Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-04 Thread Gene Heskett
On Monday 03 May 2021 22:52:13 Jon Elson wrote: > On 05/03/2021 07:35 PM, Gene Heskett wrote: > > Thanks Jon, I hadn't thought of it in that exact manner, and it > > makes perfect sense. So I'll likely give it a shot in the next few > > days. > > > > Does there seem to be a golden ratio that

Re: [Emc-users] Maybe a minimally printed harmonic drive? -> tuning manually -> agree with mathematics

2021-05-03 Thread Nicklas SB Karlsson
Den 2021-05-04 kl. 01:22, skrev Jon Elson: On 05/03/2021 12:03 PM, Nicklas SB Karlsson wrote: Den 2021-05-03 kl. 17:42, skrev Jon Elson: Assuming machine is lubricated there shear force in oil/grease depend on speed so it might actually be rather close to viscous friction and hence rather

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-03 Thread Jon Elson
On 05/03/2021 07:35 PM, Gene Heskett wrote: Thanks Jon, I hadn't thought of it in that exact manner, and it makes perfect sense. So I'll likely give it a shot in the next few days. Does there seem to be a golden ratio that works well consistently? Some people seem to have a feel for the

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-03 Thread Gene Heskett
On Monday 03 May 2021 19:25:48 Jon Elson wrote: > On 05/03/2021 02:34 PM, Gene Heskett wrote: > > Friction will of coarse vary, but assume the amplitude of > > the jitter is constantly reset to zero by a passing edge > > from the encoder, but it times out in 2 millisecs. Leaving > > the pwmgen

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-03 Thread Jon Elson
On 05/03/2021 02:34 PM, Gene Heskett wrote: Friction will of coarse vary, but assume the amplitude of the jitter is constantly reset to zero by a passing edge from the encoder, but it times out in 2 millisecs. Leaving the pwmgen outputing a very low duration pulse in one direction or the

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-03 Thread Jon Elson
On 05/03/2021 12:03 PM, Nicklas SB Karlsson wrote: Den 2021-05-03 kl. 17:42, skrev Jon Elson: Assuming machine is lubricated there shear force in oil/grease depend on speed so it might actually be rather close to viscous friction and hence rather close to linear. Then an oil/grease pump is

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-03 Thread Gene Heskett
On Monday 03 May 2021 11:42:54 Jon Elson wrote: > On 05/03/2021 02:57 AM, Gene Heskett wrote: > > More specifically, which of the F's is suitable for forcing a closer > > to null settling point when there is considerable friction in the > > system? > > That's the problem! Friction is nonlinear,

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-03 Thread Nicklas SB Karlsson
Den 2021-05-03 kl. 17:42, skrev Jon Elson: On 05/03/2021 02:57 AM, Gene Heskett wrote: More specifically, which of the F's is suitable for forcing a closer to null settling point when there is considerable friction in the system? That's the problem!  Friction is nonlinear, and it hurts during

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-03 Thread Jon Elson
On 05/03/2021 02:57 AM, Gene Heskett wrote: More specifically, which of the F's is suitable for forcing a closer to null settling point when there is considerable friction in the system? That's the problem! Friction is nonlinear, and it hurts during acceleration but HELPS during deceleration.

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-03 Thread Gene Heskett
On Sunday 02 May 2021 21:02:29 Gene Heskett wrote: > On Sunday 02 May 2021 16:34:43 Jon Elson wrote: > > On 05/02/2021 01:00 PM, Chris Albertson wrote: > > > The below is exactly true. The problem is that PID is widely used > > > and PID is only "reactive" it can only deal with what has already

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-02 Thread Gene Heskett
On Sunday 02 May 2021 16:34:43 Jon Elson wrote: > On 05/02/2021 01:00 PM, Chris Albertson wrote: > > The below is exactly true. The problem is that PID is widely used > > and PID is only "reactive" it can only deal with what has already > > happened and the time lag is the source of

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-02 Thread Eric Keller
A well-tuned PID with feedforward is capable of controlling a machine tool without any issues. Sure there are better ways to implement a control, but the results are not going to be significantly different on something as simple as a machine tool. After the academic controls community played

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-02 Thread Jon Elson
On 05/02/2021 01:00 PM, Chris Albertson wrote: The below is exactly true. The problem is that PID is widely used and PID is only "reactive" it can only deal with what has already happened and the time lag is the source of oscillations.In the past, PID was the only control option because we

Re: [Emc-users] Maybe a minimally printed harmonic drive? --> MPC and other control theory

2021-05-02 Thread Nicklas SB Karlsson
Den 2021-05-02 kl. 20:00, skrev Chris Albertson: The below is exactly true. The problem is that PID is widely used and PID is only "reactive" it can only deal with what has already happened and the time lag is the source of oscillations.In the past, PID was the only control option because

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-02 Thread Chris Albertson
The below is exactly true. The problem is that PID is widely used and PID is only "reactive" it can only deal with what has already happened and the time lag is the source of oscillations.In the past, PID was the only control option because we had limited computing power. People are

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-02 Thread Gene Heskett
On Sunday 02 May 2021 09:29:09 dave engvall wrote: > Hi Gene, > > Your   comments on the servo-stepper are interesting. How well would > they drive a BP sized mill? I can't think of a GOOD reason, other than the mass of the knee would probably need some belt reduction in the knee. 3NM is in the

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-01 Thread Gene Heskett
On Saturday 01 May 2021 12:34:01 Chris Albertson wrote: > Gene, > > I did a search on the part number to gave and, they look really good > but cost $400 per axis vs about $60 for what I have. Yes, they are > much better.Did you find a better deal? > Egad, where are you looking? 6 months ago

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-01 Thread Gene Heskett
Where did you end up getting your motors and what are > > you using for drivers? > > > > -Original Message- > > From: Gene Heskett > > Sent: April 30, 2021 10:45 PM > > To: emc-users@lists.sourceforge.net > > Subject: Re: [Emc-users] Maybe a minimally prin

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-01 Thread andrew beck
John. I love the Chinese servos too. And totally agree going direct to manafacture is much better. I buy my servos with absolute encoders now. 130 ppr I think. Or might be 13. Just a basic 750w servo 220v servo drive plus motor costs me about $220 usd last I checked. (this is with

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-01 Thread Kenneth Lerman
ne Heskett > Sent: April 30, 2021 10:45 PM > To: emc-users@lists.sourceforge.net > Subject: Re: [Emc-users] Maybe a minimally printed harmonic drive? > > On Monday 22 March 2021 09:19:19 Sam Sokolik wrote: > > > 202,200 for the outside spline and the flex gear is 200

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-01 Thread John Dammeyer
> From: Chris Albertson [mailto:albertson.ch...@gmail.com] > To: Enhanced Machine Controller (EMC) > Gene, > > I did a search on the part number to gave and, they look really good but > cost $400 per axis vs about $60 for what I have. Yes, they are much > better.Did you find a better deal?

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-01 Thread Chris Albertson
Gene, I did a search on the part number to gave and, they look really good but cost $400 per axis vs about $60 for what I have. Yes, they are much better.Did you find a better deal? Question for the group: Assuming that you need about 3NM holding torque, what will $400 get you if you want

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-01 Thread Gene Heskett
On Saturday 01 May 2021 08:35:12 Thaddeus Waldner wrote: > So these are actual stepper motors and not 3-phase BLDC motors with > step/direction input? yes, and while I said a step loss will stop them it has to exist for an unspecified time frame. You can fasten them down, put a vice grip on the

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-05-01 Thread Thaddeus Waldner
nt > in stepper technology. > >> -----Original Message- >> From: Gene Heskett >> Sent: April 30, 2021 10:45 PM >> To: emc-users@lists.sourceforge.net >> Subject: Re: [Emc-users] Maybe a minimally printed harmonic drive? >> >>> On Monday 22 March 2021 09:19:

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-04-30 Thread Gene Heskett
: April 30, 2021 10:45 PM > To: emc-users@lists.sourceforge.net > Subject: Re: [Emc-users] Maybe a minimally printed harmonic drive? > > On Monday 22 March 2021 09:19:19 Sam Sokolik wrote: > > 202,200 for the outside spline and the flex gear is 200. In this > > situation - the 202 tooth splin

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-04-30 Thread ken.strauss
you using for drivers? -Original Message- From: Gene Heskett Sent: April 30, 2021 10:45 PM To: emc-users@lists.sourceforge.net Subject: Re: [Emc-users] Maybe a minimally printed harmonic drive? On Monday 22 March 2021 09:19:19 Sam Sokolik wrote: > 202,200 for the outside spline and

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-04-30 Thread Gene Heskett
On Monday 22 March 2021 09:19:19 Sam Sokolik wrote: > 202,200 for the outside spline and the flex gear is 200. In this > situation - the 202 tooth spline is stationary to the stepper. The > 200 tooth outside spline is mounted to the faceplate. In this layout > - the ratio apears to be 101:1 >

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-30 Thread Sam Sokolik
https://www.youtube.com/watch?v=JSDu81jjYFs On Mon, Mar 29, 2021 at 10:23 PM Sam Sokolik wrote: > ^ thanks andy. > > On Mon, Mar 29, 2021 at 10:23 PM Sam Sokolik wrote: > >> http://electronicsam.com/images/greenmachine/IMG_20210329_220745.jpg >> >> On Sun, Mar 28, 2021 at 5:17 PM Sam Sokolik

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-29 Thread Sam Sokolik
^ thanks andy. On Mon, Mar 29, 2021 at 10:23 PM Sam Sokolik wrote: > http://electronicsam.com/images/greenmachine/IMG_20210329_220745.jpg > > On Sun, Mar 28, 2021 at 5:17 PM Sam Sokolik wrote: > >> have not done any destructive testing - but finally grabbed an oem650 >> drive so I can have

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-29 Thread Sam Sokolik
http://electronicsam.com/images/greenmachine/IMG_20210329_220745.jpg On Sun, Mar 28, 2021 at 5:17 PM Sam Sokolik wrote: > have not done any destructive testing - but finally grabbed an oem650 > drive so I can have full 4 axis to play with. Seems to run the rotary > atleast as good as the

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-28 Thread Sam Sokolik
have not done any destructive testing - but finally grabbed an oem650 drive so I can have full 4 axis to play with. Seems to run the rotary atleast as good as the leadshine. http://electronicsam.com/images/greenmachine/IMG_20210328_165552.jpg On Wed, Mar 24, 2021 at 8:36 AM Sam Sokolik wrote:

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-24 Thread Sam Sokolik
I have a cheap chuck that is held on with 3 cap head screws. My plan is to make a disk that registers the center of the faceplate and the inside lip of the chuck. - I don't remember the exact size.. about 4.5" On Tue, Mar 23, 2021 at 9:48 PM John Dammeyer wrote: > > > > From: Sam Sokolik

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-23 Thread John Dammeyer
> From: Sam Sokolik [mailto:samco...@gmail.com] > http://electronicsam.com/images/greenmachine/IMG_20210321_133551.jpg > So Sam, What's the diameter of the faceplate? And are you planning on mounting a chuck onto it? If so, all the front mount ones still need some sort of registration

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-22 Thread Sam Sokolik
ses the direction is the same? Like in real life? > > > -Original Message- > > From: Sam Sokolik [mailto:samco...@gmail.com] > > Sent: March-22-21 9:48 AM > > To: Enhanced Machine Controller (EMC) > > Subject: Re: [Emc-users] Maybe a minimally printed

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-22 Thread John Dammeyer
In both cases the direction is the same? Like in real life? > -Original Message- > From: Sam Sokolik [mailto:samco...@gmail.com] > Sent: March-22-21 9:48 AM > To: Enhanced Machine Controller (EMC) > Subject: Re: [Emc-users] Maybe a minimally printed harmonic drive? &

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-22 Thread Sam Sokolik
t; John > > > -Original Message- > > From: Sam Sokolik [mailto:samco...@gmail.com] > > Sent: March-22-21 6:19 AM > > To: Enhanced Machine Controller (EMC) > > Subject: Re: [Emc-users] Maybe a minimally printed harmonic drive? > > > > 202,200 for the out

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-22 Thread John Dammeyer
h-22-21 6:19 AM > To: Enhanced Machine Controller (EMC) > Subject: Re: [Emc-users] Maybe a minimally printed harmonic drive? > > 202,200 for the outside spline and the flex gear is 200. In this situation > - the 202 tooth spline is stationary to the stepper. The 200 tooth outside > s

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-22 Thread Gene Heskett
On Monday 22 March 2021 09:19:19 Sam Sokolik wrote: > 202,200 for the outside spline and the flex gear is 200. In this > situation - the 202 tooth spline is stationary to the stepper. The > 200 tooth outside spline is mounted to the faceplate. In this layout > - the ratio apears to be 101:1 >

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-22 Thread andy pugh
On Mon, 22 Mar 2021 at 13:23, Sam Sokolik wrote: > I am sure Andy can explain it. It doesn't make sense to me. It's because there is an extra 1-tooth movement of the spline with the moving gear. -- atp "A motorcycle is a bicycle with a pandemonium attachment and is designed for the especial

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-22 Thread Sam Sokolik
wow - lets try that again... Must be too early 202,200 for the outside spline and the flex gear is 200. In this situation - the 200 tooth spline is stationary to the stepper. The 202 tooth outside spline is mounted to the faceplate. In this layout - the ratio apears to be 101:1 In this

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-22 Thread Sam Sokolik
202,200 for the outside spline and the flex gear is 200. In this situation - the 202 tooth spline is stationary to the stepper. The 200 tooth outside spline is mounted to the faceplate. In this layout - the ratio apears to be 101:1 In this situation the stepper motor and the face plate spin

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-21 Thread John Dammeyer
> From: Sam Sokolik [mailto:samco...@gmail.com] > So. interesting.. I just swapped the gears.. Before my ratio was > 100:1. Input scale was 1600step/rev * 100 = 16/360 = 444.444 > input scale. > > Now I reversed the outside splines. I thought - wow - I must be losing >

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-21 Thread Sam Sokolik
So. interesting.. I just swapped the gears.. Before my ratio was 100:1. Input scale was 1600step/rev * 100 = 16/360 = 444.444 input scale. Now I reversed the outside splines. I thought - wow - I must be losing steps - but i would aways come back to zero. Finally though -

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-21 Thread andy pugh
On Sun, 21 Mar 2021 at 20:21, Viesturs Lācis wrote: > I do not understand, how to get equal pitch diameter with different > number of teeth... You can shift the profile of gear teeth. You can add an extra couple of teeth, which moves more of the tooth above the pitch circle, or remove a couple

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-21 Thread Gene Heskett
On Sunday 21 March 2021 16:16:59 Viesturs Lācis wrote: > otrd., 2021. g. 26. janv., plkst. 19:26 — lietotājs andy pugh > > () rakstīja: > > You have two internally toothed gears and a double-height > > flex-spline. The gears have 202 and 200 teeth, the flex-spline has > > 200. > > That means that

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-21 Thread Viesturs Lācis
otrd., 2021. g. 26. janv., plkst. 19:26 — lietotājs andy pugh () rakstīja: > > You have two internally toothed gears and a double-height flex-spline. > The gears have 202 and 200 teeth, the flex-spline has 200. > That means that the flex-spline is static relative to the 200 tooth > gear, but moves

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-21 Thread Sam Sokolik
sage- > > From: Sam Sokolik [mailto:samco...@gmail.com] > > Sent: March-21-21 11:46 AM > > To: Enhanced Machine Controller (EMC) > > Subject: Re: [Emc-users] Maybe a minimally printed harmonic drive? > > > > http://electronicsam.com/images/greenmachine/IMG_20210

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-21 Thread John Dammeyer
Does a chuck also fit onto that? Still trying to decide what to do with mine. John Dammeyer > -Original Message- > From: Sam Sokolik [mailto:samco...@gmail.com] > Sent: March-21-21 11:46 AM > To: Enhanced Machine Controller (EMC) > Subject: Re: [Emc-users] Maybe a mi

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-21 Thread Sam Sokolik
http://electronicsam.com/images/greenmachine/IMG_20210321_133551.jpg On Sat, Mar 20, 2021 at 2:44 PM Gene Heskett wrote: > On Saturday 20 March 2021 14:52:51 Sam Sokolik wrote: > > > Currently I am using Vaseline... The black is plastic wear... > > > Humm, I've heard its not recommended, as

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-20 Thread Gene Heskett
On Saturday 20 March 2021 14:52:51 Sam Sokolik wrote: > Currently I am using Vaseline... The black is plastic wear... > Humm, I've heard its not recommended, as it's petroleum based. I won't have that wear evidence though, this Dremel 3d45 came with clear PETG, and although I've two spools of

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-20 Thread Sam Sokolik
Currently I am using Vaseline... The black is plastic wear... On Sat, Mar 20, 2021, 1:43 PM Gene Heskett wrote: > On Saturday 20 March 2021 09:57:11 Sam Sokolik wrote: > > > 36 hours - For this purpose I think we are good. > > > >

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-20 Thread Gene Heskett
On Saturday 20 March 2021 09:57:11 Sam Sokolik wrote: > 36 hours - For this purpose I think we are good. > > http://electronicsam.com/images/greenmachine/IMG_20210320_072206.jpg > > Next I think a destructive torque test and then maybe some actual > cutting... I need to finish the face plate

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-20 Thread Sam Sokolik
36 hours - For this purpose I think we are good. http://electronicsam.com/images/greenmachine/IMG_20210320_072206.jpg Next I think a destructive torque test and then maybe some actual cutting... I need to finish the face plate first though. On Fri, Mar 19, 2021 at 11:16 PM Chris Albertson

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread Chris Albertson
If you wanted a more durable part, you can send the STL file out to a service that prints it in stainless steel. You might change the design to reduce the bulk because they charge by the gram for the steel. SpaceX is printing pre-burner parts for their new Raptor engines. If anything needs to

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread Gregg Eshelman via Emc-users
3D printing fixtures to hold things you've 3D printed can be done the same way. Put two cubes side by side with a bit of gap between. Position the object at the divide so that it's half embedded in each cube, with no undercuts. Subtract the object from both cubes. Print the cubes and you have

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread Gene Heskett
On Friday 19 March 2021 15:21:05 Sam Sokolik wrote: > still running 18+ hours. Sounds better Sam. > On Fri, Mar 19, 2021 at 2:03 PM Gene Heskett wrote: > > On Friday 19 March 2021 13:07:58 Sam Sokolik wrote: > > > I think you want it as hard as you can that still last a decent > > > amount of

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread Sam Sokolik
still running 18+ hours. On Fri, Mar 19, 2021 at 2:03 PM Gene Heskett wrote: > On Friday 19 March 2021 13:07:58 Sam Sokolik wrote: > > > I think you want it as hard as you can that still last a decent amount > > of time.. Too rubbery and there will be more toque flex... > > > Yes, it folds up

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread Gene Heskett
On Friday 19 March 2021 13:07:58 Sam Sokolik wrote: > I think you want it as hard as you can that still last a decent amount > of time.. Too rubbery and there will be more toque flex... > Yes, it folds up and a nema 17 then makes sausage out of it. [...] Cheers, Gene Heskett -- "There are

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread Gene Heskett
On Friday 19 March 2021 12:53:40 John Dammeyer wrote: > There are some other printable filaments that are far more flexible. > More like rubber. Would perhaps that material work better? > I tried TPU in a previous failure but it was too soft, PETG outlasted it by 20/1. It also has a high

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread Gene Heskett
On Friday 19 March 2021 12:51:55 Chris Albertson wrote: > When I first saw this, my idea was to print the internal tooth gear > "backward" as a mold that makes up the central space in the aluminum > housing, then pour in an epoxy/glass composite paste. > > I've seen this done on other projects,

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread Gene Heskett
On Friday 19 March 2021 11:03:05 Sam Sokolik wrote: > So - this didn't make it 6 hours with the steppers running 833rpm > (3000deg/min at the face plate) (forward reverse some positioning...) > > http://electronicsam.com/images/greenmachine/IMG_20210317_073558.jpg > > Now - I am sure it would

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread Sam Sokolik
d perhaps that material work better? > > John > > > -Original Message- > > From: Sam Sokolik [mailto:samco...@gmail.com] > > Sent: March-19-21 8:03 AM > > To: Enhanced Machine Controller (EMC) > > Subject: Re: [Emc-users] Maybe a minimally printed harmonic

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread John Dammeyer
> From: andy pugh [mailto:bodge...@gmail.com] > On Fri, 19 Mar 2021 at 15:07, Sam Sokolik wrote: > > > > It isn't going to > > be run like this in normal situations and you can always print more gears... > > I wouldn't imagine that printing a new flex gear talkies very long, either? > > -- >

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread Sam Sokolik
Exactly... On Fri, Mar 19, 2021, 11:58 AM andy pugh wrote: > On Fri, 19 Mar 2021 at 15:07, Sam Sokolik wrote: > > > > It isn't going to > > be run like this in normal situations and you can always print more > gears... > > I wouldn't imagine that printing a new flex gear talkies very long,

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread andy pugh
On Fri, 19 Mar 2021 at 15:07, Sam Sokolik wrote: > > It isn't going to > be run like this in normal situations and you can always print more gears... I wouldn't imagine that printing a new flex gear talkies very long, either? -- atp "A motorcycle is a bicycle with a pandemonium attachment and

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread John Dammeyer
gt; Subject: Re: [Emc-users] Maybe a minimally printed harmonic drive? > > So - this didn't make it 6 hours with the steppers running 833rpm > (3000deg/min at the face plate) (forward reverse some positioning...) > > http://electronicsam.com/images/greenmachine/IMG_20210317_0

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread Chris Albertson
When I first saw this, my idea was to print the internal tooth gear "backward" as a mold that makes up the central space in the aluminum housing, then pour in an epoxy/glass composite paste. I've seen this done on other projects, the most complex is a prosthetic hand I'm slowly working on. The

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-19 Thread Sam Sokolik
So - this didn't make it 6 hours with the steppers running 833rpm (3000deg/min at the face plate) (forward reverse some positioning...) http://electronicsam.com/images/greenmachine/IMG_20210317_073558.jpg Now - I am sure it would last longer if it was run slower... The flex gear now has the

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-15 Thread Gene Heskett
On Monday 15 March 2021 00:08:00 Sam Sokolik wrote: > another painful video > > https://www.youtube.com/watch?v=U3e83H2mEyk I would like to see it go clear around and back to zero. That lack of backlash is, IMO, very very impressive. You got me going on one with a 30/1 ratio, about done with

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-14 Thread John Dammeyer
> From: Sam Sokolik [mailto:samco...@gmail.com] > > another painful video > > https://www.youtube.com/watch?v=U3e83H2mEyk > > On Sat, Mar 13, 2021 at 8:40 PM Sam Sokolik wrote: > > > Getting closer... I have to drill a bunch of holes in the face plate... > > also have to preload the wheel

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-14 Thread Sam Sokolik
another painful video https://www.youtube.com/watch?v=U3e83H2mEyk On Sat, Mar 13, 2021 at 8:40 PM Sam Sokolik wrote: > Getting closer... I have to drill a bunch of holes in the face plate... > also have to preload the wheel bearing (grind a bit from the center) > >

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-13 Thread Sam Sokolik
Getting closer... I have to drill a bunch of holes in the face plate... also have to preload the wheel bearing (grind a bit from the center) http://electronicsam.com/images/greenmachine/IMG_20210313_201227.jpg On Fri, Mar 12, 2021 at 10:41 AM Gene Heskett wrote: > On Wednesday 10 March 2021

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-12 Thread Gene Heskett
On Wednesday 10 March 2021 12:58:08 John Dammeyer wrote: > Hi Sam, > I found by making the wall thickness bigger along with the hole > smaller and hub larger I was able to mount the hub on the lathe and > bore both the bore and the outer part of the hub on the lathe to make > them symmetrical.

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-12 Thread Gene Heskett
On Wednesday 10 March 2021 12:58:08 John Dammeyer wrote: > Hi Sam, > I found by making the wall thickness bigger along with the hole > smaller and hub larger I was able to mount the hub on the lathe and > bore both the bore and the outer part of the hub on the lathe to make > them symmetrical.

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-11 Thread Sam Sokolik
If this thing works decent enough - I could easily then 'shape' the outside gears. pretty easy... sam On Wed, Mar 10, 2021 at 2:00 PM Chris Albertson wrote: > I've done this a few times. PVA is best used if the mold is new. You can > spray in on the mold using an old spray bottle that used

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-10 Thread Chris Albertson
I've done this a few times. PVA is best used if the mold is new. You can spray in on the mold using an old spray bottle that used to hold kitchen and bath spray cleaner that is well rinsed out. But after the mold is used a few times mould release wax alone is OK.The PVA has some tiny film

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-10 Thread Karl Schmidt
What material did you print this in? On 3/10/21 12:38 PM, Sam Sokolik wrote: Yes. The rings can be swapped to change the output direction... (It can be made so the stepper turns the same direction as the output shaft..). I don't know if the friction would be reduced one way or the other...

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-10 Thread Sam Sokolik
Yes. The rings can be swapped to change the output direction... (It can be made so the stepper turns the same direction as the output shaft..). I don't know if the friction would be reduced one way or the other... On Wed, Mar 10, 2021, 12:28 PM Gene Heskett wrote: > On Wednesday 10 March 2021

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-10 Thread Gene Heskett
On Wednesday 10 March 2021 12:54:09 Gene Heskett wrote: > On Wednesday 10 March 2021 10:55:41 Sam Sokolik wrote: > > another update - at 1/2 step - the discrete resolution should be > > about 40,000 divisions per rotation. .009 deg. > > > > https://www.youtube.com/watch?v=IdfKre6zpEY > > Pretty

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-10 Thread Gene Heskett
On Wednesday 10 March 2021 10:55:41 Sam Sokolik wrote: > another update - at 1/2 step - the discrete resolution should be about > 40,000 divisions per rotation. .009 deg. > > https://www.youtube.com/watch?v=IdfKre6zpEY > Pretty darned good Sam, definitely worth pursuing. With 2 bearings

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-10 Thread Chris Albertson
This is the best and most durable DIY drive I've seen. One improvement for the future is to make the internal tooth gears from something other than 3D printed plastic. Perhaps you can cast them in epoxy and fiber composite. If you used a timing belt as part of the mold the cast teeth would be

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-03-10 Thread Sam Sokolik
another update - at 1/2 step - the discrete resolution should be about 40,000 divisions per rotation. .009 deg. https://www.youtube.com/watch?v=IdfKre6zpEY On Thu, Feb 4, 2021 at 4:00 PM Sam Sokolik wrote: > https://www.youtube.com/watch?v=ZVVffljc7kE > > On Tue, Feb 2, 2021 at 9:46 AM Gene

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-02-04 Thread Sam Sokolik
https://www.youtube.com/watch?v=ZVVffljc7kE On Tue, Feb 2, 2021 at 9:46 AM Gene Heskett wrote: > On Tuesday 02 February 2021 08:30:56 Sam Sokolik wrote: > > > I have looked at cycloidal drives and feel that they have too many > > parts :) > > > > Gene > >

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-02-02 Thread Gene Heskett
On Tuesday 02 February 2021 08:30:56 Sam Sokolik wrote: > I have looked at cycloidal drives and feel that they have too many > parts :) > > Gene > https://www.youtube.com/watch?v=Gx263nnTrqY > > Ran for over 6 hours like that - about 850rpm input. > I am highly impressed. Now finish the housing,

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-02-02 Thread Sam Sokolik
I have looked at cycloidal drives and feel that they have too many parts :) Gene https://www.youtube.com/watch?v=Gx263nnTrqY Ran for over 6 hours like that - about 850rpm input. On Thu, Jan 28, 2021 at 3:13 AM andrew beck wrote: > Guys just to chime in here. > > Sam went don't you design a

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-28 Thread andrew beck
Guys just to chime in here. Sam went don't you design a cycloidal drive instead. They are easy to make on a normal 3 axis Cnc mill with a end mill and much more rigid than a harmonic drive. As they are not so fragile. I'm planning on making some on my VMC soon.I don't understand why use a

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-27 Thread Bari
On 1/27/21 10:55 AM, Sam Sokolik wrote: Nice being able to make things while I sleep.. 2 outside side rings - one 202 teeth - one 200 teeth. Inside flex ring - 200 teeth. Feels good - for what it is.. http://electronicsam.com/images/greenmachine/IMG_20210127_104237.jpg

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-27 Thread Gregg Eshelman via Emc-users
A dual bearing block on both sides. Mount the 200 tooth ring to one block and the 200+ tooth ring to the shaft on the other for the output. Mount the bar with rollers to the other shaft and there's your drive. Put a little flange in both rings to keep the flex ring centered. Lube it all very

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-27 Thread Gregg Eshelman via Emc-users
How about a semi-rigid urethane adhesive bonding the flex ring to a rigid metal hub? Have some interlocking features on the inside of the ring and edge of the hub to keep it from shearing apart. Smooth-On makes a primer called UreBond II that makes their urethane resins and rubbers stick to

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-27 Thread Sam Sokolik
https://youtu.be/nhHDrK6sCRs On Wed, Jan 27, 2021 at 3:56 PM Gene Heskett wrote: > On Wednesday 27 January 2021 16:04:45 Chris Albertson wrote: > > > This is a machine-tool related list. Many of us have 3D printers > > too. So if you have both additive and subtractive tools available and > >

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-27 Thread Gene Heskett
On Wednesday 27 January 2021 16:04:45 Chris Albertson wrote: > This is a machine-tool related list. Many of us have 3D printers > too. So if you have both additive and subtractive tools available and > want to make a harmonic drive may be the best option is to make a > hybrid design with some

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-27 Thread andy pugh
On Wed, 27 Jan 2021 at 21:07, Chris Albertson wrote: > So I ask, Would it be possible to design an easy to make flex gear? I > think so. I am not so sure. In fact I am so not-sure that I am building an EDM grinder to make hardened (or carbide) tooling with the right profile. -- atp "A

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-27 Thread Gene Heskett
On Wednesday 27 January 2021 15:35:00 Gregg Eshelman via Emc-users wrote: > Instead of a one piece flex cup, how about making a flex ring that > connects to a rigid base with teeth or pins - something that > interlocks but allows radial movement of the flex ring with respect to > the base? No

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-27 Thread Chris Albertson
This is a machine-tool related list. Many of us have 3D printers too. So if you have both additive and subtractive tools available and want to make a harmonic drive may be the best option is to make a hybrid design with some parts of the drive made with different techniques. Metal really is

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-27 Thread Gregg Eshelman via Emc-users
Instead of a one piece flex cup, how about making a flex ring that connects to a rigid base with teeth or pins - something that interlocks but allows radial movement of the flex ring with respect to the base? No constant bending back and forth to break the print layers apart. On

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-27 Thread Chris Albertson
For tests I tend to do things like clamp it to a drill press table and power it with the chuck., Or even use a hand-held drill motor to very if gears mesh. What I've found is plastic gears need to be about 3X larger than metal ones. On Wed, Jan 27, 2021 at 11:06 AM Sam Sokolik wrote: > well -

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-27 Thread Sam Sokolik
well - that is the plan... but I need to create a decent housing to mount it all... :) SMOM (simple matter of machining) On Wed, Jan 27, 2021 at 12:59 PM Chris Albertson wrote: > Now, if you will, place it on a motor and run it for 24 hours and let us > know what happens. > > On Wed, Jan 27,

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-27 Thread Chris Albertson
Now, if you will, place it on a motor and run it for 24 hours and let us know what happens. On Wed, Jan 27, 2021 at 8:59 AM Sam Sokolik wrote: > Nice being able to make things while I sleep.. > > 2 outside side rings - one 202 teeth - one 200 teeth. > Inside flex ring - 200 teeth. Feels good -

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-27 Thread Sam Sokolik
Nice being able to make things while I sleep.. 2 outside side rings - one 202 teeth - one 200 teeth. Inside flex ring - 200 teeth. Feels good - for what it is.. http://electronicsam.com/images/greenmachine/IMG_20210127_104237.jpg

Re: [Emc-users] Maybe a minimally printed harmonic drive?

2021-01-26 Thread Sam Sokolik
I will give it a try - printing a 200 tooth and a taller 200 tooth flex gear. http://electronicsam.com/images/greenmachine/IMG_20210126_22.jpg On Tue, Jan 26, 2021 at 8:07 PM Chris Albertson wrote: > I could read it well enough to see that they only quote prices. The > old saying is

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