Re: [MBZ] 240D starting woes update.

2013-04-09 Thread Rich Thomas

ruhroh...

--R


On 4/8/13 8:05 PM, WILTON wrote:
Mr. and Mrs. Banker were amazed by my magic stick. 



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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Bob Rentfro
Okay...glow light comes on again. So now it's one issuenothing when key
is turned to start position. Get all the correct dash lights, have power in
the wire going from ignition switch to solenoid when key is in start
position. All voltage readings are correct on everything. Everything is
tight and clean. I'm at a loss. Ideas?

Bob R
On Apr 7, 2013 6:23 PM, Max Dillon meadedil...@bellsouth.net wrote:

 Should click (energize) at position 2, position 3 is the last spring
 loaded position which energizes the starter?  I'm assuming position zero is
 off, and 1 is the accessory position...
 --
 Max Dillon
 Charleston SC
 '95 E300, '87 300TD, '73 Balboa 20

 Bob Rentfro azbob...@gmail.com wrote:

 The previous owner had this car all jacked up. The ignition switch was
 a
 disaster so I replaced it. This is a separate problem from the initial
 problem. I think I have it narrowed down to the glowplug relay now. Its
 clicking when I turn the key to position three.
 
 Bob R
 On Apr 7, 2013 2:05 PM, Fmiser fmi...@gmail.com wrote:
 
   Bob Rentfro wrote:
 
   Here is the deal: turn the key to position 2 no glow light.
   Turn the key to start position, nothing.but I can hear one
   kinda loud click coming from the fuse bus area.
   The ignition switch (mechanical and electrical portions) has
   been replaced. New starter, new cables, line from ignition
   switch to solenoid is good. Battery readings are SAT.
   What should I go after now? It's my manual 1980 240D.
 
  If the problem showed up with the replacement of the keyswitch,
  I'd suspect trouble there.  With a test light (or a volt meter),
  I'd try to track the flow.
 
  Is +12 getting _to_ the switch?
 
  Is it on the appropriate terminals for the various keyswitch
  positions?
 
  --Philip
 
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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Max Dillon
Wiring diagram, digital multi-meter, basic understanding of direct current 
electrical theory, and time with the patient...

-OR-

A friend with identical year/model car you can compare to your car, but that 
isn't a sure thing if the problem is deeper than crossed wires.
-- 
Max Dillon
Charleston SC
'95 E300, '87 300TD, '73 Balboa 20

Bob Rentfro azbob...@gmail.com wrote:

Okay...glow light comes on again. So now it's one issuenothing when
key
is turned to start position. Get all the correct dash lights, have
power in
the wire going from ignition switch to solenoid when key is in start
position. All voltage readings are correct on everything. Everything is
tight and clean. I'm at a loss. Ideas?

Bob R
On Apr 7, 2013 6:23 PM, Max Dillon meadedil...@bellsouth.net wrote:

 Should click (energize) at position 2, position 3 is the last spring
 loaded position which energizes the starter?  I'm assuming position
zero is
 off, and 1 is the accessory position...
 --
 Max Dillon
 Charleston SC
 '95 E300, '87 300TD, '73 Balboa 20

 Bob Rentfro azbob...@gmail.com wrote:

 The previous owner had this car all jacked up. The ignition switch
was
 a
 disaster so I replaced it. This is a separate problem from the
initial
 problem. I think I have it narrowed down to the glowplug relay now.
Its
 clicking when I turn the key to position three.
 
 Bob R
 On Apr 7, 2013 2:05 PM, Fmiser fmi...@gmail.com wrote:
 
   Bob Rentfro wrote:
 
   Here is the deal: turn the key to position 2 no glow light.
   Turn the key to start position, nothing.but I can hear one
   kinda loud click coming from the fuse bus area.
   The ignition switch (mechanical and electrical portions) has
   been replaced. New starter, new cables, line from ignition
   switch to solenoid is good. Battery readings are SAT.
   What should I go after now? It's my manual 1980 240D.
 
  If the problem showed up with the replacement of the keyswitch,
  I'd suspect trouble there.  With a test light (or a volt meter),
  I'd try to track the flow.
 
  Is +12 getting _to_ the switch?
 
  Is it on the appropriate terminals for the various keyswitch
  positions?
 
  --Philip
 
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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Dan Penoff
If you have B+ at the solenoid wire then it should work when you reconnect the 
wire to the solenoid - unless the solenoid has a problem.

Dan

On Apr 8, 2013, at 3:19 PM, Bob Rentfro azbob...@gmail.com wrote:

 Okay...glow light comes on again. So now it's one issuenothing when key
 is turned to start position. Get all the correct dash lights, have power in
 the wire going from ignition switch to solenoid when key is in start
 position. All voltage readings are correct on everything. Everything is
 tight and clean. I'm at a loss. Ideas?
 
 Bob R
 On Apr 7, 2013 6:23 PM, Max Dillon meadedil...@bellsouth.net wrote:
 
 Should click (energize) at position 2, position 3 is the last spring
 loaded position which energizes the starter?  I'm assuming position zero is
 off, and 1 is the accessory position...
 --
 Max Dillon
 Charleston SC
 '95 E300, '87 300TD, '73 Balboa 20
 
 Bob Rentfro azbob...@gmail.com wrote:
 
 The previous owner had this car all jacked up. The ignition switch was
 a
 disaster so I replaced it. This is a separate problem from the initial
 problem. I think I have it narrowed down to the glowplug relay now. Its
 clicking when I turn the key to position three.
 
 Bob R
 On Apr 7, 2013 2:05 PM, Fmiser fmi...@gmail.com wrote:
 
 Bob Rentfro wrote:
 
 Here is the deal: turn the key to position 2 no glow light.
 Turn the key to start position, nothing.but I can hear one
 kinda loud click coming from the fuse bus area.
 The ignition switch (mechanical and electrical portions) has
 been replaced. New starter, new cables, line from ignition
 switch to solenoid is good. Battery readings are SAT.
 What should I go after now? It's my manual 1980 240D.
 
 If the problem showed up with the replacement of the keyswitch,
 I'd suspect trouble there.  With a test light (or a volt meter),
 I'd try to track the flow.
 
 Is +12 getting _to_ the switch?
 
 Is it on the appropriate terminals for the various keyswitch
 positions?
 
 --Philip
 
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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread WILTON
Have ya banged the starter with a stick from the top while holding the key 
in START position?  If not, please, do and see what happens (don't be 
shy/bashful with the stick).


Wilton

- Original Message - 
From: Bob Rentfro azbob...@gmail.com

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Monday, April 08, 2013 3:19 PM
Subject: Re: [MBZ] 240D starting woes update.


Okay...glow light comes on again. So now it's one issuenothing when 
key
is turned to start position. Get all the correct dash lights, have power 
in

the wire going from ignition switch to solenoid when key is in start
position. All voltage readings are correct on everything. Everything is
tight and clean. I'm at a loss. Ideas?

Bob R
On Apr 7, 2013 6:23 PM, Max Dillon meadedil...@bellsouth.net wrote:


Should click (energize) at position 2, position 3 is the last spring
loaded position which energizes the starter?  I'm assuming position zero 
is

off, and 1 is the accessory position...
--
Max Dillon
Charleston SC
'95 E300, '87 300TD, '73 Balboa 20

Bob Rentfro azbob...@gmail.com wrote:

The previous owner had this car all jacked up. The ignition switch was
a
disaster so I replaced it. This is a separate problem from the initial
problem. I think I have it narrowed down to the glowplug relay now. Its
clicking when I turn the key to position three.

Bob R
On Apr 7, 2013 2:05 PM, Fmiser fmi...@gmail.com wrote:

  Bob Rentfro wrote:

  Here is the deal: turn the key to position 2 no glow light.
  Turn the key to start position, nothing.but I can hear one
  kinda loud click coming from the fuse bus area.
  The ignition switch (mechanical and electrical portions) has
  been replaced. New starter, new cables, line from ignition
  switch to solenoid is good. Battery readings are SAT.
  What should I go after now? It's my manual 1980 240D.

 If the problem showed up with the replacement of the keyswitch,
 I'd suspect trouble there.  With a test light (or a volt meter),
 I'd try to track the flow.

 Is +12 getting _to_ the switch?

 Is it on the appropriate terminals for the various keyswitch
 positions?

 --Philip

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Bob Rentfro
The solenoid/ starter is new Bosch. Well, 3 months old. And yes Wilton, I
have mechanically agitated it. Getting a little frustrating.

Bob R
On Apr 8, 2013 12:46 PM, Dan Penoff d...@penoff.com wrote:

 If you have B+ at the solenoid wire then it should work when you reconnect
 the wire to the solenoid - unless the solenoid has a problem.

 Dan

 On Apr 8, 2013, at 3:19 PM, Bob Rentfro azbob...@gmail.com wrote:

  Okay...glow light comes on again. So now it's one issuenothing when
 key
  is turned to start position. Get all the correct dash lights, have power
 in
  the wire going from ignition switch to solenoid when key is in start
  position. All voltage readings are correct on everything. Everything is
  tight and clean. I'm at a loss. Ideas?
 
  Bob R
  On Apr 7, 2013 6:23 PM, Max Dillon meadedil...@bellsouth.net wrote:
 
  Should click (energize) at position 2, position 3 is the last spring
  loaded position which energizes the starter?  I'm assuming position
 zero is
  off, and 1 is the accessory position...
  --
  Max Dillon
  Charleston SC
  '95 E300, '87 300TD, '73 Balboa 20
 
  Bob Rentfro azbob...@gmail.com wrote:
 
  The previous owner had this car all jacked up. The ignition switch was
  a
  disaster so I replaced it. This is a separate problem from the initial
  problem. I think I have it narrowed down to the glowplug relay now. Its
  clicking when I turn the key to position three.
 
  Bob R
  On Apr 7, 2013 2:05 PM, Fmiser fmi...@gmail.com wrote:
 
  Bob Rentfro wrote:
 
  Here is the deal: turn the key to position 2 no glow light.
  Turn the key to start position, nothing.but I can hear one
  kinda loud click coming from the fuse bus area.
  The ignition switch (mechanical and electrical portions) has
  been replaced. New starter, new cables, line from ignition
  switch to solenoid is good. Battery readings are SAT.
  What should I go after now? It's my manual 1980 240D.
 
  If the problem showed up with the replacement of the keyswitch,
  I'd suspect trouble there.  With a test light (or a volt meter),
  I'd try to track the flow.
 
  Is +12 getting _to_ the switch?
 
  Is it on the appropriate terminals for the various keyswitch
  positions?
 
  --Philip
 
  ___
  http://www.okiebenz.com
  For new and used parts go to www.okiebenz.com
  To search list archives http://www.okiebenz.com/archive/
 
  To Unsubscribe or change delivery options go to:
  http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 
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  To Unsubscribe or change delivery options go to:
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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Curt Raymond
Add one more point you've missed, starter spins when you jump the big lugs on 
the starter it spins.

Last test, short big lug to little lug (ie apply power direct to solenoid) if 
car doesn't start its a bad solenoid.

Personally I'd skip that last test, if you have power to the solenoid but not 
power THROUGH the solenoid its the solenoid...

-Curt

Date: Mon, 8 Apr 2013 12:19:17 -0700
From: Bob Rentfro azbob...@gmail.com
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] 240D starting woes update.
Message-ID:
CAKOy=fx5gyzuhsepxnnf8zyvggzprgonwxyfadhk74z1ttg...@mail.gmail.com
Content-Type: text/plain; charset=ISO-8859-1

Okay...glow light comes on again. So now it's one issuenothing when key
is turned to start position. Get all the correct dash lights, have power in
the wire going from ignition switch to solenoid when key is in start
position. All voltage readings are correct on everything. Everything is
tight and clean. I'm at a loss. Ideas?

Bob R

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Craig
On Mon, 8 Apr 2013 12:19:17 -0700 Bob Rentfro azbob...@gmail.com wrote:

 Okay...glow light comes on again. So now it's one issuenothing when
 key is turned to start position. Get all the correct dash lights, have
 power in the wire going from ignition switch to solenoid when key is in
 start position. All voltage readings are correct on everything.
 Everything is tight and clean. I'm at a loss. Ideas?

What happens when you short the top large terminal on the starter (with
the large wire that goes to the battery) to the small, middle terminal on
the starter?


Craig

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Randy Bennell

That was my immediate thought as well.
If there is power to the solenoid, it should try to kick in unless the 
solenoid is bad.


Unfortunately, with diesels of this vintage (at least on mine) you can't 
just turn the key on and off a few times to see if it catches.
When the solenoid contacts were going bad on our 4Runner, I could get it 
to go like that. Flip the key back and forth and it would catch - the 
down side was that the cold start injector would fire too so there was a 
bit of smoke on start up.
I know with my car, if I turn the key off, I have to start over again so 
I cannot just flip the key back on quickly.


Randy

On 08/04/2013 2:45 PM, Dan Penoff wrote:

If you have B+ at the solenoid wire then it should work when you reconnect the 
wire to the solenoid - unless the solenoid has a problem.

Dan

On Apr 8, 2013, at 3:19 PM, Bob Rentfro azbob...@gmail.com wrote:


Okay...glow light comes on again. So now it's one issuenothing when key
is turned to start position. Get all the correct dash lights, have power in
the wire going from ignition switch to solenoid when key is in start
position. All voltage readings are correct on everything. Everything is
tight and clean. I'm at a loss. Ideas?

Bob R




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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Bob Rentfro
Curtain Craig I just went from the top lug to the small lug on the solenoid
and I can hear clicking at the glow plug relay but nothing happens.
Bad solenoid?
On Apr 8, 2013 12:56 PM, Craig diese...@pisquared.net wrote:

 On Mon, 8 Apr 2013 12:19:17 -0700 Bob Rentfro azbob...@gmail.com wrote:

  Okay...glow light comes on again. So now it's one issuenothing when
  key is turned to start position. Get all the correct dash lights, have
  power in the wire going from ignition switch to solenoid when key is in
  start position. All voltage readings are correct on everything.
  Everything is tight and clean. I'm at a loss. Ideas?

 What happens when you short the top large terminal on the starter (with
 the large wire that goes to the battery) to the small, middle terminal on
 the starter?


 Craig

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Dieselhead
I used a piece of 1/2 or 3/4 pipe.  If that does not get the starter 
working, then you need a different starter.



Have ya banged the starter with a stick from the top while holding 
the key in START position?  If not, please, do and see what happens 
(don't be shy/bashful with the stick).


Wilton

- Original Message - From: Bob Rentfro azbob...@gmail.com
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Monday, April 08, 2013 3:19 PM
Subject: Re: [MBZ] 240D starting woes update.


Okay...glow light comes on again. So now it's one issuenothing when key
is turned to start position. Get all the correct dash lights, have power in
the wire going from ignition switch to solenoid when key is in start
position. All voltage readings are correct on everything. Everything is
tight and clean. I'm at a loss. Ideas?

Bob R


___
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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Fmiser
 Bob Rentfro wrote:

 nothing when key is turned to start position. Get all
 the correct dash lights, have power in the wire going from
 ignition switch to solenoid when key is in start position. All
 voltage readings are correct on everything. Everything is
 tight and clean. I'm at a loss. Ideas?

Do you mean nothing or starter motor doesn't turn nor does
the solenoid doesn't click 'cause correct dash lights doesn't
sound like nothing.

At which end of the switch-to-solenoid wire did you measure
voltage?  If there is 12 V at the small terminal on the solenoid
on the starter, and it doesn't clunk, then it would seem a
dead solenoid is the problem.  One way to test is to jumper from
the big battery (top) terminal on the solenoid to the small one
on the side.  The solenoid should clunk and the starter motor
should spin.  If there is no clunk, and jumping the two big
ones makes the starter spin, then the solenoid is dead.

--   Philip

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Randy Bennell

On 08/04/2013 3:02 PM, Bob Rentfro wrote:

Curtain Craig I just went from the top lug to the small lug on the solenoid
and I can hear clicking at the glow plug relay but nothing happens.
Bad solenoid?
On Apr 8, 2013 12:56 PM, Craig diese...@pisquared.net wrote:



Let me suggest that you get one of the remote starter tester doodads.
Basically a switch with a cable and two clips.
Hook it on the terminals and press the button or squeeze the trigger.
You can do it from beside the car instead of laying under there with a 
screwdriver wondering if it will fire and take off, running over you in 
the process.


And yes, it sounds like the solenoid has failed.

Unless  . . . .

Who installed the solenoid - did it come on the starter??

I know we ran into an issue with the 4Runner I mentioned in another 
post. I had installed the new contacts so it was my fault.
There was a ball on the end of a spring that fit in a certain spot. On 
assembly the ball got out of the spot it was supposed to be in.

The starter worked for a few days and then one day would not.
When I took it apart, I found that the ball had gotten jammed into a 
spot that prevented the solenoid from pulling in the contacts.
Put a dab of grease on the ball to hold it in place where it belonged 
long enough to reassemble the starter and it has worked fine for years. 
No damage was done.


So, if this starter has anything like that inside, it might just be fixable.
If not, then one would think, either the contacts are not working - got 
burned somehow?? - or the coil is an open circuit - the solenoid is 
essentially an electromagnet that activates when current flows and pulls 
the contacts into place.
So, one would think one could check to see if the coil is open or 
grounded out with a multi-meter before removing the thing from the vehicle.


Forgive me if this is off the mark. I have no experience with MB 
starters and solenoids - jsut that most all that I have worked on with 
other vehicles work as above and I am trusting that the MB one does too.


Randy

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Bob Rentfro
The solenoid came installed on the new Bosch starter I bought three months
ago. So what holds that's so annoying on? Is it allen head?
On Apr 8, 2013 1:14 PM, Randy Bennell rbenn...@bennell.ca wrote:

 On 08/04/2013 3:02 PM, Bob Rentfro wrote:

 Curtain Craig I just went from the top lug to the small lug on the
 solenoid
 and I can hear clicking at the glow plug relay but nothing happens.
 Bad solenoid?
 On Apr 8, 2013 12:56 PM, Craig diese...@pisquared.net wrote:


  Let me suggest that you get one of the remote starter tester doodads.
 Basically a switch with a cable and two clips.
 Hook it on the terminals and press the button or squeeze the trigger.
 You can do it from beside the car instead of laying under there with a
 screwdriver wondering if it will fire and take off, running over you in the
 process.

 And yes, it sounds like the solenoid has failed.

 Unless  . . . .

 Who installed the solenoid - did it come on the starter??

 I know we ran into an issue with the 4Runner I mentioned in another post.
 I had installed the new contacts so it was my fault.
 There was a ball on the end of a spring that fit in a certain spot. On
 assembly the ball got out of the spot it was supposed to be in.
 The starter worked for a few days and then one day would not.
 When I took it apart, I found that the ball had gotten jammed into a spot
 that prevented the solenoid from pulling in the contacts.
 Put a dab of grease on the ball to hold it in place where it belonged long
 enough to reassemble the starter and it has worked fine for years. No
 damage was done.

 So, if this starter has anything like that inside, it might just be
 fixable.
 If not, then one would think, either the contacts are not working - got
 burned somehow?? - or the coil is an open circuit - the solenoid is
 essentially an electromagnet that activates when current flows and pulls
 the contacts into place.
 So, one would think one could check to see if the coil is open or grounded
 out with a multi-meter before removing the thing from the vehicle.

 Forgive me if this is off the mark. I have no experience with MB starters
 and solenoids - jsut that most all that I have worked on with other
 vehicles work as above and I am trusting that the MB one does too.

 Randy

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Bob Rentfro
Sothis is the first time I've tried to remove a solenoid. It appears
that the electrical part comes off and the mechanical part stays on the
starter is that correct?

Bob R
On Apr 8, 2013 1:26 PM, Bob Rentfro azbob...@gmail.com wrote:

 The solenoid came installed on the new Bosch starter I bought three months
 ago. So what holds that's so annoying on? Is it allen head?
 On Apr 8, 2013 1:14 PM, Randy Bennell rbenn...@bennell.ca wrote:

 On 08/04/2013 3:02 PM, Bob Rentfro wrote:

 Curtain Craig I just went from the top lug to the small lug on the
 solenoid
 and I can hear clicking at the glow plug relay but nothing happens.
 Bad solenoid?
 On Apr 8, 2013 12:56 PM, Craig diese...@pisquared.net wrote:


  Let me suggest that you get one of the remote starter tester doodads.
 Basically a switch with a cable and two clips.
 Hook it on the terminals and press the button or squeeze the trigger.
 You can do it from beside the car instead of laying under there with a
 screwdriver wondering if it will fire and take off, running over you in the
 process.

 And yes, it sounds like the solenoid has failed.

 Unless  . . . .

 Who installed the solenoid - did it come on the starter??

 I know we ran into an issue with the 4Runner I mentioned in another post.
 I had installed the new contacts so it was my fault.
 There was a ball on the end of a spring that fit in a certain spot. On
 assembly the ball got out of the spot it was supposed to be in.
 The starter worked for a few days and then one day would not.
 When I took it apart, I found that the ball had gotten jammed into a spot
 that prevented the solenoid from pulling in the contacts.
 Put a dab of grease on the ball to hold it in place where it belonged
 long enough to reassemble the starter and it has worked fine for years. No
 damage was done.

 So, if this starter has anything like that inside, it might just be
 fixable.
 If not, then one would think, either the contacts are not working - got
 burned somehow?? - or the coil is an open circuit - the solenoid is
 essentially an electromagnet that activates when current flows and pulls
 the contacts into place.
 So, one would think one could check to see if the coil is open or
 grounded out with a multi-meter before removing the thing from the vehicle.

 Forgive me if this is off the mark. I have no experience with MB starters
 and solenoids - jsut that most all that I have worked on with other
 vehicles work as above and I am trusting that the MB one does too.

 Randy

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Craig
On Mon, 8 Apr 2013 13:02:54 -0700 Bob Rentfro azbob...@gmail.com wrote:

  What happens when you short the top large terminal on the starter
  (with the large wire that goes to the battery) to the small, middle
  terminal on the starter?

 Curtain Craig I just went from the top lug to the small lug on the
 solenoid and I can hear clicking at the glow plug relay but nothing
 happens. Bad solenoid?

Yes.

The solenoid should simultaneously push the starter's gear into the ring
gear and short the two big terminals together, causing the starter to
turn the engine.

You already proved that shorting the two big terminals together causes
the starter to spin (though, because the starter's gear isn't pushed into
the ring gear, it won't turn the engine).

So, the starter is good but its solenoid is not.

All the other troubleshooting you have done is a waste of time.


Craig

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Bob Rentfro
I get it now. Thanks for all the advice, men. Gotta get the pug on the
road. Gotta  find a solenoid
On Apr 8, 2013 1:39 PM, Craig diese...@pisquared.net wrote:

 On Mon, 8 Apr 2013 13:02:54 -0700 Bob Rentfro azbob...@gmail.com wrote:

   What happens when you short the top large terminal on the starter
   (with the large wire that goes to the battery) to the small, middle
   terminal on the starter?
 
  Curtain Craig I just went from the top lug to the small lug on the
  solenoid and I can hear clicking at the glow plug relay but nothing
  happens. Bad solenoid?

 Yes.

 The solenoid should simultaneously push the starter's gear into the ring
 gear and short the two big terminals together, causing the starter to
 turn the engine.

 You already proved that shorting the two big terminals together causes
 the starter to spin (though, because the starter's gear isn't pushed into
 the ring gear, it won't turn the engine).

 So, the starter is good but its solenoid is not.

 All the other troubleshooting you have done is a waste of time.


 Craig

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Craig
On Mon, 8 Apr 2013 13:38:49 -0700 Bob Rentfro azbob...@gmail.com wrote:

 Sothis is the first time I've tried to remove a solenoid. It appears
 that the electrical part comes off and the mechanical part stays on the
 starter is that correct?

You will first need to remove the starter from the car.

Then loosen the nut on the solenoid's big bolt closest to the starter and
remove the wire that goes into the starter from the bolt.

Then loosen the bolts that hold the solenoid to the casting that bolts
the starter to the engine.

Now, carefully pull the solenoid away from the casting. You will most
likely find that the lever that pushes the starter's gear out into the
ring gear is engaged with an extension of the solenoid's core. (Sorry, I
haven't taken a starter apart for awhile.) You will need to undo that
engagement to be able to remove the solenoid from the starter.


Craig

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Craig
On Mon, 8 Apr 2013 13:26:38 -0700 Bob Rentfro azbob...@gmail.com wrote:

 The solenoid came installed on the new Bosch starter I bought three
 months ago. So what holds that's so annoying on? Is it allen head?

You bought it new three months ago?

What kind of warranty does it have?

Can you not make good on the warranty?


Craig

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Bob Rentfro
I'm working on the warranty thing right now. Oddly enough, I got this
starter from Gary. I'm going to get a big dose of his customer service
right now.
And, as a point of data for everyone, no one sells starter solenoids by
them self anymore.

Bob R
On Apr 8, 2013 2:14 PM, Craig diese...@pisquared.net wrote:

 On Mon, 8 Apr 2013 13:26:38 -0700 Bob Rentfro azbob...@gmail.com wrote:

  The solenoid came installed on the new Bosch starter I bought three
  months ago. So what holds that's so annoying on? Is it allen head?

 You bought it new three months ago?

 What kind of warranty does it have?

 Can you not make good on the warranty?


 Craig

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread WILTON

I guess you turned in the old starter when you got the new one?

Wilton

- Original Message - 
From: Bob Rentfro azbob...@gmail.com

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Monday, April 08, 2013 5:17 PM
Subject: Re: [MBZ] 240D starting woes update.



I'm working on the warranty thing right now. Oddly enough, I got this
starter from Gary. I'm going to get a big dose of his customer service
right now.
And, as a point of data for everyone, no one sells starter solenoids by
them self anymore.

Bob R
On Apr 8, 2013 2:14 PM, Craig diese...@pisquared.net wrote:


On Mon, 8 Apr 2013 13:26:38 -0700 Bob Rentfro azbob...@gmail.com wrote:

 The solenoid came installed on the new Bosch starter I bought three
 months ago. So what holds that's so annoying on? Is it allen head?

You bought it new three months ago?

What kind of warranty does it have?

Can you not make good on the warranty?


Craig

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Bob Rentfro
Yes. I know I thought the same thing

Bob R
On Apr 8, 2013 2:22 PM, WILTON wilt...@nc.rr.com wrote:

 I guess you turned in the old starter when you got the new one?

 Wilton

 - Original Message - From: Bob Rentfro azbob...@gmail.com
 To: Mercedes Discussion List mercedes@okiebenz.com
 Sent: Monday, April 08, 2013 5:17 PM
 Subject: Re: [MBZ] 240D starting woes update.


  I'm working on the warranty thing right now. Oddly enough, I got this
 starter from Gary. I'm going to get a big dose of his customer service
 right now.
 And, as a point of data for everyone, no one sells starter solenoids by
 them self anymore.

 Bob R
 On Apr 8, 2013 2:14 PM, Craig diese...@pisquared.net wrote:

  On Mon, 8 Apr 2013 13:26:38 -0700 Bob Rentfro azbob...@gmail.com
 wrote:

  The solenoid came installed on the new Bosch starter I bought three
  months ago. So what holds that's so annoying on? Is it allen head?

 You bought it new three months ago?

 What kind of warranty does it have?

 Can you not make good on the warranty?


 Craig

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Dan Penoff
If you can find a solenoid it will cost almost as much as a complete starter. 
That's just the way the market is.

This solenoid works by pulling in the armature to engage the bendix drive on 
the starter. When the armature pulls in, a large copper disc on the armature 
shorts the two large terminals on the solenoid together, completing the circuit 
between the battery and starter motor.

The disc could be damaged, the coil could be open, there are a myriad of 
potential issues.

Long story short, as you have already surmised, it's time for a new starter.

Dan

Sent from my iPad

On Apr 8, 2013, at 5:17 PM, Bob Rentfro azbob...@gmail.com wrote:

 I'm working on the warranty thing right now. Oddly enough, I got this
 starter from Gary. I'm going to get a big dose of his customer service
 right now.
 And, as a point of data for everyone, no one sells starter solenoids by
 them self anymore.
 
 Bob R
 On Apr 8, 2013 2:14 PM, Craig diese...@pisquared.net wrote:
 
 On Mon, 8 Apr 2013 13:26:38 -0700 Bob Rentfro azbob...@gmail.com wrote:
 
 The solenoid came installed on the new Bosch starter I bought three
 months ago. So what holds that's so annoying on? Is it allen head?
 
 You bought it new three months ago?
 
 What kind of warranty does it have?
 
 Can you not make good on the warranty?
 
 
 Craig
 
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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Bob Rentfro
I have removed the starter, but the solenoid back on, packed up and I'm
heading over to UPS. Gary provided stellar customer serviceso far.

Bob R
On Apr 8, 2013 3:27 PM, Dan Penoff d...@penoff.com wrote:

 If you can find a solenoid it will cost almost as much as a complete
 starter. That's just the way the market is.

 This solenoid works by pulling in the armature to engage the bendix drive
 on the starter. When the armature pulls in, a large copper disc on the
 armature shorts the two large terminals on the solenoid together,
 completing the circuit between the battery and starter motor.

 The disc could be damaged, the coil could be open, there are a myriad of
 potential issues.

 Long story short, as you have already surmised, it's time for a new
 starter.

 Dan

 Sent from my iPad

 On Apr 8, 2013, at 5:17 PM, Bob Rentfro azbob...@gmail.com wrote:

  I'm working on the warranty thing right now. Oddly enough, I got this
  starter from Gary. I'm going to get a big dose of his customer service
  right now.
  And, as a point of data for everyone, no one sells starter solenoids by
  them self anymore.
 
  Bob R
  On Apr 8, 2013 2:14 PM, Craig diese...@pisquared.net wrote:
 
  On Mon, 8 Apr 2013 13:26:38 -0700 Bob Rentfro azbob...@gmail.com
 wrote:
 
  The solenoid came installed on the new Bosch starter I bought three
  months ago. So what holds that's so annoying on? Is it allen head?
 
  You bought it new three months ago?
 
  What kind of warranty does it have?
 
  Can you not make good on the warranty?
 
 
  Craig
 
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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Dan Penoff
Funny story about starter abuse:

Co-worker had a PT Cruiser that had intermittent starting problems, as in it 
would not crank at random times. Knowing I had a little automotive experience 
(his words) he asked me if I had any idea as to the problem.

Check all of your battery terminals, chassis grounds and the battery.

Next day it acts up again. He takes it to a Firestone shop across the street 
from work. Comes back at the end of the day with a new battery and cables.

A week later it pukes again in our parking structure. It goes back to 
Firestone. Just had a loose cable. No charge!

Yup, you guessed it. Did it again a few weeks later. Just so happens I was 
leaving late and he was there in the parking structure trying to get it to work.

So what do you think it is, Dan?, Manny asks me. Did you check everything I 
told you? Sure did. All the cables are tight, battery is new, etc.

Got anything in the trunk like a tire iron or a golf club?

puzzled look

I have a baseball bat.

Perfect! Bring it here.

So I manage to locate the starter, which on this PT Cruiser was in the front of 
the engine and fairly accessible. I took the bat and rapped on the starter with 
the end of the bat several times.

The car started.

He had the car for another 6-8 months before he sold it. Never failed to start 
again.

Dan

Sent from my iPad

On Apr 8, 2013, at 3:58 PM, Dieselhead 126die...@gmail.com wrote:

 I used a piece of 1/2 or 3/4 pipe.  If that does not get the starter 
 working, then you need a different starter.
 
 
 Have ya banged the starter with a stick from the top while holding the key 
 in START position?  If not, please, do and see what happens (don't be 
 shy/bashful with the stick).
 
 Wilton
 

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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Mountain Man
Bob R wrote:
 I have removed the starter, but the solenoid back on, packed up and I'm
 heading over to UPS. Gary provided stellar customer serviceso far.

Yes.
Our problem was in December.  We used hammer on starter for about 10 days
and then the problem disappeared.  Gary found us a German solenoid - he
knew we do not allow china in our house - china junque does not cut it in
our house, no matter what.  Death By China documentary - has anyone seen
that flick yet?  The issue is not merely low cost, low quality - it is
environmental degradation, child labor, low wages, more...  I want to see
this when DVD comes available and library purchases.  youtube trailers are
interesting.
mao
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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Jaime Kopchinski
Sorry, I'm late to all this, but I see your post where you mention the
problem is the relay... I didn't catch up on all the rest of them yet.  But,

Being a 1980, this probably has the earlier style relay.  You can open
these up and clean the contacts.  If you hear it clicking, then the
solenoid inside is probably good. On my 79 300SD (same relay design), one
of the two contacts was bent up a bit from heat and not making any contact.
 The second contact was dirty and not conducting well.  Bending things back
into shape and some cleaning with emory cloth got it working well again.

Maybe this is a useful tidbit.

Also, I know this is obvious and probably mentioned before, but check the
fuse carefully.  It may look good, but a slight crack means its bad.
 Remove it to inspect it.

And finally, just speaking from experience here, don't assume that just
because you fixed something, that its still fixed.  That is, check you
batter cables again very carefully, and all your other grounds for that
matter.

Good luck!
Jaime



On Sun, Apr 7, 2013 at 4:32 PM, Bob Rentfro azbob...@gmail.com wrote:

 Here is the deal: turn the key to position 2 no glow light. Turn the key to
 start position, nothing.but I can hear one kinda loud click coming from
 the fuse bus area.
 The ignition switch (mechanical and electrical portions) has been replaced.
 New starter, new cables, line from ignition switch to solenoid is good.
 Battery readings are SAT.
 What should I go after now? It's my manual 1980 240D.

 Bob R
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-- 
Jaime Kopchinski
http://www.jaimekop.com/
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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread WILTON
Years ago (probably 20 or so) SWMBO was Executive Director of Community Arts 
Council; she called early one afternoon from local bank president's home; 
our '80 240D wouldn't start.  Mr. and Mrs. Bnk Pres. wanted to call AAA for 
her; she said, Let me call Wilton first.  'Just happened to catch me at 
home; I rushed over, pulled up behind the 240D, got out with broom stick in 
my hand; asked SWMBO to get in, pull hood latch and when I say, 'Start it,' 
start it.  I opened hood, stuck broom stick down into right rear of engine 
compartment, and, as I went Bam, bam, bam! with stick on starter, I said, 
Start it!  240D said, Kernk!, RRDDDRR, RRDDRR, RRDDRR, etc. (Some call 
it 'klata, klata,' sounds more like RRDDRR, RRDDRR, RRDDRR, to me).   Mr. 
and Mrs. Banker were amazed by my magic stick.


Wilton

- Original Message - 
From: Dan Penoff d...@penoff.com

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Monday, April 08, 2013 6:42 PM
Subject: Re: [MBZ] 240D starting woes update.



Funny story about starter abuse:

Co-worker had a PT Cruiser that had intermittent starting problems, as in 
it would not crank at random times. Knowing I had a little automotive 
experience (his words) he asked me if I had any idea as to the problem.


Check all of your battery terminals, chassis grounds and the battery.

Next day it acts up again. He takes it to a Firestone shop across the 
street from work. Comes back at the end of the day with a new battery and 
cables.


A week later it pukes again in our parking structure. It goes back to 
Firestone. Just had a loose cable. No charge!


Yup, you guessed it. Did it again a few weeks later. Just so happens I was 
leaving late and he was there in the parking structure trying to get it to 
work.


So what do you think it is, Dan?, Manny asks me. Did you check 
everything I told you? Sure did. All the cables are tight, battery is 
new, etc.


Got anything in the trunk like a tire iron or a golf club?

puzzled look

I have a baseball bat.

Perfect! Bring it here.

So I manage to locate the starter, which on this PT Cruiser was in the 
front of the engine and fairly accessible. I took the bat and rapped on 
the starter with the end of the bat several times.


The car started.

He had the car for another 6-8 months before he sold it. Never failed to 
start again.


Dan

Sent from my iPad

On Apr 8, 2013, at 3:58 PM, Dieselhead 126die...@gmail.com wrote:

I used a piece of 1/2 or 3/4 pipe.  If that does not get the starter 
working, then you need a different starter.



Have ya banged the starter with a stick from the top while holding the 
key in START position?  If not, please, do and see what happens (don't 
be shy/bashful with the stick).


Wilton



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Re: [MBZ] 240D starting woes update.

2013-04-08 Thread Dieselhead
An auto electric shop that repairs/rebuilds starters can get them. 
If you find a source, you want a Bosch.





I'm working on the warranty thing right now. Oddly enough, I got this
starter from Gary. I'm going to get a big dose of his customer service
right now.
And, as a point of data for everyone, no one sells starter solenoids by
them self anymore.

Bob R
On Apr 8, 2013 2:14 PM, Craig diese...@pisquared.net wrote:


 On Mon, 8 Apr 2013 13:26:38 -0700 Bob Rentfro azbob...@gmail.com wrote:

  The solenoid came installed on the new Bosch starter I bought three
  months ago. So what holds that's so annoying on? Is it allen head?

 You bought it new three months ago?

 What kind of warranty does it have?

 Can you not make good on the warranty?


 Craig

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Re: [MBZ] 240D starting woes update.

2013-04-07 Thread Dieselhead

Here is the deal: turn the key to position 2 no glow light. Turn the key to
start position, nothing.but I can hear one kinda loud click coming from
the fuse bus area.
The ignition switch (mechanical and electrical portions) has been replaced.
New starter, new cables, line from ignition switch to solenoid is good.
Battery readings are SAT.
What should I go after now? It's my manual 1980 240D.

Bob R



I'd unhook the battery, take loose the electric switch off the 
steering lock and check the wires against a wiring diagram.


Alt:  1.  see if you are getting juice to the starter relay with key on start
2.  see if you are getting juice to the GP relay from the switch


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Re: [MBZ] 240D starting woes update.

2013-04-07 Thread Fmiser
 Bob Rentfro wrote:

 Here is the deal: turn the key to position 2 no glow light.
 Turn the key to start position, nothing.but I can hear one
 kinda loud click coming from the fuse bus area.
 The ignition switch (mechanical and electrical portions) has
 been replaced. New starter, new cables, line from ignition
 switch to solenoid is good. Battery readings are SAT.
 What should I go after now? It's my manual 1980 240D.

If the problem showed up with the replacement of the keyswitch,
I'd suspect trouble there.  With a test light (or a volt meter),
I'd try to track the flow.  

Is +12 getting _to_ the switch?  

Is it on the appropriate terminals for the various keyswitch
positions?

--Philip

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Re: [MBZ] 240D starting woes update.

2013-04-07 Thread Bob Rentfro
The previous owner had this car all jacked up. The ignition switch was a
disaster so I replaced it. This is a separate problem from the initial
problem. I think I have it narrowed down to the glowplug relay now. Its
clicking when I turn the key to position three.

Bob R
On Apr 7, 2013 2:05 PM, Fmiser fmi...@gmail.com wrote:

  Bob Rentfro wrote:

  Here is the deal: turn the key to position 2 no glow light.
  Turn the key to start position, nothing.but I can hear one
  kinda loud click coming from the fuse bus area.
  The ignition switch (mechanical and electrical portions) has
  been replaced. New starter, new cables, line from ignition
  switch to solenoid is good. Battery readings are SAT.
  What should I go after now? It's my manual 1980 240D.

 If the problem showed up with the replacement of the keyswitch,
 I'd suspect trouble there.  With a test light (or a volt meter),
 I'd try to track the flow.

 Is +12 getting _to_ the switch?

 Is it on the appropriate terminals for the various keyswitch
 positions?

 --Philip

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Re: [MBZ] 240D starting woes update.

2013-04-07 Thread Rich Thomas

Did you REPLACE THE FUSE? Those things get wonky easily.

--R


On 4/7/13 5:07 PM, Bob Rentfro wrote:

The previous owner had this car all jacked up. The ignition switch was a
disaster so I replaced it. This is a separate problem from the initial
problem. I think I have it narrowed down to the glowplug relay now. Its
clicking when I turn the key to position three.

Bob R
On Apr 7, 2013 2:05 PM, Fmiser fmi...@gmail.com wrote:


Bob Rentfro wrote:
Here is the deal: turn the key to position 2 no glow light.
Turn the key to start position, nothing.but I can hear one
kinda loud click coming from the fuse bus area.
The ignition switch (mechanical and electrical portions) has
been replaced. New starter, new cables, line from ignition
switch to solenoid is good. Battery readings are SAT.
What should I go after now? It's my manual 1980 240D.

If the problem showed up with the replacement of the keyswitch,
I'd suspect trouble there.  With a test light (or a volt meter),
I'd try to track the flow.

Is +12 getting _to_ the switch?

Is it on the appropriate terminals for the various keyswitch
positions?

--Philip

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Re: [MBZ] 240D starting woes update.

2013-04-07 Thread Bob Rentfro
You mean the big 80 amp one? It looks good I took it off and cleaned around
it and put it back in. I think Herr Doktor would be okay with that.

Bob R
On Apr 7, 2013 2:11 PM, Rich Thomas richthomas79td...@constructivity.net
wrote:

 Did you REPLACE THE FUSE? Those things get wonky easily.

 --R


 On 4/7/13 5:07 PM, Bob Rentfro wrote:

 The previous owner had this car all jacked up. The ignition switch was a
 disaster so I replaced it. This is a separate problem from the initial
 problem. I think I have it narrowed down to the glowplug relay now. Its
 clicking when I turn the key to position three.

 Bob R
 On Apr 7, 2013 2:05 PM, Fmiser fmi...@gmail.com wrote:

  Bob Rentfro wrote:
 Here is the deal: turn the key to position 2 no glow light.
 Turn the key to start position, nothing.but I can hear one
 kinda loud click coming from the fuse bus area.
 The ignition switch (mechanical and electrical portions) has
 been replaced. New starter, new cables, line from ignition
 switch to solenoid is good. Battery readings are SAT.
 What should I go after now? It's my manual 1980 240D.

 If the problem showed up with the replacement of the keyswitch,
 I'd suspect trouble there.  With a test light (or a volt meter),
 I'd try to track the flow.

 Is +12 getting _to_ the switch?

 Is it on the appropriate terminals for the various keyswitch
 positions?

 --Philip

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Re: [MBZ] 240D starting woes update.

2013-04-07 Thread Max Dillon
Bingo, sounds like your wiring is messed up, AND you've got other issues now 
complicating the scene.

You probably need to start with a wiring diagram, and validate each and every 
wire connected to the ignition switch and the glow plug relay and the starter.

The AC wiring on my '87 wagon had been brutalized by some ignoramus, took me a 
full day to trace everything out, remove and correct the fix wiring, diagnose 
the real faults, and start down the path of putting it right.
-- 
Max Dillon
Charleston SC
'95 E300, '87 300TD, '73 Balboa 20

Bob Rentfro azbob...@gmail.com wrote:

The previous owner had this car all jacked up. The ignition switch was
a
disaster so I replaced it. This is a separate problem from the initial
problem. I think I have it narrowed down to the glowplug relay now. Its
clicking when I turn the key to position three.

Bob R
On Apr 7, 2013 2:05 PM, Fmiser fmi...@gmail.com wrote:

  Bob Rentfro wrote:

  Here is the deal: turn the key to position 2 no glow light.
  Turn the key to start position, nothing.but I can hear one
  kinda loud click coming from the fuse bus area.
  The ignition switch (mechanical and electrical portions) has
  been replaced. New starter, new cables, line from ignition
  switch to solenoid is good. Battery readings are SAT.
  What should I go after now? It's my manual 1980 240D.

 If the problem showed up with the replacement of the keyswitch,
 I'd suspect trouble there.  With a test light (or a volt meter),
 I'd try to track the flow.

 Is +12 getting _to_ the switch?

 Is it on the appropriate terminals for the various keyswitch
 positions?

 --Philip

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Re: [MBZ] 240D starting woes update.

2013-04-07 Thread Max Dillon
Should click (energize) at position 2, position 3 is the last spring loaded 
position which energizes the starter?  I'm assuming position zero is off, and 1 
is the accessory position...
-- 
Max Dillon
Charleston SC
'95 E300, '87 300TD, '73 Balboa 20

Bob Rentfro azbob...@gmail.com wrote:

The previous owner had this car all jacked up. The ignition switch was
a
disaster so I replaced it. This is a separate problem from the initial
problem. I think I have it narrowed down to the glowplug relay now. Its
clicking when I turn the key to position three.

Bob R
On Apr 7, 2013 2:05 PM, Fmiser fmi...@gmail.com wrote:

  Bob Rentfro wrote:

  Here is the deal: turn the key to position 2 no glow light.
  Turn the key to start position, nothing.but I can hear one
  kinda loud click coming from the fuse bus area.
  The ignition switch (mechanical and electrical portions) has
  been replaced. New starter, new cables, line from ignition
  switch to solenoid is good. Battery readings are SAT.
  What should I go after now? It's my manual 1980 240D.

 If the problem showed up with the replacement of the keyswitch,
 I'd suspect trouble there.  With a test light (or a volt meter),
 I'd try to track the flow.

 Is +12 getting _to_ the switch?

 Is it on the appropriate terminals for the various keyswitch
 positions?

 --Philip

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