855, which has me mystified,
  because I've never heard of such a thing.  (I've done a fair bit if tooth-
  belt research for different projects.)
 
 
 Well, 5 mm is ~ .197, so maybe accounting for the pitch 
 diameter to be
 larger than the pulley OD, that could match up.  these 
 numbers are only
 about 6% different.  So, it certainly could be a perfect 5 
 mm PD at
 the actual diameter where it is supposed to be measured.  

Nope.  The math I did took that into account.

The distance from pulley OD up to pitch diameter is a
characteristic of the belt, so it is the same for both 
pulleys.  The unknowns are pitch and difference
between OD and PD.  The knowns are tooth count
and OD for two different size pulleys.  The result is
two equations with two unknowns, and is solvable.

The pitch would have to be within a couple thou of
0.1855.  No way could it be 5mm.


-- 
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  jmkasun...@fastmail.fm

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Re: [Emc-users] Need longer belt

2014-03-11 Thread Gene Heskett
On Tuesday 11 March 2014 14:05:05 John Kasunich did opine:

 On Tue, Mar 11, 2014, at 12:41 PM, Jon Elson wrote:
  On 03/11/2014 08:27 AM, John Kasunich wrote:
   OK, math done.  The pitch comes out to 0.1855, which has me
   mystified, because I've never heard of such a thing.  (I've done a
   fair bit if tooth- belt research for different projects.)
  
  Well, 5 mm is ~ .197, so maybe accounting for the pitch
  diameter to be
  larger than the pulley OD, that could match up.  these
  numbers are only
  about 6% different.  So, it certainly could be a perfect 5
  mm PD at
  the actual diameter where it is supposed to be measured.
 
 Nope.  The math I did took that into account.
 
 The distance from pulley OD up to pitch diameter is a
 characteristic of the belt, so it is the same for both
 pulleys.  The unknowns are pitch and difference
 between OD and PD.  The knowns are tooth count
 and OD for two different size pulleys.  The result is
 two equations with two unknowns, and is solvable.
 
 The pitch would have to be within a couple thou of
 0.1855.  No way could it be 5mm.

So in the long view, I may as well give sdp-sc a call  confirm the ugly 
details  give them a card number.  Whatever I'll manage to make work today 
is a short term solution only.  Thank you John.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene


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Re: [Emc-users] Need longer belt

2014-03-11 Thread andy pugh
On 11 March 2014 17:46, Gene Heskett ghesk...@wdtv.com wrote:

 I took an entirely diffferent approach on my 9x40:
 https://picasaweb.google.com/lh/photo/Ilc3m7J-FIGIoLXQTOYqcdMTjNZETYmyPJy0liipFm0?feat=directlink

 That didn't seem to be the right pix Andy. ?

It's the right picture. I dispensed with the entire OE drivetrain.

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Re: [Emc-users] Need longer belt

2014-03-11 Thread andy pugh
On 11 March 2014 18:07, Gene Heskett ghesk...@wdtv.com wrote:
 So in the long view, I may as well give sdp-sc a call  confirm the ugly
 details  give them a card number.

Why not buy pilot-bore pulleys and modify to suit?
It would be easier with a working lathe, though not _that_ much easier
as the pulleys with flanges are quite hard to hold.

Clamp down the pulley to the milling table, pick up the centre with a
coaxial indicator, bore to size with a boring head, mill a keyway.

You can buy the co-ax indicator and the boring head and still be ahead
of the game.


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Re: [Emc-users] Need longer belt

2014-03-11 Thread Gene Heskett
On Tuesday 11 March 2014 18:47:15 andy pugh did opine:

 On 11 March 2014 18:07, Gene Heskett ghesk...@wdtv.com wrote:
  So in the long view, I may as well give sdp-sc a call  confirm the
  ugly details  give them a card number.
 
 Why not buy pilot-bore pulleys and modify to suit?
 It would be easier with a working lathe, though not _that_ much easier
 as the pulleys with flanges are quite hard to hold.
 
 Clamp down the pulley to the milling table, pick up the centre with a
 coaxial indicator, bore to size with a boring head, mill a keyway.
 
 You can buy the co-ax indicator and the boring head and still be ahead
 of the game.

Thats a good possibility too, as the mill is working.  They also has a 
bastard buttress thread based taperlock work alike that I might be able to 
use.  Properly snugged up to 1/8 turn from broke, I would not need any 
keyways either.  I'll dig into that case later tonight too.  IIRC I looked 
but no 9mm hubs in that style so I backed out.  But they also need more 
free shaft length that I have too from the pix.  The 10mm hub for the upper 
one has about 11.5mm of available shaft, but that hub needs 15 or more 
IIRC.

The lower, flanged pulleys problem is its a 9mm shaft. To use one of those 
assemblies I'd first have to make a 1/2mm thick spacer tube.  Or, I have 
more tool steel shafting, and that shaft nose could grow to 12mm without an 
huge amount of trouble once I make this work temporarily.

I did get it to track decent today, but its still too high, so I'll put a 
foam weather strip in to hold it up for clearance, need about 1/8.  
Redrilling the screw holes isn't a problem.  But I didn't get quite that 
far before I ran out of me today as I was thinking and running a hand 
backhoe too, trying to fill in the gas line ditch in the back yard that 
leads to the standby generator. Should have done more of it yesterday when 
this stuff we mistakenly call dirt was a bit softer.  By tomorrow it will 
be as hard as granite.  Yellow clay, grows weeds  nut rock real well but 
nothing edible. :(

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene


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Re: [Emc-users] Need longer belt

2014-03-10 Thread Mark Wendt
On Sun, Mar 9, 2014 at 11:20 PM, Gene Heskett ghesk...@wdtv.com wrote:

 Greetings;

 I have no clue why, but the replacement belt I got from LMS to replace the
 one I burnt some cogs out of, is now too short by at least 2, maybe 4
 teeth. I find that by the time I get the motor leveled  and the belt
 running true, the far end of the motor with the flywheel is going to be
 dragging on the cover I made by about 1/16 where before it had 1/8 of
 clearance. That OEM belt is a lighter duty belt, black neoprene I think,
 and the edges can wear ragged fairly rapidly if touching the flange of the
 motor pulley.  The new one is already worn  ragged just from hand exercise
 while the old ones edges are pristine after many hours of service.

 I believe thats a 72 cog belt.  Who is the best and most economical
 supplier for the white kevlar backed version of these small timing belts of
 nominally 9mm widths?

 From the clearance and alignment problems, I think a 74 or 75 tooth would
 be much better.

 The non-flanged pulley gear measures about 10.2mm width, but the flange
 separation is about 9.8mm. And a 9mm belt seems to fit quite well.

 Thanks all.

 Cheers, Gene



Gene,

Dunno if they're the cheapest, but I've never had a problem with them:

http://www.sdp-si.com/

Mark
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Re: [Emc-users] Need longer belt

2014-03-10 Thread Gene Heskett
On Monday 10 March 2014 05:53:17 Mark Wendt did opine:

 On Sun, Mar 9, 2014 at 11:20 PM, Gene Heskett ghesk...@wdtv.com wrote:
  Greetings;
  
  I have no clue why, but the replacement belt I got from LMS to replace
  the one I burnt some cogs out of, is now too short by at least 2,
  maybe 4 teeth. I find that by the time I get the motor leveled  and
  the belt running true, the far end of the motor with the flywheel is
  going to be dragging on the cover I made by about 1/16 where before
  it had 1/8 of clearance. That OEM belt is a lighter duty belt, black
  neoprene I think, and the edges can wear ragged fairly rapidly if
  touching the flange of the motor pulley.  The new one is already worn
   ragged just from hand exercise while the old ones edges are
  pristine after many hours of service.
  
  I believe thats a 72 cog belt.  Who is the best and most economical
  supplier for the white kevlar backed version of these small timing
  belts of nominally 9mm widths?
  
  From the clearance and alignment problems, I think a 74 or 75 tooth
  would
  
  be much better.
  
  The non-flanged pulley gear measures about 10.2mm width, but the
  flange separation is about 9.8mm. And a 9mm belt seems to fit quite
  well.
  
  Thanks all.
  
  Cheers, Gene
 
 Gene,
 
 Dunno if they're the cheapest, but I've never had a problem with them:
 
 http://www.sdp-si.com/
 
I see that in XL they have a 9.5mm width which would fit, but if you hunt 
around, the GT2 2mm pitch stuff doesn't match at all.  They don't link the 
sizes separate, so the metric stuff is like 68 down clicks to look at all 
of them.  I'll get the 2nd new one I got from LMS  see if there are any ID 
marks on it. Then look around tomorrow.

Thanks Mark.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene


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Re: [Emc-users] Need longer belt

2014-03-10 Thread andy pugh
On 10 March 2014 09:59, Gene Heskett ghesk...@wdtv.com wrote:

 I see that in XL they have a 9.5mm width which would fit, but if you hunt
 around, the GT2 2mm pitch stuff doesn't match at all.

You might find 
http://www.hpcgears.com/n/products/1.pulleys_belts/pulleys_belts.php
useful. I don't think you would want to buy from them, but the
catalogue pages for each belt type have a profile drawing and
measurements.

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Re: [Emc-users] Need longer belt

2014-03-10 Thread Gene Heskett
On Monday 10 March 2014 11:31:19 andy pugh did opine:

 On 10 March 2014 09:59, Gene Heskett ghesk...@wdtv.com wrote:
  I see that in XL they have a 9.5mm width which would fit, but if you
  hunt around, the GT2 2mm pitch stuff doesn't match at all.
 
 You might find
 http://www.hpcgears.com/n/products/1.pulleys_belts/pulleys_belts.php
 useful. I don't think you would want to buy from them, but the
 catalogue pages for each belt type have a profile drawing and
 measurements.

Thanks Andy.  I grabbed and printed the pages on belts to put n the shelf, 
but its a Readers Digest sized image in the middle of a letter sized sheet 
despite being told to fit to page.  It will be useful (with a strong 
glass) however, thanks for the link.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene


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Re: [Emc-users] Need longer belt

2014-03-10 Thread Gene Heskett
On Monday 10 March 2014 16:35:32 Gene Heskett did opine:

 On Monday 10 March 2014 11:31:19 andy pugh did opine:
  On 10 March 2014 09:59, Gene Heskett ghesk...@wdtv.com wrote:
   I see that in XL they have a 9.5mm width which would fit, but if you
   hunt around, the GT2 2mm pitch stuff doesn't match at all.
  
  You might find
  http://www.hpcgears.com/n/products/1.pulleys_belts/pulleys_belts.php
  useful. I don't think you would want to buy from them, but the
  catalogue pages for each belt type have a profile drawing and
  measurements.
 
 Thanks Andy.  I grabbed and printed the pages on belts to put n the
 shelf, but its a Readers Digest sized image in the middle of a letter
 sized sheet despite being told to fit to page.  It will be useful
 (with a strong glass) however, thanks for the link.
 
 Cheers, Gene

Continuing this thread of trying to determine what belt I need to properly 
fit these pulleys, I have talked to Chris Wood at LMS but he can't help me 
with anything but OEM parts, so some math based on the gullet od + the tip 
od on the pulley, half of that to get the pitch diameter converted to 
pitch circumference, then divided by the number of cogs, 30 in this case, 
give me a pitch length of 4.60mm, and in cycling my digital caliper through 
its modes, one thing seems to stand out, 3/16.  Are there belts made with 
a 3/16 pitch?

This OEM belt that is now too short at 70 cogs, is actually different in 
cog heights, the old worn belt fitting the new pulleys much better than the 
new belts I bought, and indeed the old belt, turned wrong side out and 
fitted to the new one is a just noticeably longer over a 3 straight span, 
about half a tooths worth, than the new one.  The new belts cog height is 
less than the old one also, by about .16mm. So at best fit, its sitting on 
the tops of the teeth with lots of daylight under it in the pulleys 
gullies.

I don't recall running across a 4.644844738332509mm (calculated) or so 
pitch of belt anyplace in my web snooping so far.

Ideas?  Including me doing it wrong...

Do I need to change my brand of toothpicks or what?

Thanks  Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene


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Re: [Emc-users] Need longer belt

2014-03-10 Thread John Kasunich


On Mon, Mar 10, 2014, at 04:55 PM, Gene Heskett wrote:

 Continuing this thread of trying to determine what belt I need to properly 
 fit these pulleys, I have talked to Chris Wood at LMS but he can't help me 
 with anything but OEM parts, so some math based on the gullet od + the tip 
 od on the pulley, half of that to get the pitch diameter converted to 
 pitch circumference, then divided by the number of cogs, 30 in this case, 
 give me a pitch length of 4.60mm, and in cycling my digital caliper through 
 its modes, one thing seems to stand out, 3/16.  Are there belts made with 
 a 3/16 pitch?

On most timing belts, the pitch line (where you measure pitch diameter)
is not half-way up the teeth as you calculated.  It is actually a little 
outside the tops of the teeth, where the strength members of the belt
are.  See the drawing at 
http://ca-cycleworks.com/c/pics/machining/tb_meas/Timing_Belt_Pulley_Pitch_Diameter_and_Outside_Diameter.jpg



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  jmkasun...@fastmail.fm

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Re: [Emc-users] Need longer belt

2014-03-10 Thread jeremy youngs
gene , have a go at this
http://precisionparts.wmberg.com/timingBeltsChains



jeremy youngs


On Mon, Mar 10, 2014 at 5:17 PM, John Kasunich jmkasun...@fastmail.fmwrote:



 On Mon, Mar 10, 2014, at 04:55 PM, Gene Heskett wrote:

  Continuing this thread of trying to determine what belt I need to
 properly
  fit these pulleys, I have talked to Chris Wood at LMS but he can't help
 me
  with anything but OEM parts, so some math based on the gullet od + the
 tip
  od on the pulley, half of that to get the pitch diameter converted to
  pitch circumference, then divided by the number of cogs, 30 in this case,
  give me a pitch length of 4.60mm, and in cycling my digital caliper
 through
  its modes, one thing seems to stand out, 3/16.  Are there belts made
 with
  a 3/16 pitch?

 On most timing belts, the pitch line (where you measure pitch diameter)
 is not half-way up the teeth as you calculated.  It is actually a little
 outside the tops of the teeth, where the strength members of the belt
 are.  See the drawing at

 http://ca-cycleworks.com/c/pics/machining/tb_meas/Timing_Belt_Pulley_Pitch_Diameter_and_Outside_Diameter.jpg



 --
   John Kasunich
   jmkasun...@fastmail.fm


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Re: [Emc-users] Need longer belt

2014-03-10 Thread Brian Morel
Do you have the LMS part number.  I have access to pretty much any kind of belt 
through work.  I can check tomorrow

Sent from my iPad

 On Mar 10, 2014, at 11:35 AM, Gene Heskett ghesk...@wdtv.com wrote:
 
 On Monday 10 March 2014 11:31:19 andy pugh did opine:
 
 On 10 March 2014 09:59, Gene Heskett ghesk...@wdtv.com wrote:
 I see that in XL they have a 9.5mm width which would fit, but if you
 hunt around, the GT2 2mm pitch stuff doesn't match at all.
 
 You might find
 http://www.hpcgears.com/n/products/1.pulleys_belts/pulleys_belts.php
 useful. I don't think you would want to buy from them, but the
 catalogue pages for each belt type have a profile drawing and
 measurements.
 
 Thanks Andy.  I grabbed and printed the pages on belts to put n the shelf, 
 but its a Readers Digest sized image in the middle of a letter sized sheet 
 despite being told to fit to page.  It will be useful (with a strong 
 glass) however, thanks for the link.
 
 Cheers, Gene
 -- 
 There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 Genes Web page http://geneslinuxbox.net:6309/gene
 
 
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Re: [Emc-users] Need longer belt

2014-03-10 Thread Brian Morel
Yes, the Pitch Dia. is greater than the OD of the sprocket.  take a look at
the below link.

http://www.brecoflex.com/index.php?CATID=7SCATID=44


On Mon, Mar 10, 2014 at 5:17 PM, John Kasunich jmkasun...@fastmail.fmwrote:



 On Mon, Mar 10, 2014, at 04:55 PM, Gene Heskett wrote:

  Continuing this thread of trying to determine what belt I need to
 properly
  fit these pulleys, I have talked to Chris Wood at LMS but he can't help
 me
  with anything but OEM parts, so some math based on the gullet od + the
 tip
  od on the pulley, half of that to get the pitch diameter converted to
  pitch circumference, then divided by the number of cogs, 30 in this case,
  give me a pitch length of 4.60mm, and in cycling my digital caliper
 through
  its modes, one thing seems to stand out, 3/16.  Are there belts made
 with
  a 3/16 pitch?

 On most timing belts, the pitch line (where you measure pitch diameter)
 is not half-way up the teeth as you calculated.  It is actually a little
 outside the tops of the teeth, where the strength members of the belt
 are.  See the drawing at

 http://ca-cycleworks.com/c/pics/machining/tb_meas/Timing_Belt_Pulley_Pitch_Diameter_and_Outside_Diameter.jpg



 --
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Re: [Emc-users] Need longer belt

2014-03-10 Thread Gene Heskett
On Monday 10 March 2014 17:30:25 John Kasunich did opine:

 On Mon, Mar 10, 2014, at 04:55 PM, Gene Heskett wrote:
  Continuing this thread of trying to determine what belt I need to
  properly fit these pulleys, I have talked to Chris Wood at LMS but he
  can't help me with anything but OEM parts, so some math based on the
  gullet od + the tip od on the pulley, half of that to get the pitch
  diameter converted to pitch circumference, then divided by the
  number of cogs, 30 in this case, give me a pitch length of 4.60mm,
  and in cycling my digital caliper through its modes, one thing seems
  to stand out, 3/16.  Are there belts made with a 3/16 pitch?
 
 On most timing belts, the pitch line (where you measure pitch
 diameter) is not half-way up the teeth as you calculated.  It is
 actually a little outside the tops of the teeth, where the strength
 members of the belt are.  See the drawing at
 http://ca-cycleworks.com/c/pics/machining/tb_meas/Timing_Belt_Pulley_Pit
 ch_Diameter_and_Outside_Diameter.jpg

Oh goody.  And of course its an imaginary line you can't put a caliper on.  
Loverly, just fscking loverly.  From the looks of that drawing, one would 
add perhaps about half the thickness of the belt measured in the center of 
the cup separating the cogs.  That would make the pitch line 1.3mm taller 
(in diameter) than the peak of the tooth.  That would be about 45.84mm + 
1.3mm added only once to get the solid line shown. Thats 47.15mm, fed into 
a circumference calculator returns 148.12609361675874 for pitch 
circumference, divided by the teeth, 30=4.937536453891958mm.  But this miss 
fit belt is stamped 1.5x70.  Its cogs do NOT begin to fill the gullies of 
the pulley. I am thinking a 5mm belt might be a closer fit.  But those all 
appear to be a full 10mm wide, just a black one too wide for the flanges on 
the driving pulley.  The now worn one is about 9.75mm between the flanges 
at the root of the gully, and only 9.85 at the top of a cog.

But lets work it backwards from 30 teeth 5mm pitch.  That is 150mm pitch 
circumference. Continuing backwards that is still within the cross 
sectional web of the belt so its possible.  So I need a 74 cog 5mm pitch 
belt 9.5mm wide.  Am I at least in the ballpark?

I need a beer. 2 maybe. Its turning into a headache... :(

Thanks John  Cheers, Gene
-- 
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Re: [Emc-users] Need longer belt

2014-03-10 Thread Gene Heskett
On Monday 10 March 2014 18:19:45 jeremy youngs did opine:

 gene , have a go at this
 http://precisionparts.wmberg.com/timingBeltsChains
 
I am thinking I need a 5mm pitch, 9.5mm wide, 72 cogs long, but they only 
go up to 3mm pitch.

Thanks for looking Jeremy.

Cheers, Gene
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Re: [Emc-users] Need longer belt

2014-03-10 Thread Gene Heskett
On Monday 10 March 2014 18:22:18 Brian Morel did opine:

 Do you have the LMS part number.  I have access to pretty much any kind
 of belt through work.  I can check tomorrow

The current LMS part number, B01-04 1105, is not the correct part, its 
pitch length is a small percentage longer that that of the pulley's it is 
supposed to run on.  Throws a small amount of slack in the middle of the 
wrap when wrapped, and the cogs do not fill the pulley grooves by about 
half.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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Genes Web page http://geneslinuxbox.net:6309/gene


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Re: [Emc-users] Need longer belt

2014-03-10 Thread Gene Heskett
On Monday 10 March 2014 18:33:35 Brian Morel did opine:

 Yes, the Pitch Dia. is greater than the OD of the sprocket.  take a look
 at the below link.
 
 http://www.brecoflex.com/index.php?CATID=7SCATID=44
 
Looks good, till I tried to use the belt selector, my browser or their web 
page is broken as everytime I try to enter a value, it clears all other 
selections made except the width.  So I can't select a 5mm pitch, 9,5mm 
wide, 72 cog belt.

Thanks Brian.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Need longer belt

2014-03-10 Thread John Kasunich
Gene:

It seems like you're going about this the hard way.

The first step is to identify the belt family.  Look at the
shape of the teeth on the belt. Are they round, or
trapezoidal?  Take a look at the pictures here:
http://www.sdp-si.com/D265/HTML/D265T015.html

Given that your pitch is approximately 5mm or 0.2
inches, likely candidates are XL (fig 19c, top row,
right end), or 5mm HTD (fig 19f, 2nd row, right end),
5mm GT2 (fig 19i, 3rd row, right end), or T5 (fig 19k,
bottom row center).

The tooth shape should let you eliminate two of the
four possibilities.  It is either round (HTD or GT2) or
trapezoidal (XL or T5).

Any markings on the pulleys that wound indicate 
the type?  GT2, HTD, etc?  (That would make it 
too easy.)

Assuming no markings, next step is to determine
the OD of the pulleys for each type.  Google found
this page:

http://www.pfeiferindustries.com/timing-belt-pulley-pitch-diameter-outside-diameter-charts-i-12-l-en.html

Links on that page lead to PDF files with pulley dimensions
for three of the belt types.  It didn't have info for T5, but I 
found another that did.  I'll save you the reading - for 30 tooth
pulleys, the pitch diameters and outside diameters are:

HTD: PD = 1.880  OD = 1.835
GT2: PD = 1.880  OD = 1.835
XL: PD = 1.910  OD = 1.890
T5: PD = 1.880  OD = 1.848

So, if it is trapezoidal, you can tell the difference between
XL and T5 by measuring the pulley OD.  1.890 vs 1.848
should be easy to tell apart, even with manufacturing 
tolerances.

If it is round-toothed, things are tougher.  Both the PD and
OD of HTD5 and GT2-5mm are the same.  The tooth profiles
are close enough that you could probably make do with 
either belt - get whichever one is easier to find.

Once you know what type of belt you need, come back
and we can help you find a source.  If it is XL, you 
probably want 3/8 wide, and you can get them lots
of places.  The other types might be harder to find.





On Mon, Mar 10, 2014, at 06:36 PM, Gene Heskett wrote:
 On Monday 10 March 2014 18:33:35 Brian Morel did opine:
 
  Yes, the Pitch Dia. is greater than the OD of the sprocket.  take a look
  at the below link.
  
  http://www.brecoflex.com/index.php?CATID=7SCATID=44
  
 Looks good, till I tried to use the belt selector, my browser or their web 
 page is broken as everytime I try to enter a value, it clears all other 
 selections made except the width.  So I can't select a 5mm pitch, 9,5mm 
 wide, 72 cog belt.
 
 Thanks Brian.
 
 Cheers, Gene
 -- 
 There are four boxes to be used in defense of liberty:
  soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 Genes Web page http://geneslinuxbox.net:6309/gene
 
 
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Re: [Emc-users] Need longer belt

2014-03-10 Thread Gene Heskett
On Monday 10 March 2014 20:28:53 John Kasunich did opine:

 Gene:
 
 It seems like you're going about this the hard way.
 
 The first step is to identify the belt family.  Look at the
 shape of the teeth on the belt. Are they round, or
 trapezoidal?  Take a look at the pictures here:
 http://www.sdp-si.com/D265/HTML/D265T015.html
 
 Given that your pitch is approximately 5mm or 0.2
 inches, likely candidates are XL (fig 19c, top row,
 right end), or 5mm HTD (fig 19f, 2nd row, right end),
 5mm GT2 (fig 19i, 3rd row, right end), or T5 (fig 19k,
 bottom row center).
 
 The tooth shape should let you eliminate two of the
 four possibilities.  It is either round (HTD or GT2) or
 trapezoidal (XL or T5).
 
Definitely trapezoidal.

 Any markings on the pulleys that wound indicate
 the type?  GT2, HTD, etc?  (That would make it
 too easy.)

No mark of that sort  POM in one of the casting webs is it.

 Assuming no markings, next step is to determine
 the OD of the pulleys for each type.  Google found
 this page:
 
 http://www.pfeiferindustries.com/timing-belt-pulley-pitch-diameter-outsi
 de-diameter-charts-i-12-l-en.html
 
 Links on that page lead to PDF files with pulley dimensions
 for three of the belt types.  It didn't have info for T5, but I
 found another that did.  I'll save you the reading - for 30 tooth
 pulleys, the pitch diameters and outside diameters are:
 
 HTD: PD = 1.880  OD = 1.835
 GT2: PD = 1.880  OD = 1.835
 XL: PD = 1.910  OD = 1.890
 T5: PD = 1.880  OD = 1.848

Ok, what happens when the pulley OD is (across the teeth)
1.803 ?  Plastic shrunk in its old age? Looks like pretty fresh casting to 
me. In some sort of black ABS?

Thats a pretty good jump up to a T5.

Thanks.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene


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Re: [Emc-users] Need longer belt

2014-03-10 Thread andy pugh
On 11 March 2014 00:36, Gene Heskett ghesk...@wdtv.com wrote:

 No mark of that sort  POM in one of the casting webs is it.

 Looks like pretty fresh casting to
 me. In some sort of black ABS?

It's POM :-)

http://en.wikipedia.org/wiki/Polyoxymethylene

One trade-name for POM is Delrin

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Re: [Emc-users] Need longer belt

2014-03-10 Thread John Kasunich


On Mon, Mar 10, 2014, at 08:36 PM, Gene Heskett wrote:
 On Monday 10 March 2014 20:28:53 John Kasunich did opine:
  
  HTD: PD = 1.880  OD = 1.835
  GT2: PD = 1.880  OD = 1.835
  XL: PD = 1.910  OD = 1.890
  T5: PD = 1.880  OD = 1.848
 
 Ok, what happens when the pulley OD is (across the teeth)
 1.803 ?  Plastic shrunk in its old age? Looks like pretty fresh casting to 
 me. In some sort of black ABS?
 
 Thats a pretty good jump up to a T5.
 

Hmm, that is mystifying.

It's definitely 30 teeth, right?

T5 is one of the harder ones to find.  XL is everywhere, but
it doesn't sound like that is the right type (unless it is really
a 29 tooth pulley).  What about the other pulley?  How many
teeth on that one, and what is the OD?




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Re: [Emc-users] Need longer belt

2014-03-10 Thread Jon Elson
On 03/10/2014 03:55 PM, Gene Heskett wrote:

The standard Imperial belts are .080 (MXL), .200 (XL) and
.375 (L).  The standard metric belts are 3, 5 and 10 mm,
but I used some pulleys that needed 2 mm belts, and didn't
know until I found the belts walking the teeth of the pulleys.

Those are about all the sizes I know of.

Jon

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Re: [Emc-users] Need longer belt

2014-03-10 Thread Bill
 Sorry to come into the discussion so late.

The metric belts seem to have round teeth while the imperial have
trapezoidal.

Can you check which they are.

Bill
 
 
 
 
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Re: [Emc-users] Need longer belt

2014-03-10 Thread Brian Morel
This struck my interest as I deal with a lot of timing belts at work.  There 
are some rarer trapezoidal profile with 5mm pitch.  I just looked at my little 
7x lathe and it has the same belt ( 1.5x70 ).  I'm not going to be using my 
lathe until the weather turns, so tomorrow night I'll pull the belt and pulleys 
to take into work to really investigate.

Sent from my iPad

 On Mar 10, 2014, at 9:10 PM, John Kasunich jmkasun...@fastmail.fm wrote:
 
 
 
 On Mon, Mar 10, 2014, at 08:36 PM, Gene Heskett wrote:
 On Monday 10 March 2014 20:28:53 John Kasunich did opine:
 
 HTD: PD = 1.880  OD = 1.835
 GT2: PD = 1.880  OD = 1.835
 XL: PD = 1.910  OD = 1.890
 T5: PD = 1.880  OD = 1.848
 
 Ok, what happens when the pulley OD is (across the teeth)
 1.803 ?  Plastic shrunk in its old age? Looks like pretty fresh casting to 
 me. In some sort of black ABS?
 
 Thats a pretty good jump up to a T5.
 
 Hmm, that is mystifying.
 
 It's definitely 30 teeth, right?
 
 T5 is one of the harder ones to find.  XL is everywhere, but
 it doesn't sound like that is the right type (unless it is really
 a 29 tooth pulley).  What about the other pulley?  How many
 teeth on that one, and what is the OD?
 
 
 
 
 -- 
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Re: [Emc-users] Need longer belt

2014-03-10 Thread Gene Heskett
On Monday 10 March 2014 20:46:27 Gene Heskett did opine:

 On Monday 10 March 2014 20:28:53 John Kasunich did opine:
  Gene:
  
  It seems like you're going about this the hard way.
  
  The first step is to identify the belt family.  Look at the
  shape of the teeth on the belt. Are they round, or
  trapezoidal?  Take a look at the pictures here:
  http://www.sdp-si.com/D265/HTML/D265T015.html
  
  Given that your pitch is approximately 5mm or 0.2
  inches, likely candidates are XL (fig 19c, top row,
  right end), or 5mm HTD (fig 19f, 2nd row, right end),
  5mm GT2 (fig 19i, 3rd row, right end), or T5 (fig 19k,
  bottom row center).
  
  The tooth shape should let you eliminate two of the
  four possibilities.  It is either round (HTD or GT2) or
  trapezoidal (XL or T5).
 
 Definitely trapezoidal.
 
  Any markings on the pulleys that wound indicate
  the type?  GT2, HTD, etc?  (That would make it
  too easy.)
 
 No mark of that sort  POM in one of the casting webs is it.
 
  Assuming no markings, next step is to determine
  the OD of the pulleys for each type.  Google found
  this page:
  
  http://www.pfeiferindustries.com/timing-belt-pulley-pitch-diameter-out
  si de-diameter-charts-i-12-l-en.html
  
  Links on that page lead to PDF files with pulley dimensions
  for three of the belt types.  It didn't have info for T5, but I
  found another that did.  I'll save you the reading - for 30 tooth
  pulleys, the pitch diameters and outside diameters are:
  
  HTD: PD = 1.880  OD = 1.835
  GT2: PD = 1.880  OD = 1.835
  XL: PD = 1.910  OD = 1.890
  T5: PD = 1.880  OD = 1.848
 
 Ok, what happens when the pulley OD is (across the teeth)
 1.803 ?  Plastic shrunk in its old age? Looks like pretty fresh casting
 to me. In some sort of black ABS?
 
 Thats a pretty good jump up to a T5.

I should probably add that the pulley's gullies are very close to 1/16 
wide, while the teeth are in the .109 range thick. So the cogs on the belt 
should probably mirror that I'd assume.
 
 Thanks.
 
 Cheers, Gene


Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene


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Re: [Emc-users] Need longer belt

2014-03-10 Thread Gene Heskett
On Monday 10 March 2014 22:51:58 andy pugh did opine:

 On 11 March 2014 00:36, Gene Heskett ghesk...@wdtv.com wrote:
  No mark of that sort  POM in one of the casting webs is it.
  
  Looks like pretty fresh casting to
  me. In some sort of black ABS?
 
 It's POM :-)
 
 http://en.wikipedia.org/wiki/Polyoxymethylene
 
 One trade-name for POM is Delrin

I didn't know that, tougher stuff than I had it pegged to be, thanks Andy!

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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Genes Web page http://geneslinuxbox.net:6309/gene


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Re: [Emc-users] Need longer belt

2014-03-10 Thread Gene Heskett
On Monday 10 March 2014 22:55:43 John Kasunich did opine:

 On Mon, Mar 10, 2014, at 08:36 PM, Gene Heskett wrote:
  On Monday 10 March 2014 20:28:53 John Kasunich did opine:
   HTD: PD = 1.880  OD = 1.835
   GT2: PD = 1.880  OD = 1.835
   XL: PD = 1.910  OD = 1.890
   T5: PD = 1.880  OD = 1.848
  
  Ok, what happens when the pulley OD is (across the teeth)
  1.803 ?  Plastic shrunk in its old age? Looks like pretty fresh
  casting to me. In some sort of black ABS?
  
  Thats a pretty good jump up to a T5.
 
 Hmm, that is mystifying.
 
 It's definitely 30 teeth, right?

Damn John, I just counted it twice more and got 31 both times.
At a top of the tooth diameter of 1.803, where the heck does that leave 
us/me?

 T5 is one of the harder ones to find.  XL is everywhere, but
 it doesn't sound like that is the right type (unless it is really
 a 29 tooth pulley).  What about the other pulley?  How many
 teeth on that one, and what is the OD?

The smaller driver pulley, is .976 across the top of the teeth, and 17 
teeth, .388 between the flanges.  So a .375 wide belt will fit, as will a 
9.5mm wide belt.  But a 10mm  will be pinched until it burns up the flange 
anyway.

Thanks John.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Need longer belt

2014-03-10 Thread Gene Heskett
On Monday 10 March 2014 23:10:06 Bill did opine:

  Sorry to come into the discussion so late.
 
 The metric belts seem to have round teeth while the imperial have
 trapezoidal.
 
 Can you check which they are.
 
 Bill
 
Definitely trapezoidal Bill, thanks. See my msg to JK, the darned thing has 
31 teeth!  With a  tooth top diameter of 1.807  That doesn't fit anything 
I can find. :(
 
 
 
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Need longer belt

2014-03-09 Thread Jon Elson
On 03/09/2014 10:20 PM, Gene Heskett wrote:
 Greetings;

 I have no clue why, but the replacement belt I got from LMS to replace the
 one I burnt some cogs out of, is now too short by at least 2, maybe 4
 teeth.
Try to make sure the belt fits the pulley properly.  The 
difference between
metric and imperial belt sizes is REALLY small.  The worst 
is MXL, which
are .080, and the 2mm counterpart, which is only slightly 
smaller.
But, if you wrap the wrong belt around a larger pulley, the 
mismatch
eventually accumulates so the teeth won't line up all the 
way around.
That could account for the belt being just a bit short.
I've run into this.

Otherwise, you will probably have to count all the teeth.

Jon



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Re: [Emc-users] Need longer belt

2014-03-09 Thread Jon Elson
On 03/09/2014 10:20 PM, Gene Heskett wrote:
 Greetings;

 I have no clue why, but the replacement belt I got from LMS to replace the
 one I burnt some cogs out of, is now too short by at least 2, maybe 4
 teeth.
Try to make sure the belt fits the pulley properly.  The 
difference between
metric and imperial belt sizes is REALLY small.  The worst 
is MXL, which
are .080, and the 2mm counterpart, which is only slightly 
smaller.
But, if you wrap the wrong belt around a larger pulley, the 
mismatch
eventually accumulates so the teeth won't line up all the 
way around.
That could account for the belt being just a bit short.
I've run into this.

Otherwise, you will probably have to count all the teeth.

Oh, as for where to get them, cheapest is probably 
McMaster-Carr,
Grainger's also has a supply.  They don't have the widest 
selection,
so then there are a bunch of specialty suppliers in the power
transmission business that may have tens of thousands of
sizes in stock.


Jon



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Re: [Emc-users] Need longer belt

2014-03-09 Thread Gene Heskett
On Monday 10 March 2014 01:05:49 Jon Elson did opine:

 On 03/09/2014 10:20 PM, Gene Heskett wrote:
  Greetings;
  
  I have no clue why, but the replacement belt I got from LMS to replace
  the one I burnt some cogs out of, is now too short by at least 2,
  maybe 4 teeth.
 
 Try to make sure the belt fits the pulley properly.  The
 difference between
 metric and imperial belt sizes is REALLY small.  The worst
 is MXL, which
 are .080, and the 2mm counterpart, which is only slightly
 smaller.

Humm, the only check I have made is to see that a 3/4 way around wrap in 
the larger, flange less pulley fits well, and it does fit, perfectly.
Sine this thing is a Chinese lathe originally, its a pretty safe bet it's 
metric.

With caliper (digital) in hand, I cannot say as to whether the distance 
between cogs is 4mm, or .160, (only 2 thou difference that my eyes can't 
see) but that just about fits from cog top to cog top either way.  
Measuring across 2 cogs of the larger pulley which except for the wallered 
out keyway is not that badly worn, I get a reading in the 7.09mm to 7.14mm 
range with the tips squeezing the root of two adjacent cogs. Measuring the 
valley between cogs, I get a pretty consistent 1.57mm to 1.58mm.  But those 
measurements don't even come close to what I see in the catalogs.  As you 
can imagine, confusion reigns supreme here..

 But, if you wrap the wrong belt around a larger pulley, the
 mismatch
 eventually accumulates so the teeth won't line up all the
 way around.

They align perfectly when wrapped about 3/4 of the way around on the larger 
pulley, which carries no markings at all, it has a 10mm bore and a 4mm key 
broaching, which is odd (std is a 3mm keyway) and raised the price of a 
metal pulley about $40 because of the tooling change. That pretty much 
kicked any interest in metal pulleys out the door because I can buy both of 
the pulleys and the belt about 10 times by the time I'd had a set of metal 
ones made for around $170.

 That could account for the belt being just a bit short.
 I've run into this.
 
 Otherwise, you will probably have to count all the teeth.
 
 Jon
 

Thanks Jon. 
 
 
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 their applications. Written by three acclaimed leaders in the field,
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Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene


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Re: [Emc-users] Need longer belt

2014-03-09 Thread Gene Heskett
On Monday 10 March 2014 01:34:28 Jon Elson did opine:

 On 03/09/2014 10:20 PM, Gene Heskett wrote:
  Greetings;
  
  I have no clue why, but the replacement belt I got from LMS to replace
  the one I burnt some cogs out of, is now too short by at least 2,
  maybe 4 teeth.
 
 Try to make sure the belt fits the pulley properly.  The
 difference between
 metric and imperial belt sizes is REALLY small.  The worst
 is MXL, which
 are .080, and the 2mm counterpart, which is only slightly
 smaller.
 But, if you wrap the wrong belt around a larger pulley, the
 mismatch
 eventually accumulates so the teeth won't line up all the
 way around.
 That could account for the belt being just a bit short.
 I've run into this.
 
 Otherwise, you will probably have to count all the teeth.
 
 Oh, as for where to get them, cheapest is probably
 McMaster-Carr,

Ok, I've bought there before.

 Grainger's also has a supply.  They don't have the widest
 selection,

And a useless search engine on their web page, has no clue what a gilmer or 
timing belt is.

 so then there are a bunch of specialty suppliers in the power
 transmission business that may have tens of thousands of
 sizes in stock.

It was one of those that gave me the quote for metal pulleys that took my 
breath away. 
 
 Jon

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene


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Graph Databases is the definitive new guide to graph databases and their
applications. Written by three acclaimed leaders in the field,
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