Re: [Emc-users] Mini ITX

2013-04-09 Thread Rudy du Preez
I may share the experience of SA-CNC-CLUB members with mini-ITX
motherboards. 

We have used at least 10 425 and 525 Intel Atom boards with no trouble
except the parallel port EPP problem.

Lately we have changed over to the D2500HN, D2700MUD and D2800MT boards with
no trouble. The latter has an on board parallel port and a PCI-express slot
that can take a MESA 6i25 or other cards and on board power supply.

We have had no issues with graphics and Linuxcnc on these boards.

Rudy


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Re: [Emc-users] Which mini ITX board to choose?

2013-04-09 Thread Viesturs Lācis
2013/4/9 propcoder marius.alks...@gmail.com

 Dave, thank you for Gigabyte mini-ITX GA-E350N. It is a good candidate.

 How about micro-ATX?


It just takes up more space in control box and that is it.


 Now I am thinking of ability to put some MESA PCI card to MB. As I
 understand, this is not possible with
 GA-E350N?


I am puzzled about these PCI and PCI-E ports. Maybe 6i25 card will work
with this port? I have no idea.


 Is it possible to add second PCI-E parport and run it with MESA EPP card?


First of all, please check in real life, if the onboard parport is really
EPP capable. As it was pointed out earlier, D525MW boards had some issues,
I myself tried with 3 different D525MW boards and did not get any of them
to work with 7i43 card, although the onboard parport is supposed to work in
EPP mode.

Yes, You can add another parport in PCI-E slot and use another 7i43 card.
Just take 2 things in mind:
1) You have to find such a card for PCI-E slot, I have no seen any;
Ok, I found these:
http://www.brainboxes.com/lpt-pci-express
But their pricing does not seem enouraging...
2) and You have to check in real life that it really works in EPP mode.

It has been discussed many times on this list that there is only one or two
pci-to-parport cards out there that do actually work in EPP mode. All the
others do so only in theory and docs, not in reality.

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Re: [Emc-users] Poor CV

2013-04-09 Thread Viesturs Lācis
2013/4/9 Steve Blackmore st...@pilotltd.net

 On Sun, 7 Apr 2013 10:21:11 -0500, you wrote:

 On Sun, Apr 07, 2013 at 10:13:11AM +0100, Steve Blackmore wrote:
 
  CV in LinuxCNC still does not work well. Have a look at this
 
  http://youtu.be/ph_IVXg1C9Y
 
 Please share your gcode and your full config directory.

 Chris

 Hal file
 http://pastebin.com/GP8BNTVR

 ini file
 http://pastebin.com/keXTHWyn




Both of these files are generated by stepconf wizard back in 2009.
And there are some things, like PROGRAM_PREFIX = /home/steve/emc2/nc_files
and INTRO_GRAPHIC = emc2.gif, which clearly show that You are not using
2.5.x version; even more -  if I remember correctly, NML_FILE = emc.nml was
removed from INI config since 2.4.0, so I would speculate that You are
using 2.3.x or something even older.
Am I really missing something or are You complaining about really old
version of LinuxCNC?

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Re: [Emc-users] Questions regarding MESA cards

2013-04-09 Thread andy pugh
On 9 April 2013 05:17, propcoder marius.alks...@gmail.com wrote:

 How to know FPGA gate count needed for certain functions / firmware?

That is something only Mesa know.
Though you _can_ try building the firmwares yourself to see what
happens. That is quite an investment in effort though.

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Re: [Emc-users] Poor CV

2013-04-09 Thread andy pugh
On 9 April 2013 09:07, Viesturs Lācis viesturs.la...@gmail.com wrote:

 Am I really missing something or are You complaining about really old
 version of LinuxCNC?

Possibly, but I don't think that the motion system has changed.

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Re: [Emc-users] Poor CV

2013-04-09 Thread Viesturs Lācis
2013/4/9 andy pugh bodge...@gmail.com

 On 9 April 2013 09:07, Viesturs Lācis viesturs.la...@gmail.com wrote:

  Am I really missing something or are You complaining about really old
  version of LinuxCNC?

 Possibly, but I don't think that the motion system has changed.


That is what I also thought as I did not see anything related mentioned in
changelog.

It is just that it has been mentioned so many times here on mailing list -
in case of unsolvable errors on old versions first step is to update to
latest-and-greatest, try again as You may never know. Just like in the
other thread about custom M command used to reload g-code file, Seb posted
a link a discussion in forum, where there is this post:
http://www.linuxcnc.org/index.php/english/forum/40-subroutines-and-ngcgui/26290-subroutine-stops-without-warning#31744
And it says that LinuxCNC does not jump back to joint mode after executing
mdi command from vcp button through halui, which would answer the issue
that was brought up by Tomaz in yet another thread, so I am going to check
that out.
Sorry for off-topic, what I am trying to say: there is only one way to find
out for sure, if particular issue has been fixed in newer release...

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[Emc-users] Closed loop stepping system

2013-04-09 Thread Tomaz T .
Does anyone have any experiences using this this system with linuxcnc?


http://www.fastech.co.kr/bbs/eng/product.php?mode=view1uid=1#

As far as I understand, there would be only one feedback signal from driver to 
linuxcnc, telling that stepper is in position or not...

In my case might be interesting as I'm already using servos for all linear 
axis, except rotary axes where I still have steppers, as it is in my case a bit 
difficult to switch on servos, but with this system I could simply change 
motors (same size, same specs...), and would also be reliable about accuracy 
and no loosing steps in any case... 
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Re: [Emc-users] Which mini ITX board to choose?

2013-04-09 Thread Gregg Eshelman
--- On Tue, 4/9/13, Viesturs Lācis viesturs.la...@gmail.com wrote:
clip
 It has been discussed many times on this list that there is
 only one or two
 pci-to-parport cards out there that do actually work in EPP
 mode. All the
 others do so only in theory and docs, not in reality.

It's almost enough to make me miss the days of ISA and VESA Local Bus multi-IO 
boards with 20+ jumpers to set all the ports' addresses, speeds and other 
functions.

Set the jumpers, it's gonna frigging *work*. Well, unless the OS was Windows 95 
or 95a. That one had a nasty habit of just applying whatever IRQ's and memory 
addresses it felt like then claiming it was the hardware's fault for not being 
able to work. Beating Win 95 into submission was a daily chore for me back then.

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Re: [Emc-users] Poor CV

2013-04-09 Thread andy pugh
On 8 April 2013 22:57, Steve Blackmore st...@pilotltd.net wrote:

 ini file
 http://pastebin.com/keXTHWyn

I don't really have the tools here to analyse this, but a few observations.

At 800mm/sec2 accel and 1200mm/min traverse speed the minimum arc
radius is 0.5mm.

The circular moves do not appear to be tangent to the straight lines.
I wonder if they were meant to be? I wonder if Mach and LinuxCNC are
taking a different approach to blending the corners?

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Re: [Emc-users] Which mini ITX board to choose?

2013-04-09 Thread Kent A. Reed
On 4/9/2013 12:14 AM, propcoder wrote:
 Dave, thank you for Gigabyte mini-ITX GA-E350N. It is a good candidate.

As an addendum to this discussion, I got a chance (doesn't everyone 
carry a LiveUSB stick in their pocket just in case?) to run 
latency-test on a substantially similar motherboard, the Biostar 
A681-E350 Deluxe, being built into a home entertainment center.

The American Megatrends BIOS menus are foreign to me and I couldn't 
decide what if any settings I should change so I left the factory 
settings alone. I have the usual isolcpus=1 kernel boot parameter.

I ran the stock latency-test with 1000us/25us thread periods (all number 
pairs below are servo/base).

For about one minute, the max jitters were 5578ns/3005ns---great---then 
they popped to 5753ns/24744ns. Within another minute, they popped again 
to 47102ns/45892ns.

At the moment, I don't have sufficient access to this motherboard to 
investigate so I have to give it a thumbs-down. Stick to the Gigabyte board.

Regards,
Kent



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Re: [Emc-users] Closed loop stepping system

2013-04-09 Thread andy pugh
On 9 April 2013 10:11, Tomaz T. tomaz_...@hotmail.com wrote:

 http://www.fastech.co.kr/bbs/eng/product.php?mode=view1uid=1#

It isn't immediately clear what advantage it gives over normal
steppers other than stall-detection. I guess it should also be able to
recover from a stall too, so perhaps there would be the option of
using adaptive-feed to slow other axes to allow it to catch up.

It would be interesting to see how it worked out.

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Re: [Emc-users] Which mini ITX board to choose?

2013-04-09 Thread andy pugh
On 9 April 2013 05:14, propcoder marius.alks...@gmail.com wrote:

 Now I am thinking of ability to put some MESA PCI card to MB. As I
 understand, this is not possible with
 GA-E350N?

The 6i25 ought to work. That looks to be a 16x slot, running x4, that
can negotiate down to x1 with a 6i25 in there.
(But check with Mesa)

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Re: [Emc-users] Which mini ITX board to choose?

2013-04-09 Thread Eric Keller
On Tue, Apr 9, 2013 at 9:13 AM, andy pugh bodge...@gmail.com wrote:

 The 6i25 ought to work. That looks to be a 16x slot, running x4, that
 can negotiate down to x1 with a 6i25 in there.
 (But check with Mesa)

that's weird, when I go to newegg they have a ga-e350N with a PCI slot
that's in stock and one with a PCIe slot that isn't.
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Re: [Emc-users] Which mini ITX board to choose?

2013-04-09 Thread Jon Elson

 --- On Tue, 4/9/13, Viesturs Lācis viesturs.la...@gmail.com wrote:
 clip
   
 It has been discussed many times on this list that there is
 only one or two
 pci-to-parport cards out there that do actually work in EPP
 mode. All the
 others do so only in theory and docs, not in reality.
 
I think Viesturs is overstating the problems with these plug-in cards.  Yes,
there are several old ones that definitely don't work, and one where the
manufacturer of the chip even admits that it doesn't work.

Most on-motherboard ports work fine, as long as a little BIOS bug is
worked around, and as far as I know all LinuxCNC 2.4 and later drivers
know how to do this.  So, that problem should no longer be any problem.
(I sometimes run into this when running diagnostics on EPP-attached
hardware.  If the diags only work after running LinuxCNC, that makes
it clear.)

Hopefully we can assemble a list of boards and parport chips known
to work and make that available on the wiki.

Jon

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Re: [Emc-users] Which mini ITX board to choose?

2013-04-09 Thread Marius Liebenberg
Guys,
I think you can pretty much get any Atom these days. I have done several 
installations on the Intel Atoms and never had any problems. I just did 
an Installation on a 2800MUD (the very latest) and it took about two 
hours to clock the first motor. It does not have a parport but only a 
PCI/E. Good enough for a plasma machine as the THC and extra IO is done 
via USB.

What you have to make sure is that it has a parallel port and a PCI/E 
slot. That way you can get most of your stuff done. What I noticed on 
the Intel Atoms MB's is that it is just one board but with various 
configurations. I made the mistake to not specify that I need a parport 
and pci on the first order. Now we have a nice media player. They all 
have very good graphics.

Other Marius


On 2013/04/09 06:14 AM, propcoder wrote:
 Dave, thank you for Gigabyte mini-ITX GA-E350N. It is a good candidate.

 How about micro-ATX?

 Now I am thinking of ability to put some MESA PCI card to MB. As I 
 understand, this is not possible with
 GA-E350N?
 Is it possible to add second PCI-E parport and run it with MESA EPP card?

 Marius

 On 2013.04.08 20:59, Dave wrote:
   From March 30th by Christopher Purcell posted this note below:

 I have been partial to the Intel D525MW and the D525MWE but the E350N
 board should be much faster than the D525 boards.  The Intel board was
 discontinued last fall but they still keep making them regardless.
 the newer Intel MITX boards has a video chip (3650?) that is very
 unfriendly with Linux.   Intel really screwed up on their latest set of
 MITX boards.

 I have abandoned conventional rotating drives for LinuxCNC apps since
 the required drive space is very small and SSDs in the 80 Gig range are
 under $100 now.

 Intel has one SSD that has a mean time between failure rating of over
 100 years.  So the CNC machines I do now might outlive me!  ;-)

 I had been getting about 3 years of continuous use out of a rotating
 drive before it began to malfunction.

 I need to order some parts from Newegg this week and a E350N board will
 be part of the order.

 Dave






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Re: [Emc-users] Found loading problem?

2013-04-09 Thread Gene Heskett
On Tuesday 09 April 2013 07:52:47 Gene Heskett did opine:

 On Monday 08 April 2013 21:06:07 Kent A. Reed did opine:
  On 4/8/2013 7:28 PM, Gene Heskett wrote:
   In the meantime, the latest, should work exactly code (and does on a
   2.5.2 install in sim mode) is in the
   Genes-os9-stf/Gcode/cocking_piece_base.ngc of my web page in the
   sig.
   
2 or 5 not exactly right calculations fixed, more debugging  some
   
   code shuffled around a bit.
  
  So I downloaded your g-code and LinuxCNC immediately barfed on
  it...seems you didn't debug your debugging lines... named parameter
  #_tgt_width is not defined.
  
  Post code that works in your 2.5.2 interpreter and I'll look at it
  again.
 
 Your are correct, that should have been #_y_tgt_width, I found 3
 places where the _y was missing.  And this code worked for 2.5.2 in sim
 mode.
 
 Now, lets see if it still works.  Yes, no change in the backplot, it
 looks as it it is still working correctly.  41 minutes run time when
 feed override is 100%.
 
 Updated file is there in Genes-os9-stf/GCode/cocking_piece_base.ngc now.
 
 Thank you, Kent.
 
 Cheers, Gene

Further update. Since I don't have anything tied to the parport on this 
box, I loaded up the Sherline 3 axis profile in place of the sim/axis 
version but didn't change anything in that configuration.

Then I tried to load my code again, and the file was mix-mastered, names 
changed in lots of locations leading to errors.  Determined to fix it, I 
also re-organized it a bit and shortened it by a few lines. Then I copied 
it to both the shop machine, and to the Genes-os9-stf/GCode directory where 
it can be downloaded from now.  Lots of (debug, noise) though.

As me, I can't access the file you can download, but just to check, I then 
loaded the copy off the mill, over an nfs share, and it ran here, on a 
2.5.2 install.

So after catching up on my sleep, since all the above was in the wee hours 
of the morning, I just went to the shop, AND it loads without any squabbles 
on the 2.6.0-pre on that machine now.

I'd torn down the setup on the table in order to mount a jig to bore 
crossways holes in some leather strapping for the lady next door, who is 
and is married to a cherokee, and who is making some fancy pow-wow costume 
pieces.  About a 15 piece of 3/8 wide strap, 26 holes at 1/2 intervals.  
And that is the limit of my table, I have to mount the jig very carefully 
to span that 12.75 in one step  repeat pass.  Each of the breastplates 
takes 5 of those.

Anyway, it looks like it will run on the 2.6.0-pre just fine now.

WHOPPEE KI YI YEA!  Over a week I been screwing with this.

But I am puzzled at the damages that file had when I reloaded it after 
loading not the sim profile, but the default Sherline 3 axis setup instead.  
It certainly was NOT the code I had done a ctrl-s and ctrl-q to quit gedit 
4 hours before!

Cheers, Gene
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[Emc-users] OT - help identifying machine in a collage

2013-04-09 Thread Daniel Rogge
A librarian friend asked me to help identify the following device in a collage 
from a Serbian artist (August Černigoj) circa 1925.  Image of the collage and a 
close-up of the device can be found here:
http://static.inky.ws/image/3834/La%20Strada,%201925-1.jpg
http://static.inky.ws/image/3835/machine_1.png

If anyone can identify this device, it's the people on this list!

Thanks!

Daniel Rogge

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Re: [Emc-users] Which mini ITX board to choose?

2013-04-09 Thread Peter C. Wallace
On Tue, 9 Apr 2013, Eric Keller wrote:

 Date: Tue, 9 Apr 2013 10:28:11 -0400
 From: Eric Keller eekel...@psu.edu
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Which mini ITX board to choose?
 
 On Tue, Apr 9, 2013 at 9:13 AM, andy pugh bodge...@gmail.com wrote:

 The 6i25 ought to work. That looks to be a 16x slot, running x4, that
 can negotiate down to x1 with a 6i25 in there.
 (But check with Mesa)

 that's weird, when I go to newegg they have a ga-e350N with a PCI slot
 that's in stock and one with a PCIe slot that isn't.

There are 2 GA-E350Ns: the plain GA-350N that has a PCI slot, and the 
GA-E350N-USB3 that has a 4 lane PCIE slot (16 physical)


Peter Wallace
Mesa Electronics

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Re: [Emc-users] Poor CV

2013-04-09 Thread Claude Froidevaux
I tried your value, and it seem you are really close to the max 
frequency drive for the stepper.

Can you try to change scale on all 3 axis (divide bay 10) and check that 
the total time is still the same or not ? this will help to understand 
if this a trajectory interpolation limitation or a max stepper pulse 
rate limitation.

SCALE = 400.0   -- SCALE = 40.0   (this shall not be a mechanical 
problem to try, as move will be 10x smaller)

Claude


Le 08.04.2013 23:57, Steve Blackmore a écrit :
 On Sun, 7 Apr 2013 10:21:11 -0500, you wrote:

 On Sun, Apr 07, 2013 at 10:13:11AM +0100, Steve Blackmore wrote:
 CV in LinuxCNC still does not work well. Have a look at this

 http://youtu.be/ph_IVXg1C9Y
 Please share your gcode and your full config directory.
 Chris

 Hal file
 http://pastebin.com/GP8BNTVR

 ini file
 http://pastebin.com/keXTHWyn

 Thanks

 Steve Blackmore
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Re: [Emc-users] Found loading problem?

2013-04-09 Thread Kent A. Reed
On 4/9/2013 12:12 PM, Gene Heskett wrote:
 Anyway, it looks like it will run on the 2.6.0-pre just fine now.

Gene:

Glad to hear it works now. At this point I think I'll climb back into my 
hole before i start hazarding guesses that may serve only to muddy the 
waters. :-)

As for your mix-mastered file, I got lost in your description of the 
sequence of events. I haven't had a text file corrupted in such a manner 
since the early days of word processors.

Regards,
Kent




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Re: [Emc-users] OT - help identifying machine in a collage

2013-04-09 Thread Jason Burton
Combination gearbox and drive tensioner for something like a paper
manufacturing line perhaps?
 On Apr 9, 2013 12:03 PM, Eric Keller eekel...@psu.edu wrote:

 On Tue, Apr 9, 2013 at 12:17 PM, Daniel Rogge dro...@tormach.com wrote:

  A librarian friend asked me to help identify the following device in a
  collage from a Serbian artist (August Černigoj) circa 1925.  Image of the
  collage and a close-up of the device can be found here:
  http://static.inky.ws/image/3834/La%20Strada,%201925-1.jpg
  http://static.inky.ws/image/3835/machine_1.png
 

 I have seen a gearbox that looked a lot like that, but I can't place it.
 I'm sure it's a gearbox though

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Re: [Emc-users] OT - help identifying machine in a collage

2013-04-09 Thread Kent A. Reed
On 4/9/2013 1:49 PM, Jason Burton wrote:
 Combination gearbox and drive tensioner for something like a paper
 manufacturing line perhaps?
   On Apr 9, 2013 12:03 PM, Eric Keller eekel...@psu.edu wrote:

 On Tue, Apr 9, 2013 at 12:17 PM, Daniel Rogge dro...@tormach.com wrote:

 A librarian friend asked me to help identify the following device in a
 collage from a Serbian artist (August Černigoj) circa 1925.  Image of the
 collage and a close-up of the device can be found here:
 http://static.inky.ws/image/3834/La%20Strada,%201925-1.jpg
 http://static.inky.ws/image/3835/machine_1.png

 I have seen a gearbox that looked a lot like that, but I can't place it.
 I'm sure it's a gearbox though


Fascinating collage.

In hopes that knowing more about the artist might help, I read the 
Wikipedia article. In part, it says In 1924, he helped with the 
mounting of the first Constructivist exhibition in Yugoslavia, held in 
the premises of the Secondary Technical School in Ljubljana. The 
exhibits included architectural models, reliefs and sculptures, as well 
as parts of machines, overalls and politically artistic slogans. This 
exhibition has now been partially re-constructed as part of the new 
displays at the re-built Moderna Galerija in Ljubljana.

This thumbnail sketch is entirely consistent with what we see in the 
collage but not very helpful in identification.  The references in the 
Wikipedia article are not relevant.

Looking at that bail, I like Jason's guess.

Regards,
Kent


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Re: [Emc-users] OT - help identifying machine in a collage

2013-04-09 Thread Peter Blodow
Daniel, one thing is for sure: There is no plug on the item for a 
connection to LinuxCNC. Maybe it's a coil winding machine or a device to 
wind up torsion springs, e.g. for grammophones or such, very useful and 
necessary at the time. There seem to be gears inside the casing, being 
able to apply large torsion moment (telling from the size of the axis 
and bearing protruding below at center). On the bottom left there could 
be the top of a motor, where the whole gear box casing can be rotated by 
hand until it is secured by the square head setting screw. The arm 
coming in from the left may swing around its pivot on the left side and 
may have guided a thread or thin wire to a coil on the tapered center stud.
Another proposal: the heavy hex stud on the right may be the top of a 
vertical shaft pointing downwards, probably turning at low speed. The 
setup reminds me of an early kitchen dough kneading machine my parents 
had long ago.

The whole thread reminds me of a popular quiz program on German TV: 
Dings vom Dach, meaning aboout Gimmick from the roof. Everybody can 
send in some enigmatic item and gets a small reward in case the quiz 
team is unable to guess its purpose.

Peter

Am 09.04.2013 18:17, schrieb Daniel Rogge:
 A librarian friend asked me to help identify the following device in a 
 collage from a Serbian artist (August Černigoj) circa 1925.  Image of the 
 collage and a close-up of the device can be found here:
 http://static.inky.ws/image/3834/La%20Strada,%201925-1.jpg
 http://static.inky.ws/image/3835/machine_1.png

 If anyone can identify this device, it's the people on this list!

 Thanks!

 Daniel Rogge

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Re: [Emc-users] axis-remote in M-call problems

2013-04-09 Thread Henrik Munktell
Ok, just to be clear what I'm trying to do here:
I have a probe function that probes towards the work piece, on contact, I
set Z pos with G10 L20. When I do that, the preview plot in axis does not
update and represent the correct Z height. So I want to do a axis-remote
--reload in the probe routine to refresh the plot (refresh of the plot is
done automatically in axis when you use the built in touch off buttons, at
least it seems to be doing that), to be able to do this --reload I need
have a script M155 that is called from probe o-sub.

I have poked around a little in the sub and rearranged the call to M155 to
the end of the sub.

I wonder if the problem you're seeing is related to this one:

http://www.linuxcnc.org/index.php/english/forum/40-subroutines-and-ngcgui/26290-subroutine-stops-without-warning
Maybee, but one could say I have more problems in MDI mode. If I in the
M155 I have axis-remote --reload , the reload is instant in manual mode
, but is delayed in MDI mode (and debug message from within M155 is printed
in both). Without the , there is a delay in both manual and MDI mode,
and the debug message is not executed

Chris -
You are correct about the behavior of the reload button and axis-remote
--reload situations, they should not be executed while program is running!
Problem is as I said above the plot is not updated when I set Z with G10
L20 to reflect correct Z height. Maybe there is another way of touching of
Z that I have not been thinking of?

I have tried this in sim and same thing happens there. Here is a link to a
zipped config running in sim mode if someone wants to test it, you need to
place the M155 file so linuxcnc finds it:
https://dl.dropbox.com/u/27552984/Lillasyster_sim.tar.gz


2013/4/8 Chris Radek ch...@timeguy.com

 On Wed, Apr 03, 2013 at 09:09:33PM +0200, Henrik Munktell wrote:
  Still having problems with M code executing axis-remote --reload.
 
  Read this post:
 
 
 http://www.linuxcnc.org/index.php/english/forum/10-advanced-configuration/24367-creating-a-qone-button-touch-offq-button?start=10#28660
 
  Just updated to latest master and this still bugs me. I call this M code
 in
  a probe routine to reload the gcode, and then perform a Z retract.
 Problem
  is that code after the M155 call is not executed, and thus not the Z
  retract. This is my probe sub:


 axis-remote --reload tells AXIS to do the same thing it does when
 you poke the reload button.  It only makes sense to do this while in
 manual mode with no program running.  You've contrived a way to
 trigger it while a program is running, but that's just not going to
 work.

 When I try that at the shell with a program running, I get an error:

 % axis-remote --reload
 axis cannot accept remote command while running

 When I poke the reload button (which should be greyed out) while a
 program's running, it does nothing.

 I am not sure why you are getting anything other than a simple error
 but that is mostly beside the point.  This will not work and you
 need to accomplish your goal (and I'm not actually sure what it is)
 in a different way.


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Re: [Emc-users] axis-remote in M-call problems

2013-04-09 Thread andy pugh
On 9 April 2013 19:54, Henrik Munktell henrik.munkt...@gmail.com wrote:

 I have a probe function that probes towards the work piece, on contact, I
 set Z pos with G10 L20. When I do that, the preview plot in axis does not
 update and represent the correct Z height. So I want to do a axis-remote
 --reload in the probe routine to refresh the plot

Refreshing the plot is a perfectly natural thing to want to do.
Wanting to reload a _running_program_ is just asking for trouble.

I wish I knew enough Python / tcl to know if it was trivial to add a
refresh command to Axis.

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Re: [Emc-users] Poor CV

2013-04-09 Thread Steve Blackmore
On Tue, 09 Apr 2013 19:18:13 +0200, you wrote:

I tried your value, and it seem you are really close to the max 
frequency drive for the stepper.

Claude - if that were so it would not work with identical settings under
Mach3. Same step frequency, same drivers same PC same everything.


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Re: [Emc-users] Poor CV

2013-04-09 Thread John Kasunich


On Tue, Apr 9, 2013, at 05:04 PM, Steve Blackmore wrote:
 On Tue, 09 Apr 2013 19:18:13 +0200, you wrote:
 
 I tried your value, and it seem you are really close to the max 
 frequency drive for the stepper.
 
 Claude - if that were so it would not work with identical settings under
 Mach3. Same step frequency, same drivers same PC same everything.

It might be close to the limits of the EMC step pulse generator (which 
aren't neccessarily the same as those of the Mach step pulse generator).
Personally I think that is unlikely, but the test is relatively straightforward.
You could reduce by just a factor of two instead of ten, the key is to
drop it by a significant factor on both systems and see if the difference
is still there.  If the misbehavior is still there, that pretty much rules out
step generator limits.

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Re: [Emc-users] Poor CV

2013-04-09 Thread Steve Blackmore
On Tue, 9 Apr 2013 09:48:33 +0100, you wrote:

On 9 April 2013 09:07, Viesturs L?cis viesturs.la...@gmail.com wrote:

 Am I really missing something or are You complaining about really old
 version of LinuxCNC?

Possibly, but I don't think that the motion system has changed.

I am using the latest version!  The bug appeared with V2.4 and is still
there. Possibly when changes were made to G64 ??

Maybe this one ?

interpreter: G64 P- Q- specifies motion and naive cam tolerances
separately  

The stepconf was done originally with V2.3

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Re: [Emc-users] Poor CV

2013-04-09 Thread Steve Blackmore
On Tue, 9 Apr 2013 11:07:22 +0300, you wrote:


Both of these files are generated by stepconf wizard back in 2009.
And there are some things, like PROGRAM_PREFIX = /home/steve/emc2/nc_files
and INTRO_GRAPHIC = emc2.gif, which clearly show that You are not using
2.5.x version;

Clearly it shows no such thing - only those files were produced in
2009..

 even more -  if I remember correctly, NML_FILE = emc.nml was
removed from INI config since 2.4.0, so I would speculate that You are
using 2.3.x or something even older.

Don't speculate :)

Am I really missing something or are You complaining about really old
version of LinuxCNC?

Yes you are missing something, I am using 2.5.2 and it has been flakey
since 2.4.

Steve Blackmore
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Re: [Emc-users] Closed loop stepping system

2013-04-09 Thread Tomaz T .
The whole point is that I don't have any feedback from steppers at this stage, 
and as I said, the cheapest solution would be to simply change the existing 
one with the one with closed loop future (and also drivers). So the basic 
idea might be to use In-Position signal (output) from stepper driver and when 
this goes fault, it triggers following error in linuxcnc.
Could this work?

Anyone using this stepper system from kelinginc?

http://www.automationtechnologiesinc.com/products-page/nema23-closed-loop-stepper-motor-system-hybrid-servo-kit/hybrid-servo-drive-kl-5080h




 It isn't immediately clear what advantage it gives over normal
 steppers other than stall-detection. I guess it should also be able to
 recover from a stall too, so perhaps there would be the option of
 using adaptive-feed to slow other axes to allow it to catch up.

 It would be interesting to see how it worked out.
 
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Re: [Emc-users] Poor CV

2013-04-09 Thread Steve Blackmore
On Tue, 9 Apr 2013 13:55:30 +0100, you wrote:

On 8 April 2013 22:57, Steve Blackmore st...@pilotltd.net wrote:

 ini file
 http://pastebin.com/keXTHWyn

I don't really have the tools here to analyse this, but a few observations.

At 800mm/sec2 accel and 1200mm/min traverse speed the minimum arc
radius is 0.5mm.

Slowing the acceleration or max speed makes no difference, it still does
it, just less obvious. The sound in the videos is the big giveaway, you
can hear the changes in velocity easier than see them.

The circular moves do not appear to be tangent to the straight lines.
I wonder if they were meant to be? 

The drawing is the outline of a Fender Telecaster, the file was
optimised using Rhino V4 before producing the code using FeatureCam V15.
The lines are contiguous to +/- 0.0001mm. If there were errors with the
drawing both would complain and not accept it as one continuous outline.

I wonder if Mach and LinuxCNC are
taking a different approach to blending the corners?

Almost certainly.

Did you read the 2011 posts? In particular the one where Art explains
how he did CV for Mach? 

Also Daniel at Tormach concurs, his observation follows for those who
haven't read the old stuff on this

The problem is apparent at the first G2 move.  The machine appears to
change feedrate between G2 and G1 moves.  Moving from one G2 line to
another G2 line is smooth, and moving  from one G1 line to another G1
line is smooth.  G1 moves appear to run at around 60% of the feedrate of
the G2 moves, so the transition from G1 to G2 (or G2 to G1) makes the
machine seem erratic.  If I slow the feedrate down, the problem
persists.

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Re: [Emc-users] Poor CV

2013-04-09 Thread jeremy youngs
The drawing is the outline of a Fender Telecaster, the file was
optimised using Rhino V4 before producing the code using FeatureCam V15.
The lines are contiguous to +/- 0.0001mm. If there were errors with the
drawing both would complain and not accept it as one continuous outline.


i see no reason to have the resolution of your cam system set this high if
i did that in mastercam it would triple the code
although i still dont think this is your answer just an observation?
i have asked a bit about look ahead and have heard some muffled replies
what exactly is the lcnc look ahead ? it does not appear to be infinite?
and last I really prefer to avoid cv actions as they do not produce the
most efficient programs, but nonetheless i would be interested to see what
is discovered here


On Tue, Apr 9, 2013 at 6:14 PM, Steve Blackmore st...@pilotltd.net wrote:

 On Tue, 9 Apr 2013 13:55:30 +0100, you wrote:

 On 8 April 2013 22:57, Steve Blackmore st...@pilotltd.net wrote:
 
  ini file
  http://pastebin.com/keXTHWyn
 
 I don't really have the tools here to analyse this, but a few
 observations.
 
 At 800mm/sec2 accel and 1200mm/min traverse speed the minimum arc
 radius is 0.5mm.

 Slowing the acceleration or max speed makes no difference, it still does
 it, just less obvious. The sound in the videos is the big giveaway, you
 can hear the changes in velocity easier than see them.

 The circular moves do not appear to be tangent to the straight lines.
 I wonder if they were meant to be?

 The drawing is the outline of a Fender Telecaster, the file was
 optimised using Rhino V4 before producing the code using FeatureCam V15.
 The lines are contiguous to +/- 0.0001mm. If there were errors with the
 drawing both would complain and not accept it as one continuous outline.

 I wonder if Mach and LinuxCNC are
 taking a different approach to blending the corners?

 Almost certainly.

 Did you read the 2011 posts? In particular the one where Art explains
 how he did CV for Mach?

 Also Daniel at Tormach concurs, his observation follows for those who
 haven't read the old stuff on this

 The problem is apparent at the first G2 move.  The machine appears to
 change feedrate between G2 and G1 moves.  Moving from one G2 line to
 another G2 line is smooth, and moving  from one G1 line to another G1
 line is smooth.  G1 moves appear to run at around 60% of the feedrate of
 the G2 moves, so the transition from G1 to G2 (or G2 to G1) makes the
 machine seem erratic.  If I slow the feedrate down, the problem
 persists.

 Steve Blackmore
 --


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Re: [Emc-users] Poor CV

2013-04-09 Thread andy pugh
On 9 April 2013 23:14, Steve Blackmore st...@pilotltd.net wrote:

 The problem is apparent at the first G2 move.  The machine appears to
 change feedrate between G2 and G1 moves.  Moving from one G2 line to
 another G2 line is smooth, and moving  from one G1 line to another G1
 line is smooth.  G1 moves appear to run at around 60% of the feedrate of
 the G2 moves,

That does seem to be what you are seeing. However I just tried a test
200mm move and a 32.8mm radius circle and they both took the same
length of time
Do you get the same result?
(I was running in a sim, so it might not be a valid test)

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Re: [Emc-users] Poor CV

2013-04-09 Thread jeremy youngs
andy

That does seem to be what you are seeing. However I just tried a test
200mm move and a 32.8mm radius circle and they both took the same
length of time
Do you get the same result?
(I was running in a sim, so it might not be a valid test)


steve

100 G0 G21 G17 G90 G40 G49 G80
N110 G91.1
N120 G1 Z20.000 F3600.0
N130 T1 M06
N140 (End Mill {6 mm})
N150 G43H1 Z20.000
N160 S12000 M03
N170(Toolpath:- Profile 1)
N180()
N190 G64
N200 G1 X0.000 Y0.000 F3600
N210 G0 X-1.974 Y8.147 Z6.000
N220 G1 X-1.974 Y8.147 Z-1.000 F1200.0
N230 G2 X-1.346 Y40.813 I1274.739 J-8.173 F3600.0

n200 f=3600 (rapid??? is this the machines max velocity??)
n220 f1200 thats the feed
n230 f3600
these are consistent with andys observations I.E the machine is doing what
its programmed to
but here is what i dont know if the 3600 is the max feed then can the
machine interpolate at that speed???
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Re: [Emc-users] Found loading problem?

2013-04-09 Thread Gene Heskett
On Tuesday 09 April 2013 22:46:18 Kent A. Reed did opine:

 On 4/9/2013 12:12 PM, Gene Heskett wrote:
  Anyway, it looks like it will run on the 2.6.0-pre just fine now.
 
 Gene:
 
 Glad to hear it works now. At this point I think I'll climb back into my
 hole before i start hazarding guesses that may serve only to muddy the
 waters. :-)
 
 As for your mix-mastered file, I got lost in your description of the
 sequence of events. I haven't had a text file corrupted in such a manner
 since the early days of word processors.
 
 Regards,
 Kent
 
That was a first for me too, in likely 20 or more years.  Anyway, the part 
is now cut out, sharp edges broken, drilled and countersunk for a couple 
cap screws, and ATM is superglued to the part it will be bolted to once I 
drill  tap the 2 holes for the bolts.  Then I'm ready to shorten up the 
striker spring, put it together  see if it will still do a 1.5 group at 
50 yards.  BP rifle makings IOW.  A solidly locked bolt to contain the back 
thrust of the #209 primer, and a fully legit firing pin, which it never had 
before.  If it works right, the folks on the next bench over won't be 
accusing me of shooting old butt-burner ever again.

Thanks Kent.

Cheers, Gene
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[Emc-users] Will LinuxCNC work with a CandCNC Dragon Cut system?

2013-04-09 Thread Gregg Eshelman
Placed an order for a CandCNC Dragon Cut kit plus the extras needed to connect 
its THC to a Hypertherm 600.

Looking further down the road, it looks as if a switch to LinuxCNC will be 
required if/when 2-axis torch tilt gets added to the plasma table because Mach3 
can't do that and it doesn't look like the ability to handle the kinematics for 
a tilting spindle/torch will be added anytime soon.

Might do a dual boot with WinXP/Mach3 and LinuxCNC.

I went with the CandCNC kit because the guy putting up the money is more 
concerned with how soon the table can be put together than how much money can 
be saved.

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[Emc-users] Further thoughts on cable driven cutting torch.

2013-04-09 Thread Gregg Eshelman
How about this idea for getting the equivalent of four motors on a horizontal 
two joint articulated arm using three motors...

Put two motors at opposite corners with the third on a line bisecting the line 
between the other two. Directly opposite the third motor, use a weight or 
spring.

That would have four cables connected to the end of the arm and give the same 
control authority over the full envelope (which is non-square) reachable by the 
end of the arm.

With three motors at 120 degrees to each other it's impossible to move the end 
of the arm outside of the triangle framed by the motors. With three motors and 
a weight at 90 degrees it's possible to move the end of the arm anywhere within 
the square that the arm can reach.

Since it's a torch instead of a cutting tool in direct contact with the 
workpiece, there's no forces that could kick back and pull the weight.


Then there's the issue of the non-quadrilateral shape of the maximum operating 
envelope. How does LinuxCNC handle that?

Aaaad I just had another thought. Two motors and two weights... but that 
wouldn't work too well when needing the arm end to move out towards one of the 
weight's corners as the weights are passive and wouldn't move differentially. 
Pretty much the same issues as a two motor and one weight system. With a 
vertical string plotter a quadrilateral envelope can be covered with only two 
motors, but cable slack on the long side is a problem in the lower corners and 
close to the motors, with a corresponding lack of control authority. Thought 
discarded as interesting but unworkable for horizontal use. ;-)

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Re: [Emc-users] Closed loop stepping system

2013-04-09 Thread Viesturs Lācis
2013/4/10 Tomaz T. tomaz_...@hotmail.com

 The whole point is that I don't have any feedback from steppers at this
 stage, and as I said, the cheapest solution would be to simply change the
 existing one with the one with closed loop future (and also drivers). So
 the basic idea might be to use In-Position signal (output) from stepper
 driver and when this goes fault, it triggers following error in linuxcnc.
 Could this work?


So why don't You put encoders on stepper motors and link encoder position
to axis.n.motor-pos-fb pin and let LinuxCNC track actual motor position and
it definitely will trigger following error, once it has been reached. This
way there are no fancy stepper drives and motors are required.



 Anyone using this stepper system from kelinginc?


 http://www.automationtechnologiesinc.com/products-page/nema23-closed-loop-stepper-motor-system-hybrid-servo-kit/hybrid-servo-drive-kl-5080h


No tuning of feedback loop? Well, then I do not see, how does this system
achieve its goal and correct for motor's position error.

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