Re: [Emc-users] Default File Directory

2011-12-12 Thread Mark Wendt
On 12/11/2011 01:19 PM, gene heskett wrote:
 For a new bee, the lingo can be confusing.  We routinely do things in linux
 because we can, that would give a windows administrator nightmares as the
 user simply cannot be trusted to do it himself. (in their considered
 opinion that is.)  Sometimes the gene pool is contaminated. :)

Gene,

Being a sysadmin, mainly for Unix servers and such along with a ton of 
Winders users here at the Lab, I can honestly say their considered 
opionion is correct 99 times out of 100.  ;-)
 Cheers, Gene


Mark


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[Emc-users] Hal question

2011-12-12 Thread Spiderdab
Hi.
What i need to do is to enable joystick jog only when button1 is
pressed,to avoid accidental movements.
I think to do it with an if statement, but don't know how to implement
into hal commands.
I think i cannot use and2, because button is a bit, while value from the
stick is a float.
The only way that comes to my mind is to use mult2, using as inputs the
float value from the stick, multiplied by 0 or 1 if the button is
pressed or not.
Can you tell me what's the right way to do it?

Thanks, Davide.


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Re: [Emc-users] Hal question

2011-12-12 Thread andy pugh
On 12 December 2011 12:19, Spiderdab 77...@tiscali.it wrote:

 What i need to do is to enable joystick jog only when button1 is
 pressed,to avoid accidental movements.

Have a look at section 5 here:
http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Simple_Remote_Pendant
I have my joypad set up so that the top back button is fast, the
bottom is slow, and both is very slow. It works well.

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[Emc-users] recompile puma560gui

2011-12-12 Thread Francesca Sca
Hallo,

I would like to change puma560gui.py for the custom of the simulation of my 
robot. I go in emc2-dev/src/hal/user_comps/vismach and edit the file 
puma560gui.py. I save it and recompile with this procedure:


cd emc2-dev/src
./autogen.sh
./configure
make
sudo make setuid

but the changes that I've made there aren't. The file is always the same.

I have noticed that there is another puma560gui file in usr/bin. So NOT in the 
directory emc2-dev. How I can edit puma560gui correctly??
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Re: [Emc-users] Hal question

2011-12-12 Thread Spiderdab
Il giorno lun, 12/12/2011 alle 12.28 +, andy pugh ha scritto:
 On 12 December 2011 12:19, Spiderdab 77...@tiscali.it wrote:
 
  What i need to do is to enable joystick jog only when button1 is
  pressed,to avoid accidental movements.
 
 Have a look at section 5 here:
 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Simple_Remote_Pendant
 I have my joypad set up so that the top back button is fast, the
 bottom is slow, and both is very slow. It works well.
 
Yes i know this config, but i don't think it will work for me, since in
my config halui.jog-speed is linked to joystick-slider.



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Re: [Emc-users] recompile puma560gui

2011-12-12 Thread andy pugh
On 12 December 2011 12:48, Francesca Sca fancy_...@yahoo.it wrote:

 I would like to change puma560gui.py for the custom of the simulation of my 
 robot. I go in emc2-dev/src/hal/user_comps/vismach and edit the file 
 puma560gui.py. I save it and recompile

You probably don't need to recompile (though I would wait for someone
with a clue about Python to make a definitive statement on that)
Python is interpreted, not compiled.

I am not sure how Vismach finds the files, but it might be worth
looking in your HAL file to see if there is an explicit path.

One way to save confusion might be to change the name of one of the
files, put your edits in there, then use the new name in the HAL file.

-- 
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Re: [Emc-users] Hal question

2011-12-12 Thread andy pugh
On 12 December 2011 12:55, Spiderdab 77...@tiscali.it wrote:

 Yes i know this config, but i don't think it will work for me, since in
 my config halui.jog-speed is linked to joystick-slider.

Link the output of the joystick slider to the mux input. (rather than
the constant setp lines).
In your case you can use a mux2 rather than mux4 .

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Re: [Emc-users] Default File Directory

2011-12-12 Thread gene heskett
On Monday, December 12, 2011 08:12:23 AM Mark Wendt did opine:

 On 12/11/2011 01:19 PM, gene heskett wrote:
  For a new bee, the lingo can be confusing.  We routinely do things in
  linux because we can, that would give a windows administrator
  nightmares as the user simply cannot be trusted to do it himself. (in
  their considered opinion that is.)  Sometimes the gene pool is
  contaminated. :)
 
 Gene,
 
 Being a sysadmin, mainly for Unix servers and such along with a ton of
 Winders users here at the Lab, I can honestly say their considered
 opionion is correct 99 times out of 100.  ;-)
 
Chuckle, probably so, but only because the winderz users refuse to actually 
learn.  We're back to Art Clarks observation that any sufficiently advanced 
technology is indistinguishable from magic.  And you are the resident 
Magicion.

  Cheers, Gene
 
 Mark
 
 
 
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Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Base 8 is just like base 10, if you are missing two fingers.
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Re: [Emc-users] recompile puma560gui

2011-12-12 Thread Francesca Sca


One way to save confusion might be to change the name of one of the
files, put your edits in there, then use the new name in the HAL file.

I tried how you have suggest me. I change a name of a file in armdroid. But 
when I run emc2 I have these error:

- execv(armdroid): No such file or directory
- armdroid exited without becoming ready

What these mean? I have notice that there is this submakefile in the directory 
emc2-dev/src/hal/user_comps/vismach:

VISMACH_PY :=  \
    pumagui.py \
    puma560gui.py \
    scaragui.py \
    hexagui.py \
    5axisgui.py \
    max5gui.py \
    maho600gui.py \
    hbmgui.py

VISMACH_PYBIN := $(patsubst %.py,../bin/%,$(VISMACH_PY))
PYTARGETS += $(VISMACH_PYBIN)


$(VISMACH_PYBIN): ../bin/%: hal/user_comps/vismach/%.py
    @$(ECHO) Syntax checking python script $(notdir $@)
    $(Q)$(PYTHON) -c 'import sys; compile(open(sys.argv[1]).read(), 
sys.argv[1], exec)' $
    $(ECHO) Copying python script $(notdir $@)
    $(Q)(echo '#!$(PYTHON)'; sed '1 { /^#!/d; }' $)  $@.tmp  chmod +x 
$@.tmp  mv -f $@.tmp $@

Maybe i should change something??
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Re: [Emc-users] Default File Directory

2011-12-12 Thread Mark Wendt
On 12/12/2011 08:18 AM, gene heskett wrote:
 Gene,

 Being a sysadmin, mainly for Unix servers and such along with a ton of
 Winders users here at the Lab, I can honestly say their considered
 opionion is correct 99 times out of 100.  ;-)

  
 Chuckle, probably so, but only because the winderz users refuse to actually
 learn.  We're back to Art Clarks observation that any sufficiently advanced
 technology is indistinguishable from magic.  And you are the resident
 Magicion.

Gene,

 What amazes the heck out of me more often than not, is the fact 
that I'm working at the Naval Research Lab, emphasis on Research.  
That research demands a computing technology at a pretty high level, and 
the Lab has been at the forefront for years on cutting edge computer 
technology.  And yet, we have folks that can't seem to log in to their 
accounts on a regular basis, or use the software that their job requires 
without babysitting them.  I mean, it's not like we work at the 
Microsoft Help Desk here and accept phone calls from the typical 
consumer user out there in the world - that I could understand.  These 
folks here a supposed to be techies.

Mark

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Re: [Emc-users] Hal question

2011-12-12 Thread Spiderdab
Il giorno lun, 12/12/2011 alle 13.09 +, andy pugh ha scritto:
 On 12 December 2011 12:55, Spiderdab 77...@tiscali.it wrote:
 
  Yes i know this config, but i don't think it will work for me, since in
  my config halui.jog-speed is linked to joystick-slider.
 
 Link the output of the joystick slider to the mux input. (rather than
 the constant setp lines).
 In your case you can use a mux2 rather than mux4 .
 
Yes, it should be nicer than my solution.
i did in this way, it's complicated, but it works. attach here just for
who's curious.
loadusr -W hidcomp -ini tetrapod.ini thrustmaster.hid

loadrt scale count=4
loadrt mult2 count=1
loadrt conv_bit_s32 count=1
loadrt conv_s32_float count=1

addf scale.0 servo-thread
addf scale.1 servo-thread
addf scale.2 servo-thread
addf scale.3 servo-thread
addf mult2.0 servo-thread
addf conv-bit-s32.0 servo-thread
addf conv-s32-float.0 servo-thread

setp scale.1.gain 1
setp scale.1.offset 0
setp scale.2.gain 1
setp scale.2.offset 0
setp scale.3.gain 1
setp scale.3.offset 0

net joy-scale-in scale.0.in = hidcomp.0.Slider.fvalue
setp scale.0.gain 1
setp scale.0.offset 1

## prova patch mult2 con button1 tramite conversione in s32 e poi in float.
net convert-bit conv-bit-s32.0.in = hidcomp.0.Button.1.in
net convert-float conv-bit-s32.0.out = conv-s32-float.0.in
net enable-button conv-s32-float.0.out = mult2.0.in0
net scaled-speed-slider mult2.0.in1 = scale.0.out

net joy-speed halui.jog-speed = mult2.0.out

setp halui.jog-deadband 0.002

## segue il patch degli assi
net joy-x-jog scale.1.in = hidcomp.0.X.fvalue
net joy-y-jog scale.2.in = hidcomp.0.Y.fvalue
net joy-z-jog scale.3.in = hidcomp.0.Rz.fvalue

net joy-x-out-jog halui.jog.0.analog = scale.1.out
net joy-y-out-jog halui.jog.1.analog = scale.2.out
net joy-z-out-jog halui.jog.2.analog = scale.3.out

net joy-machine-off halui.machine.off = hidcomp.0.Button.2.in
net joy-teleop halui.mode.teleop = hidcomp.0.Button.12.in
net joy-joint halui.mode.joint = hidcomp.0.Button.11.in
net joy-home-all halui.home-all = hidcomp.0.Button.4.in
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Re: [Emc-users] Hal question

2011-12-12 Thread Spiderdab
Il giorno lun, 12/12/2011 alle 14.38 +0100, Spiderdab ha scritto:
 Il giorno lun, 12/12/2011 alle 13.09 +, andy pugh ha scritto:
  On 12 December 2011 12:55, Spiderdab 77...@tiscali.it wrote:
  
   Yes i know this config, but i don't think it will work for me, since in
   my config halui.jog-speed is linked to joystick-slider.
  
  Link the output of the joystick slider to the mux input. (rather than
  the constant setp lines).
  In your case you can use a mux2 rather than mux4 .
  
..and, ofcourse, i tried what you suggest, using mux2 and it works
perfectly, adding only one function.

Thank you Andy.
Davide.


 Yes, it should be nicer than my solution.
 i did in this way, it's complicated, but it works. attach here just for
 who's curious.
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Re: [Emc-users] Default File Directory

2011-12-12 Thread gene heskett
On Monday, December 12, 2011 08:50:55 AM Mark Wendt did opine:

 On 12/12/2011 08:18 AM, gene heskett wrote:
  Gene,
  
  Being a sysadmin, mainly for Unix servers and such along with a ton
  of Winders users here at the Lab, I can honestly say their
  considered opionion is correct 99 times out of 100.  ;-)
  
  Chuckle, probably so, but only because the winderz users refuse to
  actually learn.  We're back to Art Clarks observation that any
  sufficiently advanced technology is indistinguishable from magic. 
  And you are the resident Magicion.
 
 Gene,
 
  What amazes the heck out of me more often than not, is the fact
 that I'm working at the Naval Research Lab, emphasis on Research.
 That research demands a computing technology at a pretty high level, and
 the Lab has been at the forefront for years on cutting edge computer
 technology.  And yet, we have folks that can't seem to log in to their
 accounts on a regular basis, or use the software that their job requires
 without babysitting them.  I mean, it's not like we work at the
 Microsoft Help Desk here and accept phone calls from the typical
 consumer user out there in the world - that I could understand.  These
 folks here a supposed to be techies.
 
 Mark
 
Humm, proof of the Peter Principle?  Or was that Parker, I get them 
confused in my later years.  Perhaps both...  ;-)


Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
  We're overpaying him, but he's worth it. -Samuel Goldwyn

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Re: [Emc-users] Default File Directory

2011-12-12 Thread Jon Elson

 On Monday, December 12, 2011 08:50:55 AM Mark Wendt did opine:
   

  What amazes the heck out of me more often than not, is the fact
 that I'm working at the Naval Research Lab, emphasis on Research.
 That research demands a computing technology at a pretty high level, and
 the Lab has been at the forefront for years on cutting edge computer
 technology.
Well, I have been a sysadmin or systems developer for over 30 years.  I 
remember a long time
ago purging a VMS directory and wiping out most of a month's billing 
records before I
realized THAT directory was not to be purged.  I was kind of late to hit 
ctrl/C, but saved
some of the billing.  My boss was NOT happy about that!

Jon

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Re: [Emc-users] Default File Directory

2011-12-12 Thread Mark Wendt
On 12/12/2011 11:24 AM, Jon Elson wrote:

 On Monday, December 12, 2011 08:50:55 AM Mark Wendt did opine:

  
   What amazes the heck out of me more often than not, is the fact
 that I'm working at the Naval Research Lab, emphasis on Research.
 That research demands a computing technology at a pretty high level, and
 the Lab has been at the forefront for years on cutting edge computer
 technology.

 Well, I have been a sysadmin or systems developer for over 30 years.  I
 remember a long time
 ago purging a VMS directory and wiping out most of a month's billing
 records before I
 realized THAT directory was not to be purged.  I was kind of late to hit
 ctrl/C, but saved
 some of the billing.  My boss was NOT happy about that!

 Jon

Ooops!  Thank goodness for backups, right?  Right?  ;-)

And slap silly the person who wrote the software that didn't create the 
files with date/time stamp info in the file name, relying rather on 
VMS's numbered versioning to differentiate between the files.  Numbered 
versioning was designed for folks editing files and having prior 
versions around in case the new files hosed something.

My rule for purging was to do it only when i was sure I had a working 
version of a command procedure, document, or whatever I was working on.  
Never, ever, ever rely on versioning to differentiate between different 
files.  ;-)

Mark

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[Emc-users] parameters

2011-12-12 Thread Ralph Stirling
I've been studying the documentation and the source code for information on
G-code readable/writeable parameters.  I have yet to find a good summary of
all the defined parameters in a single place.  So far, I've found #5161-#5390
and #5400-#5428 defined in interp_array.cc.  #5061-5070 are defined in
interp_internal.cc, and rs274ngc_pre.cc defines #5599 to #5601 and #5399 to
#5413.  Some of these are mentioned in the G Code Reference manual.
Have I missed any?  Would it be useful to anybody else if I made a wiki page
listing all known parameters, how they are defined and which functions make
use of them, and whether they are writeable or readonly?

Also, is there any way for hal components or logic to use or change any of these
parameters?

I see references in rs274ngc_pre.cc to backing up and restoring parameters,
but I haven't found any user interface method of executing this.  Can this be
done from axis?

Thanks,
-- Ralph

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[Emc-users] Default File Directory

2011-12-12 Thread Ian Eagland

Hi

Is there a way to bring up the file load window with the date modified 
field listed along with the ability to click on the top of the date 
column to get into date modified order?

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Ian Eagland
Eagland Machine Tools Ltd
http://www.eagland.co.uk/


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Re: [Emc-users] parameters

2011-12-12 Thread andy pugh
On 12 December 2011 17:34, Ralph Stirling ralph.stirl...@wallawalla.edu wrote:
 I've been studying the documentation and the source code for information on
 G-code readable/writeable parameters.  I have yet to find a good summary of
 all the defined parameters in a single place.  So far, I've found #5161-#5390
 and #5400-#5428 defined in interp_array.cc.  #5061-5070 are defined in
 interp_internal.cc, and rs274ngc_pre.cc defines #5599 to #5601 and #5399 to
 #5413.  Some of these are mentioned in the G Code Reference manual.
 Have I missed any?

I think most of them are here:
http://www.linuxcnc.org/docview/2.5/html/common/machining_center.html#_parameters_a_id_sub_parameters_a

Though I agree that isn't the most obvious place to look.

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[Emc-users] USB display

2011-12-12 Thread Gary Fiber
Has anyone used a USB powered and driven video display with EMC2? I see 
that Bestbuy has a nice sized AOC available for under $140.00
It would be lighter than a normal VGA display.

http://www.bestbuy.com/site/AOC+-+15.6%26%2334%3B+Widescreen+Flat-Panel+LED+Portable+USB+Monitor/3698548.p?id=1218428680308skuId=3698548st=AOC
 monitorcp=1lp=9

Gary Fiber K8IZ
GROL PG-19-6691 with Shipboard Radar Endorsement
Washington State Resident


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Re: [Emc-users] Default File Directory

2011-12-12 Thread Jon Elson
Mark Wendt wrote:

 Ooops!  Thank goodness for backups, right?  Right?  ;-)

 And slap silly the person who wrote the software that didn't create the 
 files with date/time stamp info in the file name, relying rather on 
 VMS's numbered versioning to differentiate between the files.  Numbered 
 versioning was designed for folks editing files and having prior 
 versions around in case the new files hosed something.

 My rule for purging was to do it only when i was sure I had a working 
 version of a command procedure, document, or whatever I was working on.  
 Never, ever, ever rely on versioning to differentiate between different 
 files.  ;-)
   
Yup, that was my fault for using such a crude procedure.  And, we only 
did backups
once a week on Friday night.  I'm sure the disaster had to have happened 
on Friday
afternoon, to maximize data loss.

Jon

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Re: [Emc-users] parameters

2011-12-12 Thread gene heskett
On Monday, December 12, 2011 12:52:25 PM andy pugh did opine:

 On 12 December 2011 17:34, Ralph Stirling ralph.stirl...@wallawalla.edu 
wrote:
  I've been studying the documentation and the source code for
  information on G-code readable/writeable parameters.  I have yet to
  find a good summary of all the defined parameters in a single place.
   So far, I've found #5161-#5390 and #5400-#5428 defined in
  interp_array.cc.  #5061-5070 are defined in interp_internal.cc, and
  rs274ngc_pre.cc defines #5599 to #5601 and #5399 to #5413.  Some of
  these are mentioned in the G Code Reference manual. Have I missed
  any?
 
 I think most of them are here:
 http://www.linuxcnc.org/docview/2.5/html/common/machining_center.html#_p
 arameters_a_id_sub_parameters_a
 
 Though I agree that isn't the most obvious place to look.

Thank you for that link Andy, I found when I scrolled up by accident to the 
previous entry, what may be the reason I have been doing my own tool 
diameter offsets in my gcode I have written.  I have never been able to get 
consistent results from a tool change operation.  The problem that may be 
the cause of the inconsistency?  I do not have
TOOL_TABLE = tooltable.tbl
such a line in my current .ini file, and may not have one in any of them!

The save operation that allows a new profile, like my-mill-test, to be 
written, apparently does not define that, ever.

Could this be construed as a bug?

I certainly was not aware that a tool could be described in that much 
detail so it will take me a bit to wrap my remaining wet ram around it, and 
to get something entered that might make sense to emc.

Unforch, my toolholders are #2 morse collets in that teeny mill, so the 
working lengths, unless measured after tightening the draw bolt each time, 
are completely random.

And that brings up a question?:  Do we have a function that could be 
written into the gcode after a tool change command that would probe the 
tool like G38.2 does and record that length offset and use it till the next 
run restart, or till the next tool change?  That would open the door to my 
being able to switch cutting mills mid-job, and would expand the view of 
what I can do considerably.

Is there a link that allows this whole thing to be downloaded as a pdf? 
Ahh, I think I found them, but broken into user, hal etc.  My dead tree 
'manual' stuff in the shop is about a year old  likely out of date as I 
have been letting the package manager update my emc install each time a new 
release is built.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
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[Emc-users] small spindle

2011-12-12 Thread kqt4at5v
I read a lot on this list about large spindles but what about small
What is the spindle of choice for 1/8 bits and smaller
A Dremel does not last very long

Richard


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Re: [Emc-users] small spindle

2011-12-12 Thread andy pugh
On 12 December 2011 19:10,  kqt4a...@gmail.com wrote:
 I read a lot on this list about large spindles but what about small
 What is the spindle of choice for 1/8 bits and smaller

I have seen a few recommendations of the Bosch Colt router.

Alternatively, the cheap Chinese spindles on eBay might be a useful upgrade.
http://www.ebay.co.uk/itm/AIR-COOLE-MOTOR-SPINDLE-1-5KW-AND-MATCHING-INVERTER-e6-/120793651174
As a random example.

-- 
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Re: [Emc-users] Default File Directory now [OT] for old timers

2011-12-12 Thread Kent A. Reed
On 12/12/2011 11:24 AM, Jon Elson wrote:
 On Monday, December 12, 2011 08:50:55 AM Mark Wendt did opine:

   What amazes the heck out of me more often than not, is the fact
 that I'm working at the Naval Research Lab, emphasis on Research.
 That research demands a computing technology at a pretty high level, and
 the Lab has been at the forefront for years on cutting edge computer
 technology.
 Well, I have been a sysadmin or systems developer for over 30 years.  I
 remember a long time
 ago purging a VMS directory and wiping out most of a month's billing
 records before I
 realized THAT directory was not to be purged.  I was kind of late to hit
 ctrl/C, but saved
 some of the billing.  My boss was NOT happy about that!

 Jon

Gene, Mark, Jon:

It seems to me the only essential difference between the rank amateur 
and the super-experienced user is the way they tell their stories about 
how they went wrong with confidence. The amateur talks with wonder (I 
can't believe I ); the old timers with bemusement (I should of 
known better or would you believe).

What I always wanted was a hand that would reach out of the console and 
give me a dope-slap when I was about to do something I shouldn't. No 
are you sure prompt ever stopped me from hitting Yenter before my 
brain had a chance to catch up with my fingers.

Regards,
Kent

Making mistakes at cpu speed since 1964.


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Re: [Emc-users] small spindle

2011-12-12 Thread Eric Keller
I have been looking at an air spindle that goes for about $1800.  The
machinist at work has one, and he gets a lot of work out of it.  Definitely
20 Dremels worth of work so far.

I have some Moore powered spindles that I would like to use, but the
technical side is beyond me right now.
Eric


On Mon, Dec 12, 2011 at 2:10 PM, kqt4a...@gmail.com wrote:

 I read a lot on this list about large spindles but what about small
 What is the spindle of choice for 1/8 bits and smaller
 A Dremel does not last very long

 Richard



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Re: [Emc-users] USB display

2011-12-12 Thread Kent A. Reed
On 12/12/2011 1:13 PM, Gary Fiber wrote:
 Has anyone used a USB powered and driven video display with EMC2? I see
 that Bestbuy has a nice sized AOC available for under $140.00
 It would be lighter than a normal VGA display.

 http://www.bestbuy.com/site/AOC+-+15.6%26%2334%3B+Widescreen+Flat-Panel+LED+Portable+USB+Monitor/3698548.p?id=1218428680308skuId=3698548st=AOC
  monitorcp=1lp=9

 Gary Fiber K8IZ
 GROL PG-19-6691 with Shipboard Radar Endorsement
 Washington State Resident

Gary:

I'd look to Ubuntu/Linux forums to see if anyone has tried one of these.

The Best Buy site claims this display is compatible with PCs and Macs. 
There must be a driver that's close if it works with Macs, but that 
doesn't guarantee anything regarding Linux. Maybe there's more on the 
AOC site but I'm off to an appointment and don't have time to look.

Without a proper driver it's just a lighter ship anchor.

Good luck.

Regards,
Kent


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Re: [Emc-users] USB display, part 2

2011-12-12 Thread Kent A. Reed
Gary:

I left out part 2 of my answer.

Once you have a proper Linux driver for this display you need to see if 
it disrupts the Linux/RTAI real-time performance that EMC2 depends on.

Regards,
Kent


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Re: [Emc-users] small spindle

2011-12-12 Thread Edward Bernard
A trim router such as the Bosch Colt can be fitted with collets by Precise Bits 
(http://www.precisebits.com/gateways/ColletsNutsHome.htm). Using very small 
endmills requires a collet with very little runout to avoid breakage. The 
Precise Bit collets are a big improvement over the stock collets.





 From: kqt4a...@gmail.com kqt4a...@gmail.com
To: emc-users@lists.sourceforge.net 
Sent: Monday, December 12, 2011 1:10 PM
Subject: [Emc-users] small spindle
 
I read a lot on this list about large spindles but what about small
What is the spindle of choice for 1/8 bits and smaller
A Dremel does not last very long

Richard


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Re: [Emc-users] small spindle

2011-12-12 Thread kqt4at5v
On Mon, 12 Dec 2011, andy pugh wrote:

 On 12 December 2011 19:10,  kqt4a...@gmail.com wrote:
 I read a lot on this list about large spindles but what about small
 What is the spindle of choice for 1/8 bits and smaller

 I have seen a few recommendations of the Bosch Colt router.

That is what I have been using
It is a bit of overkill with a 0.50 bit
I have a spindle I got from cnconabudget that I use for engraving pcb but I 
have not used it for long periods
I do not know how it would hold up to running several hours at a time


 Alternatively, the cheap Chinese spindles on eBay might be a useful upgrade.
 http://www.ebay.co.uk/itm/AIR-COOLE-MOTOR-SPINDLE-1-5KW-AND-MATCHING-INVERTER-e6-/120793651174
 As a random example.

This I think is overkill

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Re: [Emc-users] small spindle

2011-12-12 Thread Edward Bernard
Also, if you don't require high speeds this guy makes a small spindle that some 
guys are using for mill circuit boards: http://www.cnconabudget.com/.




 From: kqt4a...@gmail.com kqt4a...@gmail.com
To: emc-users@lists.sourceforge.net 
Sent: Monday, December 12, 2011 1:10 PM
Subject: [Emc-users] small spindle
 
I read a lot on this list about large spindles but what about small
What is the spindle of choice for 1/8 bits and smaller
A Dremel does not last very long

Richard


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Re: [Emc-users] small spindle

2011-12-12 Thread kqt4at5v
On Mon, 12 Dec 2011, Eric Keller wrote:

 I have been looking at an air spindle that goes for about $1800.  The
 machinist at work has one, and he gets a lot of work out of it.  Definitely
 20 Dremels worth of work so far.

 I have some Moore powered spindles that I would like to use, but the
 technical side is beyond me right now.
 Eric


Too many digits left of the decimal point
I do this as a hobby
I do recall someone on the list mentioning a dentist drill
Has anyone tried this

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Re: [Emc-users] Default File Directory now [OT] for old timers

2011-12-12 Thread kqt4at5v
On Mon, 12 Dec 2011, Kent A. Reed wrote:

 On 12/12/2011 11:24 AM, Jon Elson wrote:
 On Monday, December 12, 2011 08:50:55 AM Mark Wendt did opine:

   What amazes the heck out of me more often than not, is the fact
 that I'm working at the Naval Research Lab, emphasis on Research.
 That research demands a computing technology at a pretty high level, and
 the Lab has been at the forefront for years on cutting edge computer
 technology.
 Well, I have been a sysadmin or systems developer for over 30 years.  I
 remember a long time
 ago purging a VMS directory and wiping out most of a month's billing
 records before I
 realized THAT directory was not to be purged.  I was kind of late to hit
 ctrl/C, but saved
 some of the billing.  My boss was NOT happy about that!

 Jon

 Gene, Mark, Jon:

 It seems to me the only essential difference between the rank amateur
 and the super-experienced user is the way they tell their stories about
 how they went wrong with confidence. The amateur talks with wonder (I
 can't believe I ); the old timers with bemusement (I should of
 known better or would you believe).

 What I always wanted was a hand that would reach out of the console and
 give me a dope-slap when I was about to do something I shouldn't.

Sounds like a project to me
EMC comtrolled console arm to replace Are you sure popup

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Re: [Emc-users] USB display

2011-12-12 Thread Eric H. Johnson

Oops, I should have looked at the link first. I was obviously thinking of a
small format LCD display.

Regards,
Eric


There is emclcd which will drive any display supported by lcdproc
(http://lcdproc.org/). Lcdproc is in the Ubuntu repository, so you can
apt-get install lcdproc. Then add loadusr emclcd to your hal file. I got
a basic display working, but never got around to making it particularly
configurable. It is really intended for a Matrix Orbital 4x20 character
display, optionally with keypad, and for a 3 axis system.

I have not looked at it in a year or two, but there was a problem with
jogging, in that lcdproc would not recognize key press and key release
events, although the MO display provides them. I patched lcdproc to see
these events and submitted the patch to the maintainer of lcdproc, but as
far as I know they have never been included.

I thought I recalled someone else doing another approach to LCD type
displays, but did not see it in a quick check of the wiki.

Regards,
Eric

Has anyone used a USB powered and driven video display with EMC2? I see 
that Bestbuy has a nice sized AOC available for under $140.00
It would be lighter than a normal VGA display.

http://www.bestbuy.com/site/AOC+-+15.6%26%2334%3B+Widescreen+Flat-Panel+LED+
Portable+USB+Monitor/3698548.p?id=1218428680308skuId=3698548st=AOC
monitorcp=1lp=9


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Re: [Emc-users] small spindle

2011-12-12 Thread kqt4at5v
On Mon, 12 Dec 2011, Edward Bernard wrote:

 Also, if you don't require high speeds this guy makes a small spindle that 
 some guys are using for mill circuit boards: http://www.cnconabudget.com/.

Paul at cnconabudget made me a 1/8 tool holder for my Colt, great work, not 
expensive
I have his 3 speed spindle and have had no problems

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Re: [Emc-users] USB display

2011-12-12 Thread Eric H. Johnson
Gary,

There is emclcd which will drive any display supported by lcdproc
(http://lcdproc.org/). Lcdproc is in the Ubuntu repository, so you can
apt-get install lcdproc. Then add loadusr emclcd to your hal file. I got
a basic display working, but never got around to making it particularly
configurable. It is really intended for a Matrix Orbital 4x20 character
display, optionally with keypad, and for a 3 axis system.

I have not looked at it in a year or two, but there was a problem with
jogging, in that lcdproc would not recognize key press and key release
events, although the MO display provides them. I patched lcdproc to see
these events and submitted the patch to the maintainer of lcdproc, but as
far as I know they have never been included.

I thought I recalled someone else doing another approach to LCD type
displays, but did not see it in a quick check of the wiki.

Regards,
Eric

Has anyone used a USB powered and driven video display with EMC2? I see 
that Bestbuy has a nice sized AOC available for under $140.00
It would be lighter than a normal VGA display.

http://www.bestbuy.com/site/AOC+-+15.6%26%2334%3B+Widescreen+Flat-Panel+LED+
Portable+USB+Monitor/3698548.p?id=1218428680308skuId=3698548st=AOC
monitorcp=1lp=9

Gary Fiber K8IZ
GROL PG-19-6691 with Shipboard Radar Endorsement
Washington State Resident



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Re: [Emc-users] small spindle

2011-12-12 Thread andy pugh
On 12 December 2011 20:18,  kqt4a...@gmail.com wrote:

 Too many digits left of the decimal point
 I do this as a hobby

Well, so do I, but perhaps I have a higher hobby budget.
(I probably spent more than the price of that eBay spindle on material
in the last fortnight)


What equipment do you have? Perhaps one of the very cheap eBay ER11
chucks, some skateboard bearings and whatever small DC motor you can
find it the way to go.

The cnconabudget spindle looks nice, but isn't a lot cheaper than the
base price of the Chinese spindle (though shipping of the Chinese
spindle does double the price)

-- 
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The idea that there is no such thing as objective truth is, quite simply, wrong.

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Re: [Emc-users] USB display

2011-12-12 Thread Frank Tkalcevic
I tried to get a fingerVU 436 (480x272) working...

http://www.soundgraph.com/fingervu436-feature-en

I wanted to stick it into a pendant.

All the USB monitors seem to use the displaylink drivers.  You'll need to
google for the drivers and follow the instructions to install them.  The
drivers didn't work properly for the small display - it seemed to get the
dimensions wrong and wrap the lines.

Others have had success.  I don't know how responsive the monitors are.



 -Original Message-
 From: Kent A. Reed [mailto:knbr...@erols.com]
 Sent: Tuesday, 13 December 2011 6:45 AM
 To: gfi...@comcast.net; Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] USB display
 
 On 12/12/2011 1:13 PM, Gary Fiber wrote:
  Has anyone used a USB powered and driven video display with EMC2? I
  see that Bestbuy has a nice sized AOC available for under $140.00 It
  would be lighter than a normal VGA display.
 
  http://www.bestbuy.com/site/AOC+-
 +15.6%26%2334%3B+Widescreen+Flat-Pane
 
 l+LED+Portable+USB+Monitor/3698548.p?id=1218428680308skuId=3698548
 st
  =AOC monitorcp=1lp=9
 
  Gary Fiber K8IZ
  GROL PG-19-6691 with Shipboard Radar Endorsement Washington State
  Resident
 
 Gary:
 
 I'd look to Ubuntu/Linux forums to see if anyone has tried one of these.
 
 The Best Buy site claims this display is compatible with PCs and Macs.
 There must be a driver that's close if it works with Macs, but that
doesn't
 guarantee anything regarding Linux. Maybe there's more on the AOC site but
 I'm off to an appointment and don't have time to look.
 
 Without a proper driver it's just a lighter ship anchor.
 
 Good luck.
 
 Regards,
 Kent
 
 


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Re: [Emc-users] small spindle

2011-12-12 Thread craig
It all depends on your system and what you want to do.

I have found a Harbor Freight (cheep Chinese) laminate router an 
inexpensive solution for my small (400x400x100mm) gantry router.

At $20 to $30 (depending on sales) it is cheap enough to have a spare 
and replace if a problem.  Cheap enough to bury one every year or two.   
I do mostly small things in wood ( 100x100x5).  Some Al, plastic and 
soapstone.

The lack of  frame rigidity is the primary source of errors.

I have not found an 1/8 collet for it, but a 1/4 to 1/8 collet sleeve 
seems to work ok.

Others have found other small routers or die grinders a solution.  I 
would consider a die grinder if  I were changing the mounting design.   
standard 1/8 collets are available for these.If I were doing a lot 
more work with it I would also consider a quieter, more small expensive 
router.  The Harbor Freight one is noisy for its size.

Craig
Enumclaw, WA  USA
Just North of Mt. Raineer.



On 12/12/2011 11:39 AM, Eric Keller wrote:
 I have been looking at an air spindle that goes for about $1800.  The
 machinist at work has one, and he gets a lot of work out of it.  Definitely
 20 Dremels worth of work so far.

 I have some Moore powered spindles that I would like to use, but the
 technical side is beyond me right now.
 Eric


 On Mon, Dec 12, 2011 at 2:10 PM,kqt4a...@gmail.com  wrote:

 I read a lot on this list about large spindles but what about small
 What is the spindle of choice for 1/8 bits and smaller
 A Dremel does not last very long

 Richard



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Re: [Emc-users] Default File Directory now [OT] for old timers

2011-12-12 Thread gene heskett
On Monday, December 12, 2011 03:52:10 PM Kent A. Reed did opine:

 Gene, Mark, Jon:
 
 It seems to me the only essential difference between the rank amateur
 and the super-experienced user is the way they tell their stories about
 how they went wrong with confidence. The amateur talks with wonder (I
 can't believe I ); the old timers with bemusement (I should of
 known better or would you believe).
 
 What I always wanted was a hand that would reach out of the console and
 give me a dope-slap when I was about to do something I shouldn't. No
 are you sure prompt ever stopped me from hitting Yenter before my
 brain had a chance to catch up with my fingers.
 
Damn, and here I thought I was the only one who suffered from that malady.  
The hand that reaches up and slaps me silly, is usually mine, and always 
too late. ;0)

 Regards,
 Kent
 
 Making mistakes at cpu speed since 1964.
 
 
 
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Cheers, Gene
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Editing is a rewording activity.

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Re: [Emc-users] USB display

2011-12-12 Thread gene heskett
On Monday, December 12, 2011 03:55:01 PM Kent A. Reed did opine:

 On 12/12/2011 1:13 PM, Gary Fiber wrote:
  Has anyone used a USB powered and driven video display with EMC2? I
  see that Bestbuy has a nice sized AOC available for under $140.00 It
  would be lighter than a normal VGA display.
  
  http://www.bestbuy.com/site/AOC+-+15.6%26%2334%3B+Widescreen+Flat-Pane
  l+LED+Portable+USB+Monitor/3698548.p?id=1218428680308skuId=3698548st
  =AOC monitorcp=1lp=9
  
  Gary Fiber K8IZ
  GROL PG-19-6691 with Shipboard Radar Endorsement
  Washington State Resident
 
 Gary:
 
 I'd look to Ubuntu/Linux forums to see if anyone has tried one of these.
 
 The Best Buy site claims this display is compatible with PCs and Macs.
 There must be a driver that's close if it works with Macs, but that
 doesn't guarantee anything regarding Linux. Maybe there's more on the
 AOC site but I'm off to an appointment and don't have time to look.
 
 Without a proper driver it's just a lighter ship anchor.
 
 Good luck.
 
 Regards,
 Kent
 
And, with usb's penchant for playing with the real time stuff by locking 
out the IRQ's for extended periods of time. I would have to be really 
really desperate to even consider such a device.

For the new bees here, stick a usb memory key into a port on the machine 
that runs emc, and watch emc stumble  upchuck all over itself.  It is not 
pretty.

Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] small spindle

2011-12-12 Thread gene heskett
On Monday, December 12, 2011 04:01:26 PM Edward Bernard did opine:

 A trim router such as the Bosch Colt can be fitted with collets by
 Precise Bits (http://www.precisebits.com/gateways/ColletsNutsHome.htm).
 Using very small endmills requires a collet with very little runout to
 avoid breakage. The Precise Bit collets are a big improvement over the
 stock collets.
 
And I see a visit to someplace where I can look this trim router over very 
carefully.  Those are sweet!

Cheers, Gene
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QOTD:
I've heard about civil Engineers, but I've never met one.

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Re: [Emc-users] Default File Directory now [OT] for old timers

2011-12-12 Thread Dave
On 12/12/2011 2:35 PM, Kent A. Reed wrote:
 On 12/12/2011 11:24 AM, Jon Elson wrote:

 On Monday, December 12, 2011 08:50:55 AM Mark Wendt did opine:


What amazes the heck out of me more often than not, is the fact
 that I'm working at the Naval Research Lab, emphasis on Research.
 That research demands a computing technology at a pretty high level, and
 the Lab has been at the forefront for years on cutting edge computer
 technology.
  
 Well, I have been a sysadmin or systems developer for over 30 years.  I
 remember a long time
 ago purging a VMS directory and wiping out most of a month's billing
 records before I
 realized THAT directory was not to be purged.  I was kind of late to hit
 ctrl/C, but saved
 some of the billing.  My boss was NOT happy about that!

 Jon

  
 Gene, Mark, Jon:

 It seems to me the only essential difference between the rank amateur
 and the super-experienced user is the way they tell their stories about
 how they went wrong with confidence. The amateur talks with wonder (I
 can't believe I ); the old timers with bemusement (I should of
 known better or would you believe).

 What I always wanted was a hand that would reach out of the console and
 give me a dope-slap when I was about to do something I shouldn't. No
 are you sure prompt ever stopped me from hitting Yenter before my
 brain had a chance to catch up with my fingers.

 Regards,
 Kent

 Making mistakes at cpu speed since 1964.




Perhaps a better solution to prevent silly mistakes would be for the computer 
to play dead - ie bluescreen and throw up some cryptic error message about 
possible faulty drive sectors, or some CPU undertemp situation ... in the 
meantime the computer could carry on as usual in the background safe from 
further human interaction.  ;-)
Hmm...  Perhaps Microsoft has already mastered this technology and they have 
kept it a secret for our benefit!  :-)

Dave



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Re: [Emc-users] small spindle

2011-12-12 Thread kqt4at5v
On Mon, 12 Dec 2011, gene heskett wrote:

 On Monday, December 12, 2011 04:01:26 PM Edward Bernard did opine:

 A trim router such as the Bosch Colt can be fitted with collets by
 Precise Bits (http://www.precisebits.com/gateways/ColletsNutsHome.htm).
 Using very small endmills requires a collet with very little runout to
 avoid breakage. The Precise Bit collets are a big improvement over the
 stock collets.

 And I see a visit to someplace where I can look this trim router over very
 carefully.  Those are sweet!


Be sure to read http://www.precisebits.com/lab_reports/bosch_colt_TIR.htm

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Re: [Emc-users] small spindle

2011-12-12 Thread Dave
On 12/12/2011 3:25 PM, kqt4a...@gmail.com wrote:
 On Mon, 12 Dec 2011, Edward Bernard wrote:


 Also, if you don't require high speeds this guy makes a small spindle that 
 some guys are using for mill circuit boards: http://www.cnconabudget.com/.
  
 Paul at cnconabudget made me a 1/8 tool holder for my Colt, great work, not 
 expensive
 I have his 3 speed spindle and have had no problems



The cnconabudget spindle with a small DC brush motor is an entirely 
different animal than a 1.5 kw brushless spindle with an inverter.
Other than the fact that they both rotate and hold bits they don't have 
much else in common.  With very small bits you need very high speeds.
If you just want to go fast, Harbor Freight was selling a 60K rpm air 
powered tool for a while.   It looks like a big dentist drill and it 
holds 1/8th bits.
I bought one for about $20 on sale and ran it briefly but never as a 
spindle - yet.  I have no idea how much real power it can deliver.  
Probably less than 100 watts.

Dave

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Re: [Emc-users] USB display

2011-12-12 Thread Gary Fiber
Well it looked like a good idea. I currently have a 17 inch flat panel 
monitor attached to it. Its a 8 year old Samsung and it works very well 
so I'll stick with that.

Thanks for the replies

Gary Fiber K8IZ

On 12/12/2011 12:58 PM, gene heskett wrote:
 On Monday, December 12, 2011 03:55:01 PM Kent A. Reed did opine:

 On 12/12/2011 1:13 PM, Gary Fiber wrote:
 Has anyone used a USB powered and driven video display with EMC2? I
 see that Bestbuy has a nice sized AOC available for under $140.00 It
 would be lighter than a normal VGA display.

 http://www.bestbuy.com/site/AOC+-+15.6%26%2334%3B+Widescreen+Flat-Pane
 l+LED+Portable+USB+Monitor/3698548.p?id=1218428680308skuId=3698548st
 =AOC monitorcp=1lp=9

 Gary Fiber K8IZ
 GROL PG-19-6691 with Shipboard Radar Endorsement
 Washington State Resident
 Gary:

 I'd look to Ubuntu/Linux forums to see if anyone has tried one of these.

 The Best Buy site claims this display is compatible with PCs and Macs.
 There must be a driver that's close if it works with Macs, but that
 doesn't guarantee anything regarding Linux. Maybe there's more on the
 AOC site but I'm off to an appointment and don't have time to look.

 Without a proper driver it's just a lighter ship anchor.

 Good luck.

 Regards,
 Kent

 And, with usb's penchant for playing with the real time stuff by locking
 out the IRQ's for extended periods of time. I would have to be really
 really desperate to even consider such a device.

 For the new bees here, stick a usb memory key into a port on the machine
 that runs emc, and watch emc stumble  upchuck all over itself.  It is not
 pretty.

 Cheers, Gene


-- 
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GROL PG-19-6691 with Shipboard Radar Endorsement
Washington State Resident


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Re: [Emc-users] small spindle

2011-12-12 Thread kqt4at5v
On Mon, 12 Dec 2011, Dave wrote:

 On 12/12/2011 3:25 PM, kqt4a...@gmail.com wrote:
 On Mon, 12 Dec 2011, Edward Bernard wrote:


 Also, if you don't require high speeds this guy makes a small spindle that 
 some guys are using for mill circuit boards: http://www.cnconabudget.com/.

 Paul at cnconabudget made me a 1/8 tool holder for my Colt, great work, not 
 expensive
 I have his 3 speed spindle and have had no problems



 The cnconabudget spindle with a small DC brush motor is an entirely
 different animal than a 1.5 kw brushless spindle with an inverter.
 Other than the fact that they both rotate and hold bits they don't have
 much else in common.  With very small bits you need very high speeds.
 If you just want to go fast, Harbor Freight was selling a 60K rpm air
 powered tool for a while.   It looks like a big dentist drill and it
 holds 1/8th bits.
 I bought one for about $20 on sale and ran it briefly but never as a
 spindle - yet.  I have no idea how much real power it can deliver.
 Probably less than 100 watts.

I have only been playing with cnc for about a year so I am not knowledgeable
I think one of the main problems is rpms
The smaller the bit the more you need
The Colt will run at 30k but most die grinders are only maybe 24k
So what will run 50-60K for hours at a time and not wear out the first week
For that I might pry open my wallet

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Re: [Emc-users] USB display

2011-12-12 Thread Edward Bernard






 From: gene heskett ghesk...@wdtv.com
To: emc-users@lists.sourceforge.net 
Sent: Monday, December 12, 2011 2:58 PM
Subject: Re: [Emc-users] USB display
 
Hmmm. Never had any problems with USB sticks. That is how I transfer my G-code 
files from my Windows machine. I'm pretty sure I've even done it while EMC is 
running.

And, with usb's penchant for playing with the real time stuff by locking 
out the IRQ's for extended periods of time. I would have to be really 
really desperate to even consider such a device.

For the new bees here, stick a usb memory key into a port on the machine 
that runs emc, and watch emc stumble  upchuck all over itself.  It is not 
pretty.

Cheers, Gene
-- 
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soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] USB display

2011-12-12 Thread Kent A. Reed
On 12/12/2011 3:08 PM, Frank Tkalcevic wrote:
 I tried to get a fingerVU 436 (480x272) working...

 http://www.soundgraph.com/fingervu436-feature-en

 I wanted to stick it into a pendant.

 All the USB monitors seem to use the displaylink drivers.  You'll need to
 google for the drivers and follow the instructions to install them.  The
 drivers didn't work properly for the small display - it seemed to get the
 dimensions wrong and wrap the lines.

 Others have had success.  I don't know how responsive the monitors are.

 -Original Message-
 From: Kent A. Reed [mailto:knbr...@erols.com]
 Sent: Tuesday, 13 December 2011 6:45 AM
 To: gfi...@comcast.net; Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] USB display

 On 12/12/2011 1:13 PM, Gary Fiber wrote:
 Has anyone used a USB powered and driven video display with EMC2? I
 see that Bestbuy has a nice sized AOC available for under $140.00 It
 would be lighter than a normal VGA display.

 http://www.bestbuy.com/site/AOC+-
 +15.6%26%2334%3B+Widescreen+Flat-Pane
 l+LED+Portable+USB+Monitor/3698548.p?id=1218428680308skuId=3698548
 st
 =AOC monitorcp=1lp=9

 Gary Fiber K8IZ
 GROL PG-19-6691 with Shipboard Radar Endorsement Washington State
 Resident

 Gary:

 I'd look to Ubuntu/Linux forums to see if anyone has tried one of these.

 The Best Buy site claims this display is compatible with PCs and Macs.
 There must be a driver that's close if it works with Macs, but that
 doesn't
 guarantee anything regarding Linux. Maybe there's more on the AOC site but
 I'm off to an appointment and don't have time to look.

 Without a proper driver it's just a lighter ship anchor.

 Good luck.

 Regards,
 Kent


Frank (and Gary):

I like the basic idea of this monitor, although for another, non 
real-time project, so I thought I'd read up on DisplayLink.

There is an open-source activity called freedesktop.org which apparently 
is working on the displaylink interface to Linux.

Quoting from libdlo.freedesktop.org/wiki:

A fully open source (GPL) driver which supports all DisplayLink devices 
to date (all DL1xx devices) is in the mainline of the Linux 2.6.38 
kernel, and can be compiled as a module for certain older kernels. It is 
called udlfb.

It's still very much under development, but it's possible to write 
custom applications to it today (or to libdlo user mode library itself, 
bypassing udlfb). And it's also possible to configure X and standard X 
applications to run on udlfb -- but that part is still very distro 
dependent today. Most people in the DisplayLink community running X are 
on an older version of Ubuntu (9.04), and some on certain versions of 
RedHat. Savvy people would be able to get other distros running, but it 
can be a slog.

The rest of the page contains links to different activities and reported 
successes.

Bottom line for me is, this USB monitor looks interesting but the road 
to success may be a rocky one. Maybe someone with some loose change or a 
driving need will get one working and report about it on our wiki.

Regards,
Kent


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[Emc-users] Encoders

2011-12-12 Thread Robert Pabon
Where do you guys buy yours? Looking for affordable, quality units. Need .25 
hollow shaft quadrature encoder, 2000ppr with L-D output. Anyone know a good 
source?
Rob

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Re: [Emc-users] small spindle

2011-12-12 Thread Jon Elson
kqt4a...@gmail.com wrote:
 I have only been playing with cnc for about a year so I am not knowledgeable
 I think one of the main problems is rpms
 The smaller the bit the more you need
 The Colt will run at 30k but most die grinders are only maybe 24k
 So what will run 50-60K for hours at a time and not wear out the first week
 For that I might pry open my wallet
   
Well, I got some Westwind air bearing spindle motors from a junked 
machine.  These have
centrifugal collets for 1/8 tools, but are designed for drilling, not 
routing.  They can be
run off a standard VFD with additional inductors between VFD and the 
motor.  A repair
show charges $6000 of a rebuild, so they must be pretty pricey.  These 
will go to 80,000
RPM or so, but I can only do 24K with a VFD that goes to 400 Hz.

I also got a Rockwell/Precise ball-bearing spindle, but it needs 
TWO-phase power, so
a standard VFD can't be used, at least without a Scott-Tee transformer.  
It will go
to 45K RPM, and is 3/4 Hp.  Some day I will see about making a custom 
VFD for it.

Jon

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Re: [Emc-users] Encoders

2011-12-12 Thread Jon Elson
Robert Pabon wrote:
 Where do you guys buy yours? Looking for affordable, quality units. Need .25 
 hollow shaft quadrature encoder, 2000ppr with L-D output. Anyone know a good 
 source
Avago, US Digital and Renco come to mind.  By hollow-shaft, do you mean 
kit encoders?
Real hollow-shaft encoders with bearings are quite expensive, BEI and 
Danaher come to mind.
The Kit encoders have a free-floating wheel that is supported by a shaft 
on the motor or machine,
and have no bearings.  They are much cheaper due to this.  You can 
search on Digi-Key, Mouser
and Avnet.  Renco has been bought out by Heidenhain, but they are still 
available.

Watch out for the CUI AMT-10x encoders at Digi-Key, they have a lag 
responding to acceleration, and
may not be well-suited to CNC systems such as EMC2.

Jon

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Re: [Emc-users] Encoders

2011-12-12 Thread Tom Easterday

On Dec 12, 2011, at 9:38 PM, Jon Elson wrote:
 Watch out for the CUI AMT-10x encoders at Digi-Key, they have a lag 
 responding to acceleration, and
 may not be well-suited to CNC systems such as EMC2.

Jon,
We are using these encoders on a gantry machine and are currently trying to 
debug a small spike (0.001) of error we see on start and stop of the motor.  I 
wonder if this is related to the lag you refer to.  How and why does this  
present itself in these encoders?  How would be see it?
Thanks,
Tom


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Re: [Emc-users] Encoders

2011-12-12 Thread Jon Elson
Tom Easterday wrote:
 On Dec 12, 2011, at 9:38 PM, Jon Elson wrote:
   
 Watch out for the CUI AMT-10x encoders at Digi-Key, they have a lag 
 responding to acceleration, and
 may not be well-suited to CNC systems such as EMC2.
 

 Jon,
 We are using these encoders on a gantry machine and are currently trying to 
 debug a small spike (0.001) of error we see on start and stop of the motor.  
 I wonder if this is related to the lag you refer to.  How and why does this  
 present itself in these encoders?  How would be see it?
   
Yes, that is EXACTLY the kind of problem I saw.  This encoder is highly 
interpolated, so
it has a tracking counter that is incremented or decremented by an 
estimate of the current
velocity.  If you don't do these computations correctly, there is a lag 
in responding to
changes in velocity.  As far as I can tell, the interpolator in such 
devices as the Analog
Devices AD2S1200 has a really fine 2nd or 3rd order filter to make this 
work well.
Obviously, CUI did not go to the trouble of such mathematics.

After never being happy with these encoders and having a bit of customer 
feedback,
I decided to compare to a standard HP optical encoder (with no 
interpolation.)
So, I put the optical encoder on the other end of the motor, and fed 
both to encoder
inputs on my PWM controller board.  Most useful was to plot velocity 
derived from
both encoders at the same time.  This comes up often enough, I have the 
plots
permanently on my web site.  See
http://pico-systems.com/images/compare_encoder2.png

The red trace is the CUI encoder, which was controlling the motor 
(badly).  The white
trace is the HP encoder.  Both are providing 4000 counts/rev.  You can 
clearly see
the velocity peaks of the CUI encoder are higher, and if you look 
closely at the
slopes, you can see the CUI is slow to react to velocity changes, and 
then has to
overshoot significantly so the position can catch up.  This of course 
accounts for
the bad servo behavior.  As the Halscope is set for 20 ms/div, the 
velocity lag
is easily 3-5 ms in duration!

If you have a plain optical encoder handy, you could easily set up the same
arrangement to compare the encoders.

Jon

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Re: [Emc-users] Encoders

2011-12-12 Thread Viesturs Lācis
2011/12/13 Jon Elson el...@pico-systems.com:

 Watch out for the CUI AMT-10x encoders at Digi-Key, they have a lag
 responding to acceleration, and
 may not be well-suited to CNC systems such as EMC2.

Thanks for the warning, Jon!
 I happen to have bought these encoders for one of the machines...
Do I understand correctly that they are working fine, but I will need
to decrease max acceleration to get better performance of the encoder?

Viesturs

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Re: [Emc-users] USB display

2011-12-12 Thread Frank Tkalcevic

 Frank (and Gary):
 
 I like the basic idea of this monitor, although for another, non real-time
 project, so I thought I'd read up on DisplayLink.
 
 There is an open-source activity called freedesktop.org which apparently
is
 working on the displaylink interface to Linux.
 
 Quoting from libdlo.freedesktop.org/wiki:
 
 A fully open source (GPL) driver which supports all DisplayLink devices
to
 date (all DL1xx devices) is in the mainline of the Linux 2.6.38 kernel,
and can
 be compiled as a module for certain older kernels. It is called udlfb.
 
 It's still very much under development, but it's possible to write custom
 applications to it today (or to libdlo user mode library itself, bypassing
udlfb).
 And it's also possible to configure X and standard X applications to run
on
 udlfb -- but that part is still very distro dependent today. Most people
in the
 DisplayLink community running X are on an older version of Ubuntu (9.04),
 and some on certain versions of RedHat. Savvy people would be able to get
 other distros running, but it can be a slog.
 
 The rest of the page contains links to different activities and reported
 successes.
 
 Bottom line for me is, this USB monitor looks interesting but the road to
 success may be a rocky one. Maybe someone with some loose change or a
 driving need will get one working and report about it on our wiki.


I've taken that driver and started building my own usb monitor, using a
small 400x240 rgb display.  The plan is to have a second instance of Axis,
or some other UI, running on it.  My first version
(http://www.franksworkshop.com.au/CNC/LathePendant/LathePendant.htm) was a
simple interface that supported basic commands like fill, line and text.
That was OK, but I had to write the whole menu system for it.  The usb
version supports that interface, but also, via udlfb, it implements a
framebuffer display device, which, as you said, can also run X11.

I just got it running at full speed the other night.  Here's a video of X11
on a 400x240 screen running glxgears, and emc.  You can't really see emc - I
haven't enabled the X11 virtual screen size.  The video quality isn't great
- it is quite responsive.

https://www.youtube.com/watch?v=sQFcCKVpcP8





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