[RE-wrenches] Access pathways (Rebecca Lundberg)

2016-03-26 Thread David Brearley
Hi, Rebecca.

Based on the numbering systems and language, MN has incorporate NFPA 1: Fire 
Code requirements at the state level. The language and requirements in the 
International Fire Code are similar. You can access a free PDF version of NFPA 
1 here:

http://www.nfpa.org/codes-and-standards/document-information-pages?mode=code=1
 
<http://www.nfpa.org/codes-and-standards/document-information-pages?mode=code=1>

When it comes to enforcement, there are important differences between NFPA 70 
(aka National Electrical Code) requirements and those in NFPA 1. If the NEC 
says you have to provide rapid shutdown, for example, then chances are your AHJ 
will require that you meet these requirements. However, if the Fire Code says 
that you need to provide a 3’ setback on residential roofs, there are a number 
of scenarios where an AHJ might not require this in practice. These include 
situations where:

access to adjacent roof planes provides firefighters with adequate 
opportunities for roof ventilation [typically determined in real time on a 
case-by-case basis]
the local fire department does not fight residential structure fires by 
ventilating roofs [typically determined in advance at the jurisdiction level]
the roof or structure is smaller than some pre-determined amount [typically 
determined at the jurisdiction level]
the local fire marshall has adopted less restrictive access requirements 
(perhaps 12” rather than 36”) [typically determined at the jurisdiction level]

It’s entirely possible to get stakeholders together adapt the fire code 
requirements at the city, county or even state level. It is also possible to 
adapt the requirements on a case-by-case basis. The latter is obviously more 
work for everyone. The main point is that complying with fire codes can be be 
more of a conversation than complying with the NEC.

Here’s a link to an article that discusses both the residential fire code 
requirements as well as a variety of compliance and enforcement strategies:

http://solarprofessional.com/articles/design-installation/pitched-roof-array-layout-for-fire-code-compliance?v=disable_pagination
 
<http://solarprofessional.com/articles/design-installation/pitched-roof-array-layout-for-fire-code-compliance?v=disable_pagination>

If you’d like a PDF copy of the article, just send me a direct message.

David Brearley
Senior Technical Editor, SolarPro 
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com
Direct: 541.261.6545
Follow us on Twitter: @SolarPro

Check out this AMAZING music video tribute to SolarPro: http://bit.ly/1qfMCCh


> On Mar 26, 2016, at 1:04 PM, re-wrenches-requ...@lists.re-wrenches.org wrote:
> 
> Send RE-wrenches mailing list submissions to
>   re-wrenches@lists.re-wrenches.org
> 
> To subscribe or unsubscribe via the World Wide Web, visit
>   http://lists.re-wrenches.org/listinfo.cgi/re-wrenches-re-wrenches.org
> or, via email, send a message with subject or body 'help' to
>   re-wrenches-requ...@lists.re-wrenches.org
> 
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> 
> When replying, please edit your Subject line so it is more specific
> than "Re: Contents of RE-wrenches digest..."
> When responding to posts within the Digest, be sure to restore the Subject: 
> line to the original, and please edit out any extraneous lines from the 
> quoted message.
> Today's Topics:
> 
>   1. Access pathways (Rebecca Lundberg)
> 
> From: Rebecca Lundberg <rebecca.lundb...@powerfullygreen.com>
> Subject: [RE-wrenches] Access pathways
> Date: March 25, 2016 at 10:04:31 PM CDT
> To: "re-wrenches@lists.re-wrenches.org" <re-wrenches@lists.re-wrenches.org>
> Reply-To: RE-wrenches <re-wrenches@lists.re-wrenches.org>
> 
> 
> Dear Solar Colleagues,
> 
> I know the building code language regarding PV installations providing 3' 
> access pathways was proposed and adopted in several states a few years ago. 
> 
> "3113.1.2.1 Residential buildings with hip roof layouts. Panels or modules 
> installed on residential buildings with hip roof layouts shall be located in 
> a manner that provides a 3-foot-wide (914 mm) clear access pathway from the 
> eave to the ridge on each roof slope where panels/modules are located. The 
> access pathway shall be located at a location on the building capable of 
> supporting the live load of firefighters accessing the roof." (this is just a 
> partial quote from here https://www.revisor.mn.gov/rules/?id=1305.3113 
> <https://www.revisor.mn.gov/rules/?id=1305.3113>)
> 
> This is a newly adopted code addition in MN, and there was absolutely no 
> discussion with the solar industry. In MN we install solar on the 
> south-facing roof as optimal, with perhaps the SE, SW, or even 

Re: [RE-wrenches] to flash or not to flash

2015-08-07 Thread David Brearley
It may be helpful to distinguish between exposed-fastener metal roofs and other 
roofing systems. 

If you’re working on a metal roof that is attached with exposed fasteners, I 
don’t know of any practical solution for retrofitting PV without adding more 
exposed fasteners. And, yes, the mastic under the L-foot will likely outlast 
the waterproofing around the roof attachments.

However, according to conversations I’ve had with James Kirby, exposed fastener 
metal roofs are not an NRCA-approved/recognized roofing system. The 
waterproofing methods on exposed-fastener metal roofs are inherently 
inconsistent with NRCA standards. 

Other roofing systems are consistent with NRCA standards. If you don’t use 
flashing with these NRCA-approved roofing systems, your PV attachment method is 
going to compromise the waterproofing for the roof system. 

You can’t really argue that point, because there are established standards that 
apply to flashing and waterproofing according to roof type.

David Brearley
Senior Technical Editor, SolarPro 
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com
Direct: 541.261.6545
Follow us on Twitter: @SolarPro

Check out this AMAZING music video tribute to SolarPro: http://bit.ly/1qfMCCh




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[RE-wrenches] Environmental extremes (high snow, wind or corrosivity)

2015-07-23 Thread David Brearley
Greetings wrenches,

Anyone have any photos they'd like to share for an interview-based article in 
SolarPro about designing PV systems for extreme environments?

For the purposes of this article, we’re focusing on mechanical loads and 
stresses. Think high design wind speeds (Florida), high snow loads (high 
elevations and latitudes), and coastal corrosion. We’re interested in both:

Photos of best practices,
Photos of common mistakes
And photos of field failures (separated frames, laminates sucked out of frames, 
broken modules, etc.) 

Generally speaking, we run photos of the best practices with a courtesy credit 
and photos of failures anonymously without a credit. In terms of field 
failures, I think damages resulting from an act of God are just as interesting 
to installers as photos of avoidable damages. We can clarify which is which in 
the caption.

If you have any photos or expertise you’d like to share, please contact me 
directly via email: 

david.brear...@solarprofessional.com 
mailto:david.brear...@solarprofessional.com

Thanks!

David Brearley
Senior Technical Editor, SolarPro magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com
Direct: 541.261.6545
Follow us on Twitter: @SolarPro

Check out this AMAZING music video tribute to SolarPro: http://bit.ly/1qfMCCh





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[RE-wrenches] UL 1703 coming to California

2014-12-09 Thread David Brearley
August,

Here's some additional info:

http://solarprofessional.com/articles/design-installation/fire-classification-for-roof-mounted-pv-systems?v=disable_pagination

Best regards,

David Brearley
Senior Technical Editor, SolarPro magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com
Direct: 541.261.6545

Check out this AMAZING music video tribute to SolarPro: http://bit.ly/1qfMCCh


On Dec 9, 2014, at 7:50 AM, re-wrenches-requ...@lists.re-wrenches.org wrote:

 Send RE-wrenches mailing list submissions to
   re-wrenches@lists.re-wrenches.org
 
 To subscribe or unsubscribe via the World Wide Web, visit
   http://lists.re-wrenches.org/listinfo.cgi/re-wrenches-re-wrenches.org
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 When replying, please edit your Subject line so it is more specific
 than Re: Contents of RE-wrenches digest...
 When responding to posts within the Digest, be sure to restore the Subject: 
 line to the original, and please edit out any extraneous lines from the 
 quoted message.
 Today's Topics:
 
   1.  UL 1703 coming to California - anyone ready? (August Goers)
   2. Re: UL 1703 coming to California - anyone ready? (August Goers)
   3. Re: UL 1703 coming to California - anyone ready? (Glenn Burt)
   4. Re: Magnum Back Plates (Baxter, Gary)
 
 From: August Goers aug...@luminalt.com
 Subject: [RE-wrenches] UL 1703 coming to California - anyone ready?
 Date: December 8, 2014 5:07:54 PM CST
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Reply-To: RE-wrenches re-wrenches@lists.re-wrenches.org
 
 
 Hi All California Wrenches,
  
 As far as I understand, UL 1703 goes into law in California on Jan 1, 2015 
 and will require new fire rating classifications for many projects. Is anyone 
 else currently planning what racking and modules they will be using to meet 
 these requirements? I’ve been trying to get my head around this for a while 
 now and I’m having a hard time finding substantial information from both 
 racking and module manufacturers.
  
 A little info:
  
 http://osfm.fire.ca.gov/informationbulletin/pdf/2014/IB14002PVFireClassification.pdf
  
 Best,
  
 August
  
 Luminalt
 
 
 
 From: August Goers aug...@luminalt.com
 Subject: Re: [RE-wrenches] UL 1703 coming to California - anyone ready?
 Date: December 8, 2014 6:48:34 PM CST
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Reply-To: RE-wrenches re-wrenches@lists.re-wrenches.org
 
 
 All –
  
 Bill Brooks wrote back to me and shared a draft NREL whitepaper on fire 
 performance of PV systems he wrote. If you are interested, please contact me 
 off list and I will share it with you (he said it was okay to share).
  
 Best,
  
 August
 
  
 From: August Goers [mailto:aug...@luminalt.com] 
 Sent: Monday, December 08, 2014 3:08 PM
 To: 'RE-wrenches'
 Subject: [RE-wrenches] UL 1703 coming to California - anyone ready?
  
 Hi All California Wrenches,
  
 As far as I understand, UL 1703 goes into law in California on Jan 1, 2015 
 and will require new fire rating classifications for many projects. Is anyone 
 else currently planning what racking and modules they will be using to meet 
 these requirements? I’ve been trying to get my head around this for a while 
 now and I’m having a hard time finding substantial information from both 
 racking and module manufacturers.
  
 A little info:
  
 http://osfm.fire.ca.gov/informationbulletin/pdf/2014/IB14002PVFireClassification.pdf
  
 Best,
  
 August
  
 Luminalt
 
 
 
 From: Glenn Burt glenn.b...@glbcc.com
 Subject: Re: [RE-wrenches] UL 1703 coming to California - anyone ready?
 Date: December 8, 2014 7:14:01 PM CST
 To: 'RE-wrenches' re-wrenches@lists.re-wrenches.org
 Reply-To: glenn.b...@glbcc.com, RE-wrenches 
 re-wrenches@lists.re-wrenches.org
 
 
 I think Quick Mount did a presentation covering this not too long ago.
 Maybe it is up on their website now. – indeed it is under Roofing Codes for 
 Solar, from their Resources  Support links.
  
 HTH
 Glenn
  
 From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
 Behalf Of August Goers
 Sent: Monday, December 08, 2014 7:49 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] UL 1703 coming to California - anyone ready?
  
 All –
  
 Bill Brooks wrote back to me and shared a draft NREL whitepaper on fire 
 performance of PV systems he wrote. If you are interested, please contact me 
 off list and I will share it with you (he said it was okay to share).
  
 Best,
  
 August
  
 From: August Goers [mailto:aug...@luminalt.com] 
 Sent: Monday, December 08, 2014 3:08 PM
 To: 'RE-wrenches'
 Subject: [RE-wrenches] UL 1703 coming to California - anyone ready?
  
 Hi All California Wrenches,
  
 As far as I understand, UL 1703 goes into law in California on Jan 1, 2015 
 and will require new fire rating classifications

Re: [RE-wrenches] SPI 2014

2014-10-29 Thread David Brearley
Daniel,

Here's some of what I learned about solutions for 690.12.

Residential rapid shutdown

SMA's TL-US series inverters can meet the 10 second requirement in 690.12 
without further mediation. Therefore you can meet 690.12 with these string 
inverters by adding a ground-level rapid shutdown controller (an e-stop button) 
and a rooftop rapid shutdown box (a pass-through wiring box w/ contactors to 
open each source circuit conductor.) 

While SMA may be working on an in-house solution for these components, Bentek 
solar has a third-party solution that will be available very soon:

http://www.bentek.com/solar-products/disconnect-systems/rapid-shutdown-systems/

This same product works w/ ABB UNO-series inverters, which can also meet the 
10-second requirement w/out additional mediation. 

It sounds like these products will run about $700 in the short-term, but are 
expected to sell for less than $500 as demand scales.

Commercial rapid shutdown

Many companies are leading with low-profile inverter skids that allow 3-phase 
string inverters to be located on a commercial rooftop w/in the array field. In 
some cases, these mounting products are offered from the inverter company (AE), 
but there are also many third-party providers (SolarBOS, Bentek, etc.) w/ 
solutions for ABB inverters, SMA inverters, etc.

The motivation to put string inverters on commercial rooftops is largely driven 
by the cost of arc-fault  rapid shutdown enabled combiners. If you want to use 
a central inverter, it looks like you'll have to spend 2X as much money on your 
source circuit combiners as you are now in order to meet these code 
requirements.

David Brearley
Senior Technical Editor, SolarPro magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com
Direct: 541.261.6545

Check out this AMAZING music video tribute to SolarPro: http://bit.ly/1qfMCCh




On Oct 29, 2014, at 12:45 PM, re-wrenches-requ...@lists.re-wrenches.org wrote:

 
 From: Daniel Young dyo...@dovetailsolar.com
 Subject: Re: [RE-wrenches] SPI 14 Post Show Request for Comments
 Date: October 29, 2014 9:34:48 AM CDT
 To: 'RE-wrenches' re-wrenches@lists.re-wrenches.org
 Reply-To: RE-wrenches re-wrenches@lists.re-wrenches.org
 
 
 I too am interested. Especially after the teaser from SMA that they would
 unveil their solution to the 2014 NEC 690.12 fiasco at the show. I see
 nothing on SMA's website as of yet.
 
 With Regards,
 
 Daniel Young, 
 NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90
 NABCEP Certified Solar Heating InstallerTM: Cert #SH031409-13
 
 -Original Message-
 From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On
 Behalf Of Bill Loesch
 Sent: Wednesday, October 29, 2014 8:21 AM
 To: RE-wrenches
 Subject: [RE-wrenches] SPI 14 Post Show Request for Comments
 
 
 Gentlemen  Ladies,
 
 Anyone who went to the LAS show have any comments? Hopefully, not everything
 that happens in Vegas stays in Vegas.
 
 Thanks for sharing,
 
 Bill Loesch
 Solar 1 - Saint Louis Solar
 314 631 1094

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Re: [RE-wrenches] SPI 2014

2014-10-29 Thread David Brearley
Hi Daniel,

You should patent that magic box idea. Better yet, patent the J-box with an 
embedded addressable semiconductor switch: Permissive signal from the inverter 
= switch closed; no signal from the inverter = switch open. Bob's your uncle. 
Touch-safe PV modules without undue cost or complexity. (That was the magic box 
I was hoping for but did not see.)

I am also concerned about the cost impact of 690.12. On the one hand, we have 
all these great SunShot initiatives to drive down the cost of solar. On the 
other hand, we have these new Code requirements that are driving a cost back 
into the BOS. As a result, it sometimes feels like the one hand doesn't know 
what the other hand is doing. (That's part of what makes life on the 
solarcoaster so exciting! ;-)

BTW: I ran into one of your customers (virtually)—the one with a 12 kW 
ground-mounted residential system in Yellow Springs, Ohio—on a coffee nerd 
forum. I forget how the PV system came up, but the guy clearly has good taste 
in espresso equipment and PV installers. Keep up the good work!

Best regards,

David Brearley
Senior Technical Editor, SolarPro magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com
Direct: 541.261.6545

Check out this AMAZING music video tribute to SolarPro: http://bit.ly/1qfMCCh




On Oct 29, 2014, at 2:45 PM, re-wrenches-requ...@lists.re-wrenches.org wrote:

 
 From: Daniel Young dyo...@dovetailsolar.com
 Subject: Re: [RE-wrenches] SPI 2014
 Date: October 29, 2014 2:24:09 PM CDT
 To: 'RE-wrenches' re-wrenches@lists.re-wrenches.org
 Reply-To: RE-wrenches re-wrenches@lists.re-wrenches.org
 
 
 Thanks for the response David, this is what I was kind of expecting.
  
 I was hoping for some sort of “magic box” that attached to the first, and 
 last module in the string, and would shut the string down if it lost signal 
 from the inverter. Similar to how solar edge works, but with only 1-2 
 units/string.
  
 I like Solar Edge, but we try very hard to offer US made equipment as our 
 primary offering. Right now it seems that 690.12 is just increasing the US 
 made premium, to the point where I don’t imagine US inverters will be even 5% 
 of our residential installation base next year when 2014 NEC hits the 
 majority of our jurisdictions. Makes me sad.
  
 With Regards,
  
 Daniel Young,
 NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90
 NABCEP Certified Solar Heating InstallerTM: Cert #SH031409-13
  

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[RE-wrenches] Fall Protection Recommendations?

2014-10-06 Thread David Brearley
Hi Bill, 

Joey Krys not only sells a lot of fall protection equipment, but also 
understands some of the unique requirements of PV contractors:

 Joey Krys
  ToolUp Professional Contractor Supplies
  Sales / Fall Protection Specialist
 
  Mobile: 858-864-2821
  Office: 858-565-2284
  Fax: 858-565-2903
  Email: j...@toolup.com 

Best regards,

David Brearley
Senior Technical Editor, SolarPro magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com
Direct: 541.261.6545

Check out this AMAZING music video tribute to SolarPro: http://bit.ly/1qfMCCh




On Oct 6, 2014, at 3:09 PM, re-wrenches-requ...@lists.re-wrenches.org wrote:

 Send RE-wrenches mailing list submissions to
   re-wrenches@lists.re-wrenches.org
 
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 or, via email, send a message with subject or body 'help' to
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 When replying, please edit your Subject line so it is more specific
 than Re: Contents of RE-wrenches digest...
 When responding to posts within the Digest, be sure to restore the Subject: 
 line to the original, and please edit out any extraneous lines from the 
 quoted message.
 Today's Topics:
 
   1. Re: Fall Protection Recommendations? (Tump)
   2. Thirsty batteries: Daily absorb cycles on top of gridpowered
  float (Mick Abraham)
   3. Re: Thirsty batteries: Daily absorb cycles on top of grid
  powered float (Roy Butler)
   4. Re: Thirsty batteries: Daily absorb cycles on top of grid
  powered float (Rebekah Hren)
   5. SWRC for older Power Series inverter (Chris Daum)
   6. Re: Thirsty batteries: Daily absorb cycles on top of grid
  powered float (jay peltz)
   7. Re: SWRC for older Power Series inverter (Allan Sindelar)
   8. TL inverter with long DC Feeder (William Miller)
   9. Re: TL inverter with long DC Feeder (Benn Kilburn)
  10. Re: TL inverter with long DC Feeder (All Solar, Inc.)
  11. Re: TL inverter with long DC Feeder (Mark Westbrock)
  12. Re: TL inverter with long DC Feeder (Michael Kelly)
 
 From: Tump t...@swnl.net
 Subject: Re: [RE-wrenches] Fall Protection Recommendations?
 Date: October 6, 2014 3:29:50 AM PDT
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Reply-To: RE-wrenches re-wrenches@lists.re-wrenches.org
 
 
 I certainly do. We use DBI-Sala safety equipment despite the POOR sales rep 
 and my local supplier, the equipment is first rate. When one is selecting 
 devices for LIFE SAVING WORK safety at the cost of ~2K for 2 persons, I would 
 have thought their rep would have been more attentive. We even called him and 
 asked for to bring the type of harness we were interested in but it seemed he 
 was more interested in his smart phone, NOT Salas liability for wrong 
 harnesses or incorrect fit.
  We use harnesses that have front and rear d rings, retractable 9' lanyards + 
 the horizontal life line that makes working with another person quite easy. 
 The life line we use is rated for no more then 2 persons but they do have 
 other ones available.
 The harness have very easy adjustment that are lockable w/ w/o shoulder 
 padding., good fit  light weight. 
 The biggest problem we had was again the LACK (or willingness to educate) of 
 knowledgable sales reps! Once you place the order you're stuck w/ what you 
 get. 
 This is why I was/am so hesitant to recommend this company NOT the quality, 
 but the lack interest of their NE sales rep in regards to selling us the 
 right gear, and the fitting  training 
 Additional info please feel free to contact me off list, I do get pissed at 
 the lack of their support so I have spent quite a bit of time researching 
 this stuff.
 
 On Oct 5, 2014, at 12:33 PM, William Dorsett wrote:
 
 The Home Depot safety harnesses are very clumsy to work in, difficult to 
 adjust for different workers and don’t easily adapt for multiple workers. Is 
 there any consensus as to the best safety equipment for a crew of four or 
 five on a roof? Thanks all.
  
  
 image002.jpg
  
 Bill Dorsett.vcf___
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 t...@swnl.net   www.SWNL.net
 Solarwinds Northernlights   
Serving Mid Coast Maine  Northern California
  207-832-7574   Cl. 610-517-8401

Re: [RE-wrenches] Solar Module fire ratings

2014-02-07 Thread David Brearley
There are several SolarABCs reports that speak to this. For example:

http://bit.ly/1bD8wM7

The complete list of reports is found here:

http://www.solarabcs.org/current-issues/fire_class_rating.html

David Brearley
Senior Technical Editor, SolarPro magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com
Direct: 541.261.6545



On Feb 7, 2014, at 8:55 AM, re-wrenches-requ...@lists.re-wrenches.org wrote:

 
 From: Bill Loesch solar1onl...@charter.net
 Subject: Re: [RE-wrenches] Solar Module fire ratings
 Date: February 7, 2014 8:54:22 AM CST
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Reply-To: RE-wrenches re-wrenches@lists.re-wrenches.org
 
 
 
 Hi David,
 
 Can you elaborate on the mounting system(s?) that would minimize fire 
 propagation?
 
 TIA,
 Bill Loesch
 Solar 1 - Saint Louis Solar
 314 631 1094

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Re: [RE-wrenches] Solar Module fire ratings

2014-02-06 Thread David Brearley
William,

There are few Class A fire-rated PV modules on the market today:

http://www.trinasolar.com/us/product/PDG5.html

http://www.silicon-energy.com/products/modules

The broader context is that UL is in the process of revising the way that fire 
ratings are determined for PV systems. To date, modules have received a fire 
classification. However in the installed environment, fire propagation has more 
to do with the mounting system than with module construction. Therefore, fire 
classification tests in the future will be based more on the mounting method.

As Bill Brooks explained here on January 8th:

UL 1703 has been substantially changed as to how modules are fire rated. 
Basically, modules will no longer receive a direct fire rating unless they are 
installed in a fire-rated mounting system. A current module with a Class C or 
Class A rating will no longer have that rating. The mounting system will carry 
the fire rating. Modules will have specific “types” based on their 
construction. This way a rack manufacturer can get a fire rating on modules of 
a particular module construction type and not have to rerate their rack with 
every module that has that same construction.

All these changes in the UL1703 standard are going to require education so that 
fire officials and building code enforcement officials understand how to 
enforce the new building code rules in light of the new version of the UL 
standard.

Arguably, enforcement of fire rating requirements in the I-codes is running 
ahead of the development of the applicable UL standard. It's safe to say that 
working groups at SEIA and SolarABCs are very interested in tracking these 
types of issues. The SolarABCs has had fire classification ratings on its radar 
for several years now:

http://www.solarabcs.org/current-issues/fire_class_rating.html

David Brearley
Senior Technical Editor, SolarPro magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com
Direct: 541.261.6545





On Feb 6, 2014, at 12:20 PM, re-wrenches-requ...@lists.re-wrenches.org wrote:

 From: William Korthof wkort...@gmail.com
 Subject: [RE-wrenches] Solar Module fire ratings
 Date: February 6, 2014 10:56:05 AM CST
 To: re-wrenches@lists.re-wrenches.org
 Reply-To: RE-wrenches re-wrenches@lists.re-wrenches.org
 
 
 I've just been informed by a city (our own City in fact) that is asking for 
 minimum Class-B fire-rated solar modules, citing rules newly adopted Jan 1, 
 2014. The expert behind the counter made reference to IRC section 902.4, 
 which seems to call for solar installations to meet the same fire rating 
 standard as the roofing on which they are installed. It was the end of the 
 day. Most roofing is B or A rating apparently, and my official was adamant 
 that this meant only a B or A rated panel would be allowed.  
 
 As far as I know, virtually every solar panel I've ever handled going back to 
 the mid 90's was Class C rated. The only Class A I remember (and the only one 
 I noticed from web searching) was the obnoxiously unwieldy glass-on-glass 
 300-watt series that got absorbed by Schott and probably discontinued many 
 years ago. I have one of those antiques in my shop for fun, and I encountered 
 exactly one installation that used the product (from another installer), and 
 there were issues with the panels within the first 10 years. 
 
 Is this Class A/B requirement issue true? Did the state fire marshall adopt a 
 policy at the start of this year that basically bans all panels with C 
 rating? 
 Are there any class B or A rated modules on the market? 
 Who's brilliant idea was this? 
 
 /wk
 -- 
 William Korthof
 714.875.3576 and 800.524.2970
 Sustainable Solutions Partners
 (also dba: EE Solar)
 
 

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[RE-wrenches] NEC 2014 690.12 Rapid Shutdown

2014-01-24 Thread David Brearley
Wrenches, 

Matt Paiss is wanted to chime in here. He's a member of the Code-Making Panel 
No. 4 Firefighter Safety Task Group, as well as SEIA's PV Industry Forum. 

Since he can't post to the list, I am sharing his comments with the group:


 Drake,
 
 After reading your initial comments, I think you have nailed both the intent 
 of this code section as well as the benefits.  But in reading your second 
 posting, I felt it important to write you.  As one of the representatives 
 from the Fire Service that drafted 690.12, I can tell you that while there is 
 always room for improvement in language, the goal is to have PV that can not 
 start a fire.  As I am not a wrench I can not post to the list (feel free 
 to share any of my comments here if you wish), but I would like to chime in 
 on this conversation.
 
 Your assertion that ALECs are targeting the PV industry is not taking place 
 in this process.   There are many hard-working individuals from the PV 
 industry, electrical inspectors, and the fire service working together to 
 keep PV safe and secure for many years to come.  I for one have both PV and 
 thermal on my home.
 
 While you are correct that no fire fighter fatalities have resulted from a PV 
 system shock, the goal is to prevent the first. One problem is that the PV 
 industry has not adequately addressed the arc and ground fault problems in 
 the US.  Simply put, many rooftop systems are not NEC compliant; they can not 
 detect and interrupt all faults.  This has unfortunately resulted in far too 
 many fires.  The many additions  changes to sec 690 in the 2014 cycle will 
 go far in achieving a much safer system.  
 
 The fire service is becoming increasingly aware, educated, and involved in 
 the code process for PV safety.  It should be clear that the goal for all 
 parties is a safe electrical product.  There is no secret agenda to pull the 
 rug out from under solar. To those that are concerned with the imbedded cost 
 increases, please take a longer view than your current FY.  The systems that 
 fire fighters respond to may be many years old, but in reality most of the 
 fires have occurred on new systems.  We will respond to older systems over 
 time, and some buildings will be lost due to concern over the inability to 
 isolate power down to a safe level.  As I teach firefighters about electrical 
 safety, many express both an interest in PV as well as concern that it should 
 be possible to shut a system down in the event of an emergency either 
 manually, or as a result of a fault.
 
 Thank you,
 Matt
 
 CA Matthew Paiss, E19B
 Bureau of Field Operations
 San Jose Fire Department
 1661 Senter Rd
 San Jose, CA 95113
 (831) 566-3057 c

BTW: the stakeholders who developed the consensus language in 690.12 are listed 
in the NEC 2014 Report on Comments:

This comment is the result of a consensus process established among three 
groups of stakeholders: 1) CMP4 Firefighter SafetyTask Group; 2) SEIA Codes and 
Standards Working Group; and 3) PV Industry Forum. Participants in these groups 
included the following individuals:

CMP4 Firefighter Safety Task Group
1. Ward Bower, CMP4 representing SEIA
2. Bill Brooks, CMP4 representing SEIA and Chair of Task Group
3. Bob Davidson, Davidson Code Concepts
4. Mark Earley, Secretary, NFPA
5. Bob James, UL
6. Matt Paiss, City of San Jose Fire Department
7. Jim Rogers, CMP4 representing IAEI
8. Todd Stafford, CMP4 representing IBEW
9. Ronnie Toomer, Chair of CMP4
10. Peter Willse, Global Asset Protection Services

SEIA Codes and Standards Working Group
1. Mark Albers, SunPower
2. Mark Baldassari, Enphase Energy
3. Ward Bower, SEIA
4. Bill Brooks, Brooks Engineering/SEIA
5. Joe Cain, Chair of SEIA Codes and Standards Working Group
6. Keith Davidson, SunTech
7. Darrel Higgs, Dow Solar
8. Lee Kraemer, First Solar
9. Carl Lenox, SunPower
10. Charles Luebke, Eaton
11. Martin Mesmer, E.ON
12. Steve Pisklak, Dow Solar13. Robert Rynar, First Solar
14. Michael Schenck, First Solar
15. John Smirnow, SEIA
16. Kris VanDerzee, First Solar
17. Leo Wu, SolarCity
18. Tilak Gopalarathnam, REFUsol Incorporated

PV Industry Forum
1. Mark Albers, SunPower
2. Greg Ball, DNV
3. Bill Brooks, Brooks Engineering, lead for 690.12
4. Mark Baldassari, Enphase Energy
5. Ward Bower, SEIA
6. Michael Coddington, NREL
7. Marv Dargatz, SolarEdge
8. Chris Flueckiger. UL
9. Joerg Grosshennig, SMA
10. Darrel Higgs, Dow Solar
11. Dan Lepinski, Exeltech
12. Carl Lenox, SunPower
13. Charles Luebke, Eaton
14. Matt Paiss, City of San Jose Fire Department
15. Steve Pisklak, Dow Solar
16. Jim Rogers, Town of Oak Bluffs
17. Jon Sharp, Ampt
18. Bhima Sheridan, SolarCity
19. John Smirnow, SEIA
20. Holly Thomas, U.S. Dept. of Energy
21. Phil Undercuffler, Outback Power
22. John Wiles, NMSU, Secretary of PV Industry Forum
23. Leo Wu, SolarCity
24. Tim Zgonena, UL


On Jan 24, 2014, at 1:00 PM, re-wrenches-requ...@lists.re-wrenches.org wrote:

 From: Drake drake.chamber...@redwoodalliance.org

Re: [RE-wrenches] RE-wrenches Digest, Vol 7, Issue 29

2014-01-22 Thread David Brearley
Drake,

As far I know you are correct. There have not been any firefighter deaths due 
to solar. 

However, a fire chief in New Jersey did suggest that he let a warehouse burn 
down due to the presence of a PV system on the roof:

http://www.myfoxphilly.com/story/23313172/multiple-alarm-fire

http://www.theatlanticcities.com/technology/2013/09/why-firefighters-are-scared-solar-power/6854/

That suggests to me that while there is no crisis today, there is certainly the 
potential for one down the road. Imagine the insurance industry's response if 
fire fighters make a habit of not responding to structural fires due to the 
presence of PV systems. Fire fighters want touch-safe PV modules. And they have 
a reasonable complaint. They can safely shut down any electrical system in a 
building—except for PV systems.

SEIA and SEPA are the solar industry lobby. Please do engage and support them. 
SEIA even has a political action committee, the SolarPAC. Part of the way that 
I try to stay on top of evolving Code issues is by attending SEIA- and 
SEPA-sponsored events. 

Also, over the past 4 or 5 years, the Solar America Board of Codes and 
Standards has scheduled annual meetings that coincide with Intersolar. Those 
are very informative sessions. I think the sessions are even archived online at 
solarancs.org.

David Brearley
Senior Technical Editor, SolarPro magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com
Direct: 541.261.6545


On Jan 22, 2014, at 8:18 PM, re-wrenches-requ...@lists.re-wrenches.org wrote:

 
 From: Drake drake.chamber...@redwoodalliance.org
 Subject: Re: [RE-wrenches] NEC 2014 690.12 Rapid Shutdown
 Date: January 22, 2014 2:16:18 PM CST
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Reply-To: RE-wrenches re-wrenches@lists.re-wrenches.org
 
 
 David,
  
 My sincere thanks to all of you who worked to keep the module level 
 disconnect requirement out of the 2014 code cycle. That ruling would have 
 amounted to a knockout punch for string and central inverters on buildings. 
  
 What was the driving force behind this push for immediate module level 
 disconnection? There has clearly not been a rash of firefighter deaths due to 
 PV systems. Although PV needs to continue evolving safety standards that take 
 into account the concerns of firefighters, there is no crisis that would 
 justify thwarting one of the few growing sectors of our economy.  
  
 The PV track record has been amazingly good. So far, I've found no accounts 
 of solar related firefighter deaths or injuries. The NFPA statistics show 
 that the highest cause of firefighter death is heart attack. 
 http://www.nfpa.org/newsandpublications/nfpa-journal/2013/july-august-2013/features/firefighter-fatalities-in-the-united-states-2012
  
  
 This push for crippling regulation bears the earmark of ALEC’s extensive and 
 effective war on solar. As you can read in the following links, the massively 
 funded, Koch brothers-linked ALEC is lobbying heavily, on every level, to 
 derail solar. All who are associated with the solar industry need to be aware 
 of this powerful lobbying campaign. 
  
 http://www.theguardian.com/world/2013/dec/04/alec-freerider-homeowners-assault-clean-energy
  
  
 http://www.salon.com/2013/12/05/alec_freeriders_with_solar_panels_must_pay_for_robbing_the_system/
  
  
 http://beforeitsnews.com/environment/2014/01/alec-gain-an-inside-track-on-colorado-solar-2490132.html
  
  
 Is there any way that the solar community can be alerted when threats to our 
 industry are being put before the NEC? Although few contractors have the time 
 or money to walk away from their businesses and attend code writing 
 committees, a substantial number might have the time to make phone calls and 
 send letters or emails to code writers. 
  
 The solar industry needs a strong lobby of its own. 
  
 Drake 
 

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[RE-wrenches] NEC 2014 690.12 Rapid Shutdown

2014-01-21 Thread David Brearley
Drake,

The language in 690.12 is the compromise solution that was reached to ensure 
continued industry stability. The alternative to the combiner-level shutdown 
was module-level shutdown. It took a consolidated industry effort to push the 
module-level requirements out one more Code cycle—for the exact reasons that 
you touch on below. 

Not sure if this link has been published on the Wrenches list or not, but it 
provides some background on the topic:

http://www.youtube.com/watch?v=sUXShMZJorQ

David Brearley
Senior Technical Editor, SolarPro magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com
Direct: 541.261.6545





On Jan 21, 2014, at 1:12 PM, re-wrenches-requ...@lists.re-wrenches.org wrote:

 From: Drake drake.chamber...@redwoodalliance.org
 Subject: Re: [RE-wrenches] NEC 2014 690.12 Rapid Shutdown
 Date: January 21, 2014 11:36:15 AM CST
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Reply-To: RE-wrenches re-wrenches@lists.re-wrenches.org
 
 
 
 Bill,
  
 It is good to see that energized conductors are going to be disconnected near 
 the arrays. I've been an advocate of disconnecting these conductors by ground 
 fault sensing equipment since ground fault detection was first implemented in 
 the code. If contactors are to be installed on roofs, it likely won't be long 
 before both ground faults and arc faults are automatically cleared. 
  
 When the requirement for AC arc fault branch circuit protection was first put 
 in the NEC, it was postdated to allow time for the electrical industry to 
 adapt. This new remote disconnecting requirement does not provide any lead 
 time.  
  
 As the 2014 NEC is adopted in various jurisdictions, inspectors may feel that 
 it is necessary to disallow systems without the newly required disconnect 
 feature. This may result in serious problems for solar companies and 
 customers, as well as manufacturers. 
  
 The protection of firefighters is essential. The implementation of renewables 
 is essential also. Insurance claims for weather related, global 
 warming-triggered climatic disasters are rising exponentially. Extreme 
 weather related events result in major loss of life and billions of dollars 
 in property damage. Atmospheric CO2 levels continue to climb from the burning 
 of fossil fuels. This is a crisis of global proportions. 
  
 My request for code writers is to please take into account the effect that 
 inserting new rules into the NEC may have on the stability of renewable 
 energy, and implement new requirements in a way that will allow for a smooth 
 interface.
  
 Thank you, 
  
 Drake 
 
 Drake Chamberlin
 Athens Electric LLC
 OH License 44810
 CO License 3773
 NABCEP Certified Solar PV 
 740-448-7328
 http://athens-electric.com/

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Re: [RE-wrenches] CA Fire code

2014-01-06 Thread David Brearley
Lars,

Back in October, UL was in the process of finalizing a new fire test method for 
for roof-mounted PV systems. This new test method will bridge the gap between 
the fire tests for roofing coverings (UL 790) and those found in UL 1703, the 
standard for flat-plate PV modules. Long story short, Class C PV modules 
installed over a Class A roofing system will result in a Class A fire-rated 
roof-mounted PV system.

At least that's how I understood the presentation delivered by Christopher 
Flueckinger from UL during the Fire Safety session at SPI in Chicago. I'm 
sure Bill Brooks will chime in shortly and provide more clarity.

Best regards,

David Brearley
Senior Technical Editor, SolarPro magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com
Direct: 541.261.6545






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Re: [RE-wrenches] CA Fire code

2014-01-06 Thread David Brearley
With regards to the second part of your question, Trina has a glass-on-glass PV 
module:

http://www.trinasolar.com/us/product/PDG5.html

I suspect that the glass-on-glass module from SolarWorld is Class A fire rated 
as well.


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Re: [RE-wrenches] RE-wrenches Digest, Vol 6, Issue 423

2013-11-11 Thread David Brearley
William,

Thanks for posting a link to that story.

Here's more background on the tile roof integrated PV system recall and 
warranty fiasco:

http://runonsun.com/~runons5/blogs/blog1.php/solworks/safety/suntech-recalls-solar-roofing-tiles

http://runonsun.com/~runons5/blogs/blog1.php/ranting/centex-clouds-solar-tile-repairs

http://runonsun.com/~runons5/blogs/blog1.php/solworks/safety/centex-suspends-solar-repairs

http://runonsun.com/~runons5/blogs/blog1.php/solnews/centex-steps-up-will-replace

It sounds like this could be a product design failure rather than a wire 
management issue. But wire management is certainly suspect until proven 
innocent. Regardless of the cause, since these are roof integrated systems, 
Centex basically needs to replace all of the TIPV systems with conventional 
rack-mounted PV systems—provided they can get the homeowners to sign the 
liability releases. 

Even though these are relatively unique installations, the general lessons 
would seem to apply broadly. Qualify your vendors carefully. Make sure your 
installers are properly trained. Put QC systems in place to catch problems. A 
small investment in quality wire management practices is cheap compared to the 
alternative.

Best regards,

David Brearley
Senior Technical Editor, SolarPro magazine


On Nov 11, 2013, at 1:02 PM, re-wrenches-requ...@lists.re-wrenches.org wrote:

 
 From: William Miller will...@millersolar.com
 Subject: [RE-wrenches] House fire news
 Date: November 11, 2013 12:09:08 PM CST
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Reply-To: RE-wrenches re-wrenches@lists.re-wrenches.org
 
 
 Friends:
  
 This was brought to my attention:  
 http://on.aol.com/video/are-solar-panels-a-fire-hazard--518000682?hp=1playlist=127173icid=maing-grid7%7Cmain5%7Cdl12%7Csec1_lnk3%26pLid%3D403848
  
  
 I know this is an isolated scenario, but bad PR can spread like umm, 
 wildfire.  We should all be aware of bad press so we can respond to questions 
 about safety hazards.
  
 I think this story is relevant in that as the number of PV installations 
 continues to grow, the chance of an accident naturally increases. I believe 
 we all need to do the best work possible to minimize this risk.  Even though 
 some of the Code requirements seem illogical, I favor strict adherence to the 
 code, including the more subjective judgments on good workmanship.
  
 I look forward to the day when plastic wire ties of any type are not accepted 
 for wire management – I think they are sub-standard practice and increase the 
 likelihood of fire or shock hazards.
  
 William Miller
  
  
 image003.jpg
 17395 Oak Rd. Atascadero, CA 93422
 www.millersolar.com
 805-438-5600 voice
  

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[RE-wrenches] Solar labels

2013-07-17 Thread David Brearley
I recently sat in on a free HellermannTyton webinar that included quite a bit 
of content related to solar labels:

http://www.hellermanntyton.us/promo/webinar.aspx

The webinar includes a good overview of NEC 2014 changes. It also emphasizes 
solar label solutions offered by HellermannTyton. And there are new labeling 
requirements on the way.

If you're in the market for a new labeling solution, you might want to sign up 
for one of these webinars. There are 2 or 3 more scheduled in the near future.

David Brearley
Senior Technical Editor, SolarPro magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com
Direct: 541.261.6545



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Re: [RE-wrenches] Cable tray

2013-03-26 Thread David Brearley
Not at all. Type USE cable was added to the Permitted Uses of Cable Tray, as 
outlined in Section 392.10(A) and the the companion Table 392.10(A).

On Mar 26, 2013, at 10:02 AM, Glenn Burt wrote:

 Bill,
  
 Does this mean that USE-2 is not acceptable for use in this manner?
 Also, what is your confidence level that this will make it to the printer? I 
 recall a few other instances of proposed amendments that at the last minute 
 were not included in the past few code cycles (pertaining to PV).
  
 Too bad we are still on the 2008 code cycle here…
  
 Thanks
 Glenn Burt
  
 From: re-wrenches-boun...@lists.re-wrenches.org 
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Bill Brooks
 Sent: Monday, March 25, 2013 10:54 PM
 To: 'RE-wrenches'
 Subject: Re: [RE-wrenches] Cable tray
  
 All,
  
 Here is the language that has been accepted into the 2014 NEC:
  
 690.31(C)(2)
  
 (2) Cable Trays. PV source circuits and PV output circuits using 
 single-conductor cable listed and labeled as Photovoltaic (PV) wire of all 
 sizes with or without a Cable Tray marking/rating shall be permitted in cable 
 trays installed in outdoor locations provided the cables are supported at 
 intervals not to exceed 30cm (12 in.) and secured at intervals not to exceed 
 1.4m (4.5’).
  
 I hope this helps. It is a very big deal.
  
 Bill.
  
  
  
 From: re-wrenches-boun...@lists.re-wrenches.org 
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David Brearley
 Sent: Monday, March 25, 2013 6:01 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Cable tray
  
 Ouch. I promise I'm not advocating for anything like that. What I may be 
 missing is the Code reference that says no cable tray on roofs or similar. 
  
 There is so much room for improvement in wire management practices, that 
 being able to use cable tray seems like a step forward. I understand some 
 jurisdictions do not allow it, but it appears as though Code changes were 
 made specifically to address this. It's boring stuff, but you can read the 
 explanation of the Code changes in the ROP and ROC documents. 
  
 The Code changes a lot with regards to PV system, and Article 690 is more 
 fluid than other articles. Some of this is the Code trying to keep up with 
 technology. In other cases the Code evolves based on new applications for 
 existing products. Often it changes because some areas of the Code are 
 confusing for electricians and inspectors alike. If the new Code language is 
 more clear in its intent than previous versions, some inspectors are willing 
 to let installers build to the most current standard.
  
 That's all I'm advocating for: Trying to understand how the minimum 
 requirements outlined in Code evolve over time so that you can have a 
 friendly and informed conversation with your AHJ over a donut. 
  
  
  
  
 On Mar 25, 2013, at 6:26 PM, William Miller wrote:
  
 
 David:
 
 This is great news.  Now, whenever I want to do something that is prohibited 
 by code, I can just say that the Code Making Panel is gonna correct that 
 pesky code section (insert your problem citation here) any day now, so I 
 might as well be allowed to do whatever it was I was fixin' to do anyway.  
 Unless I am missing something...
 
 Thanks!
 
 William Miller
 
 PS:  Just kidding.  Hope no offense is taken.
 
 wm
 
 
 At 03:46 PM 3/25/2013, you wrote:
 
 
 So if you ever get called on 392.10(B)(2), I think you can point out that the 
 Code Making Panels have been busy clarifying that cable tray is okay for 
 source circuit conductors. Unless I'm missing something
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Re: [RE-wrenches] diesel vs. solar

2013-03-25 Thread David Brearley
+1 for Maui Software. It is really helpful for finding the 
array-to-battery-to-generator capacity sweet spot. You can also use it to model 
things like the impact of various generator start/stop triggers. If you have 
monthly kWh meter readings for the site, you can build a daily average load 
profile on a month by month basis. (Better yet, monitor the daily load for a 
few weeks or months in the design season and use this as the basis for your 
model.) Then you can model system performance over a typical year and see when 
the generator is expected to run. 

The equipment library used to be pretty thin—and probably still is—but you can 
add equipment to the database. Or just model performance using similar 
equipment. When I used the software it didn't have the ability to model an AC 
coupled system. But for a typical DC coupled system, it will produce a lot of 
interesting/nerdy charts that will help designers anticipate high level 
performance trends for a proposed system.

On Mar 25, 2013, at 10:18 AM, Ray Walters wrote:

 Also, Windy Dankoff's old spread sheet that I adapted calculates generator 
 run time per week, and Maui SOlar software does a good job of calculating 
 generator hours per year.  I've used Homer and found it to be pretty far off 
 from off grid reality.  
 Any off grid application is going to benefit from inverters and batteries to 
 keep the generator from having to run 24/7.  Next, adding at least some PV to 
 trickle charge the batteries is often a no brainer.  . You definitely don't 
 need as much battery in a hybrid system.
 Its not just a fuel issue, generator replacement and maintenance, along with 
 more esoteric considerations like noise, and smell, need to be factored in as 
 well.
 Figuring the ratio of generator run time vs. PV is a bit trickier, but I 
 found you can sneak up on that calculation by starting with the generator, 
 batteries, inverters, and smallish PV, then add more PV incrementally while 
 monitoring gen run time.  
 Real performance numbers always beat computer simulations, especially off 
 grid, where it is often tough to characterize the real life complexity of the 
 loads.
 There is a point if your baseline 24/7 loads are large enough, a full time 
 generator makes sense, but unless its in Alaska, some PV almost always makes 
 sense as well.  
 Also the loads will determine how much design time to put in before hand.  If 
 your looking at a 50kw generator or up, you need to invest in some software 
 and/ or get an off grid design specialist on board.
 
 R.Ray Walters
 CTO, Solarray, Inc
 Nabcep Certified PV Installer, 
 Licensed Master Electrician
 Solar Design Engineer
 303 505-8760
 On 3/25/2013 7:37 AM, Andrew Truitt wrote:
 
 Erika - HOMER (http://www.homerenergy.com/) is a hybrid power system 
 modeling tool for on- or off-grid applications. There is a 2 week free trial 
 period and then it costs $100 for a 6 month software license.  I haven't 
 used it yet but have heard good things. 
 
 - Andrew Truitt
 
 
 Sent from my iPad
 
 On Mar 25, 2013, at 7:15 AM, Erika Weliczko er...@repowersolutions.com 
 wrote:
 
 Does anyone know of an efficient calculator tool to help compare diesel 
 /gas generator to PV + batt + small generator for an off-grid vacation 
 house?
  
 Regards,
 Erika
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Re: [RE-wrenches] backup without batteries

2013-03-25 Thread David Brearley
SMA is hosting a webinar on this product line on April 2nd:

http://www.sma-america.com/en_US/smasolaracademy/seminar-calendar/seminar-registration/seminars/sunny_boy_tl_us_series_eps_overview_live_webinar.html

On Mar 25, 2013, at 11:11 AM, Bob-O Schultze wrote:

 Hiya Nick,
 SMA is bringing out an inverter that will do that. Not yet available, I 
 think, but hopefully soon. I heard about it at the NABCEP CE conference this 
 month in Sacramento, CA. I don't think it is specific to using the Mitsu PVs 
 at all.
 Bob-O
 On Mar 25, 2013, at 8:56 AM, Nik Ponzio wrote:
 
 Forgive my senility. I recently read somewhere about development of grid-tie 
 inverters without batteries that offer emergency power via a single 120V 
 receptacle during grid outage (and sun.) 
 Anyone seen anything on these? The brands mentioned were SMA  Mitsubishi.
 
 Thanks in advance.
 
 --
 Nicholas Ponzio
 Building Energy
 1570 South Brownell Road
 Williston, VT 05495
 802-859-3384 ext.15 (office)
 802-658-3982 (fax)
 802-318-4783 (cell)
 http://www.BuildingEnergyVT.com
 
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Re: [RE-wrenches] Cable tray

2013-03-25 Thread David Brearley
Uses permitted. 392.10(B)(1) requires that single conductor cable in cable tray 
be size 1/0 or larger.

Here's the deal, though. NEC 2014 will add Service Entrance Cable: Types SE 
and USE to Table 392.10(A). It is not in that table now, which is why 
inspectors turn to 392.10(B). That means that under 390.10(A) in NEC 2014, Type 
USE conductor can be used in cable tray according to the methods outlined in 
Article 338. And references in 690.31 make it clear—if it isn't already— that 
PV Wire and USE-2 can generally be used interchangeably in PV systems, and that 
cable tray is accepted for source circuit conductors. 

So if you ever get called on 392.10(B)(2), I think you can point out that the 
Code Making Panels have been busy clarifying that cable tray is okay for source 
circuit conductors. Unless I'm missing something


In Mar 25, 2013, at 5:17 PM, Chris Mason wrote:

 What part of 392 would be a problem?
 
 On Mon, Mar 25, 2013 at 6:12 PM, Glenn Burt glenn.b...@glbcc.com wrote:
 I think you will find it difficult to adhere to Article 392 and use a cable 
 tray on a rooftop with source circuit conductors, if that is your hope.
 
  
 
 -Glenn
 
  
 
 From: re-wrenches-boun...@lists.re-wrenches.org 
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Chris Mason
 Sent: Friday, March 22, 2013 3:08 PM
 To: RE-wrenches
 Subject: [RE-wrenches] Cable tray
 
  
 
 I'm looking for flat roof cable tray system that is cost effective. We 
 previously used Cablofil and Cablo-port FSL 12 tray but it is very expensive 
 for our current application due to the size of the roof. We need to install 
 about 200' of tray and Cablofil galvanized is eating up the budget. Can 
 anyone recommend a cheaper alternative. 
 
  
 
 -- 
 Chris Mason
 
  
 
 
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 -- 
 Chris Mason
 President, Comet Systems Ltd
 www.cometenergysystems.com
 Cell: 264.235.5670
 Skype: netconcepts
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Re: [RE-wrenches] Cable tray

2013-03-25 Thread David Brearley
Ouch. I promise I'm not advocating for anything like that. What I may be 
missing is the Code reference that says no cable tray on roofs or similar. 

There is so much room for improvement in wire management practices, that being 
able to use cable tray seems like a step forward. I understand some 
jurisdictions do not allow it, but it appears as though Code changes were made 
specifically to address this. It's boring stuff, but you can read the 
explanation of the Code changes in the ROP and ROC documents. 

The Code changes a lot with regards to PV system, and Article 690 is more fluid 
than other articles. Some of this is the Code trying to keep up with 
technology. In other cases the Code evolves based on new applications for 
existing products. Often it changes because some areas of the Code are 
confusing for electricians and inspectors alike. If the new Code language is 
more clear in its intent than previous versions, some inspectors are willing to 
let installers build to the most current standard.

That's all I'm advocating for: Trying to understand how the minimum 
requirements outlined in Code evolve over time so that you can have a friendly 
and informed conversation with your AHJ over a donut. 



 
On Mar 25, 2013, at 6:26 PM, William Miller wrote:

 David:
 
 This is great news.  Now, whenever I want to do something that is prohibited 
 by code, I can just say that the Code Making Panel is gonna correct that 
 pesky code section (insert your problem citation here) any day now, so I 
 might as well be allowed to do whatever it was I was fixin' to do anyway.  
 Unless I am missing something...
 
 Thanks!
 
 William Miller
 
 PS:  Just kidding.  Hope no offense is taken.
 
 wm
 
 
 At 03:46 PM 3/25/2013, you wrote:
 
 So if you ever get called on 392.10(B)(2), I think you can point out that 
 the Code Making Panels have been busy clarifying that cable tray is okay for 
 source circuit conductors. Unless I'm missing something
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Re: [RE-wrenches] Cable tray

2013-03-25 Thread David Brearley
Thanks Bill. That's another welcome change to look forward to in NEC 2014.

On Mar 25, 2013, at 9:53 PM, Bill Brooks wrote:

 All,
  
 Here is the language that has been accepted into the 2014 NEC:
  
 690.31(C)(2)
  
 (2) Cable Trays. PV source circuits and PV output circuits using 
 single-conductor cable listed and labeled as Photovoltaic (PV) wire of all 
 sizes with or without a Cable Tray marking/rating shall be permitted in cable 
 trays installed in outdoor locations provided the cables are supported at 
 intervals not to exceed 30cm (12 in.) and secured at intervals not to exceed 
 1.4m (4.5’).
  
 I hope this helps. It is a very big deal.
  
 Bill.
  
  
  
 From: re-wrenches-boun...@lists.re-wrenches.org 
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David Brearley
 Sent: Monday, March 25, 2013 6:01 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Cable tray
  
 Ouch. I promise I'm not advocating for anything like that. What I may be 
 missing is the Code reference that says no cable tray on roofs or similar. 
  
 There is so much room for improvement in wire management practices, that 
 being able to use cable tray seems like a step forward. I understand some 
 jurisdictions do not allow it, but it appears as though Code changes were 
 made specifically to address this. It's boring stuff, but you can read the 
 explanation of the Code changes in the ROP and ROC documents. 
  
 The Code changes a lot with regards to PV system, and Article 690 is more 
 fluid than other articles. Some of this is the Code trying to keep up with 
 technology. In other cases the Code evolves based on new applications for 
 existing products. Often it changes because some areas of the Code are 
 confusing for electricians and inspectors alike. If the new Code language is 
 more clear in its intent than previous versions, some inspectors are willing 
 to let installers build to the most current standard.
  
 That's all I'm advocating for: Trying to understand how the minimum 
 requirements outlined in Code evolve over time so that you can have a 
 friendly and informed conversation with your AHJ over a donut. 
  
  
  
  
 On Mar 25, 2013, at 6:26 PM, William Miller wrote:
 
 
 David:
 
 This is great news.  Now, whenever I want to do something that is prohibited 
 by code, I can just say that the Code Making Panel is gonna correct that 
 pesky code section (insert your problem citation here) any day now, so I 
 might as well be allowed to do whatever it was I was fixin' to do anyway.  
 Unless I am missing something...
 
 Thanks!
 
 William Miller
 
 PS:  Just kidding.  Hope no offense is taken.
 
 wm
 
 
 At 03:46 PM 3/25/2013, you wrote:
 
 
 So if you ever get called on 392.10(B)(2), I think you can point out that the 
 Code Making Panels have been busy clarifying that cable tray is okay for 
 source circuit conductors. Unless I'm missing something
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Re: [RE-wrenches] P1 micro performance

2013-03-22 Thread David Brearley
The power quality should not be adversely affected. 

While I'm sure different manufacturers may limit power in different ways, in 
theory all the inverter is doing is moving the array off its MPP. Here's a 
description from AE:

If the power available from the array exceeds the nameplate rating of the 
inverter, the inverter will limit 
the power and current coming from the array to the inverter’s maximum nameplate 
power and 
current rating. The inverter does this by reducing the DC input current, which 
causes the DC 
operating voltage to rise above the maximum power point of the array, thereby 
‘clipping’ the 
array output. This effectively limits the output of the array without stressing 
the inverter.

http://solarenergy.advanced-energy.com/upload/File/Application%20Notes/DCLoadingOfPVPinverters.55-600100-75-A.pdf

On Mar 22, 2013, at 9:52 AM, William Dorsett wrote:

 OK, if the upper limit if the curve is “flat topped” do we get increased 
 problems with harmonic noise at the knee as you would in modified “square” 
 wave?
  
 Bill Dorsett
 Manhattan, KS
  
 From: re-wrenches-boun...@lists.re-wrenches.org 
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David Brearley
 Sent: Friday, March 22, 2013 8:43 AM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] P1 micro performance
  
 Thanks for the clarification. 
  
 FWIW: Flat topping is exactly what occurs. Inverter limiting clips the 
 inverter output power curve (not the voltage or current wave forms). The 
 chart below has one data point for every hour of the year. The 
 clipped/flat-top area is the result of the 225 kW inverter limiting the power 
 output of a 385 kW array: 
  
  
 image001.jpg
  
 On Mar 22, 2013, at 1:07 AM, boB wrote:
 
 
 On 3/21/2013 9:59 PM, Exeltech wrote:
 Wrenches,
 
 I'm probably a lone voice on this .. and not intending to get overly picky.
 
 
 No, two lonely voices, Dan.
 
 I associate clipping with audio waveforms which stops
 the negative or positive voltage peaks flat.  Also called
 flat-topping.
 
 Limiting is like turning down the volume.  The waveform
 stays the same and does not distort as it would if it
 were being flat topped (and flat bottomed)
 
 Thanks !
 boB
 
 
 
 
 
 
 Could we call power limiting what it is .. limiting, and not clipping?
 
 Clipping implies distortion, which isn't the case here.  Limiting is just 
 that.
 The inverter output is limited to some maximum value -- not clipped.
 
 The output power curve flattens when integrated over time, but this still 
 isn't
 distortion in the waveform.  It's simply a point in the output where the 
 derivative
 is zero.  Not increasing, not decreasing.  Just .. zero.  No additional 
 increase
 in the output for an increase in available energy at the input.  Think 
 governor
 on an engine
 
 Thanks.
 
 
 Dan Lepinski, Sr. Engineer
 Exeltech / Exeltech Solar Products
 
 
 --- On Thu, 3/21/13, David Brearley david.brear...@solarprofessional.com 
 wrote:
 
 
 From: David Brearley david.brear...@solarprofessional.com
 Subject: Re: [RE-wrenches] P1 micro performance
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Date: Thursday, March 21, 2013, 11:37 PM
 
 Thanks for sharing the screen capture, Marco.
  
 Interesting issues to think about here. This is actually prime clipping 
 season in many places (not sure about Hawaii) due to the cool weather. While 
 there are more sun-hours in the summer, the cell temperatures are often high 
 enough that you won't tend to see rated power out of the modules. 
  
 While I'm not running performance models for work, the people who do are 
 routinely increasing dc-to-ac ratios, often as high as 1.4-to-1. Having said 
 that, most inverters aren't installed on a roof. (Not yet anyway.) 
  
 I'd probably lean to a more conservative sizing ratio for micros. While I can 
 imagine some scenarios where I'd be comfortable with a 215 W micro on a 265 W 
 module—like a flat roof install in Vermont, which reportedly doesn't see 
 1,000 W/m^2 very often—I wouldn't try that here in Texas.
 
 
  
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Re: [RE-wrenches] P1 micro performance

2013-03-21 Thread David Brearley
Thanks for sharing the screen capture, Marco.

Interesting issues to think about here. This is actually prime clipping season 
in many places (not sure about Hawaii) due to the cool weather. While there are 
more sun-hours in the summer, the cell temperatures are often high enough that 
you won't tend to see rated power out of the modules. 

While I'm not running performance models for work, the people who do are 
routinely increasing dc-to-ac ratios, often as high as 1.4-to-1. Having said 
that, most inverters aren't installed on a roof. (Not yet anyway.) 

I'd probably lean to a more conservative sizing ratio for micros. While I can 
imagine some scenarios where I'd be comfortable with a 215 W micro on a 265 W 
module—like a flat roof install in Vermont, which reportedly doesn't see 1,000 
W/m^2 very often—I wouldn't try that here in Texas.

On Mar 21, 2013, at 7:54 PM, Marco Mangelsdorf wrote:

 Check out the output of the modules below at 1PM on this Spring equinox for 
 this system here in Hilo, Hawaii.
  
 These mods are SunPower 245s with the Power-One micro 250s.  Notice that the 
 AC outputs below are 223 watts and higher.
  
 If we had installed Enphase M215s instead, the max output possible would be ~ 
 224 watts.
  
 If there’s clipping this early in the year, imagine the degree to which the 
 clipping will be increasing in the months to come as the solar insolation 
 increases.
  
 And these mods were “only” 245s.  Enphase states that their M215s are fine 
 with modules up to 265 watts!  Imagine the amount of clipping taking place 
 when that kind of pairing takes place.
  
 marco
  
 image005.png
 image006.png
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Re: [RE-wrenches] Cracking Backing on Sharp NT-175U1 Modules

2013-02-23 Thread David Brearley
FWIW: I recently saw something similar at an installation in Central Texas that 
uses a similar product. The cracking in the weatherproof coating was highly 
localized, affecting ±8 out of ±48 modules. The affected modules differed from 
the others only in terms of the amount of reflected light incident on the back 
of the devices. (A shed roof installed over an ATV was reflecting sunlight up 
underneath a portion of a top of pole mounted array.) While the weatherproof 
material showed signs of accelerated aging—perhaps due to heat effects, 
reflected UV effects, or both—we could not measure any difference in 
performance using a multimeter. However, we did not have an I-V curve tracer 
with us and the irradiance was relatively low while we were at the site. 

On Feb 21, 2013, at 11:11 PM, Brian Sipp wrote:

 I inherited the service work on a couple of small commercial PV systems that 
 were installed by another company about 7 years ago.  The systems are Sharp 
 NT-175U1 modules and Sharp JH3500U inverters.  This client has been losing 
 inverters at a rate of one or two per year for the last couple of years.
 When I was on-site yesterday, I noticed that the backing on all of the 
 modules (there are 120 modules at this site) looks like it’s starting to 
 shrink and crack all over.  I’ve started an inquiry with Sharp but 
 considering their level of response to the high number of inverter failures, 
 I figured I’d come here before they get me doing diagnostic backflips. 
  
 To  be clear, this is the clear part of the backing I think Sharp is calling 
 the “weatherproof coating.”  It does not seem to have affected the white EVA 
 part of the backing.  However, the points in the EVA where these cracks run 
 over the solder points between the cells seems to be very thin and I can see 
 the dark color of the solder showing through more than elsewhere.  By the 
 time I got done with my testing on specific inverter problems and noticed the 
 panels, I didn’t have any more time to do further testing for power output of 
 the modules/strings so I don’t have any specific test results to share.  My 
 concern here is that this is the beginning of a bigger problem.  Has anyone 
 else had this experience?
  
 Brian Sipp
 First Source Solar
 www.FirstSourceSolar.com
 530-554-1925
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Re: [RE-wrenches] CIS mods

2013-02-19 Thread David Brearley
It is confusing that they refer to this as a light soaking effect. When we 
worked on this thin film article in SolarPro magazine a couple years ago, a 
researcher at NREL referred to this specific phenomenon as a dark soaking 
effect (see discussion under Performance Transients):

http://solarprofessional.com/article/?file=SP4_1_pg34_Holz

It is certainly possible for the Solar Frontier modules to have a better 
specific yield as compared to c-Si PV under certain environmental regimes. 
However, to suggest that this is always the case seems like overzealous 
marketing spin, which shouldn't really surprise anyone. There is a kernel of 
truth, but it is extrapolated ad absurdum.

Bill Brooks likes to tell this joke/cautionary tale: You know how to tell when 
someone in marketing is lying? Their lips are moving. 

On Feb 18, 2013, at 6:25 PM, Kirpal Khalsa wrote:

 I don't understand the text as stated.I am not sure if they are simply 
 referring to a common effect in most thin film panels where for the first few 
 months they can output more than ratings, and then they settle down to what 
 they are rated for, or if they are saying that after a few months the output 
 will increase, once they are light soaked?  
 -- 
 Sunny Regards,
 Kirpal Khalsa
 NABCEP Certified Solar PV Installer
 Renewable Energy Systems
 www.oregonsolarworks.com
 
 On Mon, Feb 18, 2013 at 4:13 PM, Marco Mangelsdorf ma...@pvthawaii.com 
 wrote:
 Yes, I saw that.  Sounds like smoke and mirrors to me.
  
 marco
 
 On Mon, Feb 18, 2013 at 1:38 PM, Carl Emerson c...@solarking.net.nz wrote:
 Marco.
 
  
 
 Did you notice the claim in the text as follows…
 
  
 
 The Light Soaking Effect
 Following an initial period of exposure to sunlight, the CIS light soaking 
 effect will result in higher output than factory spec. This has been proven 
 by field data from around the world
 
  
 
 If correct this answers your question…
 
  
 
 Time will tell I guess.
 
  
 
 Regards
 Carl Emerson
 
  
 
  
 
  
 
  
 
 Aloha,
 
  
 
 Solar Frontier in Japan, the maker of copper-indium-selenium (CIS) mods, 
 claims that their product produces more kWhs per kW installed than 
 crystalline silicon.
 
  
 
 http://www.solar-frontier.com/eng/cis/index.html  If you go to the Softbank 
 Field Results on the right tabs area you can download a 4-page PDF report.
 
  
 
 I’m wondering if this is a hot-out-of-the-box phenomenon similar to some 
 other non-cSi products and that after X months in the field the output 
 stabilizes at a lower level.
 
  
 
 Anyone have any idea or experience with this?
 
  
 
 Thanks,
 
 marco
 
 
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Re: [RE-wrenches] Squirrel/leaf guard for solar array

2013-02-15 Thread David Brearley
Hi Carl,

Check out the sidebar by Stephen Kane in this article for info on a couple 
squirrel guard product suppliers:

http://solarprofessional.com/article/?file=SP6_2_pg30_Jacoby

I do think that the same system can serve both purposes. Once the screen is in 
place it should be self-evident when the debris builds up and needs to be 
cleaned. When it's under the array, it's out of sight, out of mind and 
potentially a problem. 

Best, David

On Feb 15, 2013, at 9:20 AM, Carl Adams wrote:

 Hello Wrenches,
 
 I serviced an array yesterday which had accumulated a large amount of leaves 
 under the modules.  No evidence of squirrels at this point, but I know there 
 has been discussion of protective fencing around arrays to prevent squirrels 
 moving in and I wonder if the same system might keep the leaf debri from 
 building up under the array.  Do any of you have suggestions for materials 
 and methods to do this.  A link to photos of installed projects would be 
 appreciated.
 
 Thanks
 Carl Adams
 SunRock Solar
 
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Re: [RE-wrenches] high insolation value and inverter undersizing

2013-01-29 Thread David Brearley
I assume the device just operates the module away its MPP. That would reduce 
its power output. 


On Jan 29, 2013, at 8:48 AM, Larry Crutcher, Starlight Solar Power Systems 
wrote:

 Nick,
 
 You said the microinverter only draws enough current... Could you explain 
 how this works? I primarily work with battery based systems and the charge 
 controllers that perform current limiting do so by shunting the excess 
 current as heat. How are you leaving current in the module?
 
 Thank you,
 
 Larry Crutcher
 Starlight Solar Power Systems
 
 
 
 
 
 On Jan 28, 2013, at 4:35 PM, Nick Soleil wrote:
 
 Hi John,
 
 It's important to clarify that the clipped power does not turn into heat 
 within the microinverter. The microinverter only draws enough current to 
 achieve it's max output rating, and the remaining current is left in the 
 module, so to speak. So, the heat generated at peak times is the same, 
 whether using a 260W module or a 280W module. 
 
 Many string inverters actually work similarly. What's different for them, 
 however, is their overall thermal situation. The primary thermal driver for a 
 string inverter is the amount of heat generated by their electronics, and the 
 ability of their fans  fins to expel that heat.
 
 For example, a 5kW string inverter generates ~200W of heat at peak, and it 
 has fans and fins sized accordingly.  But, the effectiveness of the fans and 
 fins depends on the ambient temperature (and on elevation/air mass), and if 
 your inverter was operating at max power during hot weather (which would 
 require significant oversizing due to the modules' temperature derates), it 
 could exceed the capability of the fans and fins. This would then require the 
 inverter to ramp-down output.  (Actually, some string inverters can respond 
 improperly--depending on whether their fan is continuous, load-controlled or 
 thermally-controlled--and actually fry the electronics.)
 
 But, the thermal environment of a microinverter is very different. 
 
 The main thermal driver in our situation is actually the external 
 environment, not the electronics. Regardless of sizing ratio, an M215 
 generates less than 10 watts of heat at peak, whereas the heat radiated from 
 the module at peak times will be substantially greater than that. 
 Consequently, we've already over-engineered the microinverter for extreme 
 heat management, and the thermal effects of sizing ratio are simply a drop in 
 the bucket compared to the other factors.
 
 For that reason, we don't put limits in our warranty with regard to sizing 
 ratio (which contrasts with at least some string inverter warranties), and we 
 would not expect to see any microinverter ramp-down behaviors driven by 
 sizing ratio.
 
 
 
 
 On Mon, Jan 28, 2013 at 11:06 AM, John Berdner john.berd...@solaredge.com 
 wrote:
 Jason:
 
  
 
 Be careful of drawing false comparisons.  There is no free lunch.
 
 Beyond the energy yield issues there are some reliability issues.
 
  
 
 You should also consider that running an inverter flat out all the time will 
 shorten it’s life (due to the Arrhenius effect).   
 http://en.wikipedia.org/wiki/Arrhenius_equation
 
  
 
 Think of the inverter temperature in the same way you would the power output 
 curve (the two are closely related).  Moving the whole power curve up “more 
 on the shoulders” also moves the whole temperature curve up as well.
 
 The average lifetime (all this stuff is only probabilities) was projected 
 with certain assumptions about how many hours at what temperature.  As module 
 sizes increase a given inverter will spend more time at a higher power level, 
 i.e. runs hotter longer, which non-linearly reduces the life of the product.
 
  
 
 Just my $0.02… With the high labor cost of replacement it might be better to 
 undersize the module relative to the power electronics or vice versa.   This 
 may or may not increase the installed system cost depending on the products 
 you choose. Running everything flat out all the time is probably not the 
 greatest idea. 
 
  
 
 Best Regards,
 
  
 
 John Berdner
 
 General Manager, North America
 
  
 
 
 
  
 
 SolarEdge Technologies, Inc.
 
 3347 Gateway Boulevard, Fremont CA 94538 USA  (*Please note of our new 
 address.)
 T: 510.498.3200, X 747
 
 M: 530.277.4894
 
  
 
 From: re-wrenches-boun...@lists.re-wrenches.org 
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Jason 
 Szumlanski
 Sent: Monday, January 28, 2013 5:30 AM
 
 
 To: RE-wrenches
 Subject: Re: [RE-wrenches] high insolation value and inverter undersizing
 
  
 
 I found the latest module rightsizing paper by Enphase pretty interesting. 
 It does stand to reason that there are a lot of hours in the day where the 
 inverter is producing less than rated power, so increasing the module size 
 makes sense. Obviously there is an optimum point in every system where 
 clipping exceeds gains, but that's virtually impossible to nail down due to 
 so many factors being 

Re: [RE-wrenches] Unisolar Intermittent Ground Fault

2012-11-27 Thread David Brearley
Let us know what the megohmmeter says. FWIW: There is some precedent for 
premature product failure in a roof-integrated product manufactured by Energy 
Conversion Devices (Uni-Solar):

http://www.utsandiego.com/news/2012/sep/14/tp-flawed-solar-panels-removed-at-schools/?printpage=all

On Nov 27, 2012, at 10:12 AM, Larry Crutcher, Starlight Solar Power Systems 
wrote:

 Robert,
 
 Having installed hundreds of Uni-Solar modules, the only failure I every 
 experienced was a framed US64 that had the PV negative short to frame. 
 Flexing the module would create intermittent failure. You have PV laminates 
 so your ground fault may be to the metal roof.  I might be stating the 
 obvious but here's my list of tests:
 
 I would disconnect and hi-pot test each laminate (ref. sec. 4.6, pg 48, 
 Installation Guide, AA4-3670-05, 10/05). 
 If that does not produce results, apply pressure with a heavy roller up and 
 down the edges where the diodes and cell interconnect traces are while 
 testing.
 Check all wire penetrations into the channel.
 Make sure all wire expansion rules were followed, look for stressed wire.
 Check for any screws installed in other than the two approved areas. There 
 are two versions of laminates. One has a VERY narrow area. 0.65 by 2.75,  
 for screw penetration (ref. sec. 3, pg 17, Installation Guide, AA4-3670-05, 
 10/05). A misplaced screw may have allowed water to migrate to the trace 
 areas and be providing a path through the screw.
 
 RIP Stan and Uni-Solar, A brilliant mind and the best performing PV's ever.
 
 Larry Crutcher
 Starlight Solar Power Systems
 
 
 
 
 
 
 On Nov 26, 2012, at 5:55 PM, Robert Nuese wrote:
 
 Dear Wrenches
 
 I've been experiencing a troubleshooting problem that you may be able to
 help me with.  Or, can anyone refer me to someone, maybe an electrical
 engineer?, who I could hire to help.
 
 About 7 years ago I installed Unisolar modules on all the roofs of a complex
 of 12 mixed use buildings and one commercial building. These fed the
 grid through a variety of Fronius IG and SMA SunnyBoy inverters.
 
 Ever since, we have had occasional intermittent ground faults on a few of
 the roofs, and more frequent ones on one roof. At least some of these I
 suspect were caused by the roofer. Standard procedure on the Unisolar
 modules is to put two screws through them that hold on the roof ridge
 z-strip metal closure piece. These also keep the modules from sliding off
 the roof in extreme hot weather. I found a number of screws placed
 slightly outside the allowed screw zone. After I'd moved the screws
 (and removed the raised metal edges the screws had made in the roof,
 and put insulation between roof and module in those locations), this has
 seemed to fix some problems. Similarly, putting tefzel patches, per Uni-
 solar instructions, on some big dings and scratches may have fixed some
 others.
 
 However, I still occasionally, rather rarely, get ground fault indications
 on some inverters, and rather regularly get them on one specific IG 3000.
 Some times the indication is just in the software, and the problem disappears
 through resetting by disconnecting the inverter and reconnecting to reset the
 software. However, on that worst Fronius, it has usually blown the 1 amp
 ground fault fuse, indicating that there very likely has been a ground fault.
 
 I suspect that these ground faults are brought on by thermal expansion and
 contraction, that may only occasionally, and briefly, bring hot and ground
 elements of the system into close enough proximity. Dampness seems to
 play a part, the ground faults almost always occur during the rainy season,
 and usually during a rainy period.
 
 But whenever I get out to the site to test the system, the ground fault is
 always gone. I test by disconnecting both wires of each string, measuring
 the total voltage across, and then the voltage from each to ground. If there
 is a clear voltage to ground, then there is a ground fault, and its location 
 in
 the string can be easily determined. If the voltage steadily goes toward
 zero, then a ground fault is not clearly present, and the location of where
 one had been is totally obscure.
 
 I've done very thorough visual inspection of the roofs, and also of the
 disconnects, junction boxes, and gutters that the wires pass through.
 As mentioned, the modules have had some problems, and I've fixed them
 all, as well as can be done. The wires all seem fine. Well connected, neat,
 not close to raw metal edges, insulation ok, etc.
 
 I've asked Unisolar (before they went bankrupt, now they don't answer the
 phones), and they've just recommended the testing I've done, and not had
 any other ideas. Same with Fronius - they think it's outside of the inverter,
 and the blown fuses support that position.
 
 I could go on with more details about what I've done and thought about,
 for instance, is the Fronius too sensitive? But I'll catch my breath and see
 if anyone else has some input 

Re: [RE-wrenches] Unisolar Intermittent Ground Fault

2012-11-27 Thread David Brearley
Someone earlier suggested contacting Solmetric in Sebastapol:

http://www.solmetric.com/contact-us.html

Their PVA I-V curve tracer is a great troubleshooting tool, and they also carry 
a Megger MIT 430 insulation tester:

http://www.solmetric.com/megger-mit430.html

Maybe they have a kit (PVA + Megger) that they use in-house that you could rent 
you for a day? 

It's worth asking, especially since you are in the neighborhood.

On Nov 27, 2012, at 5:32 PM, Robert Nuese wrote:

 Thanks to the Wrenches who have offered good advice.
 
 In answer to several of you who suggested megger testing,
 No, I'm afraid I don't own a megger. It had become clear to me that
 this might well be a useful tool in my case, but the things are expensive.
 I've managed to install pv systems for 10 years without one, so I can't
 justify buying one just for this one issue. I also had the impression
 that megger testing may be a bit hard to interpret, and perhaps incon-
 clusive, especially for someone with no previous experience.
 
 Now Larry Crutcher has drawn my attention to a Unisolar installation
 guide (newer than versions I've got) that gives instructions on how to
 use the megger to test a Unisolar installation. This is just what I need.
 I'm a bit surprised that the Unisolar techs I'd spoken to on several
 occasions about my problems had never talked about megger testing,
 or these instructions. 
 
 So, I need a megger, at least temporarily.
 
 The Unisolar instructions call for the use of the BM21 or other quality
 megger. The BM21 is no longer in production. There are a confusing
 array of different models available. Can anyone offer suggestions
 about other models that would or would not be suitable for my use?
 According to the Megger co. website the new model that replaces the
 BM21 is the MIT525, which I can buy online for $3,576. Whew!
 On the other hand, I gather I can buy a Fluke 1507 insulation tester
 for $500. Would that be adequate? Anyway, even at that much
 cheaper, for solving one problem in 10 years, it would make more
 sense to rent…
 
 I called a few of the equipment rental agencies in my neighborhood,
 but none had ever heard of a megger.
 Does anyone have any idea where I could rent one - or is there a
 wrench in my neck of the woods (70 miles north of San Francisco)
 who would like to rent me theirs?
 Or does anybody have a suggestion about a particularly good deal on
 buying one?
 
 Or maybe there is a nearby wrench who I could hire to help, someone
 with a megger, who already knows how to use it.?
 
 Here is a big question. I had assumed that such testing would have to
 be done on de-energized circuits, which for the solar panel part would
 mean at night. The Unisolar instructions don't mention this. They say
 to disconnect each string and then short each out before the test, using
 a jumper. This strikes me as odd, and a bit scary. Would it not be
 better to do this on a de-energized circuit at night?
 
 Thanks very much for any further information,
 Robert
 
 
 
 Robert,
 
 Having installed hundreds of Uni-Solar modules, the only failure I every 
 experienced was a framed US64 that had the PV negative short to frame. 
 Flexing the module would create intermittent failure. You have PV laminates 
 so your ground fault may be to the metal roof.  I might be stating the 
 obvious but here's my list of tests:
 
 I would disconnect and hi-pot test each laminate (ref. sec. 4.6, pg 48, 
 Installation Guide, AA4-3670-05, 10/05). 
 If that does not produce results, apply pressure with a heavy roller up and 
 down the edges where the diodes and cell interconnect traces are while 
 testing.
 Check all wire penetrations into the channel.
 Make sure all wire expansion rules were followed, look for stressed wire.
 Check for any screws installed in other than the two approved areas. There 
 are two versions of laminates. One has a VERY narrow area. 0.65 by 2.75,  
 for screw penetration (ref. sec. 3, pg 17, Installation Guide, AA4-3670-05, 
 10/05). A misplaced screw may have allowed water to migrate to the trace 
 areas and be providing a path through the screw.
 
 RIP Stan and Uni-Solar, A brilliant mind and the best performing PV's ever.
 
 Larry Crutcher
 Starlight Solar Power Systems
 
 
 
 
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Re: [RE-wrenches] EMT in attic

2012-11-09 Thread David Brearley
+1. John Wiles is awesome—and he would never mistake PV source or array 
circuits for a service. Not only are PV power circuits not a service, but PV 
systems (inverter output circuits) are not a service. The NEC defines all of 
this as power production equipment (705.2). 

By definition a service can only be provided by a serving utility (Article 
100). That definition does not apply to PV systems. Having said that, Section 
230.82(6) does allow PV systems to connect to the supply side of a service 
disconnect. But that allowance doesn't magically change the PV system into a 
service; it is still (parallel) power production equipment.

If you're still in the planning phase, Nick, it is a good idea to see if they 
will allow you to use MC that complies with 250.118(10) according to 
690.31(E) in NEC 2011. 

DCB


On Nov 9, 2012, at 7:44 AM, Dave Click wrote:

 Nick, what the AHJ is telling you may actually be in reference to 250.97; for 
 most PV output circuits (yes these are necessarily dc) this bonding 
 requirement applies since array VOC  250 VDC. As Kent just pointed out, 
 these dc conductors clearly don't meet the NEC definition of a service.
 
 250.97 Bonding for Over 250 Volts. For circuits of over 250 volts to ground, 
 the electrical continuity of metal raceways and cables with metal sheaths 
 that contain any conductor other than service conductors shall be ensured by 
 one or more of the methods specified for services in 250.92(B), except for 
 (B)(1)... followed by an exception.
 
 Seems that FMC is OK as an EGC if your conductors have 20A OCPDs, which I 
 imagine you do, but that FMC also can't be longer than 6' (see 250.118(5)). 
 So I think your AHJ is probably right and I just learned something. If you're 
 running a separate EGC anyway, you may want to ask why this bonding business 
 is so important-- but I don't have an NEC reference on this to help you argue 
 this. Maybe the AHJ would allow you to just run MC cable as the 2011 NEC 
 allows.
 
 John Wiles is awesome. Someone on this list had to say it.
 
 DKC
 
 On 2012/11/8 23:22, Nick Vida wrote:
 Hi Wrenches,
 
 Thanks for you comments. Fun for the day is hearing they want to apply
 section 230 about service conductors and say that flex is not
 a metallic raceway because it is no good for bonding. They are defining
 the pv source circuits as a service.
 I am getting a distinct Wiles vibe here.
 
 I find it so annoying when they try to put out these distinctions with
 no code, no city ordinance and not even an internal memo, especially
 when they remain obstinate without going to the trouble to actually
 legitimize the interpretation.
 
 Dan- are the output circuits necessarily DC? I would have to look at NEC
 for a minute, but it doesn't seem to add up to me right now.
 
 Thanks,
 
 Nick Vida
 
 
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Re: [RE-wrenches] EMT in attic

2012-11-03 Thread David Brearley
FWIW: In the 2011 Code, Section 690.31(D) is changed to include the following:

Where dc photovoltaic source or output circuits…are run inside a building or 
restructure, they shall be contained in metal raceways,Type MC metal-clad cable 
that complies with 250.118(10), or metal enclosures…


On Nov 3, 2012, at 10:41 AM, Nick Vida wrote:

 Hello wrenches,
 
 wondering if any of you are running into inspectors wanting EMT in the 
 attics, or allowing flex only if there is a fusible disconnect on the roof. 
 We have heard this a few time lately and havent yet seen a code reference, 
 (except 690.31e saying metal raceways are fine- not specifying EMT only). I 
 am wondering if this is a new wave of inspectors wanting the future now as 
 informed by an expert seminar, or if there is something I am not aware of. 
 Any comments are very appreciated.
 
 Thank you,
 
 Nick Vida
 wrench
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Re: [RE-wrenches] EMT in attic

2012-11-03 Thread David Brearley
Sorry, per the OP this appears in 690.31(E)...

On Nov 3, 2012, at 11:19 AM, David Brearley wrote:

 FWIW: In the 2011 Code, Section 690.31(D) is changed to include the following:
 
 Where dc photovoltaic source or output circuits…are run inside a building or 
 restructure, they shall be contained in metal raceways,Type MC metal-clad 
 cable that complies with 250.118(10), or metal enclosures…
 
 
 On Nov 3, 2012, at 10:41 AM, Nick Vida wrote:
 
 Hello wrenches,
 
 wondering if any of you are running into inspectors wanting EMT in the 
 attics, or allowing flex only if there is a fusible disconnect on the roof. 
 We have heard this a few time lately and havent yet seen a code reference, 
 (except 690.31e saying metal raceways are fine- not specifying EMT only). I 
 am wondering if this is a new wave of inspectors wanting the future now as 
 informed by an expert seminar, or if there is something I am not aware of. 
 Any comments are very appreciated.
 
 Thank you,
 
 Nick Vida
 wrench
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Re: [RE-wrenches] Two NEC questions

2012-10-13 Thread David Brearley
RE Question #2: 

Article 100 defines a service as:

Service. The conductors and equipment for delivering electric energy from the 
serving utility to the wiring system of the premises served. (emphasis added)

PV system wiring simply does not fit that definition. The PV system is not part 
of the serving utility. And inverters are not service equipment. 

You need to refers them to this definition in Article 705.2 (added in NEC 2011):

Power Production Equipment. The generating source, and all distribution 
equipment associated with it, that generates electricity from a source other 
than a utility supplied service. (emphasis added)

FWIW: Mike Holt has written for SP about the Code requirements for 
interconnecting PV systems, as well as some additional recommendations for 
making supply side connections:

http://solarprofessional.com/article/?file=SP5_1_pg14_QAsearch=


RE Question #1: I had a local inspector ask me about this in late-August  
there were relatively few listed products at that time:

SMA America has dc AFCI in their standard SunnyBoy US-series inverters (SB 
3000-US, SB 3800-US, SB 4000-US, SB 5000-US, SB 6000-US, SB7000-US, SB 
8000-US): 
http://www.sma-america.com/en_US/news-information/current-news/news/news/1487.html
Microinverter systems (Enphase, Enecsys, etc.) typically do not operate above 
80 Vdc and are therefore exempt from 690.11
AC module systems (powered by SolarBridge, Exeltech, etc.) typically do not 
operate above 80 Vdc and are therefore exempt from 690.11
SolarBOS reportedly has a dc AFDI and GFI combiner box: 
http://www.solarbos.com/news/solarbos-puts-out-the-fire-in-pv-systems (However, 
I don't see this product on their website under their regular lists of 
products.)
While module-level dc-to-dc converters—like those from SolarEdge and Tigo 
Energy—presumably have the ability to provide dc AFCI capabilities, last I 
checked it didn't look like any of them were formally listed to do so.

I suspect that most manufacturers are trying to avoid spending additional money 
on testing until the market requires this. 

Have any wrenches here actually had an inspector required dc AFCI? Also, is the 
dc AFCI test standard actually finalized and adopted at this point or are 
companies testing to a draft standard? 

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer ™
david.brear...@solarprofessional.com
Direct: 541.261.6545


On Oct 13, 2012, at 10:12 AM, Rebecca Lundberg wrote:

 Dear fellow wrenches,
 
 Does anyone have suggestions for the 'best' way to keep up with product 
 availability for meeting 690.11 on DC AFCI? I understand that when this code 
 section was written there was no available device, and know that at least 
 several companies are working on devices. How will I know (before the AHJ 
 knows :-) that residential-scale products are available for purchase, and at 
 what point would you say now should be required over every other option?
 
 Second question: I have an inspector insisting that the solar PV system is 
 the same as a utility service, and is requiring all of the required service 
 code references to apply. Anybody have a concise reference that might 
 convince him otherwise? This same inspector has decided that the electrical 
 permit will have adders for each inverter as service equipment, and each 
 module as an electrical device. It would sure be nice if there was more 
 consistency...we're still in the early adopter phase here in Minnesota.
 
 Thanks in advance for your input.
 
 Keep Shining!
 Rebecca Lundberg
 NABCEP Certified Solar PV Installer ®
 Owner/CEO, Powerfully Green
 rebecca.lundb...@powerfullygreen.com
 763-438-1976
 
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Re: [RE-wrenches] Utility disconnect

2012-10-02 Thread David Brearley
If this is simply a Code consideration, then the NEC does not require a 
visible/lockable disconnect. You can refer to this SolarABCs document for a 
thorough discussion of the subject:

http://www.solarabcs.org/about/publications/reports/ued/pdfs/ABCS-05_studyreport.pdf


On Oct 2, 2012, at 5:21 PM, Jesse Dahl wrote:

 I just finished a job on a home where the utility didn't require the utility 
 disco.  They contend that the service disconnect on the farmer panel meter 
 base will work for them.  I said cool and didn't put one in. The inspector 
 said he couldn't sticker the project because the utility disco was missing. I 
 asked to see where that disconnect is required by code and he said he would 
 get back to me and drove off.  
 
 
 Anyone come across this?
 
 Jesse 
 
 
 Sent from my iPhone
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Re: [RE-wrenches] Enphase M210

2012-09-26 Thread David Brearley
Jason,

You might also check out SunPower's ac modules:

http://us.sunpowercorp.com/homes/products-services/solar-panels/AC-home-solar-panel/




On Sep 26, 2012, at 5:49 PM, Sequoya Cross wrote:

 I haven’t seen a full compatibility list on the new SMA-240US. At this point 
 technical downloads aren’t available and the data that is present on the 
 website is still preliminary.
 
 I do have a contact who is beta-testing the units and will see if he has any 
 more information or wants to comment.
  
 Thanks-
  
 Sequoya Cross
 Backwoods Solar
 
  
 
  
 
  
  
 From: re-wrenches-boun...@lists.re-wrenches.org 
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Jason 
 Szumlanski
 Sent: Tuesday, September 25, 2012 4:50 AM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Enphase M210
  
 Uh oh I guess that means no more SunPower E18/230 with Enphase. That 
 sucks - it was a good premium product offering for us. Anyone know if the SMA 
 or other microinverters are compatible with SunPower?
 
 Jason Szumlanski
 Fafco Solar
  
 On Mon, Sep 24, 2012 at 6:51 PM, Marco Mangelsdorf ma...@pvthawaii.com 
 wrote:
 Uh oh….I just learned that our Enphase friends are no longer making the M210s.
  
 I need (50) of ‘em @ 240V.
  
 Anyone have any leads on that many, please?  Please contact me off-list.
  
 Thanks,
 marco
  
 
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Re: [RE-wrenches] posting request

2012-09-17 Thread David Brearley
Steve,

Have you checked out SolarNexus? 

http://www.solarnexus.com/

As I understand it, their goal is to provide all of the functionality you 
describe in a single platform.

Best regards,

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer ™
david.brear...@solarprofessional.com
Direct: 541.261.6545


On Sep 17, 2012, at 12:08 PM, Steve McCarney wrote:

 Dear Wrenches
  
 Can anyone recommend a software package that is good for solar electric 
 project management? We would like to be able to have the capability to 
 coordinate scheduling, procurement, budgeting, expense tracking as well as 
 noting communications about a given project. If an integrated package doing 
 all these things doesn’t exist we’re especially interested in just good 
 stand-alone procurement software that takes projects from BOM, to request for 
 bids, to POs and invoices.
  
 Thanks.
  
 Steve McCarney, Project Manager
 Solar Electric Light Fund
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Re: [RE-wrenches] Ballasted Roof Racking Recommendations?

2012-08-31 Thread David Brearley
Here's a link:

http://us.sunpowercorp.com/commercial/products-services/rooftop-solar-systems/T5/

On Aug 31, 2012, at 11:13 PM, benn kilburn wrote:

 Ray,
 Are those the BIPV ones?
 Can you provide a model or a link?
 Thanks,
 Benn
 
 DayStar Renewable Energy Inc. 
 www.daystarsolar.ca  *  Ph: 780-906-7807 
 Construction Electrician Solar Photovoltaic Systems Certified
 Certificate # 0007S
 HAVE A SUNNY DAY
 
 On 31/08/12 9:43 PM, R Ray Walters r...@solarray.com wrote:
 
 Sunpower has just that.  Very easy install, no grounding issues, super high 
 efficiency. Downsides: expensive, Plastic, finicky layouts from their 
 engineers that preclude using it on smaller roofs.
 
  I would use it again for a larger roof that needed to max out the output/ sq 
 ft of roof.  It's probably the best commercially available module in the 
 world, definitely the most efficient.  Last I checked it qualified as 
 American made, though some of it is made in indonesia I believe.
 
 Ray Walters
 

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Re: [RE-wrenches] Up for a 1-Line Riddle?

2012-08-30 Thread David Brearley
I'm assuming it's a balanced 3-phase interconnection, which fits with the 
reported phase current of 42 A:

(3 x 5000 W) / 208 V / 1.73 = 41.7 A

Or more simply:

24 A per inverter x 1.73 = 41.5 A

However, no one reviewing a single-line should have to guess about the service 
type

On Aug 30, 2012, at 3:12 PM, Dave Click wrote:

 I've seen that one a lot, too. And not to quibble, but the 1-line depicts 
 this correctly (no inline fuse shown in the inverter DC disconnect box), 
 though there should be a note making this more explicit.
 
 Speaking of sunny days turning off the system, how about the 3 30A inverter 
 breakers' combined feed going into a 55A breaker. Also... a 55A breaker? 
 Really? I guess the designer wanted to leave a little headroom to avoid 
 scaring the 60A disconnect.
 
 DKC
 
 On 2012/8/30 14:35, Andrew Truitt wrote:
 
 Ahh yes, the old combine strings before landing on a fused DC input
 terminal trick.  Sure to blow the fuse the first sunny day.  This is
 why SMA created their fuse-bypass DC input terminal.  I take it the
 installer was not aware of this...
 
 
 
 For a brighter energy future,
 
 
 Andrew Truitt
 NABCEP Certified PV Installer™ (ID# 032407-66)
 
 Principal
 Truitt Renewable Energy Consulting
 
 (202) 486-7507 tel:%28202%29%20486-7507
 
 http://www.linkedin.com/pub/andrew-truitt/8/622/713
 
 
 
 Don't get me wrong: I love nuclear energy! It's just that I prefer
 fusion to fission. And it just so happens that there's an enormous
 fusion reactor safely banked a few million miles from us. It delivers
 more than we could ever use in just about 8 minutes. And it's wireless!
 
 ~William McDonough
 
 
 
 
 
 
 On Thu, Aug 30, 2012 at 11:53 AM, Jason Szumlanski ja...@fafcosolar.com
 mailto:ja...@fafcosolar.com wrote:
 
I was sent to look at another contractor's work, and found three
SB5000 inverters with blown string input fuses. I was able to
determine the reason pretty quickly, and was later sent the original
1-Line, which was installed per the drawings. The 1-Line came from a
leading system integrator who shall remain nameless.
 
See anything wrong?
 
https://www.sugarsync.com/pf/D6539806_8669786_010829
 
Just goes to show you - the contractor needs to take responsibility
and verify the specifications are correct, safe, and code compliant.
 
Jason Szumlanski
Fafco Solar
 
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Re: [RE-wrenches] Ilsco SGB bonding lug

2012-08-27 Thread David Brearley
Some of the aluminum lugs are indoor-rated. They have a set screw will rust in 
an outdoor environment. That's one of the classic John Wiles slides. I'd just 
watch out for that

On Aug 27, 2012, at 3:04 PM, Jay Peltz wrote:

 Hi Brian
 
 Isn't another way to go:
 Use the AL lugs and AL grounding wire?
 
 Jay
 Peltz power 
 
 Sent from my iPhone
 
 On Aug 27, 2012, at 12:53 PM, Brian Mehalic br...@solarenergy.org wrote:
 
 I believe the UL467 listing means that it is rated for direct burial/outdoor 
 use.
 
 Brian Mehalic 
 NABCEP Certified Solar PV Installer™ R031508-59
 IREC ISPQ Certified Affiliated Instructor/PV US-0132
 
 PV Curriculum Developer and Instructor
 Solar Energy International
 http://www.solarenergy.org
 .org
 
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Re: [RE-wrenches] Ilsco SGB bonding lug

2012-08-27 Thread David Brearley
Yes, sorry. I wasn't speaking of this lug...I like the redesign. Looks quicker 
and easier and robust.

On Aug 27, 2012, at 3:17 PM, Jason Szumlanski wrote:

 Yeah, but this one is marketed as a solar bonding lug. I think it's safe to 
 say that it appropriately rated for outdoor use. It's always good to 
 double-check, of course.
 
 Jason Szumlanski
 Fafco Solar
 
 
 
 On Mon, Aug 27, 2012 at 4:11 PM, David Brearley 
 david.brear...@solarprofessional.com wrote:
 Some of the aluminum lugs are indoor-rated. They have a set screw will rust 
 in an outdoor environment. That's one of the classic John Wiles slides. I'd 
 just watch out for that
 
 On Aug 27, 2012, at 12:53 PM, Brian Mehalic br...@solarenergy.org wrote:
 
 I believe the UL467 listing means that it is rated for direct 
 burial/outdoor use.
 
 Brian Mehalic 
 NABCEP Certified Solar PV Installer™ R031508-59
 IREC ISPQ Certified Affiliated Instructor/PV US-0132
 
 PV Curriculum Developer and Instructor
 Solar Energy International
 http://www.solarenergy.org
 .org
 
 
 
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Re: [RE-wrenches] Fronius replacement

2012-08-27 Thread David Brearley
Off the top of my head...Power-One?

You can download an Excel file with comprehensive string inverter specs here:

http://solarprofessional.com/webexclusive/



On Aug 27, 2012, at 4:06 PM, William Miller wrote:

 Friends:
 
 We have a client that wants to divest of 8 Fronius LG-4500 LV inverters.  
 They are experiencing a high number of failures.   The Fronius have an 
 unusually low DC input window:  150 to 450 VDC.  This means the stringing 
 will result in a lower voltages than typically found and makes it difficult 
 to substitute inverters.  Does anyone know of any reliable inverter that will 
 work with string voltages in the low 200s?
 
 Thanks in advance.
 
 William Miller
 
 
 Miller Solar
 Voice :805-438-5600
 email: will...@millersolar.com
 http://millersolar.com
 License No. C-10-773985
 
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Re: [RE-wrenches] Ilsco SGB bonding lug

2012-08-27 Thread David Brearley
Yep. Definitely lower cost that tin-plated copper. Designed with PV frame 
grounding in mind. Lots to like


On Aug 27, 2012, at 7:59 PM, Brian Mehalic wrote:

 I think the tin plating is to minimize/eliminate galvanic corrosion. Tim 
 plated aluminum - now that sounds smart!
 
 Typos courtesy of my iPhone. 
 
 On Aug 27, 2012, at 8:52 PM, benn kilburn b...@daystarsolar.ca wrote:
 
 Kirpal.
 
 The Ilsco lug GBL-4 also comes with a stainless steel set-screw… as stated 
 here….GBL LAY-IN AL/CU 
 if that is all it takes to use the AL lug outdoors (stainless steel 
 set-screw), then why have we been steered towards the 'direct burial rated' 
 tin-plated copper lug instead of an AL lug with SS set-screw?  
 
 I'm not trying to make a case to not use the SGB lug, I like it and would 
 like to keep some in stock, as they seem pretty useful, I just want to have 
 my bases covered if/when an inspector questions me on them being approved 
 for the application.
 
 Dan,
 Agreed!  Been trying to get an answer from Ilsco, just tracking down the 
 right person with the answers.
 
 Cheers,
 benn
 
 DayStar Renewable Energy Inc. 
 www.daystarsolar.ca  *  Ph: 780-906-7807 
 Construction Electrician Solar Photovoltaic Systems Certified
 Certificate # 0007S
 HAVE A SUNNY DAY
 
 On 27/08/12 5:42 PM, Kirpal Khalsa solarwo...@gmail.com wrote:
 
 Benn...it looks like that lug has stainless hardware for corrosion 
 resistance  as stated on the brochureThat would be the biggest 
 consideration as David Brearly mentioned earlier in regards to rust 
 potential.  Stainless hardware and tin plating is equivalent to the WEEB 
 lugsTin plating and stainless hardware is as good as anything else 
 available as far as outdoor ratings are concerned.
 I see your point that it is not explicitly stated for outdoor usehowever 
 being marketed for use with solar panels also seems to imply rather 
 obviously that it is outdoor rated.in my unofficial opinion.  
 
 -- 
 Sunny Regards,
 Kirpal Khalsa
 NABCEP Certified Solar PV Installer
 
 
 
 On Mon, Aug 27, 2012 at 4:11 PM, benn kilburn b...@daystarsolar.ca wrote:
 Thanks for the feedback Wrenches, lots of interesting comments,
 
 However I'm still wondering…..
 How does one confirm that it is specifically approved for outdoor use?  
 Other than assuming it is implied (because it is 'marketed' as a solar lug). 
  As far as I can tell UL 467 does not imply outdoor rated as the aluminum 
 lug GBL-4 is also UL467 listed.  See here…GBL LAY-IN AL/CU.  
 
 As well, and as Gary pointed out with his second link, for a module 
 bonding/grounding method to be acceptable, it must be recognized by the 
 module manufacturer, no?
 Which means that any new bonding product on the market must have the 
 blessing  of each mod mfgr.  
 (by way of letter or mention in its install manual).  I have come across 
 inspectors that actually look for this.
 
 Jason, 
 you wrote I like the looks of that lug. However, I've been using WEEBs too 
 long to go back now. I agree, and i'm not looking to replace weebs with 
 these, but these certainly seem to have a place in the What do you use for 
 the bonding connection from the ?rails? 
 This SGB lug was suggested for this purpose as well.
 
 
 Benn
 DayStar Renewable Energy Inc. 
 www.daystarsolar.ca  *  Ph: 780-906-7807 
 Construction Electrician Solar Photovoltaic Systems Certified
 Certificate # 0007S
 HAVE A SUNNY DAY
 
 On 27/08/12 2:35 PM, Gary Willett g...@icarussolarservices.com wrote:
 
 Here's the Ilsco listing from UL, where it's classed as Grounding and 
 Bonding Equipment:
 http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/showpage.html?name=KDER.E34440ccnshorttitle=Grounding+and+Bonding+Equipmentobjid=1074099002cfgid=1073741824version=versionlessparent_id=1073988940sequence=1
 
 The GuideInfo for Grounding  Bonding Equipment lists:
 Grounding and Bonding for Photovoltaic (PV) Systems — Grounding and bonding 
 equipment intended for use in PV systems are additionally investigated in 
 combination with the PV module/panel (see QIGU) to the applicable 
 requirements for such products. Installation instructions provided with the 
 PV system (see QIGU) identify the specific grounding and bonding device that 
 has been investigated and intended for use with that system.
 http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/showpage.html?name=KDER.GuideInfoccnshorttitle=Grounding+and+Bonding+Equipmentobjid=1074098839cfgid=1073741824version=versionlessparent_id=1073988940sequence=1
 
 
 Regards,
 
 Gary Willett, PE
 On 8/27/2012 3:20 PM, David Brearley wrote:
 Yes, sorry. I wasn't speaking of this lug...I like the redesign. Looks 
 quicker and easier and robust.
 
 On Aug 27, 2012, at 3:17 PM, Jason Szumlanski wrote:
 
 Yeah, but this one is marketed as a solar bonding lug. I think it's safe 
 to say that it appropriately rated for outdoor use. It's always good to 
 double-check, of course.
 
 Jason Szumlanski
 Fafco Solar

Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-04 Thread David Brearley
 Todd,

The issue isn't whether your approach works, but whether it is defensible in 
the event that something leaks. Most solar contractors receive public funds 
(rebate monies, ARRA program distributions, etc.). Some of those companies are 
installing systems in a manner that is not building code compliant. It just 
takes a high profile leaky roof at a VA hospital or a public housing project 
where a solar system was installed in a manner that does not meet the building 
code to lose years of goodwill and support for the industry. Modules prices 
have fallen quite a bit, but we all loose if State and Federal or public 
(opinion) support for the industry goes away. 

Obviously, that's the worst case scenario: That somehow the industry gets 
painted as being made up of a bunch of irresponsible, fly-by-night, subsidy 
chasers. Probably nothing to worry about, though. I'm pretty sure there's no 
precedence for that sort of thing actually happening. Right?

What's more likely is that AHJs will get hip to the fact that they need to 
inspect the building code compliance of roof attachments. When they do, which 
side of the curve will your company be on? (Since your mind seems to be made 
up, Todd, that question is addressed to List at large.)

Happy Independence Day,

David Brearley, Senior Technical Editor 
SolarPro magazine 
NABCEP Certified PV Installer ™
david.brear...@solarprofessional.com
Direct: 541.261.6545


On Jul 3, 2012, at 10:37 PM, toddc...@finestplanet.com wrote:

 i wasn't going to enter into this discussion, but this posting prompted me. 
 
 my most recent job was done with the assistance of the customer. he and i 
 have a long working history, my being his employee some 25 years ago 
 installing shw systems in the area, and now he hiring me to do his personal 
 home's pv system.
  
 he insisted on straight L foot mounting without flashings... and i have to 
 agree. in the 25 to 30 years since we did those shw systems, not a single one 
 has leaked. plus, the installation was at the roof ridgeline, so pv quick 
 mounts wouldn't have worked anyway. we put 2 X 8 blocking in the attic 
 between the trusses to acomodate the mounting bolts and used a nice fattie 
 gob of black silicone on each foot, which gooshed out when tightened. the 
 mount will easily outlast the roof... leak free.
  
 honestly, i don't care what the ubc/ibs says. if done properly, these kinds 
 of mounts are bombproof. years of experience backs this up. also, i have seen 
 plenty of 'code compliant' oatey no-caulk sewer vent flashings with rotten 
 rubber leaking into homes to know flashed penetrations are no panacea either.
  
 todd
  
  
  
  
  
  
 On Tuesday, July 3, 2012 2:53pm, David Brearley 
 david.brear...@solarprofessional.com said:
 
 +1 on the use of structural screws. We ran an article about lag screws a 
 couple years ago:
 
 http://solarprofessional.com/article/?file=SP3_4_pg70_Shelly
 
 One of the things that surprised me when I read this manuscript is how 
 variable lag screws are in terms of construction and quality. Besides the 
 convenience of being able to drive a structural screw without a pilot hole, 
 the engineering specs are likely better documented and the manufacturing 
 tolerances are probably tighter as well.
 
 FWIW: I think that using unflashed attachments in these litigious times is 
 unwise. It's not consistent with best practices in the construction industry. 
 It does not meet building codes. It violates the roof warranty. It makes your 
 competition look good.
 
 We ran our first article on this topic 4 years ago, in our inaugural issue of 
 SolarPro magazine:
 
 http://solarprofessional.com/article/?file=SP1_1_pg72_Fain
 
 The industry has come a long way since then, both in terms of awareness and 
 in terms of off-the-shelf flashed attachment options. There are so many 
 quality flashed attachment solutions to chose from now that I'm not sure why 
 anyone would knowingly expose themselves to a possible construction 
 negligence claim.
 
 Drive straight,
 
 David Brearley, Senior Technical Editor
 SolarPro magazine 
 NABCEP Certified PV Installer ™
 david.brear...@solarprofessional.com
 Direct: 541.261.6545
 
 On Jul 3, 2012, at 4:11 PM, Garrison Riegel wrote:
 
 The EcoFasten GF1 flashing is easy to install on a retrofit and will not 
 necessarily add any height to the rail.  If you do need to trim the flashings 
 installed around the skylight, then I would recommend adding sealant to these 
 penetrations.  We ditch the included lag and use a 5/16” GRK RSS (self 
 tapping structural screw).  The combination works great and does not require 
 a pilot hole.
  
 RSS:
 http://www.grkfasteners.com/en/RSS_1_2_information.htm
  
 GF1
 http://ecofastensolar.com/pdf/GF1%20Cutsheets.pdf
  
 Best,
  
 Garrison Riegel
 Project Manager
  
 Solar Service Inc
 [p] 847-677-0950
 [f] 847-647-9360
 www.solarserviceinc.com
  
 NABCEP Certified Solar PV and Thermal Installer™
  
  
 “There is no room

Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-04 Thread David Brearley
In some cases, you can install blocking to get up on the ridge consistently. 
One alternative to hangar bolts is to use corrugated mounting bridges from DPW 
Solar or something similar from another company.

Sorry I can't link to the PDF. Google: corrugated mounting bridges

Since exposed-fastener metal roofs already have a bunch of holes in them, 
you're not voiding the roof warranty by punching more holes in the ridge. (I 
don't think these roofs even meet the NRCA definition of a roof assembly 
because of the exposed penetrations.) Penetrations in the valleys on a roof are 
problematic for obvious reasons.


On Jul 4, 2012, at 6:01 AM, Chris Mason wrote:

 All of this refers to shingle roofs, which we don't see much of. We mostly 
 deal with concrete and corrugated steel/galvalume, the latter being a 
 nightmare. Does anyone have good ideas for dealing with corrugated? There's 
 no way to flash it, the blocks are fine when you hit a beam on the ridge but 
 half the time your penetration has to be on the trough of the corrugated 
 steel.
 Other than lots of goop, I don't know how else to seal it.
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Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-04 Thread David Brearley
Presumably most solar contractors benefit from increased sales due to the 
availability of a 30% federal tax credit. Arguably, that's not the same thing 
as receiving public funds, but the net effect is the same. My point is simply 
that as an industry we are dependent upon public support and a variety direct 
and indirect subsidies. That raises questions about accountability, about how 
those funds are being spent. The best thing that we can do as an industry is 
strive to adopt best practices that are beyond reproach, equivalent standards 
for other trades, and ideally defensible in a court of law in the event that 
things go south for whatever reason. (Forget the bureaucrats in the city, it's 
the lawyers who capitalize on construction negligence claims. The last one on 
the roof is the first one blamed. Often, we're the last ones on the roof.)

On Jul 4, 2012, at 10:31 AM, m...@hurshtown.com m...@hurshtown.com wrote:

 Most solar contractors receive public funds  
 I'll have to take issue with that one.  I know of no such contractors in my 
 part of the US.
 
 The issue isn't whether your approach works, but whether it is defensible in 
 the event that something leaks.
 Our redneck methods may not satisfy the big city folks, but no failures in 
 20 years means more to our customers than satisfying some bureaucrat's 
 requirements.
 
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Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-04 Thread David Brearley
Bill, 

FWIW: none of the companies with flashed attachments solutions mentioned in the 
article we ran in SP1.1 were advertisers. 

Having said that, I do see a lot of articles in trade publications that are 
pretty shameless exercises in product placement. I've always found that 
off-putting and assumed that others feel the same way. That's why we try to 
develop content that does not insult our readers.

Rather running a pay-to-play kind of shop, our goal has always been to publish 
the best technical content possible. If readers like the content, then we get 
more industry subscribers. Reaching that audience is desirable to advertisers. 
Having advertiser support allows us to compensate authors for their high 
quality technical content that readers enjoy. Ideally, it's a win-win-win 
situation. 

Let me know if there's something you think we could be doing better.

Thanks, 

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer ™
david.brear...@solarprofessional.com
Direct: 541.261.6545


On Jul 4, 2012, at 2:25 PM, Bill Loesch wrote:

 
 David,
 
 Why does your editor put Todd's articles (and use him as a cover story) in 
 your magazines (more than once, I believe) if it is not for his _experience_? 
 
 The fact that there is a prescribed product (more than one in this case) that 
 gets blessed when old fashioned, time tested, craftsmanship has already 
 solved the problem is a testament to what payola will buy. No leak, no 
 negligence, no claim. But then your magazines wouldn't garner such a big 
 advertizing budget without all those manufacturers with new and improved 
 products. Additionally, this List would perhaps have to find alternative 
 funding, too. 
 
 If you are really interested in eliminating the irresponsible, fly-by-night, 
 subsidy chasers one easy way may be to eliminate the subsidy.
 Bill Loesch
 Solar 1 - Saint Louis Solar
 
 
 On 04-Jul-12 10:07 AM, David Brearley wrote:
  Todd,
 
 The issue isn't whether your approach works, but whether it is defensible in 
 the event that something leaks. Most solar contractors receive public funds 
 (rebate monies, ARRA program distributions, etc.). Some of those companies 
 are installing systems in a manner that is not building code compliant. It 
 just takes a high profile leaky roof at a VA hospital or a public housing 
 project where a solar system was installed in a manner that does not meet 
 the building code to lose years of goodwill and support for the industry. 
 Modules prices have fallen quite a bit, but we all loose if State and 
 Federal or public (opinion) support for the industry goes away. 
 
 Obviously, that's the worst case scenario: That somehow the industry gets 
 painted as being made up of a bunch of irresponsible, fly-by-night, subsidy 
 chasers. Probably nothing to worry about, though. I'm pretty sure there's no 
 precedence for that sort of thing actually happening. Right?
 
 What's more likely is that AHJs will get hip to the fact that they need to 
 inspect the building code compliance of roof attachments. When they do, 
 which side of the curve will your company be on? (Since your mind seems to 
 be made up, Todd, that question is addressed to List at large.)
 
 Happy Independence Day,
 
 David Brearley, Senior Technical Editor 
 SolarPro magazine 
 NABCEP Certified PV Installer ™
 david.brear...@solarprofessional.com
 Direct: 541.261.6545
 
 
 On Jul 3, 2012, at 10:37 PM, toddc...@finestplanet.com wrote:
 
 i wasn't going to enter into this discussion, but this posting prompted me. 
 
 my most recent job was done with the assistance of the customer. he and i 
 have a long working history, my being his employee some 25 years ago 
 installing shw systems in the area, and now he hiring me to do his personal 
 home's pv system.
  
 he insisted on straight L foot mounting without flashings... and i have to 
 agree. in the 25 to 30 years since we did those shw systems, not a single 
 one has leaked. plus, the installation was at the roof ridgeline, so pv 
 quick mounts wouldn't have worked anyway. we put 2 X 8 blocking in the 
 attic between the trusses to acomodate the mounting bolts and used a nice 
 fattie gob of black silicone on each foot, which gooshed out when 
 tightened. the mount will easily outlast the roof... leak free.
  
 honestly, i don't care what the ubc/ibs says. if done properly, these kinds 
 of mounts are bombproof. years of experience backs this up. also, i have 
 seen plenty of 'code compliant' oatey no-caulk sewer vent flashings with 
 rotten rubber leaking into homes to know flashed penetrations are no 
 panacea either.
  
 todd
  
  
  
  
  
  
 On Tuesday, July 3, 2012 2:53pm, David Brearley 
 david.brear...@solarprofessional.com said:
 
 +1 on the use of structural screws. We ran an article about lag screws a 
 couple years ago:
 
 http://solarprofessional.com/article/?file=SP3_4_pg70_Shelly
 
 One of the things that surprised me when I read

Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-03 Thread David Brearley
+1 on the use of structural screws. We ran an article about lag screws a couple 
years ago:

http://solarprofessional.com/article/?file=SP3_4_pg70_Shelly

One of the things that surprised me when I read this manuscript is how variable 
lag screws are in terms of construction and quality. Besides the convenience of 
being able to drive a structural screw without a pilot hole, the engineering 
specs are likely better documented and the manufacturing tolerances are 
probably tighter as well. 

FWIW: I think that using unflashed attachments in these litigious times is 
unwise. It's not consistent with best practices in the construction industry. 
It does not meet building codes. It violates the roof warranty. It makes your 
competition look good. 

We ran our first article on this topic 4 years ago, in our inaugural issue of 
SolarPro magazine:

http://solarprofessional.com/article/?file=SP1_1_pg72_Fain

The industry has come a long way since then, both in terms of awareness and in 
terms of off-the-shelf flashed attachment options. There are so many quality 
flashed attachment solutions to chose from now that I'm not sure why anyone 
would knowingly expose themselves to a possible construction negligence claim.

Drive straight,

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer ™
david.brear...@solarprofessional.com
Direct: 541.261.6545

On Jul 3, 2012, at 4:11 PM, Garrison Riegel wrote:

 The EcoFasten GF1 flashing is easy to install on a retrofit and will not 
 necessarily add any height to the rail.  If you do need to trim the flashings 
 installed around the skylight, then I would recommend adding sealant to these 
 penetrations.  We ditch the included lag and use a 5/16” GRK RSS (self 
 tapping structural screw).  The combination works great and does not require 
 a pilot hole.
  
 RSS:
 http://www.grkfasteners.com/en/RSS_1_2_information.htm
  
 GF1
 http://ecofastensolar.com/pdf/GF1%20Cutsheets.pdf
  
 Best,
  
 Garrison Riegel
 Project Manager
  
 Solar Service Inc
 [p] 847-677-0950
 [f] 847-647-9360
 www.solarserviceinc.com
  
 NABCEP Certified Solar PV and Thermal Installer™
  
  
 “There is no room for flashings. The L feet will go very close to the 
 skylights and the flashing would hit the edge of them. Plus there is an 
 existing array that was done by another installer that is done with L feet 
 only. The new array would be higher.”
  
  
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Re: [RE-wrenches] NABCEP

2012-06-02 Thread David Brearley
Sorry, William. You have to be the Executive Director of a non-profit or
similar to get a month vacation. If you¹re a NABCEP Certified Installer,  it
is catch as catch can. (I can attest to that.) However, there probably
aren¹t a lot of out of work NABCEP Certified Installers.

In all seriousness, one thing that gets lost in some of these discussions is
that the relative value of ANY certification varies depending upon where one
is in the food chain, so to speak. I¹ve worked in distribution, in design
and integration, and now in technical publishing. As an employee, I¹ve found
NABCEP certification super valuable. It has distinguished my resume from
others. It sets a floor for my value in terms of compensation. In fact, when
I worked for an installation firm, we had automatic pay raises for NABCEP
Certification.

If you¹re an owner of an installation firm, I think it¹s a very different
scenario. Your past work is the best part of your resume. It¹s a lot easier
to sell your company to future customers based on your long list of past
happy customers than it is to explain to them what in the world NABCEP
stands for and why they should care. I think it can be a selling point, but
if your not an employee the value in NABCEP is definitely more symbolic and
intangible. 

We all see a lot of mistakes that get made in our line of work. NABCEP
represents the industry¹s own desire to set and strive for a higher
standard. It¹s not the boogey man. It¹s not ³The Man.² It¹s your well
intentioned colleagues.

That¹s my experience and my 2 cents,

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 




On 6/2/12 9:34 AM, William Miller will...@millersolar.com wrote:

 Colleagues:
 
 I have been debating in my own mind the merits and demerits of applying for
 NABCEP.  I see below the conclusive evidence that I should become certified.
 If NAPCEP installers get to take month long vacations, I'm all in.
 
 William Miller
 
 
 
 At 07:17 AM 6/2/2012, you wrote:
 
 
 The only person who would officially respond to Wrenches posts about NABCEP
 would be Ezra Auerbach, the Executive Director. That's part of his job, to be
 the public face for the organization. I have forwarded a few of these posts
 to him, and have gotten back a robo-response that he and his wife are away on
 vacation and will respond to emails upon return, I think around the end of
 June. 
 
 



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Re: [RE-wrenches] WOW Something Gone Very Wrong

2012-03-29 Thread David Brearley
Perfect example of why it¹s a good idea to start designing and deploying
systems now that meet the fuse servicing requirements found in NEC 2011‹even
if these are not required by your AHJ yet.

People on this list are probably ahead of that curve. If not, you might want
to check out these articles:

http://solarprofessional.com/article/?file=SP4_3_pg14_QA_2search=  (Bill
Brooks article on Fuse Servicing disconnect requirements)

http://solarprofessional.com/article/?file=SP4_3_pg64_Hrensearch=  (Changes
to Code in 2011; See content under ³690.6, Fuses² subheading)

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 

On 3/29/12 9:36 AM, Mark Frye ma...@berkeleysolar.com wrote:


  
  
  
  Rooftop solar installation sparks fires in Trenton, New Jersey 28.03.2012:
 According to local news portal NJ.com, a rooftop solar system has triggered
 several small fires at a recycling center in Trenton, New Jersey. The article
 reports that ³a major malfunction in the rooftop solar panelŠcaused small
 fires and surges of electricity producing arcs of current to break out.²
 According to Fire Battalion Chief Rich Seeds, ³There definitely was a problem
 with the installation, the equipment.² Firefighters on the scene said that an
 inverter was ³sparking and unusable.² The firefighters, with the help of
 electricians, had to manually disconnect the 100-panel system from the
 electrical grid before they could safely put out the fire. The fire started
 while electricians were hooking up junction boxes on the system. Earlier this
 month, a New Jersey General Assembly committee approved a bill (A266) that
 would require buildings to clearly label with an exterior emblem whether they
 have solar panels installed on the premises. The measure, recommended by the
 National Fire Protection Association, is aimed at protecting firefighters from
 dangers posed by solar panels. The greater Assembly has yet to discuss the
 bill, but the New Jersey Senate version of the bill (S507) was introduced in
 the Senate on Jan. 10, 2012 and is currently being reviewed by the Senate
 Environment and Energy Committee. Š Source: NJ.com, New Jersey Assembly
 Republicans, eLobbyist; Summary: PHOTON
 
 http://www.nj.com/mercer/index.ssf/2012/03/trenton_firefighters_battle
  _ro.html 
 http://www.nj.com/mercer/index.ssf/2012/03/trenton_firefighters_battle_ro.htm
 l 
  
 
 http://www.njassemblyrepublicans.com/?p=2862
 http://www.njassemblyrepublicans.com/?p=2862
  
 



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Re: [RE-wrenches] WOW Something Gone Very Wrong

2012-03-29 Thread David Brearley
That was my suspicion as well. Simple wiring mistake. Inadequate
commissioning protocol.


On 3/29/12 2:02 PM, Bill Brooks billbroo...@yahoo.com wrote:

 All,
  
 It is very likely that the something gone very wrong was a wiring mistake by
 the installing contractor. Many installers are clueless about the danger and
 consequences of getting the polarity wrong in strings or combiner box
 circuits. It is very likely that the contractor mixed up their combiner box
 circuits causing the combiner boxes and conductors to catch on fire as soon as
 the fuses were installed.
  
 Polarity should be checked and verified on all circuits a total of 2 or 3
 times during the course of installation and commissioning. It is the single
 most important test from a safety point of view.
  
 Bill.
  
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David Brearley
 Sent: Thursday, March 29, 2012 8:25 AM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] WOW Something Gone Very Wrong
  
 Perfect example of why it¹s a good idea to start designing and deploying
 systems now that meet the fuse servicing requirements found in NEC 2011‹even
 if these are not required by your AHJ yet.
 
 People on this list are probably ahead of that curve. If not, you might want
 to check out these articles:
 
 http://solarprofessional.com/article/?file=SP4_3_pg14_QA_2search=  (Bill
 Brooks article on Fuse Servicing disconnect requirements)
 
 http://solarprofessional.com/article/?file=SP4_3_pg64_Hrensearch=  (Changes
 to Code in 2011; See content under ³690.6, Fuses² subheading)
 
 David Brearley, Senior Technical Editor
 SolarPro magazine
 NABCEP Certified PV Installer 
 
 On 3/29/12 9:36 AM, Mark Frye ma...@berkeleysolar.com wrote:
   
 
  
  
  Rooftop solar installation sparks fires in Trenton, New Jersey 28.03.2012:
 According to local news portal NJ.com, a rooftop solar system has triggered
 several small fires at a recycling center in Trenton, New Jersey. The article
 reports that ³a major malfunction in the rooftop solar panelŠcaused small
 fires and surges of electricity producing arcs of current to break out.²
 According to Fire Battalion Chief Rich Seeds, ³There definitely was a problem
 with the installation, the equipment.² Firefighters on the scene said that an
 inverter was ³sparking and unusable.² The firefighters, with the help of
 electricians, had to manually disconnect the 100-panel system from the
 electrical grid before they could safely put out the fire. The fire started
 while electricians were hooking up junction boxes on the system. Earlier this
 month, a New Jersey General Assembly committee approved a bill (A266) that
 would require buildings to clearly label with an exterior emblem whether they
 have solar panels installed on the premises. The measure, recommended by the
 National Fire Protection Association, is aimed at protecting firefighters from
 dangers posed by solar panels. The greater Assembly has yet to discuss the
 bill, but the New Jersey Senate version of the bill (S507) was introduced in
 the Senate on Jan. 10, 2012 and is currently being reviewed by the Senate
 Environment and Energy Committee. Š Source: NJ.com, New Jersey Assembly
 Republicans, eLobbyist; Summary: PHOTON
 
 http://www.nj.com/mercer/index.ssf/2012/03/trenton_firefighters_battle
  _ro.html 
 http://www.nj.com/mercer/index.ssf/2012/03/trenton_firefighters_battle_ro.htm
 l 
  
 
 http://www.njassemblyrepublicans.com/?p=2862
 http://www.njassemblyrepublicans.com/?p=2862
  
 
 
  
 
 
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Re: [RE-wrenches] calculating low string voltage

2011-12-01 Thread David Brearley
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David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545
Fax:  541.512.0343

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Re: [RE-wrenches] calculating low string voltage

2011-11-30 Thread David Brearley
Here¹s a link to an Excel version of our c-Si PV module specifications
table:

https://solarprofessional.com/webexclusive/

It includes coefficients for Voc, Pmp and Isc. For Vmp calculations, use the
coefficient of Pmp, which is primarily voltage driven. (Temperature
coefficients of current are VERY small, as seem in the Isc values.)

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545


On 11/30/11 12:18 AM, Ray Walters r...@solarray.com wrote:

I pulled the voltage temp coefficient off of an article from Solar Pro
 Magazine. It is indeed listed for Voc.  I have never seen a separate
 coefficient for Vmpp. Maybe we should use the Power mpp coefficient and then
 factor the slight rise in current by temp (which would make Vmpp even worse).
 My Solar world example shows a Pmpp coeff. of -0.47, while the current coeff.
 (short circuit though) is positive 0.04
  so correcting just for voltage, that would be at or slightly worse than
 Bill's suggested  -0.5 coefficient for Vmpp.  Which would pull the Vmpp from
 35 to 28 in my example, not 30.4 v. The degradation and mismatch Bill points
 out make sense, but is it really another 15% combined?   Would it be fair to
 say different modules and manufacturers would degrade at different rates?
 Finally, the ambient temp I picked was the opposite of the NEC suggested
 ASHRAE low temp. Is that really the best number for calculating this? Or is
 that too extreme a temperature, that wouldn't occur most of the time?
  
  Now I have to correct that coefficient for my next class..but that's why
 I asked for everybody to look it over.
  
  Thanks Everyone,
  
  Ray
  
  
  On 11/29/2011 8:08 PM, Doug Wells wrote:
 Ray, 
 
  
  
 I agree with what you have calculated, but the temp. coef. listed is for a
 Voc.  For voltage sag, the temp. value would be a Vmp value and I don't know
 how much of a difference that makes.   I have seen some manufacturers offer a
 temp. coefficient for Vmp as well as Voc.  Not sure what the difference would
 be, but if it gets down to a few volts with the PE, it is would be worth
 checking.  
  
 
  
   
  
  
 Doug Wells
  
 The Solar Specialists
  
 Morrisville, VT 05661
  
 (p) 802-223-7014
  
 (c) 802-498-5856
  
 www.thesolarspecialists.com http://www.thesolarspecialists.com
  
  
   
  
  
  
 On Nov 29, 2011, at 5:55 PM, Ray Walters wrote:
  
   
  I'm prepping for a class on this very subject tonight, so I'll just wrap up
 everybody's good points:
  V min = Vmpp x (1- temp diff x Temp coefficient)
  
  So first, I'd take your ambient temp from ASHRAE Extreme Annual Mean
 Maximum, then add Scott's adder (ie roof mount off 6  = +30C) so let's say
 the ASHRAE # is 35C, then you have 30 + 35 = 65C cell temp
  then, 65C - 25C(STC) = a differential of 40 deg C from standard test
 conditions
  
  The Aug/ Sept 2010 edition of Solar Pro shows the coefficients for numerous
 modules, 
  Solar world for example is -0.33 %/degC
  
  With a 40 degC differential then, the voltage would change by 40 x .33, or
 13.2%
  
  So just assuming Vmpp =  35v, the adjustment would be 35v x (100%-13.2%), or
 86.8% of 35v, 
  which gives a Volt min of 30.4 v
  
  Somebody please correct my math if I got that wrong.
  Also probably more interesting is the actual Power coefficient, which shows
 the total power losses from higher temperatures, not just voltage. The
 calculation would be similar.
  
  Ray
  
  On 11/29/2011 2:07 PM, Darryl Thayer wrote:
  
  
 I am on road so I have no texts with me, but the same formula applies about
 0.4% per degree (less voltage) or use the module label  voltage coefficent.
 However you must use the MPPT voltage and the temperature = (temperature
 ambient (2% high) plus roof temperature warming)  The roof temperature is
 hard to find good values because it depends upon spacing between roof and
 module.  I add 15 deg C for most situations.
  
  
  
 Best I can do from memory.
  
 DT
  
 
  
  
  
   From: Kirk Herander k...@vtsolar.com mailto:k...@vtsolar.com
  To: RE-wrenches re-wrenches@lists.re-wrenches.org
 mailto:re-wrenches@lists.re-wrenches.org
  Sent: Tuesday, November 29, 2011 1:48 PM
  Subject: [RE-wrenches] calculating low string voltage
   
  
   
  
  
 I am in debate with a PE over calculation of low voltage of a series string
 on a hot day. He insists that an arbitrary high cell temp is factored in,
 not just ambient temperature. Could someone please give an accepted formula
 for this calculation? Thanks. I cannot find a clear reference to low voltage
 calculation on a hot day (but every reference material is clear on how to
 calculate high voltage on a cold day).
  
   
  
 Kirk Herander
  
 VT Solar, LLC
  
 dba Vermont Solar Engineering
  
 NABCEPTM Certified installer Charter Member
  
 NYSERDA-eligible  Installer
  
 VT RE Incentive Program Partner

Re: [RE-wrenches] Adding on to existing PV System

2011-09-29 Thread David Brearley
Agreed. The intent of the change to 690.64(B) in NEC 2008 was not to
restrict the use of a dedicated inverter aggregation subpanel for
amp-shaving purposed (meaning the panel is being used to reduce the PV CB
size ultimately used for 120% rule calculations). The intent was to clarify
the that there is no need to apply the 120% rule to progressively larger
upstream breakers when the interconnection happens in a subpanel.

A reasonable inspector or jurisdiction will interpret the Code consistent
with its intent, not according to an unintended consequence. However, you
may have to educate them about the distinction between the two possible
interpretations.

David Brearley, Senior Technical Editor
SolarPro magazine 

On 9/29/11 1:50 PM, Mark Frye ma...@berkeleysolar.com wrote:

 OK, this subject has come up before and this is a gray area in the Code. What
 is the definition of the output of the inverters.
  
 I have sucessfully argued that the output of the inverters is the last point
 in the circuit where the circuit is free of premise load circuits. In this
 case it would be the 40A breaker connecting the dedicated PV load center to
 the busbar of the main panel.
  
 So...it is between you and you inspector. Tell him you are going to put a
 label on the subpanel that says something to the effect of Dedicated inverter
 output accumulation subpanel. Add no additional circuits.
  
 I think this is a much better interpretation and method that preserves a clean
 and functional load side connection topology. I think most reasonable
 inspectors would agree as well.
  
 Good Luck.
  
 Mark Frye 
 Berkeley Solar Electric Systems
 303 Redbud Way 
 Nevada City,  CA 95959
 (530) 401-8024 
 www.berkeleysolar.com http://www.berkeleysolar.com/
  
 
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Jason
 Szumlanski
 Sent: Thursday, September 29, 2011 1:33 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Adding on to existing PV System
 
 I understand what you are saying about the 40A breaker, but according to
 690.64(B)(2), ³Šwith panelboards connected in series, the rating of the
 *first* overcurrent device connected *directly* to the output of the inverters
 shall be used in the calculations for *all* busbars and conductors.² The way I
 have seen that interpreted is that the main distribution panel needs to be
 rated to support 120% of the two inverter circuits plus the main breaker,
 regardless of the fact that there is a 40A backfeed breaker in the main panel.
  
 200+30+15  200 x 1.2
  
 I know it doesn¹t make much sense, but that¹s the way it¹s been interpreted
 around here. It stands to reason that this applies only to the PV subpanel
 busbar and the conductors between the panels, and that the calculation for
 those should be:
  
 (30 + 15 + 40) / 1.2 = 70.83A required ampacity
  
 Šand the calculation for the main distribution panel should be:
  
 (200 + 40) / 1.2 = 200A required ampacity
  
 Š but that¹s not what I am being told.
  
 
 Jason Szumlanski
 Fafco Solar
  
  
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Mark Frye
 Sent: Thursday, September 29, 2011 4:19 PM
 To: 'RE-wrenches'
 Subject: Re: [RE-wrenches] Adding on to existing PV System
  
 Jason:
  
 SB 5000 = 21A @ 240V, 21A x 1.25 = 26.3A needs 30A breaker
 M215 = 0.9 A @ 240V, 0.9A x 9 = 8.1 A, 8.1 x 1.25 = 10.1A needs 15A breaker.
 (Or that rounded to 10A and use a 10A breaker)?
  
 26.3A + 10.1A = 36.4 A needs 40A breaker
  
 So, get a new 100A main lug subpanel. Connect it to a 40A breaker in the
 existing main panel. Move the existing 30A breaker into the new subpanel and
 install the new 15A breaker into the same.
 
 Mark Frye 
 Berkeley Solar Electric Systems
 303 Redbud Way 
 Nevada City,  CA 95959
 (530) 401-8024 
 www.berkeleysolar.com http://www.berkeleysolar.com/
 
  
  
 
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Jason
 Szumlanski
 Sent: Thursday, September 29, 2011 12:55 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Adding on to existing PV System
 That¹s not a bad idea, except that 690.64(B)(2) requires that the breaker
 directly connected to each inverter(s) must be used for the calculation.
  
 I have an existing SB5000 with a 30A breaker and a new string of nine Enphase
 M215¹s requiring a 15A breaker. If you combine these in a 100A or higher rated
 subpanel with a 40A main breaker, you still calculate the total current
 supplying the busbar in the main distribution panel based on 200A + 30A + 15A
 = 245A (with 30A and 15A being the overcurrent protection directly connected
 to the inverters). This exceeds the 120% rule by 5A. It also requires that the
 ampacity of the conductors between the two panels be 85A / 1.2 = 70.83A
 (assuming a 40A backfeed breaker in the main distribution panel). If your
 interpretation is different

Re: [RE-wrenches] 1987 NEC

2011-07-19 Thread David Brearley
Hans,

John Wiles described the evolution of this standard for a Home Power article
that we referenced later in a SolarPro on PV System Ground Faults:

http://solarprofessional.com/article/?file=SP2_5_pg60_Mync

³As described by John Wiles, program manager for the Institute for the
Energy and the Environment, in the February/ March 2008 Home Power article
Ground-Fault Protection Is Expanding, Article 690.5 was added to
the NEC in 1987. One of Wiles¹ first projects in the PV industry was to
develop ³prototype hardware² to meet the new Code requirement. The basic
concept (of the original GFPD prototype), writes Wiles, was to insert a
0.5- or 1-amp circuit breaker in the dc system-bonding conductor. This
small circuit breaker senses any current between the grounded
current-carrying conductor and the grounding system, tripping if current
exceeds the 0.5 A or 1 A rating. By mechanically linking this smaller
breaker to larger capacity breakers that are installed inline with the
ungrounded current-carrying array conductors, it is possible to detect,
interrupt and indicate that a ground fault has occurred, and to disconnect
the fault.

These early GFPDs were manufactured for 48 V or lower PV systems. According
to Wiles, ³As higher voltage, utility-interactive PV inverters became
available in the late 1990s, using a 0.5- or 1-amp fuse as the sensing
element and the inverter¹s control electronics to monitor the fuse was more
cost effective.² While the sensing equipment may have changed, in general
the role of the modern GFPD remains the same as it was in 1987:

1. Detect ground faults in PV arrays. 
2. Interrupt the fault current. 
3. Indicate that a ground fault has occurred. 
4. Disconnect the faulted part of the array.

These four GFPD requirements for grounded PV arrays are spelled out
in NEC 690.5(A) and 690.5(B). The former requires ground-fault detection and
interruption (GFDI), which includes the provision to indicate the presence
of a ground fault. The latter requires that faulted circuits be isolated
either by disconnecting the ungrounded conductors of the faulted circuit or
by shutting down power to the output power circuits of the inverter or
charge controller.

A final GFPD requirement is found in Article 960.5(C), which calls for a
visible warning in the proximity of the ground-fault indicator. The warning
could be an LED, an LCD or both. In general, the manufacturer provides this
electric shock hazard warning as part of the listed grid-tied inverter or
charge controller. However, where a PV system includes batteries, the
installer must apply a duplicate warning label near the batteries, stating:

WARNING 
ELECTRIC SHOCK HAZARD 
IF A GROUND FAULT IS INDICATED, NORMALLY 
GROUNDED CONDUCTORS MAY BE UNGROUNDED 
AND ENERGIZED 

One change in the GFPD requirements introduced in 1987 is that it is no
longer necessary to short-circuit, or ³crowbar,² the PV array in the event
of a ground fault. This added step had the effect of reducing the PV array
voltage to zero, minimizing shock hazard. The requirement was dropped in a
subsequent Code cycle, as leaving the array in a short-circuited condition
created several other issues.²


If you¹re a Home Power subscriber, you can access the original article in
the HP archives. If not, it is summarized above.

Best,

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545


On 7/19/11 2:19 PM, Hans Frederickson h...@fredelectric.com wrote:

 Kent,
 I'm not a geezer yet, but thanks to my dad I do have a copy of the 1987 NEC.
 690-5 (Ground Fault Detection and Interruption) was added in the 1990 NEC.
 There is no 690-5 or mention of ground fault detection/interruption in the
 1987 NEC.
  
 In the 1990 NEC, section 690-5 is very small compared to 690.5 in the 2011
 NEC. Here's the complete text from 1990:
  
 690-5. Ground Fault Detection and Interruption.  Roof-mounted photovoltaic
 arrays located on dwellings shall be provided with ground-fault protection to
 reduce fire hazard. The ground-fault protection circuit shall be capable of
 detecting a ground fault, interrupting the fault path, and disabling the
 array.
  
 The handbook for 1990 goes on to say that the gfp device must:
 1) detect the ground fault
 2) open the grounded conductor to interrupt the ground fault
 3) open the ungrounded conductors and short the photoltaic array source to
 disable it
  
 For some reason, I've never heard of item #3, specifically the part about
 shorting the array. Can anyone shed light on this?
  
 Regards,
 -Hans
 
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Kent Osterberg
 Sent: Monday, July 18, 2011 10:07 PM
 To: g...@icarussolarservices.com; RE-wrenches
 Subject: Re: [RE-wrenches] 1987 NEC
 
 Gary,
 
 No one else has come up with a 1987 NEC. If you can get a copy of 1987 section
 690.5 (I think it was 690-5 back

Re: [RE-wrenches] 1987 NEC

2011-07-19 Thread David Brearley
Presumably the latter‹added as part of the cycle of revisions initiated in
1987. 


On 7/19/11 3:29 PM, Hans Frederickson h...@fredelectric.com wrote:

 David,
 Thanks for the interesting history on GFPDs. My copy of the 1987 NEC does not
 have 690-5, and it's not missing any pages. Either my code book is an
 incomplete printing or perhaps John Wiles was referring to a 1987 proposal
 that didn't make it into the code until the 1990 NEC.
  
 Regards,
 -Hans 
 
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David Brearley
 Sent: Tuesday, July 19, 2011 12:57 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] 1987 NEC
 
 Hans,
 
 John Wiles described the evolution of this standard for a Home Power article
 that we referenced later in a SolarPro on PV System Ground Faults:
 
 http://solarprofessional.com/article/?file=SP2_5_pg60_Mync
 
 ³As described by John Wiles, program manager for the Institute for the Energy
 and the Environment, in the February/ March 2008 Home Power article
 Ground-Fault Protection Is Expanding, Article 690.5 was added to the NEC in
 1987. One of Wiles¹ first projects in the PV industry was to develop
 ³prototype hardware² to meet the new Code requirement. The basic concept (of
 the original GFPD prototype), writes Wiles, was to insert a 0.5- or 1-amp
 circuit breaker in the dc system-bonding conductor. This small circuit
 breaker senses any current between the grounded current-carrying conductor and
 the grounding system, tripping if current exceeds the 0.5 A or 1 A rating. By
 mechanically linking this smaller breaker to larger capacity breakers that are
 installed inline with the ungrounded current-carrying array conductors, it is
 possible to detect, interrupt and indicate that a ground fault has occurred,
 and to disconnect the fault.
 
 These early GFPDs were manufactured for 48 V or lower PV systems. According to
 Wiles, ³As higher voltage, utility-interactive PV inverters became available
 in the late 1990s, using a 0.5- or 1-amp fuse as the sensing element and the
 inverter¹s control electronics to monitor the fuse was more cost effective.²
 While the sensing equipment may have changed, in general the role of the
 modern GFPD remains the same as it was in 1987:
 
 1. Detect ground faults in PV arrays.
 2. Interrupt the fault current.
 3. Indicate that a ground fault has occurred.
 4. Disconnect the faulted part of the array.
 
 These four GFPD requirements for grounded PV arrays are spelled out in NEC
 690.5(A) and 690.5(B). The former requires ground-fault detection and
 interruption (GFDI), which includes the provision to indicate the presence of
 a ground fault. The latter requires that faulted circuits be isolated either
 by disconnecting the ungrounded conductors of the faulted circuit or by
 shutting down power to the output power circuits of the inverter or charge
 controller.
 
 A final GFPD requirement is found in Article 960.5(C), which calls for a
 visible warning in the proximity of the ground-fault indicator. The warning
 could be an LED, an LCD or both. In general, the manufacturer provides this
 electric shock hazard warning as part of the listed grid-tied inverter or
 charge controller. However, where a PV system includes batteries, the
 installer must apply a duplicate warning label near the batteries, stating:
 
 WARNING 
 ELECTRIC SHOCK HAZARD
 IF A GROUND FAULT IS INDICATED, NORMALLY
 GROUNDED CONDUCTORS MAY BE UNGROUNDED
 AND ENERGIZED 
 
 One change in the GFPD requirements introduced in 1987 is that it is no longer
 necessary to short-circuit, or ³crowbar,² the PV array in the event of a
 ground fault. This added step had the effect of reducing the PV array voltage
 to zero, minimizing shock hazard. The requirement was dropped in a subsequent
 Code cycle, as leaving the array in a short-circuited condition created
 several other issues.²
 
 
 If you¹re a Home Power subscriber, you can access the original article in the
 HP archives. If not, it is summarized above.
 
 Best,
 
 David Brearley, Senior Technical Editor
 SolarPro magazine
 NABCEP Certified PV Installer 
 david.brear...@solarprofessional.com
 Direct: 541.261.6545
 
 
 On 7/19/11 2:19 PM, Hans Frederickson h...@fredelectric.com wrote:
 
 Kent,
 I'm not a geezer yet, but thanks to my dad I do have a  copy of the 1987 NEC.
 690-5 (Ground Fault Detection and Interruption) was  added in the 1990 NEC.
 There is no 690-5 or mention of ground fault  detection/interruption in the
 1987 NEC.
 
 In the 1990 NEC, section 690-5 is very small compared to 690.5 in  the 2011
 NEC. Here's the complete text from 1990:
 
 690-5. Ground Fault Detection and Interruption.  Roof-mounted  photovoltaic
 arrays located on dwellings shall be provided with ground-fault  protection
 to reduce fire hazard. The ground-fault protection circuit shall be  capable
 of detecting a ground fault, interrupting the fault path, and  disabling the
 array

Re: [RE-wrenches] Single phase to three phase interconnect

2011-04-25 Thread David Brearley
Eric,

Marvin Hamon, a PE in CA, wrote an article for SolarPro magazine on this
topic that may be of assistance:

http://solarprofessional.com/article/?file=SP3_1_pg66_Hamonsearch=

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545




On 4/25/11 1:01 PM, Eric Thomas solarepiph...@gmail.com wrote:

 While commercial solar work is newer to me, im surprised this hasn't been
 addressed very much in our forum: Interconnecting single phase inverters to
 three phase services. We are laying out a 6kW system using Silicon Energy
 Cascade modules and Aurora PVI inverters (either 2 or 3 PVI 3.0's). The
 challenge is finding a way to easily tie two of these inverters into the
 existing 3phase service. I've been reading up on Sunny Boys tech notes and on
 this forum about imbalance and such, but im still not comfortable enough with
 tie in. Due to the string configuration options, I can add a third inverter
 and use a three phase subpanel to aggregate the inverters then tie them in.
 But adding a third inverter seems like a goofy solution. In looking at
 available equipment, transformers, phase converters etc, I can't seem to find
 the right fit. Any ideas?
 
 This system does not have a three phase inverter option due to Made in WA
 req's. 
 
 Thanks!
 
 Eric Thomas
 Solar Epiphany LLC
 
 
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Re: [RE-wrenches] PV to 208v 3-phase with high leg

2011-04-08 Thread David Brearley
Charlie,

The installation manuals for the inverters you work with should clarify the
acceptable service configurations. That¹s where I would start. (Actually,
verify the service type first by having your electrician take line-to-line
and line-to-neutral measurements at the service.) If you¹re talking about a
240 delta service with a 208 V high leg, you could interconnect a 3-phase
central inverter that doesn¹t require a neutral connection; I believe Satcon
fits this description. Or you could stack single-phase inverters
line-to-line with at least one of the inverters configured such that it
doesn¹t need to see the neutral. There may be a specific pin configuration
that you need to set inside the inverter to enable operation without the
neutral.

This John Berdner article on scaling up PV system designs appeared in the
very first issue of SolarPro and includes some electrical service type
diagrams that may be helpful:

http://solarprofessional.com/article/?file=SP1_1_pg32_Berdner

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545


On 4/7/11 11:06 PM, Aladdin Solar cpick...@aladdinsolar.com wrote:

 What is the best approach to interconnecting with a 208 volt 3-phase service
 having a high leg? Small to medium sized PV systems.
  
 Charlie Pickard
 Aladdin Solar
 
 
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Re: [RE-wrenches] sizing a sub-panel used to combine multiple inverter outputs

2011-03-30 Thread David Brearley
This is diagram is based on a 3-phase 208 V service, as clarified in the
text accompanying the diagrams. There is a mistake of sorts, however. The
authors¹ original manuscript called out a ³generic² 7500W inverter connected
to 50A, 2-P breaker. We then added more detail, calling out a Fronius 7500W
IG Plus inverter. However, according to the most recent product data from
the manufacturer, the max AC OCPD rating for this inverter is 45A, not 50A.
The example still works w/ 45A breakers: 400A + 90A = 490A, which is larger
than the 480A allowed under the 120% rule. Apply the subpanel  that problem
is eliminated.

RE: the question about which breaker to count. Code experts like Bill Brooks
 John Wiles have clarified that when a dedicated inverter aggregation panel
is used, the breaker on the output of the panel can be considered ³the
output of the utility interactive inverter(s).² The intent of the language
in 690.64(B)(2) in NEC 2008 about series connected panels is not to make you
count all of the breakers in a dedicated inverter aggregation panel. Rather
it is to clarify that it is unnecessary use the progressively larger
upstream breakers ratings, which can be ³fed² by the inverters, in your
point of connection calculations.

RE: the original question. I think the most correct answer is ³It depends.²
It depends on your jurisdiction and your PE. A literal interpretation of the
Code would appear to have you upsize the inverter aggregation panel and the
feeder conductor. But there is certainly precedent for AHJs not requiring
this. If you propose labeling the inverter aggregation panel ³PV Only ‹ Do
Not Add Loads² and mark the feeder conductor with warnings ³PV Only ‹ Do Not
Tap² wherever it is exposed, you may find that the AHJ will not require you
to upsize these. 

Hope that¹s cleared than mud,

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545


On 3/30/11 11:12 AM, Kent Osterberg k...@coveoregon.com wrote:

 Jason,
 
 Now you are opening up a can of worms.
 
 It's bad enough that 705.12(D) doesn't say anything about a panel that can't
 (or shouldn't, or won't) have anything connected but interactive inverters.
 But when that is the case, a bus rating of 100% of the source circuits should
 apply. For PV systems a 125% factor will already apply to each inverter
 circuit.
 
 While it seems logical that the conductors are an extension of the bus bar and
 should be treated the same way, 705.12(D) isn't about the conductors - it's
 about the bus bars. The conductors are protected by the breakers -- 80-amp
 breakers and wire with 80-amp ampacity.
 
 Getting into the example further, I see flaws in it. If the inverters are
 7500-watt 240-volt, the output current would be 7500/240 = 31.25 amps and
 40-amp breakers would be adequate. Then there would have been no issues, even
 going directly into the main panel. If the inverters are 7500-watt 208-volt,
 the output current is 7500/208 = 36 amps and the 50-amp breakers make sense.
 That means the bus bars and feeder conductor have a continuous current of 72
 amps.  That means neither the 80-amp breaker nor 80-amp wire is sufficient
 because 72 x 1.25 = 90 amps. Now the example doesn't resolve the limitation of
 backfeeding at the main. Opps!
 
 Kent Osterberg
 Blue Mountain Solar
 
 
 
 
 
 
 Jason Szumlanski wrote:
 
  
 
 Another key is to remember that this discussion also applies to the conductor
 between the main panel and subpanel. In a large PV system, this could result
 in a pretty large wire between the two panels, and a significant cost that is
 often overlooked. In some cases it makes sense to locate the subpanel close
 to the main panel and run multiple sets of smaller wires from the inverters
 to the subpanel.
  
  
  
 And because the calculation is based on the first OC protection connected to
 the inverters, adding a main breaker (theoretically 80A in this example) in
 the subpanel doesn¹t change things. Even though this wire would be
 theoretically protected by an 80A breaker at each end, you can¹t size the
 wire for 160A / 1.2 = 133.3A. You have to size for 180A/1.2 = 150A. (not that
 it makes much of a difference in this example, but it still must be
 considered)
  
  
  
 At least that¹s how I understand itŠ
  
  
  
  
 
 Jason Szumlanski
  
 Fafco Solar 
  
  
  
  
  
  
  
  
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Mark Frye
  Sent: Wednesday, March 30, 2011 1:33 AM
  To: 'RE-wrenches'
  Subject: Re: [RE-wrenches] sizing a sub-panel used to
 combinemultipleinverter outputs
  
  
  
  
  
 Opps!
  
  
  
 My bad, I was thinking of a single phase system, not the three phase system
 shown in the article.
  
  
  
 For the three phase system Kent is correct in counting 180A of supply per
 bar.
  
  
  
 Mark Frye 
  Berkeley Solar Electric Systems
  303 Redbud Way

Re: [RE-wrenches] sizing a sub-panel used to combine multiple inverter outputs

2011-03-30 Thread David Brearley
Agreed:

http://solarprofessional.com/article/?file=SP2_3_pg16_QandA_2search=

You¹ll notice that none of the more permissive proposals that John mentions
here actually made it into NEC 2011.


On 3/30/11 1:07 PM, Jason Szumlanski ja...@fafcosolar.com wrote:

 Here is a 690.64(B)(2) opinion from Wiles that may help.
 http://www.fafcosolar.com/download/409/690%2064%28B%29%282%29TECH-1.pdf
  
 It¹s still my contention that the conductors need to be sized for 150A in this
 example, unless an exception is made by the AHJ. If David Brearley¹s post
 about Wiles¹ clarification is accurate, them the 80A main breaker in the
 subpanel can be used for calculations, but the conductor still needs to be
 sized for 80A + 80A =160A / 1.2 = 133.3A.
  
 
 Jason
  
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Kent Osterberg
 Sent: Wednesday, March 30, 2011 12:57 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] sizing a sub-panel used to combine multiple
 inverter outputs
  
 Al,
 
 How about a 15-amp single-pole breaker for power line carrier communications
 equipment to talk to the inverters?
 Technically, I think either way they are loads and that changes everything.
 But in my opinion they are minor and should be allowed without considering the
 sum of all sources.
 
 Kent Osterberg
 Blue Mountain Solar
 
 
 Al Frishman wrote:
 Is a monitoring system installed in the Load Center to measure the cumulative
 kWh¹s of the inverter¹s considered a load?
 The type of monitoring device I am talking about has CT¹s that go around the
 conductors and the Voltage ref is taken by attaching conductors to each phase,
 the Neutral and the ground bar.The digital Meter has a 3-pole 5A breaker
 in it so the conductors in the load center can be connected to lugs on the bus
 bar directly.
  
 
 Al Frishman
 AeonSolar
 (917) 699-6641 - cell
 (888) 460-2867
 www.aeonsolar.com http://www.aeonsolar.com/
  
  
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Jason
 Szumlanski
 Sent: Wednesday, March 30, 2011 8:18 AM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] sizing a sub-panel used to combinemultipleinverter
 outputs
  
 Another key is to remember that this discussion also applies to the conductor
 between the main panel and subpanel. In a large PV system, this could result
 in a pretty large wire between the two panels, and a significant cost that is
 often overlooked. In some cases it makes sense to locate the subpanel close to
 the main panel and run multiple sets of smaller wires from the inverters to
 the subpanel.
  
 And because the calculation is based on the first OC protection connected to
 the inverters, adding a main breaker (theoretically 80A in this example) in
 the subpanel doesn¹t change things. Even though this wire would be
 theoretically protected by an 80A breaker at each end, you can¹t size the wire
 for 160A / 1.2 = 133.3A. You have to size for 180A/1.2 = 150A. (not that it
 makes much of a difference in this example, but it still must be considered)
  
 At least that¹s how I understand itŠ
  
 
 Jason Szumlanski
 Fafco Solar 
  
  
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Mark Frye
 Sent: Wednesday, March 30, 2011 1:33 AM
 To: 'RE-wrenches'
 Subject: Re: [RE-wrenches] sizing a sub-panel used to combinemultipleinverter
 outputs
  
 Opps!
  
 My bad, I was thinking of a single phase system, not the three phase system
 shown in the article.
  
 For the three phase system Kent is correct in counting 180A of supply per bar.
  
 Mark Frye 
 Berkeley Solar Electric Systems
 303 Redbud Way 
 Nevada City,  CA 95959
 (530) 401-8024 
 www.berkeleysolar.com http://www.berkeleysolar.com/
 
  
  
 
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Mark Frye
 Sent: Tuesday, March 29, 2011 10:17 PM
 To: 'RE-wrenches'
 Subject: Re: [RE-wrenches] sizing a sub-panel used to combine multipleinverter
 outputs
 I think Kent and I agree. For the case where the subpanel is not dedicated a
 PV sub-panel he is calculating for 2 - 50A breakers and I calculated for 3 -
 50A breakers.
 
 Mark Frye 
 Berkeley Solar Electric Systems
 303 Redbud Way 
 Nevada City,  CA 95959
 (530) 401-8024 
 www.berkeleysolar.com http://www.berkeleysolar.com/
 
  
  
 
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Kent Osterberg
 Sent: Tuesday, March 29, 2011 9:26 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] sizing a sub-panel used to combine multiple
 inverter outputs
 Per 705.12(D) the sub-panel could be any distribution equipment on the
 premises. So the question becomes: is the sub-panel capable of supplying
 branch circuits or feeder loads? If yes, then the sum of the breakers
 (potentially) feeding the bus is 180

Re: [RE-wrenches] NABCEP marketing

2011-02-08 Thread David Brearley
The lesson here might be: Use the right tool for the job.

NABCEP probably limits battery-based system questions to 5% of its test
questions these days. The test reflects the market. You can totally pass the
test without battery-based system knowledge; it helps if you have it, of
course, but most PV system installers these days don¹t. Let¹s be honest. The
experience on this listserve is not representative of the market at large.
Off-grid system integration is so specialized that hiring Larry the
Wirewiz‹who has worked installing stand-alone power systems on boats for 30
years‹probably makes more sense in this case than hiring a NABCEP Certified
Master Electrician, especially if the company they work for does grid-tied
work as a rule. 

My personal opinion is that voluntary NABCEP Certification is so much
better, especially for experienced PV professionals, than the other options.
I¹m glad the people within the industry took the initiative to try and set
some sort of benchmark or standard for solar installers. Without it, the
only benchmark is state licensing, which in many cases doesn¹t provide solar
installers with a specialized track. The NABCEP test isn¹t perfect‹big
surprise‹but let¹s be realistic about the limits of any multiple choice
test. As far as NABCEP hurting anyone¹s business, that seems like a stretch
to me. Customer¹s don¹t know what NABCEP is. It¹s unlikely that it will be
adopted as some sort of national licensing standard.

The same cannot be said for UL or the UL Certification for PV installers,
which I suspect is a much more likely to marginalize experienced, veteran
solar installers than NABCEP is. When I look into my crystal ball, I see
solar bozos, NABCEP certified or not, competing against UL Certified PV
Installation Companies, that are all licensed electrical contractors, likely
new to solar. Off-grid systems is one of the few places where I see solar
bozos coming out ahead in that competition. Everyone recognizes UL, even if
they don¹t know what it means or does.

If you don¹t want to be NABCEP Certified, don¹t take the test. But I don¹t
see where bashing an organization that is trying to do something to
legitimize or mainstream this industry deserves any contempt either.

This is just my opinion and not the opinion of my esteemed employer. And I¹m
not trying to offend anyone, either. I just see a lot of wrinkles to this.

Sorry for the rant,

David Brearley

On 2/8/11 2:04 PM, hol...@sbcglobal.net hol...@sbcglobal.net wrote:

  
 My electrician was out of pocket, so I hired a master electrician with NABCEP
 citification from a highly reputable company to complete a battery based
 system for me with the expectation that he would:
 1) verify that my initial design would be to code and within proper operating
 parameters
 2)  change any components that did not satisfy his interpretation of code and
 make recommendations to any performance issues
 3) communicate these changes to me so that I could have specified components
 on site upon his arrival or in a timely manner so that the job may be
 completed within the time frame allotted
 4) verify all components were installed to either initial or modified specs
 and to code
 5) turn on system to verify all components were operating properly
  
 What I got was:
 * Array wired incorrectly -  he had written instructions. 20 modules to  be 5
 strings of 4, he wired array 4 strings of 5...the CC's front end  mosfets
 appear to be fried due to overvoltage
 * ground conductor not run to combiner at array
 * make do fittings at combiner - they were job-site adjusted - not  liquid
 tite 
 * battery cable not run to shunt
 * grounding not completed at power shed (system was turned on without this
 being done) 
 * improper grounding at house sub-panel
 * Mate plugged into inverter port 3 at Hub
 * No twisted pair run from CC to shunt
 * many times that I arrived on site there was much looking around in the
 trailer to find something that would work a certified guy should know
 what is on the trailer and that it's properly inventoried before it  goes to
 site...
 I didn't need to pass a test to find these errors that have cost me a pretty
 big chunk of moneywe all have bad days, but, come on, man.
  
 Conclusionsome people are good at passing tests, but not so good in the
 field. 
  
  
 sent anonymously as possible to protect the innocent
  
 - Original Message -
  
 From:  Dana mailto:d...@solarwork.com
  
 To: 'RE-wrenches' mailto:re-wrenches@lists.re-wrenches.org
  
 Sent: Tuesday, February 08, 2011 10:46  AM
  
 Subject: Re: [RE-wrenches] NABCEP  marketing
  
 
  
  
 
 The  questions that are presented on the Nabcep ³Problem² solving are short
 on  realistic info and designed to really be multiple guess. Does this really
 qualify folks for the real world or just real guessing.
  
  
  
  
 
 Dana  Orzel
  
 Great Solar Works,  Inc
  
 E  - d...@solarwork.com
  
 V  - 970.626.5253
  
 F  - 970.626.4140
  
 C

Re: [RE-wrenches] module / panel

2011-02-08 Thread David Brearley
People in and out of the industry misuse the term PV panel all the time. The
NEC is pretty clear that the basic building block for a PV system is a
module, the complete unit. Assemble some of these together  now you have a
panel. (This is less common now that we have 250 watt modules and not 50
watt modules.) An array is defined in the NEC as a mechanically integrated
unit; I tend to think of an array as all of the modules on site. They added
a definition for a subarray in the 2011 NEC; this is an electrical subset of
an array. 




On 2/8/11 4:49 PM, benn kilburn b...@daystarsolar.ca wrote:

 Wrenchers,
 
 Which term do you to describe a single framed unit with either a j-box or two
 wire leads on the back, module or panel?
 Which term do you believe to be correct and why?
 
 My interpretation is that a single framed unit is a module.  Any number of
 modules attached to a single detached 'rack' is a panel, and a group of panels
 with the same orientation or mounting location/type is an array.
 
 If you agree with my interpretation, what are your thoughts on the widespread
 use of the term 'panel' to describe a module.
 
 thanks,
 benn
 
 DayStar Renewable Energy Inc.
 b...@daystarsolar.ca
 780-906-7807 
 HAVE A SUNNY DAY 
 
 
 

 
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SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545
Fax:  541.512.0343

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Re: [RE-wrenches] module / panel

2011-02-08 Thread David Brearley
However, the term panel does appear in the NEC in the context of Article
690 Solar Photovoltaic Systems. (You'll have to submit a proposal to the
Code Making Panel to change the name of the Article, Michael.) Panel is
defined a collection of modules mechanically fastened together, wired and
designed to provide a field installable unit.

The third photo down in this article shows modules being panelized (bottom
left) and a panel being lifted into position by a crane (top right):

http://solarprofessional.com/article/?file=SP3_4_pg26_Braysearch=


On 2/8/11 5:19 PM, Michael Welch michael.we...@re-wrenches.org wrote:

 FYI, gang (and for what it is worth), Home Power magazine settled on the
 following long ago, and it seems consistent with other uses:
 
 A panel can be used to refer to something that captures heat energy, but does
 not use the photovoltaic effect. (Like SHW panel, but even SHW collector is
 what we usually use.)
 
 A single framed set of PV cells with said connecting method is a PV module.
 More than one PV module wired together in a set is an array (or a sub-array,
 which can also refer to mechanical connection).
 All the sub-arrays in a system constitute an array.
 
 Admittedly, there is some arbitrariness in there, but we wanted the magazine
 to be consistent.
 
 There is no such thing as a solar PV module or panel -- but if there was it
 would capture twice the amount of energy due to redundance.
 
 benn kilburn wrote at 02:49 PM 2/8/2011:
  
 Wrenchers,
 
 Which term do you to describe a single framed unit with either a j-box or two
 wire leads on the back, module or panel?
 Which term do you believe to be correct and why?
 
 My interpretation is that a single framed unit is a module.  Any number of
 modules attached to a single detached 'rack' is a panel, and a group of
 panels with the same orientation or mounting location/type is an array.
 
 If you agree with my interpretation, what are your thoughts on the widespread
 use of the term 'panel' to describe a module.
 
 thanks,
 benn
 
 DayStar Renewable Energy Inc.
 b...@daystarsolar.ca
 780-906-7807 
 HAVE A SUNNY DAY
 
 
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David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545
Fax:  541.512.0343

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Re: [RE-wrenches] module / panel

2011-02-08 Thread David Brearley
It tells me their marketing people have never read the NEC‹no big surprise
there‹and maybe they are new to the PV industry.

But the term PV panel is also used so ubiquitously in place of the term PV
module‹both in common parlance and in the industry‹that it¹s probably going
to supersede the terms in the NEC over time. Since the NEC terms were
defined when modules were 50W each, one could make the case that a 250W
module bears some resemblance to a panel, as originally conceived.

One new company that does know the difference is Solyndra. Each cylinder in
Solyndra-speak is a module. They refer to the field-installable assembly is
a panel. Technically perfect use of the terms.

My personal pet peeve is not keeping power and energy straight. We can all
distinguish between between miles-per-hour and miles. So how come some
people in this industry can¹t keep kW and kWh straight? That smells fishy to
me, especially in ³technical sales² literature.



On 2/8/11 5:20 PM, benn kilburn b...@daystarsolar.ca wrote:

 Dave, thanks for the reply.
 What are your thoughts when you see (in various publications and/or websites)
 solar PV distributers and even module manufacturers using the term 'panel'
 to describe a 'module'?
 benn
 
 DayStar Renewable Energy Inc.
 b...@daystarsolar.ca
 780-906-7807 
 HAVE A SUNNY DAY 
 
 
 
 
 
 
 Date: Tue, 8 Feb 2011 17:02:32 -0600
 From: david.brear...@solarprofessional.com
 To: re-wrenches@lists.re-wrenches.org
 Subject: Re: [RE-wrenches] module / panel
 
 Message body People in and out of the industry misuse the term PV panel all
 the time. The NEC is pretty clear that the basic building block for a PV
 system is a module, the complete unit. Assemble some of these together  now
 you have a panel. (This is less common now that we have 250 watt modules and
 not 50 watt modules.) An array is defined in the NEC as a mechanically
 integrated unit; I tend to think of an array as all of the modules on site.
 They added a definition for a subarray in the 2011 NEC; this is an electrical
 subset of an array.
 
 
 
 
 On 2/8/11 4:49 PM, benn kilburn b...@daystarsolar.ca
 http://b...@daystarsolar.ca  wrote:
 
 Wrenchers,
 
 Which term do you to describe a single framed unit with either a j-box or two
 wire leads on the back, module or panel?
 Which term do you believe to be correct and why?
 
 My interpretation is that a single framed unit is a module.  Any number of
 modules attached to a single detached 'rack' is a panel, and a group of
 panels with the same orientation or mounting location/type is an array.
 
 If you agree with my interpretation, what are your thoughts on the widespread
 use of the term 'panel' to describe a module.
 
 thanks,
 benn
 
 DayStar Renewable Energy Inc.
 b...@daystarsolar.ca http://b...@daystarsolar.ca
 780-906-7807 
 HAVE A SUNNY DAY
 
 
 

 
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 Direct: 541.261.6545
 Fax:  541.512.0343
 
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Re: [RE-wrenches] Roofers installing solar = creative, new installation methods

2011-01-28 Thread David Brearley
Good points. Also, adding a PV system is in concert with a new roof is
generally a best case scenario for the building owner. In terms of lead
generation, it can also go both ways. Solar companies help generate business
for the roofing contractors they recommend to customers or partner with on
projects. There¹s definitely a win-win way of looking at this.

(While roofing contractors are hardly the first solar installers to make
rookie mistakes, failing to attach a system to a sloped roof is particularly
egregious. The best ³worst PV install² story I heard involved
first-generation Uni-solar shingles installed on a north facing roof without
enough modules in series to actually reach the inverter start voltage. At
least it didn¹t blow away or fall off the roof!)

David Brearley, Senior Technical Editor
SolarPro magazine 


On 1/28/11 11:57 AM, Keith Cronin electrich...@yahoo.com wrote:

 Andrew
 
 Perhaps another approach could be warranted? Joint venture relationships can
 serve each party well, as long as their structured in a way that benefits the
 companies involved.
 Roofers are a good source of leads for us and visa versa. Its worked for me
 and I know of others that also see value in this across the country.
 
 The work we do, in the grid tied arena falls into two generally accepted
 categories:
 Mechanical work
 Electrical work
 Yes, some jurisdictions may say it is all electrical work and finding a
 demarcation point is open to discussion, but this is how its being performed
 across the globe now.
 
 If we like it or not, its going to continue. Here in our market there are over
 150 companies (that I can count) doing PV. When I started, there where about
 6. General contractors and the like. They need electrical contractors to
 perform the electrical portion of the work. In many ways, many of these other
 types of contracting companies are far better at lead generation, marketing
 and sales than the top electrical contractors and here is why- historically,
 electrical contractors have subordinated themselves to general contractors and
 are bidders. Even today, many of my electrical contractor competitors are
 ok, with just doing the installation work for the general contractors or sales
 and marketing companies, as they want to focus on doing the work only and
 don't have the temperament for running a sales force.
 
 Lastly, I believe you can offer other ancillary services to your customers,
 increasing the value of the relationship that have higher margins than the
 commoditized residential pv markets today.
 
 So, I think we all need to do like Darwin mentioned and adapt to the market
 conditions, so we can not just survive, but thrive in our gold rush. How about
 a residential PPA for your customers to differentiate?
 
 Aloha
 
 Keith
 
 
 From: Solar Energy Solutions solarenergysoluti...@yahoo.com
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Sent: Fri, January 28, 2011 6:41:29 AM
 Subject: Re: [RE-wrenches] Roofers installing solar = creative, new
 installation methods
 
 Joel,
  
 Our company cannot survive without selling an entire system.  When we help the
 unqualified and untrained we legitimize unsubstantiated pv businesses.  We get
 a dozen phone calls a month from folks wanting us to install their systems.
 It is a rat hole and we have learned that not only are such ventures
 unprofitable, they are fraught with poor designs and a plethora of other
 hassles.  This whole thing reminds me of the Carter solar Gold Rush where,
 sure, a bunch of systems were installed, but look at the damage it did to the
 industry.
  
 Respectfully, 
 
 
 Andrew Koyaanisqatsi
 President
 Solar Energy Solutions, Inc.
 Since 1987,
 Moving Portland and Beyond
 to an Environmentally Sustainable Future.
 503-238-4502
 www.solarenergyoregon.com http://www.solarenergyoregon.com/
  
 Better one's House too little one day
 than too big all the Year after.
 
 
 --- On Fri, 1/28/11, Joel Davidson joel.david...@sbcglobal.net wrote:
 
 From: Joel Davidson joel.david...@sbcglobal.net
 Subject: Re: [RE-wrenches] Roofers installing solar = creative, new
 installation methods
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Date: Friday, January 28, 2011, 7:06 AM
 
 Guys,
 You're missing a business opportunity. Instead of complaining about roofers'
 bad work and competition, show the company owners photos of their screw-ups
 and your quality work. Tell him that he is a risk. Then offer to do their
 design and electrical installation (let them do the sales, roofing, and grunt
 work).
 Joel Davidson
 - Original Message -
 From: Warren Lauzon
 http://us.mc318.mail.yahoo.com/mc/compose?to=war...@wind-sun.com
 To: RE-wrenches
 http://us.mc318.mail.yahoo.com/mc/compose?to=re-wrenc...@lists.re-wrenches.
 org  
 Sent: Friday, January 28, 2011 3:35 AM
 Subject: Re: [RE-wrenches] Roofers installing solar = creative,new
 installation methods
 
 We have seen a lot of the roofing companies nibbling around the edges

Re: [RE-wrenches] Cable Sizing - revisited, Ambient Temp

2011-01-27 Thread David Brearley
John,

Bill has written an article for SolarPro that you may find relevant:

http://solarprofessional.com/article/?file=SP3_6_pg68_Brookssearch=

Here¹s an excerpt:

³...it is important for system designers to perform detailed low dc voltage
calculations for specific array configurations. Designers should use the
highest expected continuous ambient temperature for calculation purposes.
According to the Copper Development Association, the highest ASHRAE
temperature data that is likely to create a 3-hour continuous condition, per
the definition of continuous found in NEC Article 100, is the 2% Annual
Design Dry Bulb Temperature, which is also found in Appendix E of the
Expedited Permit Process for PV Systems. For designers who feel that the
ASHRAE 2% temperature is not high enough, the same table also includes
ASHRAE Extreme Annual Mean Maximum Design Dry Bulb Temperature data, which
can be used for even more conservative voltage or ampacity calculations.²

I realize you are talking about a different set of calculations, but the
rationale for which data to use may still apply.

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545



On 1/27/11 1:20 AM, John Wadley wadle...@hotmail.com wrote:

 Dave,
  Thanks for responding in Mr. Brooks place.  Since ASHREA 2% is not the
 very worst case, it seems like it might be possible for the ampacity of the
 wire chosen to dip below the rating of the OCPD protecting it, if there is not
 much margin.  I've been trying to rationalize whether this would become a
 safety issue.  I don't think it would since the OCPD protects the wire from a
 current source increasing beyond the expected design output.  I don't think
 there is much chance of that for a PV module (unless there was a short between
 two strings).  I think the increased heating would more likely increase wire
 resistance/voltage drop and lower production.  With enough voltage drop, the
 inverter might shut off.
  I guess my new concern is in the most severe case where there is solar
 concentration on a short section of conduit.  Here, the heating effect of both
 the elevated ambient temp and reduced wire resistance might lead to premature
 failure of the wire insulation.  If the combined heating effects exceed the
 90C rating of the wire, does the insulation embrittle or melt?  In either
 case, I foresee a grounding fault, and if the GFCI failed, it could spark a
 fire.
  I know the best solution is to keep conduit shaded and avoid these worst
 case solar concentrating conditions.  Sometimes. when I design a system for a
 new contractor, I don't always know exactly where they plan to run conduit on
 a roof (nor can I control it) and I start what-if'ing whether my design
 numbers will be conservative enough to prevent a system failure or a fire.
 
 Thanks and regards,
 John Wadley, PE
 NABCEP Certified Solar PV Installer (TM)
 Wadley Engineering
 

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Re: [RE-wrenches] 2011 NEC and impact in the field

2011-01-13 Thread David Brearley
August,

We're currently working on a SolarPro article on this topic. It will appear
in SP4.3 (April/May 2011). As usual, there are a fair number of changes that
impact PV installations. Our authors have done a good job, in my estimation,
of pointing these out, discussing the implications,  providing the
reasoning behind the major changes. Should be a good introduction  overview
of the Code changes that impact PV installers.

Also, starting with the 2011 NEC, Mike Holt is addressing Articles 690  705
as part of his Understanding NEC series. Look for his title,
Understanding NEC Requirements for Photovoltaic Systems.

Looking forward to getting my hands on a copy,

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545

On 1/13/11 10:35 AM, August Goers aug...@luminalt.com wrote:

 Hi All -
 
 
 
 My shiny new copy of the 2011 NEC handbook just came in the mail and I've
 started reading through it trying to decipher what changes we should be
 expecting in the future. Although California is now just adopting the 2008
 NEC which I'm quite familiar with, many jurisdictions will honor the newer
 version of the code if we provide a good argument for them.
 
 That said, does anyone who's checked out the new code have any interesting
 comments or advice on changes that might affect us out in the field? Section
 690.31(E) is interesting in that it has quite a few detailed requirements
 for running DC circuits inside the building. Now it looks like MC cable is
 acceptable but that there are many more strict requirements about how the
 conduit or cable must be run. Labeling the DC conduit and J-boxes is also
 going to be a change we'll have to get used to. Hopefully there will be new
 reasonably priced label sources available. I'm sure I'm not alone in saying
 that it's always been hard to find cost effective labels which can hold up
 through the elements.
 
 The grounding section also looks substantially updated.
 
 As always, fun new things coming our way.
 
 Best,
 
 August
 
 
 August Goers
 
 Luminalt Energy Corporation
 1320 Potrero Avenue
 San Francisco, CA 94110
 m: 415.559.1525
 o: 415.641.4000
 aug...@luminalt.com
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Re: [RE-wrenches] NEC 690.64 (B) (2)

2010-12-07 Thread David Brearley
SolarPro also published an article on this subject, written by Marvin Hamon,
PE, entitled ³Calculating 3-Phase Line Currents.² Subscribers can access the
HTML version of the article at the URL below or click the ³PDF Version² link
on that page to download the article as it appeared in the magazine:

http://solarprofessional.com/article/?file=SP3_1_pg66_Hamonsearch=

Best regards,

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 


On 12/7/10 8:47 AM, Glenn Burt glenn.b...@glbcc.com wrote:

 Al,
  
 SMA has a good whitepaper on their site covering this, and there was an
 article in a recent Solar Pro covering this topic as wellŠ
 Good Luck!
 Glenn Burt
  
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Al Frishman
 Sent: Tuesday, December 07, 2010 5:51 AM
 To: re-wrenches@lists.re-wrenches.org
 Subject: [RE-wrenches] NEC 690.64 (B) (2)
  
 Wrenches,
 How do you apply NEC 690.64 (B) (2) when you have multiple single phase
 inverters distributed across the 3 phases of an electric-panel via 2 pole
 breakers? 
  
 Do you simply add up the total of all over-current devices feeding the
 panel (Inverter 2-pole breakers and main breaker) or is there a 3 phase
 formula that gets applied?
  
 It seems logical that if the single phase inverters are connected with 2-pole
 breakers
 Distributed across the 3 phases then you would take the sum of what is on each
 phase.
  
 Any and all input on this topic is appreciated.
  
 Regards,
 Al
 Aeonsolar
 917 699 6641
  
  
 
 
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Re: [RE-wrenches] metering an outback system

2010-08-10 Thread David Brearley
Drake,

Chris Freitas wrote an article on this topic in SP1.1, ³Form 12S Metering
for Grid-Tied Systems w/ Battery Backup.² Here¹s a link to the article and a
wiring diagram:


http://solarprofessional.com/article/?file=SP1_1_pg16_QandA_3search=

David Brearley, Senior Technical Editor
SolarPro magazine 

On 8/10/10 7:57 AM, Drake Chamberlin
drake.chamber...@redwoodalliance.org wrote:

 Hi Alex,
 
 The one meter hook up always seems confusing to me.  I'm still confused.  Do
 we have the AC IN at both the bottom left and top right?   To me it seems that
 the AC OUT from the inverter would go to the upper left and the protected
 loads panel would be fed from the bottom left.
 
 I've never used this method, but would like to use it instead of the two meter
 method.
 
 Thanks,
 
 Drake 
 
 
 At 12:19 AM 8/10/2010, you wrote:
 When metering for production here in Washington State, we use both sides in a
 12s 120volt meterbase with fifth jaw.  top right inverter ac in, bottom right
 ac from grid.  top left from battery back up, bottom left from inverter ac
 in, fifth jaw neutral.
 
 this set up allows grid tied selling and battery saved energy selling to be
 metered while subtracting energy used to charge batteries and subtracting any
 power needed to run the inverter.
 
 hope this helps.
 
 contact me off list if you need the diagram (in office)
 
 


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Re: [RE-wrenches] Lightning Protection System

2010-08-02 Thread David Brearley
Kelly,

The company we used the most is Bonded Lightning Protection Systems:

http://www.bondedlp.com/

They had local offices for our projects in Austin, TX and a regional HQ.
Also, they had installed many of the lightning protection systems that we
came across on existing buildings, including semiconductor fabs. We¹d also
run into them regularly on new construction projects.

Maybe they can help you or point you to a company that serves the NW?

There must not be a lot of lightning activity in the area‹judging by the
absence of service providers‹which makes me wonder if this language is
really appropriate for this particular project. Is it really a design
standard for federal projects? Or is it just goo left in the bid package
specifications from a site in a lightning prone region?

Best, David


 
On 8/2/10 1:34 AM, Kelly Keilwitz, Whidbey Sun  Wind
ke...@whidbeysunwind.com wrote:

 David,
 Sounds like a perfect solution to me. The UL website lists 14 pages of Listed
 Installers for lightning protection, about 70% located in the Southeast, and
 the closest to WA State in Utah or SoCal. Do you recall the name of any such
 firm you liked to work with and were reasonable with their bids? It would be
 nice not to have to cold call from such a large list.
 
  
 Kelly Keilwitz, P.E.
 Whidbey Sun  Wind
 Renewable Energy Systems
 987 Wanamaker Rd.
 Coupeville, WA 98239
 ke...@whidbeysunwind.com
 PH  FAX: 360.678.7131
 NABCEP Certified PV Installer
 WA Electrical Administrator
 
 
 On Aug 1, 2010, at 8:24 AM, David Brearley wrote:
 
  Kelly,
  
  When I came across language like this in an RFP, my assumption was that we
 needed to work with a specialty lightning protection subcontractor, a firm
 listed by UL. I would call them up, give them a project description and
 request a quote, which I would build into our cost estimate for the project.
 Included in their scope of work is providing a ³UL Listed Lightning
 Protection Certificate.² You can include that scope of work as a line item in
 our proposal. If the proposal requires that you include resumes for key team
 members, you might also include the lightning company¹s bio as it shows
 you¹ve done your due diligence.
  
  On the projects that I managed in this fashion, the lightning protection
 company always came in after our construction was substantially complete.
 There may be cases where you want to coordinate the that scope of work
 differently and get them on site earlier. They should be able to tell you
 what will work best, based on the general project description and your
 specific equipment grounding scheme.
  
  David Brearley, Senior Technical Editor
  SolarPro magazine
  NABCEP Certified PV Installer 
  david.brear...@solarprofessional.com
  
  
  On 7/31/10 3:28 PM, Kelly Keilwitz, Whidbey Sun  Wind
 ke...@whidbeysunwind.com wrote:
  
  
 Hi All,
  I'm  working on the design for a PV  Wind power system for a military
 installation. The specs call for Lightning Protection as follows:
  
  
 Provide a complete lightning protection system with  a UL Lightning
 Protection Inspection Certificate.
  including, but not necessarily limited to, strike termination devices,
 conductors, ground terminals,
  interconnecting conductors, surge suppression devices, and other
 connectors and fittings required for
  a complete and usable system. 
  
  
 Anyone have an idea of what qualifies? Is there a package product that has
 the UL Lightning Protection Inspection Certificate?
  
  Thanks,
  -Kelly
  
   
  Kelly Keilwitz, P.E.
  Whidbey Sun  Wind
  Renewable Energy Systems
  NABCEP Certified PV Installer
  ke...@whidbeysunwind.com
  360.678.7131
  
  
  
 

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Re: [RE-wrenches] Congested Panel Problem

2010-07-26 Thread David Brearley
Peter, 

You can address the inspector's first complaint by pointing to the new
language (NEC 2008) in 690.64(B)(2):

In systems with panelboards connected in series, the rating of the first
overcurrent protection device directly connected to the output of a
utility-interactive inverter(s) shall be used in the calculations for all
busbars and conductors.

This states that only the 20A breaker should be counted, the breaker
directly connected to the inverter. Even if the AHJ has not adopted the 2008
Code, you may be able to get this accepted. This change to the Code is
basically intended to eliminate confusion in the earlier cycles.

BTW: what 20A breaker did you find that was rated for continuous duty?

Best, David

On 7/26/10 2:18 PM, Peter Parrish peter.parr...@calsolareng.com wrote:

 We occasionally run into a dual headache: a congested AND underpowered
 service panel.
 
 Case in point a 100A Zinsco main panel with no room for a two pole breaker
 for inverter back feed.
 
 Normally we pull two 20A/120V branch circuits out of the main panel into a
 subpanel, back feed the subpanel with the inverter output and feed the main
 panel from the subpanel.
 
 The inverter in question is a SMA SB4000. Minimum over current protection is
 16.66A (e.g. 20A continuous duty breaker). Otherwise protection needs to be
 20.83A (e.g. 25A regular breaker).
 
 So we installed a 100A subpanel, pulled in the two 20A circuits, backed this
 subpanel with the inverter via a 20A continuous duty breaker, and fed the
 main panel via #8 wire and a 40A breaker.
 
 The inspector has a problem with this approach. Doesn't have a problem with
 the 20A breaker in the subpanel, but he objects to the 40A breaker in the
 main panel. His reasoning includes applying NEC 790.64(B). I believe the
 last sentence of (B)(2) stipulates that the breaker back feeding the
 subpanel is the one that counts, not what eventually what breaker back feeds
 the main panel.
 
 This inspector also has a problem with the production meter we installed. He
 wanted to see the UL Listing on the meter. I called Austin International
 (our vendor) about the meter in question (Itron Centron C1S) and they said
 that UL doest test meters as they (normally) are not used on the customer
 side of the service. Is there another listing for meters that would satisfy
 a nit-picky inspector? To make matters worse, we now have in stock both
 Itron Centron C1S meters as well as Schlumberger Centron C1S meters. Did
 Schlumberger buy out Itron? Or vice versa?
 
 Any help on the main panel calculation and acceptable listings for meter
 would be greatly appreciated.
 
 
  
 Peter T. Parrish, Ph.D., President
 California Solar Engineering, Inc.
 820 Cynthia Ave., Los Angeles, CA 90065
 CA Lic. 854779, NABCEP Cert. 031806-26
 peter.parr...@calsolareng.com
 Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885
 





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Re: [RE-wrenches] #10 THWN-2

2010-07-23 Thread David Brearley
Mick,

THWN-2 is 90°C rated per Table 310.16. This is key for conductors in conduit
on a roof. On a roof in full sun ambient temperatures are such that a 75°C
rated conductor will have a severely diminished allowable ampacity, if any
allowable ampacity.

Jollily,

David


On 7/23/10 11:52 AM, Mick Abraham m...@abrahamsolar.com wrote:

 I'm sorry to broadcast my ignorance, but:
 
 Could someone explain to me the significance of the -2 marking? Reply off-list
 if you wish to save bandwidth...but other List members may also be
 wondering... 
 
 Thanks, 
 
 Mick Abraham, Proprietor
 www.abrahamsolar.com http://www.abrahamsolar.com
 
 Voice: 970-731-4675
 
 
 On Fri, Jul 23, 2010 at 10:48 AM, Nick Soleil nicksoleilso...@yahoo.com
 wrote:
 I have specified THWN-2 for years, but occasionally will not be able to
 source it!
 
 Sent from my iPhone
 
 On Jul 23, 2010, at 11:37 AM, Peter Parrish peter.parr...@calsolareng.com
 wrote:
 
 We went through a similar problem with some beach communities here in SoCal.
 Because of the high humidity (all winter and summer mornings) they wanted
 THWN-2 for all conduit runs (as well as PVC instead of EMT). At first we
 were charged a premium for THWN-2 compared to THHN. But then we found a
 source at All Phase Electrical Supply Burbank CA (a part of CED) for THWN-2
 #10 stranded @ $162.40/k-ft. Brand is En(m?)core Wire. THWN-2 listing is
 printed on the insulation.
  
 - Peter
  
 
 Peter T. Parrish, Ph.D., President
 California Solar Engineering, Inc.
 820 Cynthia Ave., Los Angeles, CA 90065
 CA Lic. 854779, NABCEP Cert. 031806-26
  mailto:peter.parr...@calsolareng.com peter.parr...@calsolareng.com 
 Ph 323-258-8883, Mobile 323-839-6108, Fax
 323-258-8885  
 
  
 
  
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Re: [RE-wrenches] #10 THWN-2

2010-07-22 Thread David Brearley
Marco,

The #10 THWN wire that your local suppliers carry may be cross-listed as
THWN-2. My understanding is that it is not uncommon for smaller gauge wire
to carry more listings than are printed on its insulation. (If that¹s not
true, we¹ll find out shortly from someone on the list.) If your local
supplier can¹t confirm this cross-listing for you, I¹d try tracing back to
ask their supplier or the manufacturer.

David Brearley, Senior Technical Editor
SolarPro magazine 

On 7/23/10 12:52 AM, Marco Mangelsdorf ma...@pvthawaii.com wrote:

 Finding that wire in these here parts is pretty much impossible.
  
 Can any of my CA. brethren/sistren provide me any leads on wholesalers in
 either northern or southern CA. that carry #10 THWN-2 wire?
  
 Thanks,
 marco
  
 
 



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Re: [RE-wrenches] AC wiring loss on micro-inverters

2010-06-11 Thread David Brearley
Maybe Marv can help out here. I¹ve talked with tech support at Enphase and
am under the impression that you can center tap their branch circuits to
reduce voltage drop. This technique was used on a project that we profiled
in SolarPro:

http://solarprofessional.com/article/?file=SP3_2_pg92_Projects_1search=

David Brearley, Senior Technical Editor
SolarPro magazine 


On 6/11/10 2:50 PM, Nick Soleil nicksoleilso...@yahoo.com wrote:

 Did you notice that in my calculation I divided the total amperage by 2 to get
 the average ampacity across the string.  This seems to be the best way to deal
 with that.  Otherwise the loss would have been over 2.8%
  
 Nick Soleil
 Project Manager
 Advanced Alternative Energy Solutions, LLC
 PO Box 657
 Petaluma, CA 94953
 Cell:   707-321-2937
 Office: 707-789-9537
 Fax:707-769-9037
 
 
 
 From: ma...@berkeleysolar.com ma...@berkeleysolar.com
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Sent: Fri, June 11, 2010 7:02:00 AM
 Subject: Re: [RE-wrenches] AC wiring loss on micro-inverters
 
 Nick,
 
 Good to see other wrenches looking at this issue.  However, remember that
 in the interconnect cable between the last and the second to last Enphase,
 the current is small. If you really want to see how the loss is adding up
 you need a more detailed analysis that averages the voltage drop for the
 entire system of interconnect cables.
 
 Mark Frye
 Berkeley solar Electric Systems
 
  Hello wrenches and Marv:
  How many Enphase inverters do you put on a single parallel string?
  The Enphase manual allows for up to 15, but I have found that a single
  string of 15 can have very high voltage rise on the AC wiring.  Up to
  1.5% loss just on the Enphase cables, and that does not take into
  account resistance at the plug connectors or any home-run wiring.
  15 inverters x 190 watts = 2850 watts
  2850 watts / 240 Volts = 11.875 Amps (however at the beginning of the
  string it is 0 Amps)
  Average Amps on the Enphase cables is 11.875 / 2 = 5.9375 Amps
  length of contacts + internal wiring = ~6'
  Total Enphase cabling length (6' x 15 inverters) = ~90'
  5.9375 Amps @ 240 V running 90' on #14 AWG CU = 1.4% loss
  It is pretty hard to design for 1.5% voltage  drop if you have to size for
  0% loss on your wiring!  I hope Enphase will increase the size of the wire
  in their cables soon.  Have you experienced issues with micro-inverters
  shutting off due to high AC voltages?
 
   Nick Soleil
  Project Manager
  Advanced Alternative Energy Solutions, LLC
  PO Box 657
  Petaluma, CA 94953
  Cell:   707-321-2937
  Office: 707-789-9537
  Fax:707-769-9037
 
 
 
 
  
  From: i2p i...@aol.com
  To: RE-wrenches re-wrenches@lists.re-wrenches.org
  Sent: Thu, June 10, 2010 4:50:47 PM
  Subject: Re: [RE-wrenches] Real world PV production
 
 
 
  On Jun 10, 2010, at 7:57:53 AM, Kelly Keilwitz, Whidbey Sun  Wind
  ke...@whidbeysunwind.com wrote:
 
  PV Watts VASTLY underestimate PV production
   in our area.
  PV Watts underestimates in Central Ca too.
 
  Don
 
 
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Re: [RE-wrenches] Astopower 120 failure

2010-06-08 Thread David Brearley
Carl,

Here's an excerpt from a news release that went out in late-December:

Motech Industries Inc. (6244. TW) has signed an agreement to acquire GE
Energy¹s (NYSE: GE) Delaware solar module assembly operation. The plant,
which is located in Newark, Delaware assembles crystalline silicon based
photovoltaic modules and currently employs 75 people.

Financial terms were not disclosed.

With the acquisition, Motech will be granted the rights to use GE Energy¹s
module trademark for two years. In addition, Motech will assume the
responsibility to provide warranty services to GE¹s existing module clients.

Motech has been a supplier of solar cells to GE Energy for the past four
years.

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 


On 6/8/10 10:13 AM, Carl Hansen solar...@cybermesa.com wrote:

 I have a warrantee issue with an Astropower 120, from what I've read it
 seems GE bought them out. Does anyone have contact info at hand for GE ?
   The panel is showing two burn marks on the backing at the point of two
 adjacent solder joints on one cell.
 
 Carl,
 HansenSun Electric
 
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Re: [RE-wrenches] FSEC Approval Required for Permit?

2010-06-03 Thread David Brearley
Jason,

I'm only familiar with this because a distributor I worked for went through
the process of having their PV kits approved by FSEC. This was 6 years ago,
so the requirement has been around for a while. This prerequisite never
really made sense to me, for precisely the reason you point out.

Changes in both market conditions and product lines means that the designs
we use are constantly changing, plus roofs vary. I was never big on the kit
concept for this very reason. But I suppose kits make a lot of sense if some
central authority has to pre-approve an entire bill of materials.

Microinverters are great for kits. If you're going to send per microinverter
applications to FSEC, don't forget to send applications for every module you
work with. In fact, send applications for every Enphase-compatible module.
That'll keep them busy. Since the manufacturers revise their specs every
year, you can send the whole package back to FSEC in another 12 months.

(FSEC recently had a 2-year backlog to certify solar thermal collectors, so
it could be worse.)

The recommendation to engage SolarTech is a good one. Their goal is to
remove unnecessary market barriers. You might also want to join you're state
SEIA chapter and work to develop and implement more scalable quality control
measures for the PV industry, jurisdictions and inspectors in Florida. I
understand that there is a centralized body of knowledge at FSEC, but
arguably a decentralized review process will better serve everyone in the
long run.

Best, 

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 



On 6/3/10 8:57 AM, Jason Szumlanski ja...@fafcosolar.com wrote:

 Hi Wrenches,
 
 Has anyone dealt with a jurisdiction that requires FSEC or similar
 system approval as a prerequisite for obtaining a PV permit? Although we
 have installed many systems in a particular jurisdiction in our area,
 they just rejected a permit application because we do not have an FSEC
 system certification on this system (24 Enphase microinverters). We are
 having a hard time getting them to explain from where the requirement
 came. It seems like a nonsense roadblock to me. I can't imagine what
 purpose an FSEC certification would serve in the case of microinverters.
 As long as you are using a module on Enphase's compatibility list and
 the module itself has FSEC certification, can you think of any logical
 reason to jump through this hoop?
 
 On that note, I contacted FSEC to see what it would require to certify
 Enphase microinverter systems. They are telling me that we would have to
 apply for one system, and then apply for similar systems if the number
 of inverters changes. That doesn't make any sense to me. Are we supposed
 to submit applications for 1, 2, 3...50...150 module systems? I doubt
 they have time to deal with the paperwork for hundreds of similar system
 applications. Imagine dropping 200 similar system applications in their
 inbox to cover all quantities of microinverters.
 
 Jason Szumlanski
 Fafco Solar
 Cape Coral, FL
 
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Re: [RE-wrenches] overfeed 7kW gridtie inverter or drop a mod per string?

2010-04-20 Thread David Brearley
In the same issue of SolarPro as the “Optimal PV-to-Inverter” Sizing Ratio”
article (April/May 2010), the lead article is “Production Modeling for
Grid-Tied PV Systems” by Tarn Yates and Bradley Hibberd at Borrego Solar:

http://solarprofessional.com/article/?file=SP3_3_pg30_Yates

While your question below can’t be answered using PVWatts, it can be
answered using the Solar Advisor Model (SAM), which was developed by NREL
and Sandia w/ DOE funding. SAM is available for free download here:

www.nrel.gov/analysis/sam/

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer ™
david.brear...@solarprofessional.com
Direct: 541.261.6545


On 4/19/10 6:40 PM, Jim MacDonald j...@solaresystems.com wrote:

 SB8000US only good for 480 Vac, we’re tying in at 208.
  
 11 strings has been calc’d to be OK (600vdc) for record low -4 fahrenheit
 (-20 celsius).
  
 I think the big concern as mentioned is getting the Voc high early in the AM
 to wake the inverter up, also maintaining the Vmp later in the day to keep it
 running for as long as possible into the late afternoon/ evening.
 Will those extra kWh gleaned in the early AM/ late PM over the course of 365
 days be more than the kWh clipped during peak production times with the 9.075
 kWdc?
 NYC average summer highs between 79 and 84 fahrenheit early june-late august.?
 Sunlink rack @ 10° on a silver-painted built-up roof.
  
 Time-of-use utility $ peak-shaving is not an issue here.
  
 Thank you
  
  
  
  
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Darryl Thayer
 Sent: Monday, April 19, 2010 5:58 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] overfeed 7kW gridtie inverter or drop a mod per
 string?
  
  
The temperature correction is the concern.  I have heard lots of stories of
 inverters dieing when it gets to cold.  Look in the code book 690.7 at the
 temperature correction table.  Go to weather.com and find your record low
 temperature.  Find you Tc factor and will your senerios work?  I have heard
 from a sunny boy rep that it is OK to over power by 1.25%
   darryl
  
  --- On Mon, 4/19/10, Dana d...@solarwork.com wrote:
  
  
  From: Dana d...@solarwork.com
  Subject: Re: [RE-wrenches] overfeed 7kW gridtie inverter or drop a mod per
 string?
  To: 'RE-wrenches' re-wrenches@lists.re-wrenches.org
  Date: Monday, April 19, 2010, 4:31 PM   Many times we switch to another
 module manufacturer as one will not fit or another inverter manufacturer.
  PVPowered has a more relaxed window and we have had fine success with them
 when SMA does not fit.
  Cold is the dictator and the 600 VDC threshold.
   Thanks,  Dana Orzel
Great Solar Works, Inc web - www.solarwork.com E - d...@solarwork.com V -
 970.626.5253 F - 970.626.4140 C - 970.209.4076   We have been slow to give up
 on the myth of the Earth's generosity. Rather grandly, we have overdrawn our
 accounts. Barbara Kingsolver - Water is life. From:
 re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Jim MacDonald
  Sent: Monday, April 19, 2010 2:37 PM
  To: RE-wrenches@lists.re-wrenches.org
  Subject: [RE-wrenches] overfeed 7kW gridtie inverter or drop a mod per
 string? 
  
For a straight grid-tie system@ 10 degree tilt, 180 azimuth, zero/little
 shade, NYC avg 4.29 kWh/m²/day.   Feed an SMA7000 with (3) strings of 11
 Suntech STP275’s [9.075 kWdc] Or Do strings of 10, so itd be 8.250 kWdc into
 the 7 kWac inverter.   Strings of 11= 491.7 Voc; 386 Vmp Strings of 10= 447
 Voc; 351 VmpThe tradeoff would be power clipping at/around noon in the
 sunny months in the 9.075 kW scenario; Inverter sleeping late every morning
 and retiring early in the evenings in the lowered voltage scenario.   Trying
 to figure out which would yield more kWh at the end of the year.   Any ideas
 appreciated, thanks Jim MacDonald Solar Energy Systems, LLC Brooklyn,
 NY 11222 www.solarEsystems.com http://www.solaresystems.com/No virus
 found in this incoming message.
  Checked by AVG - www.avg.com
  Version: 9.0.801 / Virus Database: 271.1.1/2819 - Release Date: 04/19/10
 00:31:00 
 






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Re: [RE-wrenches] prof liabilty insurance

2010-04-20 Thread David Brearley
SEIA has on offician insurance broker:




David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545

On 4/20/10 4:35 PM, Marco Mangelsdorf ma...@pvthawaii.com wrote:

 I¹m in search for an insurance co. that provides professional liability
 insurance (also known as an errors and omissions policy) for PV integrators.
  
 That is, do any of you know of any particular insurance companies out there
 that actually have a clue about our trade instead of trying to shoe horn us
 into some other contracting or engineering profession category on their
 lame-brain forms?
  
 You¹d think that by now some insurance companies would specifically list solar
 electric contractors as a separate categoryŠthen again few members of the
 public are able to grasp the difference between a kW and kWh.
  
 Thanks,
 marco
  
 
 Marco Mangelsdorf, President
 69 Railroad Avenue, A-7
 Hilo, Hawai'i 96720
 (808) 969-3281, 934-7462 facsimile
 www.provision-solar.com http://www.provisiontechnologies.com
  
 




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Re: [RE-wrenches] prof liabilty insurance

2010-04-20 Thread David Brearley
SEIA has an official insurance broker:

www.kessleradvisors.com/contentnt.aspx?id=212

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545
 
 On 4/20/10 4:35 PM, Marco Mangelsdorf ma...@pvthawaii.com wrote:
 
 I¹m in search for an insurance co. that provides professional liability
 insurance (also known as an errors and omissions policy) for PV integrators.
  
 That is, do any of you know of any particular insurance companies out there
 that actually have a clue about our trade instead of trying to shoe horn us
 into some other contracting or engineering profession category on their
 lame-brain forms?
  
 You¹d think that by now some insurance companies would specifically list
 solar electric contractors as a separate categoryŠthen again few members of
 the public are able to grasp the difference between a kW and kWh.
  
 Thanks,
 marco
  
 
 Marco Mangelsdorf, President
 69 Railroad Avenue, A-7
 Hilo, Hawai'i 96720
 (808) 969-3281, 934-7462 facsimile
 www.provision-solar.com http://www.provisiontechnologies.com
  
 
 
 
 

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545
Fax:  541.512.0343

Visit our Web site at solarprofessional.com

(Sample copy available for download at: solarprofessional.com/sample)



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Re: [RE-wrenches] overfeed 7kW gridtie inverter or drop a mod per string?

2010-04-19 Thread David Brearley
Is using the SMA SB 8000US out of the question?

http://www.sma-america.com/en/products/solar-inverters/sunny-boy/sunny-boy-5
000us-6000us-7000us-8000us.html


On 4/19/10 3:37 PM, Jim MacDonald j...@solaresystems.com wrote:

 For a straight grid-tie system@ 10 degree tilt, 180 azimuth, zero/little
 shade, NYC avg 4.29 kWh/m²/day.
  
 Feed an SMA7000 with (3) strings of 11 Suntech STP275¹s [9.075 kWdc]
 Or
 Do strings of 10, so itd be 8.250 kWdc into the 7 kWac inverter.
  
 Strings of 11= 491.7 Voc; 386 Vmp
 Strings of 10= 447 Voc; 351 Vmp
  
 The tradeoff would be power clipping at/around noon in the sunny months in the
 9.075 kW scenario;
 Inverter sleeping late every morning and retiring early in the evenings in the
 lowered voltage scenario.
  
 Trying to figure out which would yield more kWh at the end of the year.
  
 Any ideas appreciated,
 thanks
  
  
  
  
 Jim MacDonald
 Solar Energy Systems, LLC
 Brooklyn, NY 11222
 www.solarEsystems.com http://www.solaresystems.com/
  
 
 
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David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545
Fax:  541.512.0343

Visit our Web site at solarprofessional.com

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Re: [RE-wrenches] Irradiance data

2010-03-03 Thread David Brearley
You might check in with the monitoring companies you work with to see if
they can pull up the data from one of your sites with an irradiance meter.
You might already have this in an admin view. If not, maybe someone on this
list does. 

NREL or Sandia may also collect this data on an ongoing basis. While I¹m not
sure who you¹d contact, there are extensive resources listed at the end of
the Production Modeling article in SolarPro. That issue will post online
this week  start mailing very soon.

I also suspect 3TIER has the data you want (http://www.3tier.com/en/), but
I¹m not sure they¹d give it away. Since you¹re not planning on making money
with the data, maybe they¹ll share. Doesn¹t hurt to ask...

On 3/3/10 12:57 PM, Andrew Truitt atru...@gmail.com wrote:

 
 David - Thanks!  This is great as an average for comparison.  Any thoughts on
 where I could get data specifically from 2009 or the last couple of months?
 
 
 
 
 On Wed, Mar 3, 2010 at 10:52 AM, David Brearley
 david.brear...@solarprofessional.com wrote:
 Look for a super comprehensive article on the topic of production modeling in
 the Apr/May issue of SolarPro (SP3.3) by Tarn Yates and Bradley Hibberd of
 Borrego Solar. It includes information on TMY (typical meteorological year)
 data, like that published by NREL here:
 
 http://rredc.nrel.gov/solar/pubs/redbook/
 
 David Brearley, Senior Technical Editor
 SolarPro magazine
 NABCEP Certified PV Installer 
 david.brear...@solarprofessional.com
 http://david.brear...@solarprofessional.com
 
 
 
 On 3/3/10 9:35 AM, Andrew Truitt atru...@gmail.com
 http://atru...@gmail.com  wrote:
 
 
 Is anyone aware of a resource for finding local historical irradiance data? 
 We've had a cloudy winter around the DC Metro area and I would like to
 quantify how far down we are from the average for new customers concerned
 with production.
 
 
 Thanks in advance,
 
 Drew
 
 



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Re: [RE-wrenches] tyco connector tool

2010-02-13 Thread David Brearley
Jay,

You might want to consider a multi-purpose tool:

http://solarprofessional.com/article/?file=SP2_3_pg20_TheWire_5search=

Best, David


On 2/13/10 4:57 PM, jay peltz j...@asis.com wrote:

 I'm in the market for a Tyco connector tool .
 
 
 (I already have the MC tool)
 
 Any recommendations ?
 
 thanks,
 
 jay
 
 peltz power





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Re: [RE-wrenches] kwh meters

2010-01-28 Thread David Brearley
Is it a Form 12-S meter? If not, that¹s the reason its not working. Here¹s
an article you can refer to:

http://solarprofessional.com/article/?file=SP1_1_pg16_QandA_3search=

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545



On 1/28/10 2:57 PM, g...@arp-solar.com g...@arp-solar.com wrote:

  I am using an analog GE kwh meter on an outback system with battery backup to
 a protected loads panel.  The AC in to the inverter is attached to the bottom
 of one leg of the meter and the AC out of the inverter is connected to the top
 of the other leg. This should give me an accurate record of just the
 production from the system. The idea is that the AC IN that will power the
 protected loads panel at night will come in the bottom of one leg and turn the
 meter backwards then exit through the top of the meter going forward thus
 cancelling those kwh. out. I have a neutral hooked to the meter because I am
 using it to record 120V but I am not getting accurate readings with this
 configuration. Any suggestions on metering in this case? I need a utility
 grade kwh meter. 
  
 Gary Easton
 NABCEP Certified Solar PV
 NABCEP Certified Solar Thermal
 APPALACHIAN RENEWABLE POWER LTD.
 Stewart, Ohio 
 740-277-8498
 
 ³I'd put my money on solar energyŠ I hope we don't have to wait 'til oil and
 coal run out before we tackle that.²
 
 ‹Thomas Edison, in conversation with Henry Ford and Harvey Firestone, March
 1931
 
 
 
 
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Re: [RE-wrenches] Square D DC disconnects

2010-01-11 Thread David Brearley
Thanks, Bill.

Glad to hear you think the HU series is still a good option.

When I was making the rounds at SPI, I stopped by the Eaton booth and got
the sense that they were gunning for Square D. They made light of Square D¹s
self-certification of the HU series discos. The rep also made a statement
about the new Eaton dc discos being the only ones designed to meet UL1741
requirements. When I got home, the first thing I looked up was 690.4(D).
This doesn¹t say anything about dc disconnects needing to be listed to some
special PV standard.

Is there a movement in this direction? Is there a UL1741 standard for dc
discos that is somehow different that the standard used for other dc
disconnects?

Best,

David 

On 1/11/10 5:28 PM, Bill Brooks billbroo...@yahoo.com wrote:

 David and Kirpal,
  
 It is ultimately up to the AHJ whether or not they accept the Schneider/Square
 D self certification. That is a judgment call the installer needs to clear
 with the AHJ. That being said, having Square D behind the rating of a switch
 is a whole lot more than any one of the smaller companies making equipment for
 the PV industry. 
  
 I will continue to use the 30, 60, and 100-amp versions in the way recommended
 by the manufacturer because it is a huge saving in cost and they are well made
 switches. I will also check with the local AHJ before installing them in case
 they are not going to pass it. You have to remember you are working with one
 of the largest electrical suppliers in the world. They have a huge reputation
 with local jurisdictions.
  
 Eaton has been in the process of trying to make a big deal out of this issue
 since they want a piece of the market. Fortunately, they are starting to build
 products specifically for the PV industry, which I applaud. However, they need
 to be given a hard time for the way they have tried to imply that all Square D
 switches are not properly listed. They won¹t admit to that because they would
 end up in a legal battle, but that is essentially what they have been doing.
 Square D still has the largest selection of dc-rated equipment on the market.
 Eaton has a long way to go.
  
 In a recent project that I reviewed, the engineer pulled the Square D 400-amp
 disconnect and replaced it with an Eaton disconnect at the insistence of the
 Eaton rep. The Eaton product was not properly rated or listed for the voltage
 while the Square D product was. This is the insanity that needs to stop.
  
 Bill.
  
  
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David Brearley
 Sent: Monday, January 11, 2010 11:39 AM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Square D DC disconnects
  
 Kirpal,
 
 Have you checked out the SolarBOS disconnecting combiners? Their 28A version
 might be ideal for large resi or small commercial applications. For larger
 projects, Blue Oak PV Products and AMtec Solar also have disconnecting
 combiners.
 
 Thanks for sharing the updated Square D tech note. I had no idea that the
 Square D HU Series disconnects were not UL-listed when used as described in
 the older tech notes. The fact that this is not a UL-listed use of the heavy
 duty safety switch, pretty much means that it is not an option for
 integrators. As far as I know, there is no other product that is listed for
 this use. 
 
 David Brearley, Senior Technical Editor
 SolarPro magazine
 NABCEP Certified PV Installer 
 david.brear...@solarprofessional.com
 
 
 On 1/9/10 4:14 PM, Kirpal Khalsa solarwo...@gmail.com wrote:
 Hi All..
  
 I recently came across a revised technical bulletin from square D (
 http://ecatalog.squared.com/pubs/Electrical%20Distribution/Safety%20Switches/H
 eavy%20Duty/3110DB0401.pdf )..we have for years been using the Square D DC
 Disconnect of various amperages (30, 60, 100) as disconnects leading upto the
 inverter from the array.we have frequently wired one string to each of the
 three poles of the disconnect..we have had this configuration inspected by
 inspectors regularly with approval everytime..this new revision of the
 document from Square D shows this is no longer a UL listed method.they are
 now stating in this document that they are self certifying this
 technique...have any of you come across this or know why Square D has back
 tracked? 
  
 Something else I noticed is that they have raised the amperage rating on the
 30A disconncect per pole by 2 amps from 18 to 20 which is good especially when
 using higher amperage modules like Evergreen ES-A series which would not have
 ben allowed to use the 30A disconnect as the short circuit current rating was
 too high for the derated poles.
 
 This is not a huge concern as more and more of the inverters we are using
 these days have an appropriate disconnect included with the inverter negating
 the need for an additional stand alone disconnect.
  
 On a side noteAre there any other manufacturers making listed
 muiti

Re: [RE-wrenches] Square D DC disconnects

2010-01-11 Thread David Brearley
Right, Kent, but 690.4(D) does require the use of products ³identified and
listed for the application.² So, for example, UL-listed combiner boxes are
required per NEC 2008, whereas integrators could previously site build
combiners using UL-listed parts. The appropriate listing for a PV combiner,
everyone agrees, is UL1741. This code article lists most major components in
a PV system, but not discos. I¹m simply wondering if there is some activity
I am unaware of seeking to add dc discos to this list or to the UL1741
standard. Just curious.


On 1/11/10 6:27 PM, Kent Osterberg k...@coveoregon.com wrote:

 David,
 
 The NEC doesn't require UL listing.  The most appropriate section of the code
 about this is Article 110, Requirements for Electrical Installations, it
 requires equipment to be approved.  In many jurisdictions, such as Oregon,
 that means evaluated and approved by a testing lab such as UL.
 
 Kent Osterberg
 Blue Mountain Solar, Inc.
 
 
 David Brearley wrote:
  Re: [RE-wrenches] Square D DC disconnects Thanks, Bill.
  
 Glad to hear you think the HU series is still a good option.
  
 When I was making the rounds at SPI, I stopped by the Eaton booth and got the
 sense that they were gunning for Square D. They made light of Square D¹s
 self-certification of the HU series discos. The rep also made a statement
 about the new Eaton dc discos being the only ones designed to meet UL1741
 requirements. When I got home, the first thing I looked up was 690.4(D). This
 doesn¹t say anything about dc disconnects needing to be listed to some
 special PV standard.
  
 Is there a movement in this direction? Is there a UL1741 standard for dc
 discos that is somehow different that the standard used for other dc
 disconnects?
  
 Best,
  
 David 
  
 On 1/11/10 5:28 PM, Bill Brooks billbroo...@yahoo.com wrote:
  
   
 David and Kirpal,
  
 It is ultimately up to the AHJ whether or not they accept the
 Schneider/Square D self certification. That is a judgment call the installer
 needs to clear with the AHJ. That being said, having Square D behind the
 rating of a switch is a whole lot more than any one of the smaller companies
 making equipment for the PV industry.
  
 I will continue to use the 30, 60, and 100-amp versions in the way
 recommended by the manufacturer because it is a huge saving in cost and they
 are well made switches. I will also check with the local AHJ before
 installing them in case they are not going to pass it. You have to remember
 you are working with one of the largest electrical suppliers in the world.
 They have a huge reputation with local jurisdictions.
  
 Eaton has been in the process of trying to make a big deal out of this issue
 since they want a piece of the market. Fortunately, they are starting to
 build products specifically for the PV industry, which I applaud. However,
 they need to be given a hard time for the way they have tried to imply that
 all Square D switches are not properly listed. They won¹t admit to that
 because they would end up in a legal battle, but that is essentially what
 they have been doing. Square D still has the largest selection of dc-rated
 equipment on the market. Eaton has a long way to go.
  
 In a recent project that I reviewed, the engineer pulled the Square D
 400-amp disconnect and replaced it with an Eaton disconnect at the
 insistence of the Eaton rep. The Eaton product was not properly rated or
 listed for the voltage while the Square D product was. This is the insanity
 that needs to stop.
  
 Bill.
  
  
  
  From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David
 Brearley
  Sent: Monday, January 11, 2010 11:39 AM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] Square D DC disconnects
   
  Kirpal,
  
 Have you checked out the SolarBOS disconnecting combiners? Their 28A version
 might be ideal for large resi or small commercial applications. For larger
 projects, Blue Oak PV Products and AMtec Solar also have disconnecting
 combiners.
  
 Thanks for sharing the updated Square D tech note. I had no idea that the
 Square D HU Series disconnects were not UL-listed when used as described in
 the older tech notes. The fact that this is not a UL-listed use of the heavy
 duty safety switch, pretty much means that it is not an option for
 integrators. As far as I know, there is no other product that is listed for
 this use. 
  
 David Brearley, Senior Technical Editor
  SolarPro magazine
 NABCEP Certified PV Installer 
  david.brear...@solarprofessional.com
  
  
 On 1/9/10 4:14 PM, Kirpal Khalsa solarwo...@gmail.com wrote:
   
 Hi All..
  
   
 I recently came across a revised technical bulletin from square D (
 http://ecatalog.squared.com/pubs/Electrical%20Distribution/Safety%20Switches
 /Heavy%20Duty/3110DB0401.pdf )..we have for years been using the Square
 D DC Disconnect of various amperages (30, 60, 100) as disconnects leading
 upto the inverter from the array.we

Re: [RE-wrenches] Square D DC disconnects

2010-01-11 Thread David Brearley
Thanks for the clarification, Bill. If they add this to UL1741, I hope they
will do so in a manner that recognizes the unique characteristics of PV
applications. Definitely easier to interrupt a 10A source than a 10,000A
one.


On 1/11/10 6:43 PM, Bill Brooks billbroo...@yahoo.com wrote:

 David,
  
 The state by the Eaton guy at SPI shows that person¹s lack of understanding.
 The person I talked to was adamant that all disconnects had to be tested to
 the disconnect standard that assumes a high (10,000-amp) current source behind
 any fault. Switch openings are also tested based on the inductance in the
 circuit since that has a major impact on the size and duration of the
 arc‹especially in ac systems.
  
 Square D did an evaluation based on the limited fault currents and inductance
 in PV system circuit that has no batteries. I believe their evaluation is
 valid. The issue is that there is no specific test at UL yet‹that¹s why UL did
 not list it (I¹m pretty sure they were involved at some level, but that is
 impossible to prove). It will probably be added to UL1741. Perhaps that was
 what the Eaton rep was referring‹we¹ll give him the benefit of the doubt.
  
 I still use my basic rule similar to the rule for politicians‹how do you know
 if a marketing guy is lying?== his lips are moving.
  
 Bill.
  
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David Brearley
 Sent: Monday, January 11, 2010 3:41 PM
 To: RE-wrenches
 Cc: 'Tim Townsend'
 Subject: Re: [RE-wrenches] Square D DC disconnects
  
 Thanks, Bill.
 
 Glad to hear you think the HU series is still a good option.
 
 When I was making the rounds at SPI, I stopped by the Eaton booth and got the
 sense that they were gunning for Square D. They made light of Square D¹s
 self-certification of the HU series discos. The rep also made a statement
 about the new Eaton dc discos being the only ones designed to meet UL1741
 requirements. When I got home, the first thing I looked up was 690.4(D). This
 doesn¹t say anything about dc disconnects needing to be listed to some special
 PV standard. 
 
 Is there a movement in this direction? Is there a UL1741 standard for dc
 discos that is somehow different that the standard used for other dc
 disconnects?
 
 Best,
 
 David 
 
 On 1/11/10 5:28 PM, Bill Brooks billbroo...@yahoo.com wrote:
 David and Kirpal,
  
 It is ultimately up to the AHJ whether or not they accept the Schneider/Square
 D self certification. That is a judgment call the installer needs to clear
 with the AHJ. That being said, having Square D behind the rating of a switch
 is a whole lot more than any one of the smaller companies making equipment for
 the PV industry. 
  
 I will continue to use the 30, 60, and 100-amp versions in the way recommended
 by the manufacturer because it is a huge saving in cost and they are well made
 switches. I will also check with the local AHJ before installing them in case
 they are not going to pass it. You have to remember you are working with one
 of the largest electrical suppliers in the world. They have a huge reputation
 with local jurisdictions.
  
 Eaton has been in the process of trying to make a big deal out of this issue
 since they want a piece of the market. Fortunately, they are starting to build
 products specifically for the PV industry, which I applaud. However, they need
 to be given a hard time for the way they have tried to imply that all Square D
 switches are not properly listed. They won¹t admit to that because they would
 end up in a legal battle, but that is essentially what they have been doing.
 Square D still has the largest selection of dc-rated equipment on the market.
 Eaton has a long way to go.
  
 In a recent project that I reviewed, the engineer pulled the Square D 400-amp
 disconnect and replaced it with an Eaton disconnect at the insistence of the
 Eaton rep. The Eaton product was not properly rated or listed for the voltage
 while the Square D product was. This is the insanity that needs to stop.
  
 Bill.
  
  
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David Brearley
 Sent: Monday, January 11, 2010 11:39 AM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Square D DC disconnects
 
 Kirpal,
 
 Have you checked out the SolarBOS disconnecting combiners? Their 28A version
 might be ideal for large resi or small commercial applications. For larger
 projects, Blue Oak PV Products and AMtec Solar also have disconnecting
 combiners.
 
 Thanks for sharing the updated Square D tech note. I had no idea that the
 Square D HU Series disconnects were not UL-listed when used as described in
 the older tech notes. The fact that this is not a UL-listed use of the heavy
 duty safety switch, pretty much means that it is not an option for
 integrators. As far as I know, there is no other product that is listed for
 this use. 
 
 David Brearley, Senior

Re: [RE-wrenches] Best angle - direct grid tie

2010-01-08 Thread David Brearley
Great format for an integrator and its staff. Thanks for sharing, Mike.

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com

On 1/7/10 1:26 PM, Michael Kelly m...@solarflair.com wrote:

 Drake,
  
 I did an analysis for optimum conditions based on tilt and azimuth a while ago
 for our area around Boston.  I did it in such a way as any combination of tilt
 and azimuth gives you % of optimum conditions.  See attached.  All of the data
 was from PVWatts simulations.  Maybe you can make one for your area when you
 have some free time.
  
 - Mike 
 
 --
 Michael Kelly
 Project Manager / Project Engineer
 NABCEP Certified Solar PV Installer 
 
 SolarFlair Energy, Inc.
 11 Mayhew Street
 Framingham, MA 01702
 Direct Mobile: 617-899-9840
 Main Phone: 508-293-4293
 Main Fax: 508-293-4003
 m...@solarflair.com
 
 
 On Wed, Jan 6, 2010 at 9:48 AM, Drake Chamberlin
 drake.chamber...@redwoodalliance.org wrote:
 Thanks for all of the excellent advice regarding the best tilt angle.  It is
 a real privilege to be a part of, and have access to the incredible resource
 of the knowledge and experience represented by this list.
 
 It looks like a 30 degree angle will work fine for 39 degrees N.  This
 corresponds well with the Unirac U-LA, pre engineered designs. 
 
 Drake 
 
 
 
 Drake Chamberlin
 Athens Electric
 OH License 44810
 CO License 3773
 NABCEP TM  Certified PV Installer
 Office - 740-448-7328
 Mobile - 740-856-9648
 
 
 





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Re: [RE-wrenches] Fronius IG Plus line

2009-12-17 Thread David Brearley
Marco,

They are all single-phase, with the exception of the IG Plus 11.4-3 and
12.0-3, which are 3-phase units.

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545
Fax:  541.512.0343

Visit our Web site at solarprofessional.com

(Sample copy available for download at: solarprofessional.com/sample)

On 12/17/09 5:55 PM, Marco Mangelsdorf ma...@pvthawaii.com wrote:

 I have yet to install a Fronius IG Plus inverter.  Looking through the manual
 I¹m trying to determine whether each inverter in the line, between 3 and 12
 kW, puts out three-phase power across all three poles, L1, L2 and L3 or
 whether all or some of these models put out power across just one or two poles
 like the SMA Sunny Boys.
  
 I¹d appreciate any education on this.
  
 Thanks,
 marco
  
 
 Marco Mangelsdorf, President
 69 Railroad Avenue, A-7
 Hilo, Hawai'i 96720
 (808) 969-3281, 934-7462 facsimile
 www.provision-solar.com http://www.provisiontechnologies.com
  
  
  
 
 
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Re: [RE-wrenches] whos doing the PV testing

2009-09-30 Thread David Brearley
Jay,

According to Pat Saxon at the California Energy Commission, the list of
approved test facilities currently include: CSA, Intertek (ETL) and UL. TUV
Rheinland of North America is in the process of expanding their scope to
include this testing. The testing performed includes portions, but not all,
of IEC 61215 (for c-SI) and IEC 61646 (for thin film). The nominal operating
cell temperature (NOCT) and the temperature coefficient of power
measurements reported from these third party testing laboratories are now
used to derive the PTC ratings for CEC eligible modules. That¹s basically
the change; previously these values were self-reported by the manufacturers,
generally optimistically.

A section in one of our feature articles, a recent QA response and a letter
in our Mail department cover aspects of the new testing. If you would like
me to send you links or PDFs to these sources just contact me offline.

Best regards,

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545
Fax:  541.512.0343

Visit our Web site at solarprofessional.com

(Sample copy available for download at: solarprofessional.com/sample)

On 9/29/09 10:30 PM, jay peltz j...@asis.com wrote:

 HI All,
 
 Im wondering if anyone knows who is doing the new 3rd party PV
 testing for california?
 
 And also how they are doing it, ie real world testing or modeling.
 
 thanks,
 
 jay
 
 peltz power
 
 

 





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Re: [RE-wrenches] whos doing the PV testing

2009-09-30 Thread David Brearley
Yes, the 3rd-part labs determine the temp coefficients.

From the ³PV Module Eligibility Procedure² PDF on gosolarcalifornia.org:

³The process for adding PV modules to the SB1 list is as follows: 
   
1. 
The manufacturer gets their product certified to UL 1703.  UL, CSA, and Inte
rtek are the  
NRTLs who can currently perform this testing. 
  
2. 
The manufacturer gets additional performance parameter testing completed by 
an  
ILAC-affiliated laboratory as listed above.  Detailed information on the tes
ts can be  
found on the equipment request form in Step 3.  The additional performance p
arameter 
testing required is shown below: 
  
Crystalline modules 
IEC 61215 Sections:  
10.2Maximum Power Determination 
10.4Measurement of Temperature Coefficients 
10.5Measurement of NOCT 
10.6Performance at STC and NOCT 
10.7Performance at Low Irradiance 
  
3. 
The manufacturer fills out the Energy Commission equipment application form,
 found  
here: http://gosolarcalifornia.org/equipment/documents/EQUIPMENT_REQUEST.DOC
  
  
4. 
The manufacturer emails a copy of the UL 1703 Certification Letter, the ILAC
 laboratory  
test report, and the Energy Commission equipment application form to Daria M
ashnik.   
All documentation must be in English ­ KEMA will reject any test reports tha
t are not  
in English.²



On 9/30/09 10:28 AM, jay peltz j...@asis.com wrote:

 Hi David,
 
 Yes I saw the piece in the new SolarPro.
 
 Do you know if they are also testing for temp derating, or are we still going
 to be using the manufacturers % loss's?
 
 thanks,
 
 jay
 
 peltz power
 On Sep 30, 2009, at 7:59 AM, David Brearley wrote:
 
  Jay,
  
  According to Pat Saxon at the California Energy Commission, the list of
 approved test facilities currently include: CSA, Intertek (ETL) and UL. TUV
 Rheinland of North America is in the process of expanding their scope to
 include this testing. The testing performed includes portions, but not all,
 of IEC 61215 (for c-SI) and IEC 61646 (for thin film). The nominal operating
 cell temperature (NOCT) and the temperature coefficient of power measurements
 reported from these third party testing laboratories are now used to derive
 the PTC ratings for CEC eligible modules. That¹s basically the change;
 previously these values were self-reported by the manufacturers, generally
 optimistically.
  
  A section in one of our feature articles, a recent QA response and a letter
 in our Mail department cover aspects of the new testing. If you would like me
 to send you links or PDFs to these sources just contact me offline.
  
  Best regards,
  
  David Brearley, Senior Technical Editor
  SolarPro magazine
  NABCEP Certified PV Installer 
  david.brear...@solarprofessional.com
  Direct: 541.261.6545
  Fax:  541.512.0343
  
  Visit our Web site at solarprofessional.com
  
  (Sample copy available for download at: solarprofessional.com/sample)
  
  On 9/29/09 10:30 PM, jay peltz j...@asis.com wrote:
  
   HI All,
   
   Im wondering if anyone knows who is doing the new 3rd party PV
   testing for california?
   
   And also how they are doing it, ie real world testing or modeling.
   
   thanks,
   
   jay
   
   peltz power
   
   
  
   
  
  
  
  
   
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SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545
Fax:  541.512.0343

Visit our Web site at solarprofessional.com

(Sample copy available for download at: solarprofessional.com/sample)



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Re: [RE-wrenches] does the federal grant affect depreciation?

2009-09-30 Thread David Brearley
Dana,

Here is an excerpt from the latest SEIA tax manual that supports the
information from Randy:

³1.6.2 Basis Reduction‹The owner of solar equipment on which an investment
credit is claimed or on which a cash grant is paid by the Treasury can
depreciate only 85 percent of the cost. The Œbasis¹ for depreciation must be
reduced by half the amount of the investment credit or cash grant.²

Best regards,

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 


On 9/30/09 2:11 PM, Dana Brandt d...@ecotechenergy.com wrote:

 Thanks, Randy. Do you have a reference for the depreciable basis being reduced
 by half the tax credit? I've emailed the treasury dept. and will report back
 what I hear from them.
 
 Dana
 
 
 Dana Brandt
 Ecotech Energy Systems, LLC
 www.ecotechenergy.com http://www.ecotechenergy.com
 d...@ecotechenergy.com
 360.510.0433
 
 
 On Tue, Sep 29, 2009 at 8:39 PM, Randy ra...@positiveenergysolar.com wrote:
 Dana,
 
 Federal depreciation rules establish depreciation  or the depreciable basis
 based on the system cost reduced by half of the tax credit. The federal grant
 is ³in lieu² of the tax credit therefore I am fairly certain that treatment
 should be the same as taking the tax credit. 
 
  
 
 However, I couldn¹t readily find a definitive answer and it was not covered
 in the SEIA webinar.  If you cant get an affirmative response then email the
 treasury department at 1603questi...@do.treas.gov. 
 
  
 
 Randy
 
  
 
 Randy Sadewic
 
 Positive Energy
 
  
 
 Office: 505 424-1112
 
 Cell:    505 570-0137
 
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Dana Brandt
 Sent: Tuesday, September 29, 2009 5:33 PM
 To: RE-wrenches
 Subject: [RE-wrenches] does the federal grant affect depreciation?
 
  
 
 Wrenches,
 
 I feel like this must have been discussed before, but I can't find it in the
 archives. 
 
 If a business takes the 30% federal grant, do they get to depreciate 100% of
 the system cost, or just the remaining 70%?
 
 Thanks,
 
 Dana
 
 
 Dana Brandt
 Ecotech Energy Systems, LLC
 www.ecotechenergy.com http://www.ecotechenergy.com
 d...@ecotechenergy.com
 360.510.0433
 
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Re: [RE-wrenches] Pitched EPDM Roof Attachment

2009-09-09 Thread David Brearley
That¹s what came to my mind, as well, based on the description.

David Brearley, Senior Technical Editor
SolarPro magazine 


On 9/9/09 7:14 PM, North Texas Renewable Energy Inc nt...@earthlink.net
wrote:

 Carl
 check out the Unirac Fast Foot.
 http://www.unirac.com/pdf/fastfoot_install.pdf
 
 Jim Duncan
 North Texas Renewable Energy Inc
 817.917.0527
 nt...@earthlink.net
 www.ntrei.com
 ***
 - Original Message -
 From: Carl Adams swingjun...@gmail.com
 To: RE-wrenches@lists.re-wrenches.org
 Sent: Tuesday, September 08, 2009 3:04 PM
 Subject: [RE-wrenches] Pitched EPDM Roof Attachment
 
 
 Hello Wrenches,
 
 I have a job on a 3.5/12 pitched rubber roof.  We have 1.5² foam under
 the EPDM, then the steel decking, then the purlins.  Purlin spacing
 supports adequate attachment points for a conventional rail mounted
 system.  I have 2 questions
 1) A typical L-foot attachment to the roof would likely compress the
 underlying foam and result in divets at each foot.  What do you
 recommend to disperse the load at the point of attachment
 2) What type of screw do you recommend for attaching the L-Feet to the
 purlins
 
 With Regards
 Carl Adams
 NABCEP Certified Solar PV Installer
 NABCEP Certified Solar Thermal Installer
 SunRock Solar
 Cincinnati, Ohio
 513.766.6025
 www.sunrocksolar.com
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Re: [RE-wrenches] fed grant

2009-07-31 Thread David Brearley
No. 

The Recovery Act specifies that Buy America provisions are applicable to
³Division A² programs of the ARRA. The cash grant, according to a resource
made available to SEIA members, is a ³Division B² program.

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545
Fax:  541.512.0343

Visit our Web site at solarprofessional.com

(Sample copy available for download at: solarprofessional.com/sample)

On 7/31/09 6:50 PM, Marco Mangelsdorf ma...@pvthawaii.com wrote:

 In order to get the 30 percent federal grant rather than the 30 percent ITC,
 is there any requirement that the equipment used be American made?
  
 Thanks,
 marco
  
 
 Marco Mangelsdorf, President
 69 Railroad Avenue, A-7
 Hilo, Hawai'i 96720
 (808) 969-3281, 934-7462 facsimile
 www.provision-solar.com http://www.provisiontechnologies.com
  
  
  
 





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Re: [RE-wrenches] Power Factor

2009-07-30 Thread David Brearley
Ron,

Here is a definition for Power Factor that we used in our String Inverter
guide in SP1.1:

POWER FACTOR AT RATED OUTPUT
Definition: The ratio of true power to apparent power in the inverter ac
output circuit at its rated power.
Importance: True power is measured in units of watts and describes the
ability to do useful work. Apparent power includes both work-producing power
and reactive power measured in volt-amperes. Power factor is a comparison of
watts to volt-amperes or real power to apparent power in an ac circuit. If
the power factor in a circuit is 1.0, then all of the power generated is
available to do useful work.

The point is that you can describe the power factor for an inverter‹it
approaches unity (see the Table in SP1.1)‹but this does not apply for PV
modules. You can simply write ³NA² in the space provided. If they ask why,
the simplest explanation it that PV modules are part of a DC circuit and
power factor applies to AC circuits. It¹s not at all uncommon for
interconnection documents to request information that is not applicable to
PV systems.

Best,

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer 
david.brear...@solarprofessional.com
Direct: 541.261.6545
Fax:  541.512.0343

Visit our Web site at solarprofessional.com

(Sample copy available for download at: solarprofessional.com/sample)


On 7/30/09 2:00 PM, Ron Young solarea...@solareagle.com wrote:

 Ok, so all seem to be in agreement more or less. How do I break it to British
 Columbia Hydro? :-|
 
 I think they must be misunderstanding what they are asking for but the
 question is in the section for PV and on the same line as the total output in
 Kwh of the PV. Power Factor %
 
 I'll contact them and see where this goes but I don't fully understand what
 power factor is which will make it hard to argue my case. My understanding is
 that it is the difference between what the utility supplies to a residence vs.
 the actual loads being used by that residence expressed as a percentage.
 
 I came across the following course offering by SEI that discusses Power Factor
 with reference to PV:
 
 POWER FACTOR AS IT RELATES TO SOLAR INSTALLATIONS
 Presented By: Michael Smith of Alpine Management Systems
  
 This session will deal with power factor: What is power factor?  What causes
 low power factor?  Why improve
 your power factor? This session will explain the role of power factor
 correction as it applies to solar installations.
 There are currently over 67,000 KVAR installations in 26 countries resulting
 in phenomenal energy savings with
 a corresponding reduction in greenhouse gas emissions. Session includes
 several KVAR installations and the
 resultant savings.
 http://www.solarenergy.org/workshops/docs/industry08_trainingdetails.pdf
 
 Ron
 
 On 30-Jul-09, at 7:43 AM, Wind-sun.com wrote:
 
 There is no such thing as a power factor for DC or for panels.
  
 .
 .
 Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
 Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
 .
 .
 - Original Message -
 From: Ron Young mailto:solarea...@solareagle.com
 To: RE-wrenches mailto:re-wrenches@lists.re-wrenches.org
 Sent: Wednesday, July 29, 2009 5:45 PM
 Subject: [RE-wrenches] Power Factor
 
 Can anyone point me in the direction to find the power factor for Sanyo HIT
 N 205 panels? The utility is requesting it on a net metering interconnection
 application.  
 
 Ron Young
 earthRight Products - Solareagle.com
 
 
 
 
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Re: [RE-wrenches] Line Side Feed In and Disconnects

2009-03-10 Thread David Brearley
This is a feed-in tariff program, not a net-metered program. So as long as
the inverter output circuit is metered, no one is giving away any PV
generated electricity. In fact, PV-generated energy is bought at $0.32/kWh:

http://www.greentechmedia.com/articles/gainesville-to-launch-solar-feed-in-t
ariff-5429.html

From the utility¹s point of view, the line side connection makes lots of
sense. Any generator that is separately metered‹like a 1MW gas fired
turbine, for example‹is line side connected to the utility grid...on the
utility side of any revenue meter. That is probably why the AHJ wants the
separately metered PV system connected on the utility side of the meter.
They are treating this like any other power plant that feeds the grid and is
paid per kWh generated.
 

On 3/10/09 10:48 PM, William Miller will...@millersolar.com wrote:

 Friends:
 
 I was not aware that the goal was to install the point of connection ahead of
 the meter.  The section says:  A photovoltaic power source shall be permitted
 to be connected to the supply side of the service disconnecting
 means...(emphasis added).  The goal is to be down stream of the utility
 meter.  Otherwise you are giving away your PV generated electricity.
 
 Granted this is not always easy, but most switch gear has provisions for a
 fire pump and this is the point where you connect.
 
 William Miller
 
 
 At 07:00 PM 3/10/2009, you wrote:
 I hope I can help.  If he installs ahead of the meter (line side install) he
 is installing a new service.
 
 
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Re: [RE-wrenches] FW: Panel Fire

2009-02-11 Thread David Brearley
Allan, there are 4 modules pictured in the ³before² photo, not 8. The after
photo show the ³good² modules, the ones that did not burn. This suggests
there are 4 module each on two separate roof faces. Please have another look
at the before picture and count the frames. In the before picture each 250 W
mystery module is supported at 4 corners only. They are some sort of large
format modules. Nothing I can find online matches these characteristics,
especially the superstrate material.

Please re-read the homeowner¹s account in these various postings as well.
Sundiego indicates that the module superstrate is not glass, but some other
material. Apparently it is a material that melts when exposed to flame. It
sure isn¹t glass, that¹s pretty clear by the photos and the written account.

This does not look like an elaborate hoax to me. It does look, as BB points
out, like a potential crime scene, a fraud at the very least. Something was
misrepresented to this customer. It¹s pretty apparent that these modules are
not listed and identified for the application. The installation isn¹t
vaguely appropriate. It¹s just dumb luck‹literally‹that the house didn¹t
burn down.

Clearly the narrator is unreliable, but I don¹t think it is malicious, just
ignorance. The dude¹s a ³solar newbie² and his house caught on fire. That¹s
what it looks like to me.

David


On 2/11/09 6:57 PM, Allan Sindelar al...@positiveenergysolar.com wrote:

 I guess I'm not the only one who's suspicious of this whole story. This came
 to me off list. Some of the post here doesn't jive - it's pretty clear there's
 no glass, and the blurry corner doesn't look it to me.
  
 -Original Message-
 From: 
   
   I  may be very wrong here and I don¹t mean to impugn anyone¹s integrity but
 don¹t forget that in this era of digital animation movies you can¹t always
 believe what you see in photo either. (I'm sure no one here has ever
 Photoshopped a photo to make it more presentable  looking.)  I couldn't help
 but notice that the bottom right corner of  the photo was surprisingly blurry
 and indistinct.  It is  difficult to distinguish one thing from the next, when
 just a few feet  away but out of the range of detail in the photo, things
 seemed to be  much clearer.  I¹ve never seen a photo look like that  in
 reality.  It¹s as if the roof and array have  mysteriously melted together.
 Also, I have never seen tempered glass  melt in a low temperature fire.   If
 it were a high temperature fire the roof would not have  survived.  I think
 that a great deal of caution is warranted  especially considering the lack of
 detail that the poster is giving about  the panels, location,
 installer/supplier, existence of another array  etc.
 --- On Wed, 2/11/09, Allan  Sindelar al...@positiveenergysolar.com wrote:
 One detail I haven't heard mentioned yet and am  curious about - the photo of
 the fire damage appears to show the corner of  another west(?)-facing array. I
 find it curious that the system owner  described a 2 kW system made up of
 eight 250W(!) modules, which are  clearly visible in the topmost system photo.
 There's just a whole lot that doesn't jive in  this whole story. Scary to me .
 
 
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Re: [RE-wrenches] voltag drop

2008-12-08 Thread David Brearley
This seems more convenient than remembering the constants for copper and
aluminum. Please note that I did not give the complete units for those in my
previous email. The units for ³k² in those formulas is ohms/mil foot.


On 12/8/08 6:48 PM, Michael Gullo [EMAIL PROTECTED] wrote:

 Marco,
  
 I use the following formulas:
  
 single-phase Vd = (I x L x R x 2)/1000
  
 3-phaseVd = (1.73 x I x L x R)/1000
  
 L = one-way length
 R = resistance of conductor from Table 8 (usually from uncoated copper ohm/kFT
 column)
  
  
 Mike
 Michael Gullo
 Solar Solutions LLC
 Marlton, NJ
 NABCEP Certified PV Installer ™
 [EMAIL PROTECTED]
  
  
 - Original Message -
  
 From:  Marco mailto:[EMAIL PROTECTED]
  
 To: re-wrenches@lists.re-wrenches.org
  
 Sent: Monday, December 08, 2008 5:12  PM
  
 Subject: [RE-wrenches] voltag drop
  
 
  
 I feel kinda  foolish in asking this.but when calculating voltage drop in
 a conductor  over distance, do I use the one-way or round-trip distance?
  
  
  
 thanks,
  
 marco
  
  
  
   
 
  
 
 Marco  Mangelsdorf, Ph.D., President
 Electrical Contractor License  C-26351
 69  Railroad Avenue, Suite A-7
 Hilo, Hawaii 96720 USA
 (808) 969-3281, fax  934-7462
  
 
 www.provisiontechnologies.com http://www.provisiontechnologies.com
  
 
  
  
 
  
  
 
  
  
 
  
  
 
  
  
 
  
  
 
  
  
  
  
 
  
 
  
 
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Re: [RE-wrenches] Square D 225A load center

2008-12-04 Thread David Brearley
It has an option for a factory-installed 200A main breaker.


On 12/4/08 12:31 PM, Christopher Freitas [EMAIL PROTECTED]
wrote:

 How does the 225 amp rating make it ideal for 60 amp breakers?  20% of 225
 amps is 45 amps ­ and even with ³rounding up² it only gets you to 50 amps.
  
 
 Christopher
  
  
 Christopher Freitas
 Director of Research and Development
 OutBack Power Systems, Inc.
 [EMAIL PROTECTED] mailto:[EMAIL PROTECTED]
 Tel 360 435 6030
 Cell 360 202 4239
 19009 62nd Ave NE
 Arlington WA 98223 USA
 www.outbackpower.com http://www.outbackpower.com/
 
 
 From: [EMAIL PROTECTED]
 [mailto:[EMAIL PROTECTED] On Behalf Of Andrew Truitt
 Sent: Thursday, December 04, 2008 8:33 AM
 To: RE-wrenches
 Subject: [RE-wrenches] Square D 225A load center
  
 
 
 
 Greetings all!  I heard that Square D makes a load center with a 225A buss bar
 and a 200A main breaker - ideal for installing 60A of solar interconnection
 breakers.  Does anyone have a part number (or any other info) on this item?
 
 Thanks!
 
 
 Andrew Truitt
 Standard Solar
 
 

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Re: [RE-wrenches] system commissioning time frames

2008-12-03 Thread David Brearley
Kirpal,

Back in 2005 when the rebates were first on the horizon, Austin Energy would
voluntarily‹at the request of customers‹hold off placing their PV kWh meter
until after January 1, 2006. The intent was to put off commissioning systems
before the rebate was available.

Best,

David


On 12/3/08 12:59 PM, Kirpal Khalsa [EMAIL PROTECTED] wrote:

 Greetings..we recently installed a solar pv system on a residential
 customer and it has been inspected by both the local electrical inspector and
 the state rebate authority and approved.  Now that we have passed those
 inspections, the next phase of the process is having the utility company come
 out and install their new meter for net metering..I was wondering if
 anyone has a definitive answer as to what actually commissions the system?  We
 are thinking of having the power company hold off until after the new year so
 that the customer can get the 2009 tax credits instead of the 2008
 credits...
 The question is does the system get commissioned once it is inspected or once
 the power company gets the new meter installed so that the system can actually
 be turned on.
 Thanks for any advice...It actually could be worth its weight in
 gold!...
 Cheers,
 Kirpal Khalsa
 Renewable Energy Systems
 www.oregonsolarworks.com http://www.oregonsolarworks.com
 
 
 
 
 
 

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Re: [RE-wrenches] system commissioning time frames

2008-12-03 Thread David Brearley
Correct, but w/out the PV meter the system could not be commissioned. For
the customer, it created a paper trail helping to verify the commissioning
date.


On 12/3/08 1:32 PM, Joel Davidson [EMAIL PROTECTED] wrote:

 It is nice to have a good working relationship with the utility, but
 scheduling and placing meters are just part of the job, not commissioning.
 
 
 From: David Brearley [EMAIL PROTECTED]
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Sent: Wednesday, December 3, 2008 11:19:11 AM
 Subject: Re: [RE-wrenches] system commissioning time frames
 
 Kirpal,
 
 Back in 2005 when the rebates were first on the horizon, Austin Energy would
 voluntarily‹at the request of customers‹hold off placing their PV kWh meter
 until after January 1, 2006. The intent was to put off commissioning systems
 before the rebate was available.
 
 Best,
 
 David
 
 
 On 12/3/08 12:59 PM, Kirpal Khalsa [EMAIL PROTECTED] wrote:
 
 Greetings..we recently installed a solar pv system on a residential
 customer and it has been inspected by both the local electrical inspector and
 the state rebate authority and approved.  Now that we have passed those
 inspections, the next phase of the process is having the utility company come
 out and install their new meter for net metering..I was wondering if
 anyone has a definitive answer as to what actually commissions the system?
 We are thinking of having the power company hold off until after the new year
 so that the customer can get the 2009 tax credits instead of the 2008
 credits...
 The question is does the system get commissioned once it is inspected or once
 the power company gets the new meter installed so that the system can
 actually be turned on.
 Thanks for any advice...It actually could be worth its weight in
 gold!...
 Cheers,
 Kirpal Khalsa
 Renewable Energy Systems
 www.oregonsolarworks.com http://www.oregonsolarworks.com/
 http://www.oregonsolarworks.com http://www.oregonsolarworks.com/
 
 
 
 
 
 
 
 
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 Check out participant bios:
 www.members.re-wrenches.org
 
 
 David Brearley, Technical Editor
 SolarPro magazine
 NABCEP Certified PV Installer 
 [EMAIL PROTECTED]
 Direct: 541.261.6545
 Fax:  541.512.0343
 
 Visit our Web site at solarprofessional.com

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