ven wink.. give her the money, get the carton of cigarettes.
The good old days when toys were fun and they still had an element of
danger!
Dave
On 2/16/2016 2:46 AM, Bruce Layne wrote:
> I had a Thingmaker when I was a kid. It was a set of aluminum creepy
> crawler molds with some bottle
them
Dave Caroline
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Monitor end-to-end web transactions and take corrective
If you have a marker pulse on an encoder you can use a cheap home switch
and back off to the marker pulse.
Dave
On 2/15/2016 6:44 PM, Bertho Stultiens wrote:
> Hi,
>
> I'm looking for an on-the-cheap way to do reasonable homing. Usual
> switches for the purpose cost a lot. The
, then you are shooting
in the dark.
If they are not providing docs, chances are they have issues with the
Modbus implementation and the interface is intentionally not fully
documented.
It should not be that difficult, regardless of your view on
On 2/8/2016 12:51 PM, andy pugh wrote:
> On 8 February 2016 at 17:40, Dave Cole wrote:
>> RS485 is two wire, half duplex.
>> I think you have a RS422 connection that can run full duplex.
>> I don't recognize the D and R pins??Perhaps Data Ready and Request
>
RS485 is two wire, half duplex.
I think you have a RS422 connection that can run full duplex.
I don't recognize the D and R pins??Perhaps Data Ready and Request
to Send ??
Those aren't normally required for RS422.
Dave
On 2/8/2016 8:16 AM, andy pugh wrote:
> I am tempted
than a single ended TTL type encoder output which can easily be
corrupted by common mode noise.The two (line driver and ttl ) are
generally not compatible. However there are chips that you can buy
that will convert a TTL single ended signal to a line driver output and
visa versa.
Dave
be used.
Osha and some plants seem to forget that from time to time.
Dave
On 2/6/2016 2:39 PM, Todd Zuercher wrote:
> It's really not nearly as interesting as it sounds. It start out as a 2
> spindle Digital Tool CNC Router. Eventually both spindles were replaced with
> 3 Porter
be.The result can be large amounts of
smoke and some fire! Don't ask how I know this... :-/
Dave
On 2/5/2016 11:09 PM, Todd Zuercher wrote:
> This is the last of our old grandfathered in hill billy engineer machines
> that I have to bring into the modern era. Adding an e-stop system
m breakers from the disconnect as well as
contactors.
Dave
On 2/5/2016 5:22 PM, Todd Zuercher wrote:
> We have an old machine that through the years has become an ungainly ball of
> wires. Currently with OSHA regs and all lockout tagout is a real pain as it
> is on this machine.
stead.
Drive the relays with the SSRs if you need to.
Automation Direct has cheap 15 amp relays. Use two contacts in
parallel if you need more capacity and they will likely last a very long
time.
Dave
On 2/2/2016 10:05 PM, Gene Heskett wrote:
> On Tuesday 02 February 2016 21:46:34 Jon Els
Congrats John!
Dave
On 2/1/2016 5:45 PM, John Thornton wrote:
> Feedback is what I need the most right now. Thanks, I'll see if I can
> set that up somehow in the store.
>
> JT
>
> On 2/1/2016 4:28 PM, Andrew wrote:
>> 2016-02-02 0:14 GMT+02:00 John Thornton :
>&g
lose to the same cost.
If anyone knows, please enlighten me.
Dave
On 2/1/2016 1:44 AM, John Dammeyer wrote:
> Hi Jon,
> I can buy 100 pieces at $8.622 each in Cdn. which is about $6.15US or
> $862.20 Cdn total ($615.00 US).
> http://www.digikey.ca/product-detail/en/DSPIC30F5011-20I%2F
ohn Kasunich
>
>John Kasunich
>jmkasun...@fastmail.fm
>
The other nice thing about Digikey is that they will ship a small order
via First Class mail (at least they used to do that..)
I've ordered a dozen chips for some project and the total has been
something like $9.00
I used to create my gears with a bit of php but then is became obvious
that the same maths could be done in gcode, one less step, so the
preamble in the gcode has a tooth qty/whatever is needed for that
class of work.
Dave Caroline
all like to hear about it. :-)
Dave
On 1/29/2016 8:37 PM, Len Shelton wrote:
> ---
>
> I'll see what the vendor has to say. If he hasn't resolved it eith
> saying do as you've said, or agreed to send me the right one with a
> prepayed return
On 1/28/2016 8:18 PM, Jim Craig wrote:
> For future projects I will choose GS2 drives and will will not ever buy
> another GS1 drive. To me they are not worth the cost savings.
Sounds like good advice.
Dave
--
Si
. But large
high end drives have a lot different economics than a cheap GS1 drive.
If the drive costs $5000, few people complain about a $600 input choke.
Dave
On 1/28/2016 11:52 AM, Eric Keller wrote:
> In my experience, the high-end VFDs also show filters on input and
> output. Howeve
at picking lottery
ticket numbers?? ;-)
Dave
On 1/28/2016 9:14 AM, Jim Craig wrote:
> An update and semi success story.
>
> After dinking with the noise from the GS1 VFD for way to many hours. I
> was finally able to get rid of the noise. I removed the drive. I put in
> a run capac
On 1/26/2016 11:47 AM, andy pugh wrote:
> On 26 January 2016 at 07:00, Dave Cole wrote:
>> If Siemens can't get standard AC squirrel cage motors to position
>> precisely, I doubt that anyone can.
> They can't with standard induction motors. But induction servo motors
t go
slack through the system.
Keep in mind that positioning a spindle for a tool change is a lot
different than being able to precisely control position at full torque
and zero speed.
Dave
On 1/25/2016 4:29 PM, Stephen Dubovsky wrote:
> No mixup. I used to work for GE (and Hughes) de
You are getting your motors mixed up.
Typical AC induction motors suck for positioning.
You are thinking of AC servo motors that use a magnetic rotor.
They are a totally different animal.
DC servos typically have wound armatures (and brushes) and use magnets
for the field.
Dave
On 1/24/2016
You have a special motor. But I think you mentioned that before.
Siemens and others make motors like that specifically for spindle
applications.
A typical AC induction motor won't do that as they won't hold enough
residual magnetism.
Dave
On 1/25/2016 8:00 AM, Marius Alksnys wrot
ioning with a load is basically a
coast/brake to a stop position and then a brake is applied at the stop
position.
Is there a reason why you did not use the hal component that Andy
pointed out? Or did you modify that?
Dave
On 1/24/2016 7:19 AM, Marius Alksnys wrote:
> and in orientation /
That's nice! :-)
Dave
On 1/23/2016 4:48 PM, Marius Alksnys wrote:
> 01/23/2016 08:39 PM, Dave Cole rašė:
>> Interesting.
>>
>> Are the two sine waves being fed to the drive 120 degrees out of phase
>> or something similar?
>>
>> So does the sine wave
Interesting.
Are the two sine waves being fed to the drive 120 degrees out of phase
or something similar?
So does the sine wave amplitude ramp up according the motor speed?
Dave
On 1/23/2016 12:55 PM, Marius Alksnys wrote:
> Spindle motor is, as written on the nameplate, High-performa
Are you using an encoder to commutate the motor? Or just firing the
windings in order?
Is the original motor a regular induction motor or some brushless AC,
brushless DC motor variant ?
Dave
On 1/23/2016 12:06 PM, Marius Alksnys wrote:
> I am planning to finish to retrofit Cincinnati Ar
You don't need to disconnect the shields at one end on the power
conductor shields.
Those are normally connected at each end.
Dave
On 1/22/2016 5:23 PM, Jim Craig wrote:
> I spent all afternoon looking for and trying to remove ground loops. I
> think I found all that I can eliminat
pe on your AC lines to see if the filters are
effective?? I suspect they are not.
Re-routing your drive to motor leads is also sometimes effective. Keep
them as far away from low voltage wiring as possible.
Dave
On 1/22/2016 12:51 PM, Jim Craig wrote:
> Hey all,
>
> I have been troubl
Hey, I was there! :-)
I was not a EMC2 convert at the time but I talked to a bunch of you
guys as you were working on the machine.
It was sort of running at the time.I think I was there the second
year you guys were working on it.
Dave
On 1/22/2016 10:03 AM, John Kasunich wrote:
>
&
a PLC with Ethernet built in
for a little more.
Dave
On 1/22/2016 9:35 AM, Ralph Stirling wrote:
> I like using DR-ODC24 and DR-ODC5 optos. I use the
> ODC5 for output and the ODC24 for input. The DR types
> have din rail mount and screw terminals on the top, plus a
> little
e.
He would come in very early and must have been asleep while working!
Dave
On 1/21/2016 7:03 PM, andy pugh wrote:
> On 21 January 2016 at 23:23, Stuart Stevenson wrote:
>
>> I think a resolver would be the way to go.
> Possibly not enough resolution for a rotary table.
er week. That machine paid
for itself in only a few months.I thought we would make more
machines but the company that made it has no ability to sell/market
anything.
Dave
Cole Controls Inc.
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this crap tomorrow morning.
Dave
On 1/10/2016 3:59 PM, John Thornton wrote:
> Still trying to digest this in between working...
>
> On 1/10/2016 7:48 AM, Bertho Stultiens wrote:
>> On 01/10/2016 12:44 PM, John Thornton wrote:
>>> Well none of the suggestions about st
Hmm.. perhaps you should tell Peter that Missouri is wonderful this time
of year.
Perhaps he will schedule a flight to the "show me state". :-)
Dave
On 1/10/2016 3:35 PM, John Thornton wrote:
> I don't have AB drives... I have a filter on my GS2 and another one
> after th
My mistake, gotta clean my glasses apparently.
What are you using for axes drives?
Dave
On 1/10/2016 3:35 PM, John Thornton wrote:
> I don't have AB drives... I have a filter on my GS2 and another one
> after the control transformer.
>
> JT
>
> On 1/10/2016 11:40 AM, Dav
Do you have filters just prior to the input power on the AB Servo drives?
I've also had problems with Teco servo drives backfeeding noise into the
AC line and messing with Mesa boards.
An input filter from AD fixed that problem as well.
Dave
On 1/10/2016 6:44 AM, John Thornton wrote:
&
Just saw your message.
If you keep the VFD powered off, do you still have noise issues ??
Dave
On 1/4/2016 5:19 PM, John Thornton wrote:
> I have 3 DC power supplies in the drive side, a 5vdc, a 24vdc, and a
> 170vdc.
>
> The 5vdc power supply on the 0v side reads 37.6 ohms with t
What I did was reduce the maximum acceleration so the motor took less
current coming up to speed.
Dave Caroline
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Dewey I had no idea that size limit existed, same default for negative?
Maybe time for an update to the docs? even removal of the standard
from stepconf (or at least ask the user)
Dave
Here is an example of with and without limits in a trunnion design
http://www.ebay.co.uk/itm/CNC-Rotary-Table-Dividing-Head-Rotational-Axis-4th-5th-Axis-A-B-Axis-100MM-Chuck-/161679996211
Dave
On 05/01/2016, andy pugh wrote:
> On 5 January 2016 at 04:37, Cecil Thomas wrote:
>> By t
needed.
There are rotaries with mechanical limits and rotaries without limits,
an arbitrary large number used as a limit is a kludge waiting to bite
the unsuspecting.
Dave Caroline
number of "standards" swiss,black forest and
the british one based on the swiss.
http://www.clock-works.clara.net/cata/wnpc3.html
Dave Caroline
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I would see a problem if I did not nod the a axis to remove the backlash.
Dave Caroline
On 03/01/2016, Cecil Thomas wrote:
> I guess I wasn't as clear as I had hoped about my question.
> To be more specific:
> When the commanded value for a move is converted
m and that was in naval brass for a tower clock, it is
closer to a bronze.
Dave Caroline
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And another thing, almost all rotaries have backlash, do make sure
this is removed in gcode before you start cutting this will result in
a single tooth error.
Dave Caroline
I forgot to mention, I had no accumulated step loss in my tests, I
started each test with encoders at 0 and they completed with 48000 and
2, not even a +-1 digit error which surprised me.
Dave Caroline
tooth error average
for the 48 tooth gear and the high resolution microstepping error,
which currently shows as regular noise on the upper graphs.
Dave Caroline
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Before it. Literally run a green wire from the X2 terminal to the
single point ground or to the steel backplane assuming you have one.
The protective fuse on X1 should be prior to the filter also.
Dave
On 1/2/2016 7:26 AM, John Thornton wrote:
> I do have a "control transformer&qu
unding conductor runs from the
neutral buss bar to a water pipe or ground rod (its hidden from view).
20+ breakers distribute power, either 240 (line to line) or 120 (line to
neutral) throughout the house.
My house is all electric.
Dave
On 1/1/2016 6:43 PM, andy pugh wrote:
> On 27 December 2
.
Dave
On 1/1/2016 12:03 PM, John Thornton wrote:
> I just looked at the control transformer and L1 and L2 (240v side are
> fused with type CC fuses and X1 only on the 120v side is fused with a
> slo-blow fuse. So I assume they intended X2 to be the "neutral".
>
> JT
On 1/1/2016 11:26 AM, Bertho Stultiens wrote:
> On 01/01/2016 05:13 PM, Dave Cole wrote:
>> Anytime you have a 120 volt source for computer, misc power etc, you
>> need to declare one side of the 120 vac winding the neutral (white wire)
>> and tie that terminal to the machine
ral terminal on
the transformer and the single point ground in the panel.
Dave
On 1/1/2016 7:02 AM, John Thornton wrote:
> Hi Jon,
>
> So tie say the 48v side to ground to create the neutral? I attached
> the drawing of what I have so far on the VFD side.
>
> Happy New year to yo
motion.spindle-at-speed IN BIT
the IN states it is an input so you already found it.
that pin being in the pins section of
http://linuxcnc.org/docs/html/man/man9/motion.9.html
Dave Caroline
the added "circuitry" and wrote a note to the maintenance
mgr and explained that if the protective ground wire had became
disconnected from the power feed that the machine frame would become hot
to ground through the 277 volt relay coil!
Dave
On 12/27/2015 6:21 PM, John Thornton wro
the
single point ground lives.
Those grounding blocks/strips that they sell for power panels at Home
Depot, Lowes, Menards work fine.
GE, Square D, Siemens, etc all sell them.
Dave
On 12/25/2015 6:42 PM, John Thornton wrote:
> The filter is 115/250v so it could go on the upstream side of
adcast serious noise back into the AC line.
I've seen the VFD noise go right through AC to DC power supplies.
Dave
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John,
Do you have an AC filter on the power lines feeding the GS2 drive?
If not, go to Automation Direct and buy the filter they specify for that
drive. You will not regret the purchase.
Don't buy a cheap filter. The ones that AD has now are good filters.
I've had similar iss
resistance too if you can.
Others are likely to mention you have two grounds rather than a star
ground. Make sure cases are tight to frame to guarantee continuity
Dave Caroline
any capacitive or inductive coupling.
Dave Caroline
On 20/12/2015, John Thornton wrote:
> I have a BP knee mill with an Anilam 1100M CNC kit on it. I've removed
> all the Anilam controls a while back. I've retained the drives and power
> supply and added a GS2 VFD for the spi
ry small.I've seen them given away in perfect working condition.
Dave
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aces so they are very flat, true and at right angles. But
that costs $$.
Dave
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://www.ebay.co.uk/itm/Hilger-Watts-Optical-Square-30-Degree-Polygon-TP125-S-No-91335-/161898795565
Dave Caroline
On 15/12/2015, Rafael wrote:
> I was wondering what is the easiest way to make a T-slot aluminum based
> frame for CNC square?
>
> No matter how good is the cross cut, it
design problem.
Dave Caroline
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?
Dave
On 12/11/2015 3:19 PM, Viesturs Lācis wrote:
> Hello!
>
> This is more like a hope that somebody (especially any fellow
> jewelers) might share their experience, where to look for source of
> problem. Please feel free to suggest whatever possible ideas that I
> already hav
at fight before and won.
In general the panel looks nice. Not excessively crowded.
Dave
On 12/10/2015 2:09 PM, Mark Johnsen wrote:
> One question I had when wiring up the system is I connected the west amp
> servo cable _shield_ to the backpanel. Which is also where the VFD is
>
x27;ve had problems
with servo drives pumping noise back into the line which can get through
120 to 24 volt power supplies and screw with
low voltage controls. Good small filters are under $100.
Dave
On 12/10/2015 12:49 PM, Todd Zuercher wrote:
> I know you could pull single phase from the 3
On 12/10/2015 11:06 AM, Gene Heskett wrote:
> On Thursday 10 December 2015 10:16:40 Dave Cole wrote:
>
>> On 12/10/2015 4:06 AM, Gene Heskett wrote:
>>> On Wednesday 09 December 2015 23:30:15 Todd Zuercher wrote:
>>>> Is there a way to issue a stop/start command
a 20" box fan with a hepa filter to keep the air in there
>> fairly clean, gets turned off long enough to change the filter when I
>> can't see a light thru it, running for about 5 years now, pretty good
>> for a $20 box fan IMO. It actually blows toward the table saw top
ake a few
changes to the machine also.The rural electric power company people
came out to explain how it would work to the installer. The installer
was afraid to start up the machine since he was afraid eve
Hobs can be ground to generate cycloidal teeth as well as involute,
the key word here is "generate" which is the process of making the
required curve.
Dave Caroline
--
_
While the index will be in the same place, any tooth form error will
affect hobbing.
Must write this subject up one day.
Dave
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Give your users amazing mobile
Hobbing it is the easy bit, keeping the backlash and tooth form error
out much harder
Dave Caroline
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Give your users amazing mobile app experiences with Intel(R
essure gasoline hose.
I have vinyl hose on my horizontal bandsaw coolant system and that works
fine even when it is cold.
Dave
On 12/4/2015 9:42 AM, Roland Jollivet wrote:
> Just use 6mm (1/4) pneumatic tubing. It's flexible, cheap, any colour you
> like, and there are dozens of fitt
That's probably overkill for coolant.
I've seen thread reinforced vinyl hose used for that.
Just about all of the home stores carry it and it is rated for about 80
psi or so.
But if your shop is unheated that will get stiff. Regular rubber hose
will also work - airline, etc
Dave
On
google "Shopvac muffler box"
there are a large number of ideas out there to lower the DBa level
--
Si vis pacem, para bellum NOT Si vis bellum para pacem as some countries
are doing!
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hrough the PVC and ground it to
avoid static build up.
Dave
On 12/1/2015 12:19 PM, Todd Zuercher wrote:
> I think you'll find that most of the noise from a shop-vac doesn't come out
> of the exhaust. You'll probably need to put the whole motor in an enclosure
&
Have you considered putting the vacuum outside?
Dave
On 11/30/2015 11:31 AM, Gene Heskett wrote:
> Greetings all;
>
> Todays story from West (by God) Virginia.
>
> I have an Oneida Dust Deputy on the table saw, bolted to the side of a 16
> gallon shop vac. It works very wel
Do what the big companies do. Make up a big sign or list of things you
need to do and put it over your lathe..
You need to get tougher on yourself! ;-)
Actually a procedural checklist might make sense.
Dave
On 11/20/2015 1:48 PM, andy pugh wrote:
> On 20 November 2015 at 18:10, Les New
I have the mechanical version on one of the lathes too, it is job
specific I dont see how a proximity switch could know all possible
errors of eg hitting jaws, chuck body or work or even the headstock.
The little denford cnc lathe has the electrical stop movable on the
bed.
Dave
To good to be true, usually is.
Dave
On 11/19/2015 1:31 AM, Gene Heskett wrote:
> On Wednesday 18 November 2015 21:55:11 Drew Rogge wrote:
>
>> Thought people might be interested in this:
>>
>> http://sfbay.craigslist.org/sby/tls/5320752766.html
>>
>> I'
Gene,
Harbor Freight sells or sold one. I have a 12" caliper that I bought
from them years ago and it has worked fine.
If you go that route, make sure you find a 20% off discount code or
coupon.They are all over the internet.
Dave
On 11/17/2015 10:20 AM, Gene Heskett wrote:
Thanks.. :-)
Dave
On 11/14/2015 6:03 AM, John Thornton wrote:
> https://forum.linuxcnc.org/forum/18-computer/29917-linux-mint-with-rtai
>
> On 11/13/2015 05:56 PM, Dave Cole wrote:
>> Can you share that ?? :-)
>>
>> Dave
>>
>> On 11/13/2015 4:30 PM, Jo
Can you share that ?? :-)
Dave
On 11/13/2015 4:30 PM, John Thornton wrote:
> LOL I forgot who sent me the scrip to get RTAI on Linux Mint but it
> worked. I just installed LinuxCNC instead of using a RIP. I even got
> email working on Mint in 1 minute and have never gotten to t
On 11/11/2015 12:23 PM, andy pugh wrote:
> On 11 November 2015 at 16:32, Dave Cole wrote:
>> That's basically a crankshaft position sensor.
> Some CPSes use a magnetic track (I have a few in a drawer).
> They typically use a missing tooth (normally just a shorter tooth,
>
erent directions in the
90's. For a large part of the 20th century they were a very important
business in and around Cincinnati. They just couldn't figure out how
to compete with the low cost machines coming in from overseas.
Dave
On 11/10/2015 10:13 PM, r...@superiorroll.com wrote:
&
k was $27 via Allied but they had none in stock as it is
a new product. Still, pretty cheap.
Dave
On 11/10/2015 6:58 PM, Bruce Layne wrote:
> The resolution is determined by the number of teeth on the gear that is
> being sensed by the two Hall effect sensors in that integrated Honeywe
If you rotate it with it extended it will have a lot more inertia, tend
to throw the tool, and be harder on the rotator.
If it was rotated with the tool retracted originally, there is likely a
good reason why they did that.
Dave
On 11/10/2015 4:36 PM, r...@superiorroll.com wrote:
> When I
users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
The pump might have lost its prime. When they do they are very noisy.
Swash plate pumps can be quiet compared to gear pumps.Once they
build pressure and there is very little flo
were really quite violent.I bet that hydraulic power system has
a bunch of accumulators for super fast flow response.
Another one:
https://www.youtube.com/watch?v=paT-JNWWV-w
Looks like they have the servo valves mounted right on the cylinders for
minimum response time..
Dave
On 11/9/2015 11:
thousands of dollars each also.
These are all reasons why people have migrated to electric servos and
away from hydraulics.
Dave
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develope
on my todo list. I want to put all of my
backups on it and then rotate drives in and out of a remotely located
safe deposit box
for "just in case the place burns down" type insurance.
Dave
On 11/4/2015 9:02 AM, John Thornton wrote:
> Just looking up raid NAS and it looks l
to do with network latency when reading the file which would
cause LinuxCNC to fault.
Dave
On 11/4/2015 8:35 AM, Jim Craig wrote:
> I have a raid NAS that I send all of my gcode to. Then I open it
> directly from the NAS into LinuxCNC. Then I don't have to worry about
> what machine
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t
postage/shipping as it has been wrong before. Recently Ebay has been
really screwing up on large packages that weigh over 80lbs.
Dave
On 11/3/2015 12:58 PM, Jon Elson wrote:
> On Tue, Nov 3, 2015 at 11:28 AM, Dave Cole
> wrote:
>>>> US Postal System shipping labels (via Pay
Have you considered installing a second screen on your machine?
Then just add a second PC so you can get full Youtube enjoyment :-)
I'm pretty sure that is an upgrade option now with Haas. And if not I
suggested it here first! ;-)
Dave
On 11/3/2015 11:02 AM, Bruce Layne wrote:
r years
over multiple revisions! And yes, the software is blessed by USPS.
:-(But I figure if it works at all, it is better than waiting in
line at the post office or trying to figure out their latest hours of
operation which are geared to evade us pesky customers.
Dave
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Yeah, but you would need to buy all new clothes...
Dave
> It seems to me that we probably still have the DNA for a prehensile
> tail, it has probably been turned off rather than deleted. That would
> be useful.
>
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