Re: [RE-wrenches] ConnectDER

2015-05-26 Thread Dave Click
I have had two of these on my house (I upgraded my system, so had to get 
a larger model) and I really like them. Great guys at the company and 
great product. Major issue is that most utilities don't have a blanket 
allowance for meter collars like this one, so you may end up spending a 
fair amount of time trying to get a utility's approval without guarantee 
of success. For utilities who think that customer-owned PV is The Devil, 
it could be a tough sell trying to get them to make your job easier. 
This can be a lifesaver on some projects where strict 690.64 compliance 
can be expensive-- encountering a 60A interconnection on a 150A service 
makes this worth fighting for, especially on all-in-ones or older 
equipment that the homeowner isn't ready to replace.


Dave



On 2015/5/25 19:58, toddc...@finestplanet.com wrote:


wow, engenius. thanks for posting this.

http://connectder.com/products

todd



On Monday, May 25, 2015 4:48pm, John Blittersdorf 
john.blittersd...@gmail.com said:


Bill,
   One clean way to do it would be to use a ConnectDER, but the max 
input is 11.5 kw.  We have used several of these for under 10 k 
installations and have saved lots of install time.   They are not 
cheap (approx $300+).  Our power company sells them to installers.

John Blittersdorf
Central Vermont Solar  Wind

On Mon, May 25, 2015 at 12:39 AM, frenergy frene...@psln.com 
mailto:frene...@psln.com wrote:


Wrenches,
Customer currently has a hacked up 200 amp Sylvania
meter/mains panel.  He also is averaging a load of 74 KWhrs/day!
which will require about 15  KW system size at this site. 
Obviously a system this size cannot backfeed the busses in the

load center.  Because the exiting panel is a mess anyway, I'm
suggesting it gets changed out.
What sort of new 200 amp service would facilitate a clean
supply side connection.  One thought is have separate Utility
meter socket then a 12 X 12 J-box with a monster power
distribution block in it and then a distribution panel (without
the meter socket)...this being a way to insert a means to grid-tie
between the meter and the 200 amp main breaker.  A little spendy
but nothing like going to higher amp service to be able to load
side connect.
A 400 amp panel is not an option as the existing 165' of
3 pvc underground conduit to the pole currently has 4/0 alum. 
The utility says it would have to be 4 for the new cable and the

cost $10K+ for the upgrade.
Other ideas??
Thanks in advance
Bill
Feather River Solar Electric

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Re: [RE-wrenches] Working Space

2015-05-13 Thread Dave Click
I learned in a Xantrex GT training (way back) that their 36 bottom 
clearance requirement was to avoid [most] lawn sprinklers, so that may 
be the case here too. I'd still plan for it to be high enough to avoid 
any basement flooding and to remain easy to access. May be worth 
discussing with SMA ahead of time in case the AHJ complains about it 
during the field inspection.


Dave

On 2015/5/13 15:47, AE Solar wrote:
Great thanks. SMA says 36 to the bottom of the disco so will go with 
that.


On Wednesday, May 13, 2015, August Goers aug...@luminalt.com 
mailto:aug...@luminalt.com wrote:


Hi Adam,

To the best of my knowledge there is no minimum height specified
in the NEC. However, many inverter manufacturers specify a minimum
height. You’ll need refer to the manual for that.

Best, August

*From:*RE-wrenches
[mailto:re-wrenches-boun...@lists.re-wrenches.org
javascript:_e(%7B%7D,'cvml','re-wrenches-boun...@lists.re-wrenches.org');]
*On Behalf Of *AE Solar
*Sent:* Wednesday, May 13, 2015 12:37 PM
*To:* RE-wrenches
*Subject:* [RE-wrenches] Working Space

Hey Wrenches,

We are installing some inverters in a basement where the height we
hang them at is limited by some windows. I'm trying to find a code
reference that says how far off the ground the DC/AC disco on the
inverter needs to be but am not finding one. Could be that they
are in the 3' range. Not ideal but might be our best option.
Anyone know where I could look up compliance?

Thanks

Adam

Adam Katzman
Autonomous Energies
4872 State Route 9G
Germantown NY, 12526
www.autonomousenergies.com http://www.autonomousenergies.com
(518) 567-1468



--
Adam Katzman
Autonomous Energies
4872 State Route 9G
Germantown NY, 12526
www.autonomousenergies.com http://www.autonomousenergies.com
(518) 567-1468




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Re: [RE-wrenches] Wire protection for ground mount

2015-04-17 Thread Dave Click
I think someone here long ago recommended solarscrim.com; when I 
recommended it to three contractors I heard:


1) awesome, I just bought some and I'll use this on every project!
2) too expensive, I'm getting some tennis court screening on my own and 
doing it myself.

3) too expensive, I'm getting some landscape cloth(?) and doing it myself.

IMHO it looks pretty nice and you would only need it over where the 
wiring is (unless you or your customer wanted to pay for the full back 
to be covered, of course), but I can't comment on its cost relative to 
alternatives.


Issue with hardware cloth, perforated metal, etc. is that you'd need to 
find a way to reliably bond it, and sometimes a homemade solution may 
have some sharp edges/points. You may be able to use a cable tray 
instead (depending on your BOS approach, could run that E-W to your 
inverters/combiner boxes in combination with N-S rolls of scrim).


Or of course, look to plethora of excellent wire management options 
provided by your racking manufacturer. Ha ha ha.


Dave

On 2015/4/17 7:20, AE Solar wrote:

Hey Wrenchers,

Does anyone have suggestions for netting/protecting wires behind a 
ground mount (for keeping hands out of there...not animals). I have 
seen quite a few home-made'ish looking options on systems around here 
(screwing hardware cloth onto the back of frames/racking, etc) but am 
looking for a more professional  optionideally something that is 
as clean looking as possible. For what its worth the panels will be 
(4) high in landscape. Thanks for any thoughts.


Adam

Adam Katzman - Owner/Operator
Autonomous Energies
4872 State Route 9G
Germantown NY, 12526
www.AutonomousEnergies.com http://www.autonomousenergies.com/
(518) 567-1468


--
Adam Katzman
Autonomous Energies
4872 State Route 9G
Germantown NY, 12526
www.autonomousenergies.com http://www.autonomousenergies.com
(518) 567-1468




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Re: [RE-wrenches] How can I calculate ROI when the kWh rate varies through the day?

2015-04-08 Thread Dave Click

SAM is what you're looking for:
https://sam.nrel.gov/

I didn't have much luck last time I tried to import TOU utility data, 
but you can enter your parameters manually if the auto-import doesn't 
work for you.


Dave

On 2015/4/8 16:15, Mick Abraham wrote:

Hello, Mechanix~

A client requested a pure grid tie PV quote and of course I wish to 
help him project ROI return on investment. PV Watts only allows a 
single value to be keyed for the cents per kilowatt-hour, but my 
customer is on a TOU time of use billing program, so from 1 P.M. to 
5 P.M. the value of his generated power is ~50% of the value during 
all other sunny hours.


Is there a more sophisticated ROI calculation tool that allows $0.xx 
per kilowatt hour for one time interval then $0.yy in for a different 
time interval? This particular situation then also needs $0.zz for a 
third interval to get an accurate projection. The rooftop is skewed to 
the east so that skews the power delivery to benefit those hours 
before the value per kilowatt hour drops, so the ideal ROI tool would 
factor in that non-180 degree azimuth orientation, roof pitch etc.


If I can think of any way to make this question more complicated, I'll 
post a follow up (!)


Thanks in advance. The Wrench List is da bomb!

Mick Abraham, Proprietor
www.abrahamsolar.com http://www.abrahamsolar.com

Voice: 970-731-4675


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Re: [RE-wrenches] TL Inverters Rapid Shutdown

2015-03-10 Thread Dave Click
All, please excuse the late addition to the thread, but I just noticed 
that SMA has a PDF up describing their Rapid Shutdown solution. I think 
it's just been uploaded in the last few weeks, so in case you hadn't 
seen it:

http://www.sma-america.com/fileadmin/content/www.sma-america.com/Products/Documents/SMA_Rapid_Shutdown.pdf

Dave


On 2014/10/9 14:00, Randy wrote:


Steve,

Will there be a retro kit?

Thanks

Randy

Randy Sadewic

Cell: 505 570-0137

ra...@positiveenergysolar.com mailto:ra...@positiveenergysolar.com

http://positiveenergysolar.com/admin/content/uploads/PES-logo-3.jpg

*From:*Steve Jefferson [mailto:steve.jeffer...@sma-america.com]
*Sent:* Thursday, October 09, 2014 11:31 AM
*To:* ra...@positiveenergysolar.com; RE-wrenches
*Subject:* RE: [RE-wrenches] TL Inverters  Rapid Shutdown

Morning Wrenches,

SMA is developing a product to meet 690.12 requirements.

It will be shown at SPI in Las Vegas.

Also, you will still be able to have SPS function with the provided 
solution.


Thanks

SMA America, LLC

Steve Jefferson

Service Line Supervisor

3925 Atherton Ave

Rocklin, CA 95765 - 3714

U.S.A.

Tel:  +1 916 625 3185 (direct)

Fax: +1 916 625 0871

Mobile: +1 916 622 4253

Email: steve.jeffer...@sma-america.com 
mailto:steve.jeffer...@sma-america.com


www.SMA-America.com http://www.sma-america.com/

cid:image001.png@01CF1CFA.FE18BEB0 
http://www.youtube.com/watch?v=yQWzPuyqhzofeature=youtu.be


This email and any attachments thereto may contain SMA America, LLC 
confidential, privileged and private material for the sole use of the 
intended recipient. Any review, copying, or distribution of this email 
(or any attachments thereto) by others is strictly prohibited. If you 
are not the intended recipient, please contact the sender immediately 
and permanently delete the original and any copies of this email and 
any attachments thereto. Thank you.


*From:* RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] 
*On Behalf Of *Randy

*Sent:* Thursday, October 09, 2014 9:41 AM
*To:* 'RE-wrenches'
*Subject:* Re: [RE-wrenches] TL Inverters  Rapid Shutdown

Hi Wrenches,

We are being forced to adopt 690.12 Rapid Shutdown requirement based 
on several explanations given to our industry:


1.otherwise we would be ignoring the life safety and put our fire 
fighters lives in peril


2.This product can be constructed from readily available, 
over-the-counter code compliant components.  This (is) to be the 
intent of CMP4when compiling the NFPA70.


We do not want to act like an industry that appears to be fighting 
against safety. And we know there are a few products that are code 
compliant, micro-inverters (don’t comply with 705.12 (D) (6) because 
there are no products), Solaredge, and Tigo (is it approved?) yet this 
is not how we choose products.


And the SMA SPS inverter is not going to work in a 690.12 environment 
without complications as far as I can see.


Appreciate comments that might support the right decision.

Thanks,

Randy

Randy Sadewic

Cell: 505 570-0137

ra...@positiveenergysolar.com mailto:ra...@positiveenergysolar.com

http://positiveenergysolar.com/admin/content/uploads/PES-logo-3.jpg



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Re: [RE-wrenches] 300W 72 cell micro inverters

2015-02-10 Thread Dave Click
Regarding the clipping, which the power electronics guys would rather I 
call power limiting...


To be clear, Longer 100% production around noon (implied in that image 
that this is somehow beneficial) means this system could have produced 
more energy but didn't because the inverter was too small. Assuming 
similar efficiencies, a 300W micro-inverter clearly would have produced 
more energy on that day than the 250W inverter. I imagine that what you 
mean was that if you're locked into a certain ac limit here (either you 
can only use a 250W micro, or maybe your service conductors limit your 
ac rating) then yes, a higher dc/ac ratio may have more power limiting 
but will produce more energy at the expense of your kWh / kWdc yield (a 
consideration for some projects).


Given that the ABB inverters have their highest efficiencies at the 
higher end of their power outputs, which is not where PV modules 
typically operate (unless you stick a 400W module on it), I'm curious 
whether a typical 280W module would actually produce more energy over a 
year with an Enphase 240W vs the ABB 300W in most locations. Over the 
full Enphase power range it's more efficient than the ABB:


At ~100W dc input, Enphase is at about 96.4% efficient and the ABB 300W 
is at 95.8%.

At ~250W input: Enphase 96.4%, ABB 96.1%.
And yes, at 315W input: Enphase 76.2% steady-state, ABB 96.4%.

It could go without saying (but I have momentum) that you should not 
spend $2000 on a larger inverter(s) that will help your array produce 
$200 more energy over its 25-year life. It's up to you to figure that 
out given your site conditions and as noted in the last thread that 
addressed this topic, weather data probably underestimates the benefit 
due to its averaging out most short-term edge-of-cloud effects.


Anyway, maybe C250s would meet the OP's needs and they're actually the 
slightest bit more efficient than the standard 240W unit. That is, until 
you add the transformer since the output is 220-248V L-N. That 
presumably makes the ABB the efficiency winner, but hopefully the above 
is still useful. Sorry, no personal experience with any of the 
ABB/APS/C250 units. I probably should have opened with that to save you 
some time.


DKC

On 2015/2/10 13:05, jarmo.venalai...@schneider-electric.com wrote:

Hi:

One thing to keep in mind with clipping, (module over sizing), is that 
if a system has 10%-15% off clipping, that will not affect total 
annual energy harvest and depending on dust and temperature conditions 
will likely even improve it.


Heres' a graph which shows the energy harvest graphically for a 250W 
module with a 250W inverter and a and 300W module with a 250W inverter.



Please note the graph does not include any dust effects.  To 
compensate for dust, the modules should always be of the order of 4% 
more powerful than the inverter, unless you plan on washing modules 
every month.


Related to this, large commercial systems we have been supplying 
inverters to are 30-70% oversized as the sinking cost of modules makes 
the return on investment come out as maximized in that range of 
oversizing,


JARMO
_
*
Jarmo Venalainen*  | *Schneider Electric **|  Xantrex Brand*  | 
*CANADA*  | *Sales Application Engineer* *
Phone:* +604-422-2528  | *Tech Support:* 800-670-0707  | *Mobile:* 
+604-505-0291 *
Email:* _jarmo.venalainen@schneider-electric.com_ 
mailto:jarmo.venalai...@schneider-electric.com | 
*Site:*_www.Xantrex.com_ http://www.xantrex.com/ | *Address:* 3700 
Gilmore Way, Burnaby, BC V5G4M1










*** Please consider the environment before printing this e-mail



From:   Drake drake.chamber...@redwoodalliance.org
To: RE-wrenches re-wrenches@lists.re-wrenches.org,
Date:   02/10/2015 06:51 AM
Subject:Re: [RE-wrenches] 300W 72 cell micro inverters
Sent by:RE-wrenches re-wrenches-boun...@lists.re-wrenches.org






That  would be at the 120% rating, so by rule of
thumb, OK. I have a ground mount that has a
ration of 1.15% with M-190s (figuring 199 W /
inverter). It has quite a bit of clipping in the
spring. It has optimized tilt for the location. A
ballasted roof mount with a 10 or 15 degree tilt
likely wouldn't have that issue.

This system went in the spring of 2010, and has
only  had one M-190 failure out of 24, amazingly enough.

At 10:22 AM 2/9/2015, you wrote:
What do you typically get out of a 300 watt panel for production when you
are grid tied? I know in theory (STC) it is a 300 watt module but we
rarely if ever (except in very cold weather)see near that for an 
output. I

use (as a general, 77 degrees F) design parameter, 77% for overall power
production output output. I'm sure you would get a little clipping, but I
guess a significant amount would depend on a number of variables on the
site, time of the year, 

Re: [RE-wrenches] How Is Rapid Shut-Down Not A Farse...

2015-02-05 Thread Dave Click

Mark-

690.56(C) provides the placard you're looking for and 690.56(B) tells 
the first responder where that 690.12 switch is, right?


For 2017 there are a couple of proposals out there. One is trying to 
better educate that first responder (quickly!) as to what hazards exist. 
Another is clarifying some of the language for 690.12 such that we 
continue to have [better] array-level shutdown. Another is changing 
690.12 to [basically] module-level shutdown, which has been signed onto 
by the IAFF, insurance companies, and... some module-level electronics 
vendors.


We've installed many, many rooftop systems but we're only about 0.1% 
done with them. Regardless of how 690.12 changes, I think that in the 
next few years we'll all be revisiting every system we've ever worked on 
to make sure there's enough labeling to inform firefighters about the 
hazards. I'm curious how we're going to do that so that a 2027 
firefighter can quickly distinguish between 2014's Rapid Shutdown, 
2017's Even Rapider Shutdown, 2020's BlockOutTheSun Shutdown, 2014's 
Rapid Shutdown That Actually Still Works, 2011's System That Will Only 
Shock You If You Cut Through a Module, and 2005's Never-Code-Compliant 
system that incorrectly has a Rapid Shutdown label on it because the 
homeowner noticed that their neighbor had one. Somehow we need to make 
sure firefighters know exactly what they're up against.


Non-farcically,
DKC


On 2015/2/5 20:08, Mark Frye wrote:

...without a mandatory Stop switch co-located with the service meter
or main breaker?

How many roof top systems have been installed to date? Many, many, many,
many.

OK ,now I am a first responder showing up at a home that is on fire. How
do I know whether or not the DC has been installed such that it provided
the protections afforded by 690.12? I don't. Because it is not require
for systems conforming to 690.12 to look any different to me than those
that do not.

So does the stop switch become the new fire fighters club logo? If
you have the switch the FD will save your home, if you don't they will
let it burn down, even if you have a 690.12 compliant system that does
not include an initiator switch?

Mark Frye




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Re: [RE-wrenches] Interconnection with Generator

2014-10-28 Thread Dave Click
The inverter to generator ratio is entirely the designer's call and 
comes into play for large generators (for residential systems as 
mentioned in earlier replies, it's a bad idea).


Interconnecting in spot networks in dense urban areas has a similar 
issue in that the distribution system can't handle backfeed. In downtown 
Boston a few years ago I believe that the max PV that could be 
interconnected was something like 1/10 or 1/15 of the demonstrated 
MINIMUM demand for that building over the previous year-- just to make 
absolute sure that there wasn't a chance of backfeed. Other solutions 
include things like reverse power relays such that if the PV system does 
start backfeeding the system, the relay would trip the inverter offline.


Of course any time you're interconnecting on the load side, you of 
course take responsibility for anything bad that happens with the 
generator. This should lead to an extremely conservative ratio being 
used and regular monitoring to verify that the PV never comes close to 
backfeeding something it shouldn't. Also, any issues with power quality 
(real or perceived) can complicate your project substantially, thinking 
of William's recent issues with the UPS and Sunny Islands. I wonder if 
this could complicate a generator warranty, too, unless you were somehow 
able to get the manufacturer's blessing ahead of time.


Another comment I remember from an earlier Wrench conversation was that 
inverter contributions on the load side of a generator won't 
proportionally drop fuel consumption-- that is, if your generator's load 
is 500kW and your PV is putting out 250kW, you're not going to have a 
50% reduction in fuel use. So it takes some equipment-specific analysis 
to figure out what exactly your customer's savings would be.


DKC



On 2014/10/28 12:35, Phil Forest wrote:

Interconnecting the inverter output to the utility side of the transfer switch 
is not necessarily an absolute rule. A knowledgeable solar EE told me a few 
years back, that interconnection can be made on the load side if the inverter 
kW output is small compared to the generator kW, that large kW generators can 
produce clean AC power allowing the inverter to operate and to operate without 
risk of burning out the generator.  I don't remember what the inverter to 
generator ratio needs to be, or if other criteria needs to be met.
Never tried it, we always connect to the utility side.

Phil Forest
South Mountain Company


On Oct 28, 2014, at 10:48 AM, Corey Shalanski cshalan...@joule-energy.com 
wrote:

Wrenches,

We frequently encounter residences with backup generators. The question that 
arises: how should the PV system be interconnected?

I have searched the archives and found some good information about this subject, but 
nothing definitive. I have fallen into the habit of broadly proclaiming that the PV 
system *must* be interconnected on the utility side of the transfer switch - 
in order to prevent backfeeding into the generator and thereby eliminate unintentional 
equipment damage. Is this concern justified? If so, should this be an absolute rule or 
would it depend on the generator make/model?

Thanks for any insights.

--
Corey Shalanski
Joule Energy
New Orleans, LA
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Re: [RE-wrenches] AC combiners

2014-10-24 Thread Dave Click
Bill, typically inverters have a max OCPD that can be installed on their 
output, and these sizes are generally not large enough to accommodate 
two same-model inverters. And manuals often note that you need to have a 
dedicated OCPD anyway. At least if I were ever to double-up two 
inverters on a single breaker, I'd want to make sure I had clearance 
from the manufacturer to do so. Or... just buy the $75 box to combine 
the two.


DKC


On 2014/10/24 11:05, frenergy wrote:

Wrenches,
...its the little things.  Recently someone here brought up 
the issue of combining AC outputs prior to backfeeding the solar CB 
in the mains panel.  In the past I've run AC outs from inverters into 
a small AC dist panel, backfeeding CBs and then ran my combined AC out 
from a larger CB or the busses themselves to the backfed CB in the 
mains panel.  Is this overkill?
   It does seem as though, at least for just 2 inverters, this 
could be done with just split bolts in a gutter or dedicated 
J-boxor a power distribution block??  Or...?? (no wire nuts, thank 
you) Your ideas appreciated.

Bill
Feather River Solar Electric


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Re: [RE-wrenches] Mounting height

2014-10-23 Thread Dave Click
I believe that I was told in a 2005-ish Xantrex GT training that their 
minimum clearance (~30) requirement came from the need to be above lawn 
sprinklers. I can't remember offhand seeing this reason given in any 
recent manual, so any bottom clearances required in the manual may apply 
to you even if you're inside.



On 2014/10/23 0:59, frenergy wrote:

Bob-O, Peter, Garrison,
I appreciate the responses, will proceed accordingly.  I have 
seen some references to minimum distance to floor in some manuals.  
Thank you,

Bill
Feather River Solar Electric

- Original Message -
*From:* Garrison Riegel mailto:garri...@solarserviceinc.com
*To:* 'RE-wrenches' mailto:re-wrenches@lists.re-wrenches.org
*Sent:* Wednesday, October 22, 2014 11:11 AM
*Subject:* Re: [RE-wrenches] Mounting height

Bill,

See 2011 NEC 690.14(D) or 2014 NEC 690.15(A) Utility-Interactive
Inverters Mounted in Not Readily Accessible Locations. Basically
there is no maximum height restriction for inverters but there are
a number of requirements for AC and DC disconnecting means.  See
NEC 404.8 for maximum disconnect height of 6’ 7”…although
exception No. 2 may allow the disconnect to be accessible by
portable means.  I don’t know of any minimum height requirements
in the code, although most (all?) string and microinverter
manufacturers specify a required clearance below the inverter.  I
suppose that would be the minimum.

Garrison

Garrison Riegel

Project Manager | /Solar Service Inc/
http://www.solarserviceinc.com/

[p] 847-677-0950 | garri...@solarserviceinc.com
mailto:garri...@solarserviceinc.com

NABCEP Certified PV Installation Professional™

*From:*RE-wrenches
[mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of
*frenergy
*Sent:* Tuesday, October 21, 2014 11:02 PM
*To:* RE-wrenches
*Subject:* [RE-wrenches] Mounting height

Wrenches,

I can't seem to find a reference to the heights allowable
for inverter installs, either minimum or maximum (need both).  For
that matter, AC combiners, DC discos, any switchgear related to
the inverter(s).

Any help appreciated.

Bill

Feather River Solar Electric

solar powered since 1982


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Re: [RE-wrenches] Wire management devices

2014-10-12 Thread Dave Click
I think that someone on this list recommended Solar Scrim a while back 
to make the conductors no longer readily accessible after they're 
supported; two options, depending on how picky the QA inspector is.


http://www.solarscrim.com/

DKC

On 2014/10/12 10:55, Christopher Warfel wrote:

I looked through the archives and saw that this was a topic a few years
back.  I am looking for ground mounted wire management equipment that
actually does something other than just support conductors.   I know
several quality assurance program inspectors want to see ground mounted
conductors inaccessible, and how inaccessible is determined is a pretty
big hole.  I am wondering if anyone has used a system that seems to be
accepted.  Thank you, Chris


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Re: [RE-wrenches] TL Inverters Rapid Shutdown

2014-10-09 Thread Dave Click
There is some pressure on NM specifically to postpone adoption of 690.12 
until more products are available, so that may help you out. To my 
knowledge, micro-inverters don't need to comply with 705.12(D)(6) since 
there are no suitable products available [90.4]. Equipment does need to 
be listed, and it does need to provide rapid shutdown functionality, but 
it does not need to be listed for rapid shutdown to be code-compliant 
since that isn't a thing.


String inverters generally speaking would have to have some method of 
control within 10' of a rooftop array, like contactor combiners. I'm 
interested in seeing what SMA's solution is, since contactor combiners 
(as discussed earlier in this thread) aren't well suited for these 
multi-MPPT inverters. I guess you can always add a second contactor but 
I don't know what listed equipment is available right now (so... 90.4?).


DKC

On 2014/10/9 12:41, Randy wrote:


Hi Wrenches,

We are being forced to adopt 690.12 Rapid Shutdown requirement based 
on several explanations given to our industry:


1.otherwise we would be ignoring the life safety and put our fire 
fighters lives in peril


2.This product can be constructed from readily available, 
over-the-counter code compliant components.  This (is) to be the 
intent of CMP4when compiling the NFPA70.


We do not want to act like an industry that appears to be fighting 
against safety. And we know there are a few products that are code 
compliant, micro-inverters (don’t comply with 705.12 (D) (6) because 
there are no products), Solaredge, and Tigo (is it approved?) yet this 
is not how we choose products.


And the SMA SPS inverter is not going to work in a 690.12 environment 
without complications as far as I can see.


Appreciate comments that might support the right decision.

Thanks,

Randy

Randy Sadewic

Cell: 505 570-0137

ra...@positiveenergysolar.com mailto:ra...@positiveenergysolar.com

http://positiveenergysolar.com/admin/content/uploads/PES-logo-3.jpg

*From:*RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] 
*On Behalf Of *Steve Jefferson

*Sent:* Tuesday, October 07, 2014 8:33 AM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] TL Inverters

The first gen of TL’s did have a somewhat tight window for the DC window.

However, the new SBTL-US-22 (3kW – 7700kW, with secure power 
supply) Start Voltage is 125, MPPT is 175-480 (max of 600Vdc)


Also, for larger needs, the STP (12kW – 24kW)  start voltage is 150, 
MPPT is 300-800V (max of 1000Vdc).


SMA America, LLC

Steve Jefferson

Service Line Supervisor

3925 Atherton Ave

Rocklin, CA 95765 - 3714

U.S.A.

Tel:  +1 916 625 3185 (direct)

Fax: +1 916 625 0871

Mobile: +1 916 622 4253

Email: steve.jeffer...@sma-america.com 
mailto:steve.jeffer...@sma-america.com


www.SMA-America.com http://www.sma-america.com/

cid:image001.png@01CF1CFA.FE18BEB0 
http://www.youtube.com/watch?v=yQWzPuyqhzofeature=youtu.be


This email and any attachments thereto may contain SMA America, LLC 
confidential, privileged and private material for the sole use of the 
intended recipient. Any review, copying, or distribution of this email 
(or any attachments thereto) by others is strictly prohibited. If you 
are not the intended recipient, please contact the sender immediately 
and permanently delete the original and any copies of this email and 
any attachments thereto. Thank you.


*From:* RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] 
*On Behalf Of *Mark Byington

*Sent:* Tuesday, October 07, 2014 6:59 AM
*To:* RE-wrenches@lists.re-wrenches.org 
mailto:RE-wrenches@lists.re-wrenches.org

*Subject:* Re: [RE-wrenches] TL Inverters

Just a word of caution to those not having experience with SMA TL 
inverters - the larger units (7-11 kW) have an extremely narrow input 
DC voltage window.  Depending on your module voltage and string 
design, all you need is a module or two to be shaded to fall out of 
the MPPT input voltage range.  The smaller units (3-5 kW) with the 
Secure Power Supply don't have this problem.  We no longer use these 
larger SMA TL inverters unless we can do maximum string length (e.g. 
strings of 8 for SunPower 96-cell) and there is zero shade at the site.


I believe SMA is in the process of adding larger units to the line 
that has the Secure Power Supply.  They added the 6 kW unit earlier 
this year, and just announced the 7 kW unit with Secure Power Supply.


Mark Byington

Cobalt Power Systems, Inc.



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Re: [RE-wrenches] TL Inverters Rapid Shutdown

2014-10-09 Thread Dave Click
And... after seeing boB's email I realize that my last sentence is 
incorrect given the existence of the MNPVHV8-DLTL-3R for exactly this 
purpose.


DKC


On 2014/10/9 15:29, Dave Click wrote:
There is some pressure on NM specifically to postpone adoption of 
690.12 until more products are available, so that may help you out. To 
my knowledge, micro-inverters don't need to comply with 705.12(D)(6) 
since there are no suitable products available [90.4]. Equipment does 
need to be listed, and it does need to provide rapid shutdown 
functionality, but it does not need to be listed for rapid shutdown 
to be code-compliant since that isn't a thing.


String inverters generally speaking would have to have some method of 
control within 10' of a rooftop array, like contactor combiners. I'm 
interested in seeing what SMA's solution is, since contactor combiners 
(as discussed earlier in this thread) aren't well suited for these 
multi-MPPT inverters. I guess you can always add a second contactor 
but I don't know what listed equipment is available right now (so... 
90.4?).


DKC

On 2014/10/9 12:41, Randy wrote:


Hi Wrenches,

We are being forced to adopt 690.12 Rapid Shutdown requirement based 
on several explanations given to our industry:


1.otherwise we would be ignoring the life safety and put our fire 
fighters lives in peril


2.This product can be constructed from readily available, 
over-the-counter code compliant components.  This (is) to be the 
intent of CMP4when compiling the NFPA70.


We do not want to act like an industry that appears to be fighting 
against safety. And we know there are a few products that are code 
compliant, micro-inverters (don’t comply with 705.12 (D) (6) because 
there are no products), Solaredge, and Tigo (is it approved?) yet 
this is not how we choose products.


And the SMA SPS inverter is not going to work in a 690.12 environment 
without complications as far as I can see.


Appreciate comments that might support the right decision.

Thanks,

Randy

Randy Sadewic

Cell: 505 570-0137

ra...@positiveenergysolar.com mailto:ra...@positiveenergysolar.com

http://positiveenergysolar.com/admin/content/uploads/PES-logo-3.jpg

*From:*RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] 
*On Behalf Of *Steve Jefferson

*Sent:* Tuesday, October 07, 2014 8:33 AM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] TL Inverters

The first gen of TL’s did have a somewhat tight window for the DC window.

However, the new SBTL-US-22 (3kW – 7700kW, with secure power 
supply) Start Voltage is 125, MPPT is 175-480 (max of 600Vdc)


Also, for larger needs, the STP (12kW – 24kW)  start voltage is 150, 
MPPT is 300-800V (max of 1000Vdc).


SMA America, LLC

Steve Jefferson

Service Line Supervisor

3925 Atherton Ave

Rocklin, CA 95765 - 3714

U.S.A.

Tel:  +1 916 625 3185 (direct)

Fax: +1 916 625 0871

Mobile: +1 916 622 4253

Email: steve.jeffer...@sma-america.com 
mailto:steve.jeffer...@sma-america.com


www.SMA-America.com http://www.sma-america.com/

cid:image001.png@01CF1CFA.FE18BEB0 
http://www.youtube.com/watch?v=yQWzPuyqhzofeature=youtu.be


This email and any attachments thereto may contain SMA America, LLC 
confidential, privileged and private material for the sole use of the 
intended recipient. Any review, copying, or distribution of this 
email (or any attachments thereto) by others is strictly prohibited. 
If you are not the intended recipient, please contact the sender 
immediately and permanently delete the original and any copies of 
this email and any attachments thereto. Thank you.


*From:* RE-wrenches 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of 
*Mark Byington

*Sent:* Tuesday, October 07, 2014 6:59 AM
*To:* RE-wrenches@lists.re-wrenches.org 
mailto:RE-wrenches@lists.re-wrenches.org

*Subject:* Re: [RE-wrenches] TL Inverters

Just a word of caution to those not having experience with SMA TL 
inverters - the larger units (7-11 kW) have an extremely narrow input 
DC voltage window.  Depending on your module voltage and string 
design, all you need is a module or two to be shaded to fall out of 
the MPPT input voltage range. The smaller units (3-5 kW) with the 
Secure Power Supply don't have this problem.  We no longer use these 
larger SMA TL inverters unless we can do maximum string length (e.g. 
strings of 8 for SunPower 96-cell) and there is zero shade at the site.


I believe SMA is in the process of adding larger units to the line 
that has the Secure Power Supply.  They added the 6 kW unit earlier 
this year, and just announced the 7 kW unit with Secure Power Supply.


Mark Byington

Cobalt Power Systems, Inc.



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Re: [RE-wrenches] TL inverter with long DC Feeder

2014-10-07 Thread Dave Click

William,

Just to pile on here, if you're running 4 pairs of low-voltage dc for 
400' you may be better off just sticking the inverters right there at 
the array and making the long run as 240Vac. #2s on each inverter output 
(22A?) would work, keeping voltage drop to 1.3%. If you choose to 
combine inverter outputs right there at the array (you'd need ac 
disconnects there anyway) you'd have to run #3/0 for a 1.3% drop. Not 
sure whether that's more feasible for you.


DKC


On 2014/10/7 16:06, Isaac Opalinsky wrote:


William,

What is your string configuration?  The SMA TL inverters have a very 
low operating voltage window, going down to 125 Vdc, but you still 
have the issue of the disconnect.


Have you looked at ABB’s (PowerOne) TL inverters: 
http://www.abb.us/product/us/9AAC179447.aspx?country=US? They can be 
programmed to operate down to 90 Vdc, and they give you the ability to 
combine upstream and have the 2 MPPT’s operate as one, allowing you to 
combine outside of the inverter and bring a single set of PV output 
conductors to the inverter’s DC disconnect:


*Isaac Opalinsky *| Technical Trainer | *SunPower Corporation*

Desk 443-569-3476 | Cell 443-277-6286

*From:*RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] 
*On Behalf Of *William Miller

*Sent:* Tuesday, October 07, 2014 12:01 AM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] TL inverter with long DC Feeder

Friends:

If only an SMA would work here. But DC volts too low. We are using 
Solectria PVI5200TLS.


We do not use PV wire. We transition to THWN-2 in conduit immediately.

William


Miller Solar


On Oct 6, 2014, at 8:30 PM, Chris Mason cometenergysyst...@gmail.com 
mailto:cometenergysyst...@gmail.com wrote:


I presumed SMA TL series.

On Mon, Oct 6, 2014 at 10:02 PM, Jerry Shafer
jerrysgarag...@gmail.com mailto:jerrysgarag...@gmail.com wrote:

As i read the thread you say TL which TL SMA, AE ect. They have
defferent dc input designs

On Oct 6, 2014 12:21 PM, jay peltz j...@asis.com
mailto:j...@asis.com wrote:

I do believe the outback and midnite combiners have a lock hole to
prevent exactly your concern.

unauthorized access.

jay

peltz power

On Oct 6, 2014, at 11:40 AM, William Miller wrote:



Wrenches:

We are getting up to speed on using transformer-less inverters.  I
have advocated long for the additional safety offered by these
inverters but I am realizing the trade-offs with the new
technology:  The implementation gets more complicated with the
requirement for PV wire, OCPD and disconnecting means for plus and
minus and plus providing  Arc Flash rated equipment.

I am currently designing a system that will locate the PV about
400 feet from the residence.  The system will utilize 2 Solectria
5200 watt inverters at the residence.  I would like to provide
disconnecting means for the 4 strings at the array, in case of any
needed service or excavating.  Preferably I’d like the
disconnecting means to be deployable by a lay person (i.e. the
gardener).

Finding an 8 pole, arc flash, 600 VDC rated disconnect is not
easy.  I could install an Outback 8 circuit combiner with 8
touch-safe fuse holders.  The new combiners have had dead-fronts
for a while now. The gardener needs only to have a Philips screw
driver to open this cover.  Any better ideas out there?

Thanks,

William

image002.jpg
Lic 773985
millersolar.com http://www.millersolar.com/
805-438-5600 tel:805-438-5600

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Re: [RE-wrenches] Modules over vents

2014-09-24 Thread Dave Click
Flipping through the '04 plumbing code I see a few slopes called out 
(1/4 per 1' for fixture vents, 1 per 1' for circuit vents, 1/2 per 1' 
for combination drain/vent...). Fixture vents have a maximum distance of 
a few feet from fixture trap to vent, but I don't think this prevents 
you from then running that vent horizontally. 916.2 states that for 
vents other than stack vents or vent stacks if your vent is 40' you 
need to upsize the whole vent pipe (tough to do for an existing 
building, of course). Stack vents have a maximum developed length of 
100' for a 1.5 vent which should be enough space to get away from under 
the PV. I don't see any slope requirements specifically for stack vents 
but my non-plumber's eye may be missing something.


The stack vent sizing Table 916.1 appears (in part) here too and it 
looks like the tables match up to a 2.5:

http://www.engineeringtoolbox.com/drainage-vents-d_1110.html

DKC



On 2014/9/24 10:19, Jason Szumlanski wrote:
I am unable to find anything in the Florida code that precludes 
covering a plumbing vent. The code does require the vent to be 6 
above the roof surface I believe.


I was unable to determine if these vents need to be vertical with no 
bends in the attic. Obviously you wouldn't want to create a trap in 
the attic, but a couple of 45's to relocate a plumbing vent to 
accommodate more PV seems like a desirable thing to do sometimes. Does 
anyone know if these can be relocated, i.e. to an adjacent roof surface?


On my own home I had a vent to deal with. I broke out my saws-all, 
split the lead like a banana and peeled it back, cut the pipe at an 
angle, and folded the lead back into the pipe after applying sealant 
between the lead and pipe. There is a 1 gap between the rim of the 
pipe and the back of the module. My theory on this working safely is 
that, a) there will be far less rainwater falling in and around this 
pipe with a module over it, and b) it is about 24 from the roof ridge 
and there is a module over it so there will be very little water 
sheeting down from above the vent. Code notwithstanding, I felt this 
was a solid method on my own home, and I have inspected it after 6 
months of Florida downpours and found no issues.



Jason Szumlanski

Fafco Solar


On Wed, Sep 24, 2014 at 6:38 AM, Bill Loesch solar1onl...@charter.net 
mailto:solar1onl...@charter.net wrote:



Bruce, August, et al,

This is but one more example of confusing terminology. A plumbing
vent is not an exhaust vent!

A plumbing vent (what August calls a cold vent) is provided to
allow the sanitary drain traps (and perhaps more) to operate
properly. Without the properly functioning traps you would have
sewer gas smell and sewer gas from the plumbing fixtures. This was
commonplace when indoor plumbing was introduced to early adopters.

An exhaust vent is another animal entirely. An exhaust vent
carries the combustion products to a suitable exterior location
for dilution with ambient air. With the advent of power vented
combustion appliances, a direct vent (one that takes in combustion
air from the outside and naturally exhausts combustion products to
the outside) is IMHO the only responsible way to install any power
vented appliance in a freezing climate. (Power vented appliances
come in both condensing and non-condensing flavors-they can
penetrate the side wall or the roof). Originally, two separate
pipes (with two independent properly separated penetrations) was
used. That technique is still often used today. More recently
concentric vents have been introduced both for condensing and
non-condensing applications. A concentric vent can simplify some
installations by putting the exhaust pipe inside a larger air
intake pipe allowing for one, albeit larger, penetration. As you
might imagine if the exhaust flow is hindered/diverted/redirected
by an inappropriately located solar module combustion gasses will
be re-ingested into the intake air. Not good for equipment
performance. My understanding is the power vented _appliance
manufacturer_ dictates what kind of separation/clearances are
needed with their product. My guess is you find they want at least
a foot of separation between the top of the  inverted cone and
the module. Probably not what you had in mind for an aesthetically
pleasing installation.

I hope this helps,

Bill Loesch
Solar 1 - Saint Louis Solar
314 631 1094  tel:314%20631%201094

On 23-Sep-14 6:54 PM, August Goers wrote:

Bruce and All, Sorry, I hit send before I had a chance to
complete my thoughts. What I meant to say was that I've found
AHJs often allow us to cover cold plumbing vents but I've never
tried or had any luck with covering hot vents including
condensing boiler PVC vents. Once again, if in doubt you could
see what the plan checker or inspector thinks. Best, August

Re: [RE-wrenches] Rapid shutdown questions

2014-08-29 Thread Dave Click
While I share Robin's optimism, I should also note the NEC 2017 690.12 
committee referred to is not the code making panel. While it does have 
(at least) one firefighter representative among a majority of PV 
industry personnel, there's no guarantee that the Code Making Panel 
approves this committee's proposal. There could very well be a competing 
proposal from firefighters that requires cell-level shutdown every time 
a red truck drives within 1/4 mile of an array, because SAFETY!


DKC


On 2014/8/28, 15:16, b...@midnitesolar.com wrote:


[Robin chiming in, below]

Dan, The 2014 690.12 is worded poorly. That is why there is so much 
confusion. MidNite Solar is sitting on the NEC2017 690.12 committee. 
There are a lot of smart people in this group. The 2017 version says 
ALL PV SYSTEMS, not just on or in buildings. The 10 foot space gets 
reduced to 1 foot like it always should have been.


There will be a lot of other clarifications too. The systems that use 
shunt trip breakers [with Remote Trip coil] and contactors are for 
string inverters. Shunt trip breakers will be used for battery based 
systems and grid tie inverters with an AC outlet like the SMA TL 
series. Micro inverters do not require anything like what our system 
is. They can use the existing backfed breaker in the main distribution 
box as long as it is labeled accordingly.  Solar Edge has a system 
that meets the Rapid Shutdown requirement also.


The UL standard for Rapid Shutdown has been written. It is going to go 
out to a task force for review, comment and changes soon. MidNite 
Solar will be on that task force. The MidNite Birdhouse is going 
through UL now and is being evaluated to this new standard. All of our 
disconnecting combiners and SOBs are already ETL listed. UL is 
modifying the new Rapid Shutdown Draft standard as they come upon 
things in the Birdhouse that the standard didn't consider. One of the 
biggies that has not been sorted out is a requirement for feedback. 
Contactors, power supplies and a switch will meet the requirement for 
2014. The issue with this type of system is that when you push the 
button to turn off the contactors, there is no way to tell that they 
actually opened up. Without feedback that verifies that the contactors 
are actually open, you are taking a chance with people's lives. 600VDC 
contactors can weld themselves closed. If first responders don't trust 
the Rapid Shutdown system, they are going to let the house burn. We do 
have feedback on the birdhouse system. Contactors do not have 
feedback. It is not simple to add this feature to a contactor based 
system.


Installing a switch 15 feet up on the side of a building or on the 
roof is not the intent of 690.12. This will not be allowed in 2017. 
The exact placement of the initiating device (Birdhouse) is not cast 
in concrete due to the differences in where main panel boards are 
located, but it will not allow things like mentioned here 15 feet up 
in the air or in the attic or on the roof.


Battery based systems are the most complicated to meet 690.12. The NEC 
committee is deferring a lot of this to MidNite as we are already 
doing it and have gone over all the different ways things can go 
wrong. We started designing our system right after the Bakersfield 
fire 5 years ago. The Bakersfield fire is what got the NEC to require 
disconnecting combiners. We couldn't imagine why a fire fighter would 
want to get up on the roof of a burning building to look for a 
combiner? This is why we started the birdhouse project way before 
anyone ever thought of the words Rapid Shutdown. Turns out this was a 
good thing since battery backed up systems make the issue ten times 
more complicated. We spent years working out issues and there were 
lots of them that required a start from scratch approach numerous times.


AC coupling to a battery based inverter does not automatically meet 
690.12 as someone mentioned in this thread. That battery based 
inverter must also be shut off. The micro inverters would of course 
shut off when the utility is shut down, but the battery based 
inverters job is to keep things powered up when the grid is down. So 
the battery based inverter has to be shut down also.


 It would also make sense to shut off an auto start generator with the 
Rapid Shutdown button. Some generators are designed to start up upon 
loss of grid. Once the first responders have the meter pulled, that 
could start up a generator and cause risk of shock. If the generator 
is designed to start on low battery, it could start a day later when 
the fire has been put out, but that also poses risk of electrical 
shock when unexpectedly the part of the house that is left all of a 
sudden comes live with juice.


The cost for a Rapid Shutdown system will vary a lot depending on what 
you want to shut down. You do not need to run conduit to all the boxes 
and switches. There is 600V Cat5e 90C USE-2 cable available that will 
suffice. I don't see a 

Re: [RE-wrenches] Batteries in a dwelling - Venting Concorde AGMs

2014-07-29 Thread Dave Click
I don't have that reference, but I believe that IFC 608 only comes into 
play with large banks with 50+ gallons of electrolyte.




On 2014/7/29, 14:10, Glenn Burt wrote:


Also look to see if the fire code in your state has additional 
restrictions.


In New York Stat, the 2010 Fire Code contains a section (608) with 
more regulations to be heeded when installing 'stationary storage 
batteries'.


-Glenn

*From:*RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] 
*On Behalf Of *Drake

*Sent:* Tuesday, July 29, 2014 12:01 PM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] Batteries in a dwelling - Venting 
Concorde AGMs


This is a reply to a post by Alan from June 21st. I'm replying because 
I've had to deal with this issue also. It seems to me that the 2014 
NEC Handbook is _fairly_ clear that we are not required to vent any 
batteries to the outside.


*480.9 Battery Locations
*Battery locations shall conform to 480.9(A), (B), and (C).
*(A) Ventilation. *Provisions appropriate to the battery technology
shall be made for sufficient diffusion and ventilation of gases
from the battery, if present, to prevent the accumulation of an
explosive mixture.
Ventilation is necessary to prevent classification of a battery location
as a hazardous (classified) location, in accordance with
Article 500.
Mechanical ventilation is not mandated. Hydrogen disperses
rapidly and requires little air movement to prevent accumulation.
Unrestricted natural air movement in the vicinity of the battery,
together with normal air changes for occupied spaces or heat
removal, normally is sufficient. If the space is confined, mechanical
ventilation may be required in the vicinity of the battery.
Hydrogen is lighter than air and tends to concentrate at ceiling
level, so some form of ventilation should be provided at the
upper portion of the structure. Ventilation can be a fan, roof ridge
vent, or louvered area.
Although valve-regulated batteries are often referred to as
sealed, they actually emit very small quantities of hydrogen gas
under normal operation and are capable of liberating large quantities
of explosive gases if overcharged. These batteries therefore
require the same amount of ventilation as their vented
counterparts.

I think that the confusion come is with the statement These batteries 
therefore

require the same amount of ventilation as their vented
counterparts.

As we see from the statement Unrestricted natural air movement in the 
vicinity of the battery,

together with normal air changes for occupied spaces or heat
removal, normally is sufficient, the concern is with explosive gasses 
being restricted to a small area, where explosive concentrations of 
hydrogen can build up.


The article also has the statement Provisions appropriate to the 
_battery technology_ which should be taken into account. In practice, 
liquid electrolyte batteries stink and emit toxic fumes, so we do vent 
these outside.


It does sound like different voices have worked their way into this 
code section, which can open the way to various interpretations. But, 
if you look at the photos in the NEC Handbook of batteries, they are 
on unenclosed racks inside of a building.


Drake




At 12:06 AM 6/22/2014, you wrote:

Bob,
We had a case in February in which an AHJ insisted that we vent a 
Midnite cabinet with a dozen 2V 9150T batteries. We fought it all the 
way to the state Technical Advisory Committee, the top arbiter of Code 
issues. We fought to a draw: we finally agreed to put in the vent to 
get our final passed, and the committee permanently tabled the issue 
so there is no precedent set. To continue to fight this would have 
required bringing in professional engineers, as some of the committee 
members were reluctant to make their own decisions about the issue and 
wanted to pass the buck. As I recall, the Zephyr Power Vent was 
ultimately never hooked up to the Classic controller's auxiliary, as 
the necessary work was handled by the GC (rather than by us) at a 
quite remote location. The challenge to the AHJ was a pain in the 
butt, although we were paid by the clients for the effort, as they 
agreed with the absurdity of the inspector's demand.


I have attached a few documents I gathered and prepared in this case. 
You do not need to vent AGMs if the larger space in which the battery 
enclosure is located has a typical and normal amount of natural air 
circulation and convective air exchange. Also, you can't duplicate 
what Kevin describes below with a vented enclosure - Kevin's approach 
requires a sealed and vented battery enclosure. By design, your 
enclosure is unsealed.


Putting in vents for the next guy also makes no sense. If you 
install 8 flooded L16s on two shelves in a Midnite MNBE-Cl16 
enclosure, you won't be able to routinely add water to the cells. The 
cabinet was designed and built for VRLA batteries. So any venting you 
install now would have to be redone to fit a cabinet built for flooded 
batteries 

Re: [RE-wrenches] Sunny Island retrofit

2014-07-03 Thread Dave Click
Mac, that Island interconnects with a max 70A 1P breaker (6.7kW 
continuous), so unless they have a constant critical load draw or the 
Fronius is massively oversized, you probably don't want to AC couple the 
Fronius. The 5048 is also able to output a continuous 5000W only when 
it's cooler than 77F and it derates above that (4500W at 95F, for 
example). I don't believe its surge ratings apply to the AC2 output back 
into the utility but they probably wouldn't be enough, anyway. I think 
that whenever the Fronius output reached about 6000W, the SI would shift 
its frequency to switch the Fronius off. Cheapest may be along the lines 
of your first option-- not sure what the PV stringing is like but maybe 
you could move a string or two off the Fronius and put it onto a new 
Sunny Boy with an autoformer. Since I imagine this system doesn't have 
PV WIRE on the module leads or home runs, officially I'd recommend a 
classic Sunny Boy. Then leave the Fronius as-is.


Unless of course the customer thought they were buying a system with the 
full 10kW supplying critical loads when the utility is down... then the 
original contractor is stuck with buying the second SI they should have 
installed in the first place.


DKC


On 2014/7/3, 10:46, Mac Lewis wrote:

Hello wrenches,

I wanted to run this scenario by the forum.  I have spoken with SMA 
about this, but want some other opinions.


We were recently contracted by a fellow solar company to do some 
warranty work for them out of town on a Sunny Island system that they 
had installed about 5 years ago.  It was VERY poorly implemented 
originally and was never installed as SMA intended.  In fact, during a 
small power outage, the only loads that never came back on after the 
utility was back on line were the loads in the critical load panel. 
 Oops.


Anyway, our job is to get it working properly for the least amount of 
cost possible.  They have a Fronius IG Plus 10.0 fed into a 400A 
service panel.  The Sunny Island 5048 AC Input also comes off of this 
panel and feeding a 120V only critical load panel.  Please note that 
there is no solar fed into the AC output side of the Sunny Island, 
because there is not 120/240 available and thus there is no possible 
way for this system to utilize the solar while the grid is not present.


I see two options (but there may be more): pull out Fronius, put in 
Sunny Boy inverters and an autoformer, wire properly.  Another option 
is to add second Sunny Island and try to AC couple the Fronius with 
the two Sunny Islands.  The second option is less expensive overall, 
but I'm hesitant to rely on AC coupling with the Fronius.


I'd appreciate any thoughts on this.

Thanks





--



Mac Lewis

*

Yo solo sé que no sé nada. -Sócrates

*


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Re: [RE-wrenches] ASP Inverters

2014-06-30 Thread Dave Click
Jason, I think they were re-branded Eaton inverters. Unlike the modules, 
they were actually UL listed...


On 2014/6/30, 16:13, Jason Szumlanski wrote:
Does anyone know who manufactured the PV250 inverters from ASP before 
they went under? Are they private labeled inverters manufactured by 
others, or is ASP considered the OEM? I was able to find a manual 
online at least.


Any experience out there with faults in these inverters? I have a 
feeling our first service call is going to be the first of many in our 
area. We're implementing a policy that we won't work on the inverters 
if the system has the fraudulent UL labels on the PV panels. That 
should be interesting...


Jason Szumlanski

Fafco Solar



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Re: [RE-wrenches] Rapid shutdown for pole mounts

2014-06-27 Thread Dave Click
Thanks to Nick for catching a misstatement in my email, corrected below 
in *bold*. I was trying to make a general statement out of his specific 
situation.


On 2014/6/26, 10:20, Dave Click wrote:
NEC says 10' from the array, defined as A mechanically integrated 
assembly of modules or panels with a support structure and foundation, 
tracker, and other components, as required, to form a direct-current 
power-producing unit. 70HB14_CH00_FM_pi_xii.pdf  I take this to mean 
that the array definition includes support structure, so you could 
go 10' from the bottom of the pole?


But that doesn't matter, as rapid shutdown requirements only apply to 
PV systems *[conductors]* on or in buildings; it only applies to a 
ground-mounted system if you bring the dc all the way into *or 
onto***a building (*if you are 10' from the array or 5' within the 
structure*). So, Rapid Shutdown doesn't apply at all to your scenario 
where only the ac wiring from a pole mount enters the building.


DKC


On 2014/6/25, 12:00, Jesse Dahl wrote:

Re-reading this rapid shutdown convo.

 Does 10' from the array mean from the modules or the mount? What 
if the array is on a pole, the pole is 15' tall and the inverter is 
mounted at the base of the pole?  Since the array (modules) is 15' 
from the inverter is rapid shutdown required?


Again, since the title of 690.12 is On Buildings is it required for 
pole mounts where only AC enters the building?  Thoughts?


Thanks!


Jesse


On Sat, Apr 19, 2014 at 12:22 PM, Dan Fink danbo...@gmail.com 
mailto:danbo...@gmail.com wrote:


Hi Aaron, boB, Wrenches;

I think Aaron brings up a good point, and it's certainly
confusing to me.

The boldface type heading of 690.12 is Rapid Shutdown of PV
Systems on Buildings

The body of the 690.12 text begins with PV system *circuits*
installed on or in buildings shall.

690.2 defines Photovoltaic source circuit as Circuits between
modules and from modules to the common connection point(s) of the
DC system

and Photovoltaic output circuit as Circuit conductors between
the PV source circuit(s) and the inverter or DC utilization
equipment.

PV system from the heading of 690.12 is not defined in 690.2,
other than that the definition of Photovoltaic system voltage
 specifically includes both PV output and source circuits.

To me the confusing part of 690.12 is PV Systems on Buildings
is that system is not defined, and tends to imply rooftop
arrays. But PV system circuits installed on or in buildings
shall. is pretty clear. I interpret it to mean anything DC
and PV stuck to the side of building like conduit, etc, or
running insidewhich means it applies to ground-mount arrays
too if they terminate outside or inside the building.

What I'm seeing as the easy work-around for us off-grid folk is
the old power shed idea containing battery bank, balance of
system, inverter etcjust build it within 10 feet of the PV
array and you're fine.

Any thoughts?


Dan Fink,
Executive Director;
Otherpower
Buckville Energy Consulting
Buckville Publications LLC
NABCEP / IREC accredited Continuing Education Providers
970.672.4342 tel:970.672.4342



On Fri, Apr 18, 2014 at 3:30 PM, b...@midnitesolar.com
mailto:b...@midnitesolar.com b...@midnitesolar.com
mailto:b...@midnitesolar.com wrote:


Bill Brooks should probably respond to this also, but reading
the NEC, it looks like if the wires
do not go inside the building to run more than 5 feet (as the
crow flies), the the rapid disconnect
does not apply.OR, less than 10 feet from the array IF
the PV is mounted on that building.

boB




On 4/18/2014 1:34 PM, Aaron Mandelkorn wrote:

The rapid shutdown language is so confusing. When looking
at the rapid shutdown language, does PV systems on a
building refer to only situations where the array is on a
building; or does it include DC conductors as well. For
example, if the DC conductors from a pole mounted array
run up the side of a building before punching in to the
inverter, does this require rapid shutdown?  Is this PV
system considered on a building?

Aaron

Aaron Mandelkorn
Owner/Solar Specialist
Renewable Energy Outfitters
719-221-5249 tel:719-221-5249
970-596-3744 tel:970-596-3744
www.reosolar.com http://www.reosolar.com
reoso...@gmail.com mailto:reoso...@gmail.com



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Re: [RE-wrenches] Rapid shutdown for pole mounts

2014-06-26 Thread Dave Click
NEC says 10' from the array, defined as A mechanically integrated 
assembly of modules or panels with a support structure and foundation, 
tracker, and other components, as required, to form a direct-current 
power-producing unit. 70HB14_CH00_FM_pi_xii.pdf  I take this to mean 
that the array definition includes support structure, so you could go 
10' from the bottom of the pole?


But that doesn't matter, as rapid shutdown requirements only apply to PV 
systems on or in buildings; it only applies to a ground-mounted system 
if you bring the dc all the way into a building (for at least a 5' run 
within the structure). So, Rapid Shutdown doesn't apply at all to your 
scenario where only the ac wiring from a pole mount enters the building.


DKC


On 2014/6/25, 12:00, Jesse Dahl wrote:

Re-reading this rapid shutdown convo.

 Does 10' from the array mean from the modules or the mount? What if 
the array is on a pole, the pole is 15' tall and the inverter is 
mounted at the base of the pole?  Since the array (modules) is 15' 
from the inverter is rapid shutdown required?


Again, since the title of 690.12 is On Buildings is it required for 
pole mounts where only AC enters the building?  Thoughts?


Thanks!


Jesse


On Sat, Apr 19, 2014 at 12:22 PM, Dan Fink danbo...@gmail.com 
mailto:danbo...@gmail.com wrote:


Hi Aaron, boB, Wrenches;

I think Aaron brings up a good point, and it's certainly confusing
to me.

The boldface type heading of 690.12 is Rapid Shutdown of PV
Systems on Buildings

The body of the 690.12 text begins with PV system *circuits*
installed on or in buildings shall.

690.2 defines Photovoltaic source circuit as Circuits between
modules and from modules to the common connection point(s) of the
DC system

and Photovoltaic output circuit as Circuit conductors between
the PV source circuit(s) and the inverter or DC utilization
equipment.

PV system from the heading of 690.12 is not defined in 690.2,
other than that the definition of Photovoltaic system voltage
 specifically includes both PV output and source circuits.

To me the confusing part of 690.12 is PV Systems on Buildings is
that system is not defined, and tends to imply rooftop arrays.
But PV system circuits installed on or in buildings shall.
is pretty clear. I interpret it to mean anything DC and PV stuck
to the side of building like conduit, etc, or running
insidewhich means it applies to ground-mount arrays too if
they terminate outside or inside the building.

What I'm seeing as the easy work-around for us off-grid folk is
the old power shed idea containing battery bank, balance of
system, inverter etcjust build it within 10 feet of the PV
array and you're fine.

Any thoughts?


Dan Fink,
Executive Director;
Otherpower
Buckville Energy Consulting
Buckville Publications LLC
NABCEP / IREC accredited Continuing Education Providers
970.672.4342 tel:970.672.4342



On Fri, Apr 18, 2014 at 3:30 PM, b...@midnitesolar.com
mailto:b...@midnitesolar.com b...@midnitesolar.com
mailto:b...@midnitesolar.com wrote:


Bill Brooks should probably respond to this also, but reading
the NEC, it looks like if the wires
do not go inside the building to run more than 5 feet (as the
crow flies), the the rapid disconnect
does not apply.OR, less than 10 feet from the array IF the
PV is mounted on that building.

boB




On 4/18/2014 1:34 PM, Aaron Mandelkorn wrote:

The rapid shutdown language is so confusing. When looking
at the rapid shutdown language, does PV systems on a
building refer to only situations where the array is on a
building; or does it include DC conductors as well. For
example, if the DC conductors from a pole mounted array
run up the side of a building before punching in to the
inverter, does this require rapid shutdown?  Is this PV
system considered on a building?

Aaron

Aaron Mandelkorn
Owner/Solar Specialist
Renewable Energy Outfitters
719-221-5249 tel:719-221-5249
970-596-3744 tel:970-596-3744
www.reosolar.com http://www.reosolar.com
reoso...@gmail.com mailto:reoso...@gmail.com



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Re: [RE-wrenches] Racking System - Identification Help

2014-06-26 Thread Dave Click
As an update- the system used at this install turned out to be a 
currently-available product called SolAttach:

http://www.solattach.com/


On 2014/6/3, 11:11, Dave Click wrote:
Jason, thanks for the comment! I agree that systems could connect to 
just sheathing and stay on the roof- I think Zilla has a product that 
does this too. My concern about wind resistance stems from the fact 
that there appeared to be an engineer's stamp on the Unirac calcs with 
lag screws and then something completely different was installed in 
the field. It's likely that this installer has used this same mounting 
system in windier coastal areas so hopefully their fastener selection 
had some informed analysis... I didn't see any, though.


And to be clear, I'm not looking to overrule another PE if it is in 
fact an engineered system and it's just that the wrong set of plans 
got submitted to the building department.


DKC



On 2014/6/3, 10:12, Jason Szumlanski wrote:

Dave,

I can't identify your hardware, but I just wanted to comment on your 
comment about hitting rafters. There are products out there that can 
obtain the requisite load ratings without connecting directly to 
structural members. We have had systems engineered and permitted 
using Ecofasten products on low-slope roofs that fasten only to wood 
sheathing or metal roof materials in 170 mph zones in Florida (ASCE 
7-10, FBC 2010). I'm not an engineer, but I've been told if there is 
adequate data on pull-out and shear, you can use that data to 
properly design a system without hitting rafters with the right 
number of attachment points. I don't like the looks of what you 
pictured, but it's plausible that it was an engineered system design. 
The permit drawings not matching... that is another story...


If, for example, each of the six fasteners provide 100 pounds of 
pullout strength with a safety factor, that would be good for 12 sq 
ft at 50 spf uplift per attachment. 250 fasteners would be good for 
about 5kW of solar.


Jason Szumlanski

Fafco Solar


On Tue, Jun 3, 2014 at 9:06 AM, Dave Click davecl...@fsec.ucf.edu 
mailto:davecl...@fsec.ucf.edu wrote:


Hi all,

Anyone know what this racking system is? The permit drawings say
Unirac with lag screws and Eco-Fasten flashings, which this
pretty clearly isn't. I'd never seen this before, and I imagine
this wind resistance is not quite the 140 mph that the installer
claims it is. Of the ~250 wood screws holding this system down
into the roof, I think six of them accidentally hit rafters.

Thanks!
Dave



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Re: [RE-wrenches] Combining Multiple Inverters

2014-06-26 Thread Dave Click

Corey,

The line of reasoning is faulty. It's 705.12(D)(1). Micro-inverters are 
the exception because they are specially listed to share a breaker. As 
for the other inverters, doubling them up on a single breaker / 
disconnect probably goes against their installation instructions 
[110.3(B)] and it's unlikely that you could put multiple units on a 
single breaker anyway because when you take (2 inverters) x (rated 
current) x (1.25) you will probably come up with a minimum breaker size 
that is larger than the maximum allowed under the NRTL listing to UL 1741.


Dave



On 2014/6/26, 16:18, Corey Shalanski wrote:
We considered the necessity to shut down individual inverters and 
determined that the added costs of an inverter output combiner panel 
were not merited. I agree that in theory it seems beneficial to be 
able to switch each inverter individually, but how often does this 
occur in practice? For the relatively infrequent cases where we need 
to return to a jobsite and shut down an inverter - for 
troubleshooting/removal/etc. - we do not mind shutting down the other 
inverters (up to a limit) for what is hopefully a short period of time.


Again, this whole line of reasoning may be shown to be faulty if 
someone can directly point to the Code section that requires OCPD on 
each individual inverter.


--
Corey
?


On Thu, Jun 26, 2014 at 9:20 AM, 
re-wrenches-requ...@lists.re-wrenches.org 
mailto:re-wrenches-requ...@lists.re-wrenches.org wrote:



Message: 5
Date: Wed, 25 Jun 2014 19:17:57 -0700
From: William Miller will...@millersolar.com
mailto:will...@millersolar.com
To: RE-wrenches re-wrenches@lists.re-wrenches.org
mailto:re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Combining Multiple Inverters
Message-ID: 04f4b8fd-e280-4bf2-b5a4-c2fca8d1c...@millersolar.com
mailto:04f4b8fd-e280-4bf2-b5a4-c2fca8d1c...@millersolar.com
Content-Type: text/plain; charset=utf-8

Not allowed. You need a dedicated OCPD. Plus seems like a really
bad idea.  How do you shut down just one inverter?



Miller Solar



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Re: [RE-wrenches] Racking System - Identification Help

2014-06-03 Thread Dave Click
Jason, thanks for the comment! I agree that systems could connect to 
just sheathing and stay on the roof- I think Zilla has a product that 
does this too. My concern about wind resistance stems from the fact that 
there appeared to be an engineer's stamp on the Unirac calcs with lag 
screws and then something completely different was installed in the 
field. It's likely that this installer has used this same mounting 
system in windier coastal areas so hopefully their fastener selection 
had some informed analysis... I didn't see any, though.


And to be clear, I'm not looking to overrule another PE if it is in fact 
an engineered system and it's just that the wrong set of plans got 
submitted to the building department.


DKC



On 2014/6/3, 10:12, Jason Szumlanski wrote:

Dave,

I can't identify your hardware, but I just wanted to comment on your 
comment about hitting rafters. There are products out there that can 
obtain the requisite load ratings without connecting directly to 
structural members. We have had systems engineered and permitted using 
Ecofasten products on low-slope roofs that fasten only to wood 
sheathing or metal roof materials in 170 mph zones in Florida (ASCE 
7-10, FBC 2010). I'm not an engineer, but I've been told if there is 
adequate data on pull-out and shear, you can use that data to properly 
design a system without hitting rafters with the right number of 
attachment points. I don't like the looks of what you pictured, but 
it's plausible that it was an engineered system design. The permit 
drawings not matching... that is another story...


If, for example, each of the six fasteners provide 100 pounds of 
pullout strength with a safety factor, that would be good for 12 sq ft 
at 50 spf uplift per attachment. 250 fasteners would be good for about 
5kW of solar.


Jason Szumlanski

Fafco Solar


On Tue, Jun 3, 2014 at 9:06 AM, Dave Click davecl...@fsec.ucf.edu 
mailto:davecl...@fsec.ucf.edu wrote:


Hi all,

Anyone know what this racking system is? The permit drawings say
Unirac with lag screws and Eco-Fasten flashings, which this pretty
clearly isn't. I'd never seen this before, and I imagine this wind
resistance is not quite the 140 mph that the installer claims it
is. Of the ~250 wood screws holding this system down into the
roof, I think six of them accidentally hit rafters.

Thanks!
Dave



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Re: [RE-wrenches] SMA, Flexible stranded Connectors, Sleep Deprivation

2014-04-30 Thread Dave Click

This may be useful:
http://www.cobrawire.com/lugs/lugs.php?cat=xflex




On 2014/4/30, 14:25, William Miller wrote:

Ray:

Thanks for sharing the research. If you could forward to me of-line an 
email contact and part number I need to order for 4/0.


Miller Solar

On Apr 30, 2014, at 10:22 AM, Ray Walters r...@solarray.com 
mailto:r...@solarray.com wrote:


What I'm finding in my research is that most of the manufacturers are 
just not keeping up with this requirement, meanwhile the use of fine 
stranded cable is increasing dramatically.
ILSCO, BURNDY, and Quick Cable all barely mention fine strand 
ratings.  I have their catalogs in hand.  Even the SMA manual does 
not mention this issue, I had to call tech support.
BTW, there appears to be some big name integrators just using flex 
cable directly.  Meanwhile, I can share a pic of the one lug I 
torqued down, and didn't like, which lead to all this:

Little copper hairs tearing, or not part of the connection at all.
How did we survive the 90s stuffing welding cable into Heinemann 
breakers in Trace DC boxes?


Also, when you go into major Electrical suppliers that sell the flex 
cable, and ask if the connectors are rated for fine stranding, all 
you get is that deer in the headlights stare.
I was used to having to figure all this out in the old days of solar, 
but now that every electrical supplier in town is claiming to be a 
solar expert/ distributor, I really should be able to just walk in 
and get the parts I need for a Code compliant installation.  If you 
sell the inverter and the cable, you really should stock the connector.


On another note, the ferrules/ sleeves seem to be the ticket, as 
confirmed by Schneider.  Also they appear to be 40 times cheaper than 
pin adapters, and don't take up extra room in the wiring 
compartment.  Now I just have to find some TODAY.  Ugh...


And like Allan, I lost sleep over this issue last night.
R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760
On 4/30/2014 10:38 AM, Glenn Burt wrote:

There are many available lugs that are listed for use with finely stranded
conductors - this is not an excuse to not use the proper lugs and required
equipment to ensure a safe and reliable installation (per the NEC).

Thomas  Betts is the manufacturer I use.
Indeed the tool is pricey, however it is  necessary to produce a compliant
installation (per 110.3(B)).

-Glenn

-Original Message-
From:re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of jay peltz
Sent: Wednesday, April 30, 2014 10:09 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Flexible stranded Connectors

Hi ray

As an FYI. Most of the lugs we all use are not rated for fine stranded
wire.
  Quick cable is the only one I'm aware of that if you use their tool and
ends says its UL for fine stranded.

I prefer ferrules for those applications vs pin adapters.
(Schneider XW inverter BOS box comes with arctic ultra flex wire with
ferrules)

Jay

Peltz power



On Apr 29, 2014, at 10:48 PM, Ray Waltersr...@solarray.com  wrote:

Hi All;

In order to avoid any of my work showing up in someone's slideshow of

horrors, I'm trying to find the correct way to wire 3 Sunny Islands with
Cobra X flex cable.

While it doesn't actually mention it in the SMA manual, a call to SMA tech

support confirmed my suspicions: the DC lugs in the inverter are NOT rated
for flex or fine stranded cable.

Both SMA and CED recommended I try Grainger's for crimp on adapters.

Grainger had no clue, and nothing came up in searches there.

 From a trade show, I have an ILSCO lug book, that shows a crimp on
pigtail adapter.  It does not mention whether its flex rated though on the

crimp side of the adapter, as the adapter is used primarily to land over
sized cables into smaller lugs.  (2/0 to #1, for instance) The best I've
found so far, is NSI, which makes sleeves, that are installed around the
wire, right in the connection:

http://www.nsiindustries.com/products/electrical/connectors/compressio
n-connectors/copper-compression/fsflex-cable-sleeve.aspx
I also found a Schneider white paper recommending sleeves with their lugs:
http://static.schneider-electric.us/docs/Circuit%20Protection/0515DB03
01.pdf

So who has used these sleeves, and where do I get them?
The sleeves seem like a decent compromise, whilst the ILSCO pigtail
adapters are coming in at $40/ ea.. (ouch)

On the internet, I'm seeing several examples of X flex used directly (no

adapters) with the Sunny Islands, so are folks just blowing off articles
690.31(F) and 110.14, that specify the connector be rated for flex cable?

And finally, couldn't SMA use a lug that was flex rated?
For example, Marathon makes Class K rated mechanical Lugs:
http://www.marathonsp.com/NewRatings.html
I'd use THHN, but I really don't feel good about wiring the Heineman

breakers with that stiff a wire.  I've cracked breaker 

Re: [RE-wrenches] Article 690, or The Haves Vs. Have Nots

2014-04-29 Thread Dave Click
I think 240.24(A)(4) allows the installation of the inverter OCPDs in 
the SolaDeck hidden under a module.


** *240.24 Location in or on Premises.*
** National Electrical Code 2008 Edition *(A) Accessibility.* 
Overcurrent devices shall be readily accessible and shall be installed 
so that the center of the grip of the operating handle of the switch or 
circuit breaker, National Electrical Code 2008 Edition when in its 
highest position, is not more than 2.0 m (6 ft 7 in.) above the floor or 
working platform, unless one of the following applies:

...
(4) For overcurrent devices adjacent to utilization equipment that they 
supply, access shall be permitted to be by portable means.



And if panelboards / fused safety switches are allowed to have 
screwed-down covers over the OCPDs, I'd think that installing a 
removable module over these OCPDs would meet NEC. I guess an AHJ could 
argue that this requires TWO covers be removed, unlike a panelboard or a 
switch.


DKC


On 2014/4/29, 11:15, Jason Szumlanski wrote:
690.9(D) is not applicable to the original discussion because we were 
talking about an Inverter output circuit, not a PV Source or Output 
circuit.


690.34 may apply if you call a SolaDeck with breakers a junction box, 
but I can see that being a stretch in the mind of many.


My and Ray's question about the screws on the SolaDeck cover itself 
requiring a tool to render it accessible is still an issue if the 
breakers themselves need to be readily accessible, but that would 
also apply to a Midnite MNPV, which also has a cover with a screw.



Jason Szumlanski


On 4/28/2014 5:57 PM, Bill Brooks wrote:


Read 690.9(D) and 690.34. Not sure where this hysteria---run for
the border sentiment is coming from.

*690.9(D) Photovoltaic Source and Output Circuits. *Listed PV

overcurrent devices shall be required to provide overcurrent

protection in PV source and output circuits. The overcurrent

devices shall be accessible but shall not be required to

be readily accessible.

*690.34 Access to Boxes. *Junction, pull, and outlet boxes

located behind modules or panels shall be so installed that

the wiring contained in them can be rendered accessible

directly or by displacement of a module(s) or panel(s) secured

by removable fasteners and connected by a flexible

wiring system.

This is not a change. Please help me understand the concern.

Bill Brooks.

*From:*re-wrenches-boun...@lists.re-wrenches.org
mailto:re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of
*Ray Walters
*Sent:* Monday, April 28, 2014 2:23 PM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] (no subject)

Interesting so does require a tool include taking a screw off
the cover plate of the combiner box, too?
What a game changer.  I'm going to Mexico for my next project;
I'll actually enjoy even more being the sole AHJ on the project.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760  tel:303%20505-8760

On 4/28/2014 2:52 PM, Michael Morningstar wrote:

Readily accessible is now defined in the 2014 NEC. Installing
OCPD's underneath a module is a major faux paux, and I can't
imagine any AHJ thinking otherwise. Having to remove a module
in order to reset a breaker, what a drag.

Capable of being reached quickly for operation, renewal or
inspection without requiring those concerned to use a tool,
to climb over, remove obstacle or other.

Michael



On Apr 28, 2014, at 10:29 AM, William Miller
will...@millersolar.com mailto:will...@millersolar.com wrote:



You call it a solar panel, I call it a glass j-box cover
plate.

William

Miller Solar


On Apr 28, 2014, at 9:21 AM, Jason Szumlanski
ja...@fafcosolar.com mailto:ja...@fafcosolar.com
wrote:

If that is the interpretation,
I don't see how the breakers are readily accessible
in a SolaDeck
mounted anywhere, regardless of whether it is under a
module. It
requires removal of four screws (using a tool) to
access the breakers
inside the enclosure. It's all up to the AHJ. It has
not been an issue
locally here. I can see how other jurisdictions may not
concur.




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Re: [RE-wrenches] NEC 2014 690.12 Rapid Shutdown

2014-04-15 Thread Dave Click
Nathan, 690.12 only applies to PV system circuits installed on or in 
buildings so that might be your answer. You'd only be affected by 
690.12 if you're running to an interior inverter. So- your strategy of 
exterior conduit to wall-mounted inverters on the exterior of a building 
won't be subjected to the 690.12 requirement.


On 2014/4/15, 11:09, Nathan Charles wrote:

Hi All,

I have a follow up to this discussion.  What's the proper way to think 
through this regarding ground mounts?  It seems to me that if the goal 
is to protect firefighters then running a conduit underground and 
coming up to outdoor wall mounted inverters is keeping in the spirit 
of things, but I'm not sure if the language of 690.12 supports this. 
 Am I mistaken?  Do you have any best practice advice for this scenario?


Best regards,
-N


On Tue, Jan 21, 2014 at 12:36 PM, Drake 
drake.chamber...@redwoodalliance.org 
mailto:drake.chamber...@redwoodalliance.org wrote:



Bill,

It is good to see that energized conductors are going to be
disconnected near the arrays. I've been an advocate of
disconnecting these conductors by ground fault sensing equipment
since ground fault detection was first implemented in the code. If
contactors are to be installed on roofs, it likely won't be long
before both ground faults and arc faults are automatically cleared.

When the requirement for AC arc fault branch circuit protection
was first put in the NEC, it was postdated to allow time for the
electrical industry to adapt. This new remote disconnecting
requirement does not provide any lead time.

As the 2014 NEC is adopted in various jurisdictions, inspectors
may feel that it is necessary to disallow systems without the
newly required disconnect feature. This may result in serious
problems for solar companies and customers, as well as manufacturers.

The protection of firefighters is essential. The implementation of
renewables is essential also. Insurance claims for weather
related, global warming-triggered climatic disasters are rising
exponentially. Extreme weather related events result in major loss
of life and billions of dollars in property damage. Atmospheric
CO2 levels continue to climb from the burning of fossil fuels.
This is a crisis of global proportions.

My request for code writers is to please take into account the
effect that inserting new rules into the NEC may have on the
stability of renewable energy, and implement new requirements in a
way that will allow for a smooth interface.

Thank you,

Drake

Drake Chamberlin
/Athens Electric LLC
OH License 44810
CO License 3773
NABCEP Certified Solar PV
740-448-7328 tel:740-448-7328
/http://athens-electric.com/


At 12:45 PM 1/16/2014, you wrote:

Content-Type: multipart/alternative;
boundary==_NextPart_000_0F94_01CF129F.BCC65BD0
Content-Language: en-us


Jeffrey,

Sounds like you need to get involved in the code making process
since you have so many good ideas on how to improve the language.
I like confrontational discussions as long as they lead to a
better understanding and constructive outcomes.

About 30 people worked on this language, so it is definitely not
perfect. However, I don't think it is quite as bad as you make it
out to be. I wanted to jump in since some of your conclusions
were not correct.

This is a circuit requirement, not a disconnecting means
requirement, since it has to do with shock hazard of PV circuits
in and around a building. This is for firefighter safety. 30V is
the international standard for touch safe in a wet location.
240VA is to set a limit on the available power on a circuit.
Contactor combiners, which would be part of a compliant solution,
have 24V control circuits. The other reasoning for 240VA is that
internally, 72-Cell PV modules can be divided into segments of
this power level for the foreseeable future (more on that another
day).

If the conductors stay outside, you have 10' from the array to
place your shutdown device. On large central systems, this would
likely be a contactor combiner­most manufacturers sell these. If
the conductors are going immediately into the building, as with
residential and integrated systems, a shutdown device would have
to be within 5' of entering the building. If goes outside for a
while, then inside the building, the total length could be no
more than 10' and no more than 5' inside the building­this is not
additive. Remember, all this is for firefighter safety.

As Brian Mehalic and others have pointed out, the language does
not specify where the shutdown initiating device is to be
located. The lack of detail is more for flexibility than it is to
give an AHJ license to make an installer do anything they want.

With grid-tie only 

Re: [RE-wrenches] Myths, Schemes and Scams request

2014-04-12 Thread Dave Click
If you also have the local electricians selling the kvar units as 
surefire ways to save 30% on your electric bill, I'd nominate that as 
myth/scheme/scam, though I hope most of those resellers are doing so 
only because they're naive. There was also some absurd company a few 
years ago which was selling a 3000W module that looked suspiciously 
like a 200W module yet could produce a steady 3kW even without any load 
and even while in the shade. They had the clamp-on meter to prove it, so 
maybe they're still selling off area code exclusivity off for a mere 
$50,000 initial deposit.


Screen-shots from this would be fun-- one of the ubiquitous $50 for 
this complete guide to unplugging from grid by making your own solar panels

http://www.powerfreedom.com/System/

The YellowBook ad from a few years ago:
https://www.youtube.com/watch?v=6hpHxEhO_DQ

I don't know where I got this picture-- from one of the make your own 
solar panel things online. Lovely aesthetics!

https://www.dropbox.com/s/bxhl3q6hrr9z5sp/DIY%20PV.png



On 2014/4/12, 16:47, Allan Sindelar wrote:

Fellow Wrenches,
Last year I prepared an hour's presentation for our local Solar Fiesta 
on Energy Myths, Schemes and Scams. I covered mostly PV and the 
solar industry, with a few slides about the physics of wind and those 
cute spinny yard-art things called VAWTs.  I also hit on it takes 
more energy to make a PV panel than it will ever produce, the 
limitations of 25-year module warranties, free energy generators, 
James McKirdy, lunar modules, and modules with fraudulent listings. 
This was what I was able to pull together.


The workshop was popular and I have been asked to give it again in a 
couple of weeks. I'm looking for any suggestions that you may have for 
new or additional material to update the presentation. Any ideas are 
welcome, especially if you can provide links to good stories and slide 
materials. This is for a general non-technical audience, but I have 
the freedom to go in any direction I wish. So I'd like to be more than 
just entertaining, but make points about value over price, using local 
installers with knowledge and experience, etc.


Beside my appreciation for the material, I'll offer in return to share 
an editable version of the presentation for your own use (although 
it's a 14 meg PowerPoint file at present).


Thank you in advance for your suggestions of anything that gets your 
blood boiling, that would be funny if it wasn't giving PV and clean 
energy a bad name.

Allan
--

*Allan Sindelar*
_Allan@positiveenergysolar.com_ mailto:al...@positiveenergysolar.com
NABCEP Certified PV Installation Professional
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder (Retired), *Positive Energy, Inc.*

A Certified B Corporation^TM
*505 780-2738 cell*



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Re: [RE-wrenches] Fault Current

2014-03-27 Thread Dave Click
Karl, you're interconnecting into a spot/area network, right? It's a 
real concern; some solutions and background on the issue here:

http://www.nrel.gov/docs/fy09osti/45061.pdf

DKC

On 2014/3/27, 14:05, Karl Jaeger wrote:


Esteemed Wrenches,

We've recently run into an issue with a local distributor citing 
network fault current on a split-phase service as a reason to prevent 
interconnection of our customer's solar array. They've given us the 
options of reducing our system size from 36.5kW-DC to 15kW-DC, or 
having the customer upgrade to 3-phase at a soft price of $20-30K. 
We're looking at 32kW of inverters on a 167kVA transformer.


Does anyone have experience on circumventing the issue of network 
fault current? Any experience with Fault Current Limiters?


Much appreciated,

*Karl Jaeger*

*Design/Build Engineer*

*LightWave Solar Electric LLC*



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Re: [RE-wrenches] Busbar 120% rule

2014-03-27 Thread Dave Click
I had a nice response all typed up before rediscovering my original 
source. Simple answer: there's still a thermal load to deal with even 
though there's no point on the bus seeing a current above the busbar 
rating. I am a linking machine today:

http://www.nmsu.edu/~tdi/Photovoltaics/Codes-Stds/690.64(B)(2)Load%20Side%20Connections.pdf

/While this situation of connecting supply overcurrent devices at 
opposite ends may be //
//safe for restricted conductors, it may not be suitable for busbars in 
panel boards, even //
//though this allowance is in the 2008 NEC. Panel boards are subject to 
busbar current //
//limitations and are also subject to thermal limitations due to the 
heating associated with //
//the thermal trip elements in the common thermal/magnetic molded case 
circuit breakers. //
//For example a 100-amp, 120/240V panel board is tested during the 
listing process with a //
//100 amp main breaker and two 100-amp load breakers (one per phase) 
mounted directly //
//below the main breaker. The ambient temperature is raised to 45 
degrees Celsius, the //
//input and output currents are set at 100 amps, the temperature is 
allowed to stabilize, //
//and the panel must pass this test with no deformation of any parts. If 
we add a backfed //
//PV breaker pair, for example 50 amps, at the bottom of the panel, and 
if the loads on the //
//panel were increased to 150 amps, no breakers would trip, no busbars 
would be over //
//loaded, but the thermal load in the panel would be that associated 
with 300 amps, not the //
//200 amps the panel was designed and listed for. Panel manufacturers 
have stated that //
//these panels cannot pass UL listing tests with those excessive thermal 
loads./


On 2014/3/27, 14:34, Troy Harvey wrote:
I am wondering about the busbar 120% rule, and if there is any wiggle 
room in the 2014 NEC.


Fundamentally I don't understand the 120% rule. If my solar breaker is 
installed properly at the bottom of the busbar, and the grid-tie 
breaker is installed at the top, and the busbar itself is rated for 
120% of the panel rating, I don't see any means by which a solar 
breaker of a size substantially larger than 120%  could cause a 
problem. There can be no place on the busbar under any situation (that 
I can think of) that would exceed 120% because the supply current is 
coming from opposite ends of the bus bar - even in the worst case load 
situation. So even if I had a huge PV system (100A), backfeeding the 
bottom of a 200A panel, I don't see a situation where there is more 
than 200A over any one section of busbar. Am I wrong, or is the NEC 
just too prescriptive for its own good?


Also would you say that the 120% is based on the inverter max output 
or backfeed breaker size?



thanks,

Troy Harvey
-
Principal Engineer
Heliocentric
801-453-9434
tahar...@heliocentric.org mailto:tahar...@heliocentric.org





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Re: [RE-wrenches] Fault Current

2014-03-27 Thread Dave Click
The explanation you quote doesn't make any sense to me. If the 
engineer is concerned about fault current, the primary source is going 
to be through the utility transformer, and it will be on the order of 
5,000 - 10,000A depending on the transformer's impedance. The fault 
current contribution from the inverters will be much less than that (an 
SB8000 fault current is all of 61.7A) and it will last for a much 
shorter duration. Be nice-- some engineers think by default that all 
generation acts like a rotating machine, which can contribute quite a 
bit of fault current. Not so for PV, so hopefully this engineer will see 
the light with a bit of help from you.


A few questions for your engineer then:
1) These inverters will be exporting power, not drawing it; why are the 
inverters not considered a negative load in this installation? [I assume 
you're not installing batteries]
2) What is the 500A fault current limit that was taken into account in 
the site design? The service size is ___A.


A 167kVA transformer at 240V has a rated current of about 700A, which is 
another reason why the 500A fault current doesn't make sense.


DKC



On 2014/3/27, 15:28, Karl Jaeger wrote:


Nathan,

The only explanation the electrical distributor provided is seen 
below. They are really skirting a thorough explanation...


/The distributor engineer does not view the inverters as a negative 
load, and states they will exceed the 500A fault current limit the 
site is designed for./


Thanks,

Karl

*From:*re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of 
*Nathan Charles

*Sent:* Thursday, March 27, 2014 2:03 PM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] Fault Current

Karl,

Can you give us some more details on their concerns?  I've done some 
very large single phase ag installs and the only time I've had issues 
is when we exceed the 80% of minimum load on the medium voltage feeder.


Best,

-N

On Thu, Mar 27, 2014 at 2:51 PM, Karl Jaeger 
kjae...@lightwavesolar.com mailto:kjae...@lightwavesolar.com wrote:


Dave,

We are about as rural as we can get here farm land. Very good 
document, nonetheless.


Karl

*From:*re-wrenches-boun...@lists.re-wrenches.org 
mailto:re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org 
mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of 
*Dave Click

*Sent:* Thursday, March 27, 2014 1:29 PM
*To:* re-wrenches@lists.re-wrenches.org 
mailto:re-wrenches@lists.re-wrenches.org

*Subject:* Re: [RE-wrenches] Fault Current

Karl, you're interconnecting into a spot/area network, right? It's a 
real concern; some solutions and background on the issue here:

http://www.nrel.gov/docs/fy09osti/45061.pdf

DKC

On 2014/3/27, 14:05, Karl Jaeger wrote:

Esteemed Wrenches,

We've recently run into an issue with a local distributor citing
network fault current on a split-phase service as a reason to
prevent interconnection of our customer's solar array. They've
given us the options of reducing our system size from 36.5kW-DC to
15kW-DC, or having the customer upgrade to 3-phase at a soft price
of $20-30K. We're looking at 32kW of inverters on a 167kVA
transformer.

Does anyone have experience on circumventing the issue of network
fault current? Any experience with Fault Current Limiters?

Much appreciated,

*Karl Jaeger*

*Design/Build Engineer*

*LightWave Solar Electric LLC*



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--

Nathan Charles

Engineer

NABCEP Certified PV Installation Professional #042013-20

Paradise Energy Solutions

(717) 283-2021 direct



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[RE-wrenches] 1000V System Wiring Details

2014-03-26 Thread Dave Click

Hi Wrenches-

If you're installing 1000V systems, are you running continuous PV WIRE 
all the way to your inverters? If not-- what splices have you found 
(aside from MC4s and similar) that are listed for 1000V? And when 
transitioning from PV WIRE to a cheaper conductor, what 1000V options 
exist beyond USE-2?


Thanks!
Dave
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Re: [RE-wrenches] NEC 690.10(C) talking points

2014-03-19 Thread Dave Click

Dan,

690.10(C) doesn't say no. It says that if you have a single 120V 
inverter output connected directly for a 120/240 panel then you can't 
put a 240V load in the panel-- in this case you'd either have L 
connected to both phases of the panel or I guess you could just use half 
the breakers in the panel. For a 240V load it would just see 0 volts 
phase to phase, but for a multi-wire branch circuit with current on both 
legs you'd potentially overload your neutral conductor.


Now when you use either a 240V inverter (or two stacked 120s) or an 
autotransformer between the inverter and the panel, 240V loads are fine 
since you have two lines 180 degrees out of phase and voila, 240V. 
690.10(C) wouldn't apply to this situation since your inverter(s) would 
be supplying 240V (not 120) to your 1P 3W panel.


DKC

On 2014/3/19, 20:40, Dan Fink wrote:

Esteemed Wrenches;
Can anyone here help me with some simple talking points for clients 
installing off grid systems? 240 Well pumps hard wired to panel 
breakers are common, but everybody (who has even a chance of surviving 
up here in middle of nowhere way off grid) NEEDS a 240v welder outlet 
in the garage/workshop. But 690.10(C) says no.


Am I missing something obvious? What do I tell these potential clients?

Dan Fink,
Executive Director;
Otherpower
Buckville Energy Consulting
Buckville Publications LLC
NABCEP / IREC accredited Continuing Education Providers
970.672.4342



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[RE-wrenches] DC Fusing/Breakers for Battery Circuits

2014-02-06 Thread Dave Click

All,

I think that in the past, list discussions have talked about fusing of 
parallel battery circuits as a best practice, but it's required per 
690.9 right? (text below from 2008 NEC)


Also, if someone (don't look at me) really wants to use 2 parallel 
circuits of 12V batteries, what equipment is recommended to provide 
overcurrent protection? The installer is using Outback hardware (FW500?) 
and has two battery circuits combined in the battery enclosure and run 
to a Big Bus feeding the two 125A dc disconnects for two GVFX3648s. If 
you've read this far, this area is more your wheelhouse than mine. 
Thanks in advance!



690.9 Overcurrent Protection
(A) Circuits and Equipment. Photovoltaic source circuit, photovoltaic 
output circuit, inverter output circuit, and storage battery circuit 
conductors and equipment shall be protected in accordance with the 
requirements of Article 240. Circuits connected to more than one 
electrical source shall have overcurrent devices located so as to 
provide overcurrent protection from all sources.


Exception: An overcurrent device shall not be required for circuit 
conductors sized in accordance with 690.8(B) and located where one of 
the following apply:
(a) There are no external sources such as parallel-connected source 
circuits, batteries, or backfeed from inverters.
(b) The short-circuit currents from all sources do not exceed the 
ampacity of the conductors.

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Re: [RE-wrenches] Best Ground Racking?

2014-02-05 Thread Dave Click
A colleague found this online the other day as one potential option for 
shielding the wires for a ground-/pole-mount system:

http://www.solarscrim.com/index.php

No personal experience, though. Looks like they may ship with black zip 
ties but Sunbundler ties (or others) would be an easy swap.


Didn't notice that REC residential/AEE had been sold. It looks like 
SolarCity, Vivint, and Sunrun are just taking turns buying every smaller 
solar company to make sure that the others don't get them.


On 2014/2/4, 23:47, will...@millersolar.com wrote:


Kelly:

Ground mount racking choice is determined on a case-by-case basis. If 
the ground is flat and area plentiful, we use ballasted on gravel 
(Dyno-Raxx).  If you need to seasonally adjust, we like the DPW MPM.  
If the ground is sloped other than gradually south, top of pole mounts 
may be your choice.  For flat ground, low tilt (grid-tied)  fence 
post arrays like the DPW LGM work well.  For high wind areas, 
consider the DPW TTRGM on piers spanned by strut.


Lest anyone think I am the cheering section for DPW, I suggest you 
avoid the DPW P6 or P8 Tilt Kit assemblies.  The brackets are 
flimsy.  Also, avoid DPW's L-feet.  They are bent aluminum and come 
pre-stress cracked at no extra cost. For L-feet, use Unirac Serrated 
L-feet.


It is refreshing to hear someone ask about wire management upfront.  
All too often this is an afterthought.  In the industry vacuum we have 
been developing wire management systems on an ongoing basis.  Below is 
a link that depicts some of our ideas.


http://www.millersolar.com/public_html/MillerSolar/practices/PV_wiring/_PV_Wiring2.html

The Code now requires wire shielding on readily accessible PV which 
means ground mount. Just managing the wire is not enough, you must 
shield it from touch.   One option is to enclose the PV in chain link, 
which ramps up the ugly factor (I don't think three rail pasture fence 
or even barbed wire complies). Once you fence the array you can 
dispense with shielding, but you still don't want the leads dangling 
in a year or two, so avoid any flavor of plastic wire ties. There have 
been studies proving they don't last (US Navy is one source).


We have looked at racking members with larger interior cross section 
(i.e. Pro-Solar) with the intent of running AC and DC leads inside and 
we have even mocked up a few, but fitting leads and the proprietary 
nuts into the same channel has proven impractical.


Good luck.

William Miller

PS: Speaking of racking systems, did anyone get the news that 
SnapNRack and indeed the entire REC Residential juggernaut has been 
sold? Read the rest of this story 
http://r20.rs6.net/tn.jsp?f=001DOU7toids4P6EbtZ8amZnWIPqfwSVSQprZxgWcCDNMwVujGRFeNr6kDDQxv8reDLHOjQsU5ZAbim7nwyi2LH1WCwpxjpydyrqtwAXR7rGEE1Vv9y6CHdApOn8xu7viO-boKxfR0vxuRWZuQZUsi31k7EuNfvsnYtZxiDLh9hiU2snspkUXkwVWlu0bEQXhPr6iN048ijV9vyy42Nc0lSkRY8eR4Vuhj1x9WG_J42Nw3BUMy2LRo8bPk83rGlFxOIi3a3_xZ86ubEYbyk1MwQDdKVfXOrZiplaNIIzrDh6n_xz1PO28GP4feFeQCk2gd8l_yy_pAgMdOHcKD_IDW7y6eRVPj8LA5FS7-3nIgC4egIz2vMLcdeRCtjg_WNZoRohptTtbcFtULUCOupqpn91wIENm--baFFvHj0TycL7wMKVBZI340LaA==c=-PYi8jywk0XKsL2vpOkRGCzs2UwO52AqIXjyxYLdwi6HgzYpVBBpKQ==ch=UHlwvhDu_eij1qcoWtW5qiGLvNITtkXGLCqG4RSjo4k9OQWUYTpu8w==


Wm


On Feb 4, 2014, at 4:45 PM, Kelly Larson solarwre...@asis.com 
mailto:solarwre...@asis.com wrote:


Thanks, Aaron.  How are you handling wire  management and
connection to the ground?


Blessings,

Kelly

On Feb 4, 2014, at 2:41 PM, Aaron Mandelkorn wrote:

I like SnapNrack 200 Series as well as DPW Solar Multi Pole Mount.

On Feb 4, 2014, at 3:28 PM, Kelly Larson solarwre...@asis.com
mailto:solarwre...@asis.com wrote:

Hi,

We are looking to install some 4KW ground mounted arrays.  What
racking are you using?  Best ground connection?  Wire management?
 The shows have so many choices, and I keep doing the same ol thing...


Blessings,

Kelly

Kelly Larson

Electrical Engineer

NABCEP Certified Solar PV Installation Professional

IREC Certified Master Trainer
CA Electrical Contractor# 868189

SolarKelly.com http://solarkelly.com/



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Re: [RE-wrenches] (RE-wrenches) 2x200 amp meter main panel question

2014-01-23 Thread Dave Click
I would think this would be fine, so maybe I am missing the issue. Does 
CA have a state-specific rule on this? What you're asking is whether you 
can safely install a 40A inverter circuit in each of your interior 
[200-225A] panelboards fed from this meter main, right? This is two 
separate load-side interconnections, one per service disconnect.


DKC

On 2014/1/23, 15:30, William wrote:

John:

These panels are typically rated only 320A continuous duty, so I think your 
numbers would not compute.

William


On Jan 23, 2014, at 11:31 AM, John Powell a...@solforce.com wrote:

Has anyone tried to connect one 40 amp inverter output circuit to each of the 
two breakers on a 2 x 200AMP single meter main panel in California?


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[RE-wrenches] NEC E-Book Access

2013-11-22 Thread Dave Click
Has anyone checked out the NEC in Enhanced E-Book form? Is it worth 
buying rather than the PDF? I'm guessing that the E-Book format cripples 
it and makes it incredibly annoying to use, but figured I'd ask.


Thanks- have a great weekend all.
DKC
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Re: [RE-wrenches] Individual DC conductors through separate conduits

2013-11-19 Thread Dave Click
** *300.3(B) Conductors of the Same Circuit.* All conductors of the same 
circuit and, where used, the grounded conductor and all equipment 
grounding conductors and bonding conductors shall be contained within 
the same raceway, auxiliary gutter, cable tray, cablebus assembly, 
trench, cable, or cord, unless otherwise permitted in accordance with 
300.3(B)(1) through (B)(4) [which don't help here]. National Electrical 
Code 2008 Edition



On 2013/11/19, 12:38, August Goers wrote:


Hi All --

On a related note, I've become good friends with some of the 
inspectors in San Francisco and they called me yesterday with a 
question. Is it okay to run _individual_ DC conductors through EMT for 
wire management purposes? We have always run paired positive and 
negative conductors in conduit so the question had never occurred to 
me. Obviously, you have to bond both ends of the conduit if it is over 
250 v. I know that AC would have induction issues with running 
individual conductors but I'm not sure with DC.


Thanks,

August

August Goers

Principal

Luminalt Energy Corporation

o: 415.641.4000

m: 415.559.1525

www.luminalt.com http://www.luminalt.com

*From:*re-wrenches-boun...@lists.re-wrenches.org 
mailto:re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org 
mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of 
*William Miller

*Sent:* Monday, November 18, 2013 11:33 PM
*To:* 'RE-wrenches'
*Subject:* Re: [RE-wrenches] PV Wiring methods

Bill:

There is no need to stuff MC4 cables into standard conduit.  You can 
either slot the pipe using our easy method or install bulkhead type 
connectors.  The connectors are readily available.  I get them from PV 
Cables in Northern California..


Wire routing problems and some solutions can be found on our web-site:

http://millersolar.com/MillerSolar/practices/PV_wiring/_PV_Wiring2.html

Since the industry won't provide wire management solutions, we are 
making our own.  Questions:  Just write or call.


William Miller

*From:*re-wrenches-boun...@lists.re-wrenches.org 
mailto:re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *frenergy

*Sent:* Thursday, November 14, 2013 7:46 AM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] PV Wiring methods

William, Billfrom another Bill,

Two things:  For the rest of us (maybe it's just me?!) that's 
still trying to figure out how (or why) to stuff a MC4 connector into 
conduit and my hesitation in using SS wire ties for fear of the sharp 
edges cutting or chaffing into cables, I'm open for advice. Any wire I 
use on the roof is rated for that type of service and I have some 
off-grid systems that have been in the sun for some 25 years where the 
wire still looks nearly new even when flexing it to look for 
checking/cracks.  It seems the wire/insulation can take it, thus it 
seems like the key to wire management is to keep the wire from moving 
and off the roof, secured to the racking, thus not compromising the 
insulation.




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Re: [RE-wrenches] SunBandit Hybrid Solar Water Heater

2013-10-03 Thread Dave Click
There are similar systems available to this one. I think you mean that 
the inverter is UL 1741, but the system is not grid-interactive. 
Stand-alone inverters can be listed to 1741 as well.


IIRC, when I saw them at SPI 2012 they were doing everything in DC. They 
may have switched to AC so they could use romex rather than EMT?



On 2013/10/3 16:13, Jason Szumlanski wrote:

Anyone else getting inundated with SunBandit Hybrid Solar Water Heating
System marketing emails? Any first impressions? Here are my initial
thoughts:

Pros - provides hot water in utility outages, no interconnection
hassles, possibly easier permitting hurdles, eliminates moving parts in
active SDHW systems
Cons - no grid-tie, any excess energy produced is wasted, AHJs won't
know how to categorize equipment for permitting and may charge for solar
water heating and PV permits and inspections

I haven't dug too deep, but one strange thing I think I saw on a spec
sheet was that the micro-AC Grid (aka microinverter) is UL 1703. If
that is the case, how does the PV continue to provide water heating in a
utility outage? What I really don't understand is why there is a need
for a microinverter at all? Why not just use a DC element? I guess a
microinverter, despite minor efficiency losses, is cheaper than a load
controller.

Jason Szumlanski
Fafco Solar


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Re: [RE-wrenches] PV Temp Comp calculations

2013-09-27 Thread Dave Click
William, for quick estimates I usually use www.pvselect.com which uses 
high ambient+30C for its VMP calcs.


On 2013/9/27 1:01, William Miller wrote:


Friends:

Do any of you know any good, on-line tools for calculating temperature 
compensated string voltages?  I looked but I can't find one.  I have 
found some good articles on the subject...


Lacking one, I created an Excel spreadsheet.  I am no expert in this 
aspect of design so I am using it cautiously.  If anyone wants to 
check it out, here is a link.   Any feedback is appreciated:


http://www.millersolar.com/MillerSolar/Resources/_PV_String_calculator.xls

As always, thanks to all of you for the excellent input.

William Miller



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Re: [RE-wrenches] 3-Phase Service, One Phase Fails

2013-09-24 Thread Dave Click
Eaton just announced some safety switches with shunt trip that may work 
for you- Google: Eaton TD008003EN to get the datasheet.


TD008003EN
On 2013/9/24 11:12, Karl Jaeger wrote:


Greetings Esteemed Wrenches,

We are building a 35.75kW project with (6) Power One 6000's. The 
service is a 240 delta. The utility is requiring (late in the game) 
that if one leg of the service is lost, all inverters must shut down. 
Of course, we have two inverters that do not shut down in that 
circumstance because they are only tied into the other two phases. SMA 
has a good (cheap) option to deal with this, SMA Power Balancers. With 
other inverters this can be accomplished by installing an ATS with an 
integrated controller by programming in the unacceptable phase 
imbalance (expensive). Does anyone have experience with this 
requirement and/or have a good (cheaper) solution?


Thank you in advance!

Karl Jaeger

LightWave Solar

Nashville, TN



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Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV system with microinverters

2013-09-18 Thread Dave Click
I think Gary may be overthinking this. If the micro-inverters have a GEC 
lug then you'll need to run a GEC.


If you run your GEC to a ground rod, then you don't need to use one 
larger than #6 per 250.166(C). (note also (D) and (E) but they're less 
useful to you here)

/
Commentary:/
It makes no sense to me why the NEC can require a 0.9in diameter, 
#600mcm GEC for some systems (not this one) per 250.166(B) and then say 
oh wait, you installed a single ground rod? Then a #6 is all you need! 
in 250.166(C). But it certainly makes our lives easier.


If the building GE is not a ground rod, you could still run your #6 GEC 
to that new ground rod, and then bond that rod to the existing electrode 
using whatever size jumper is required per 250.53 (which I believe would 
also be a #6). This lets you keep that 300' run as a #6 rather than a #4 
or #2 that may be required otherwise.


DKC

On 2013/9/17 23:56, Gary Willett wrote:

Charlie:

The answer depends on whether the system (modules and 
micro-inverters) is grounded or ungrounded. I think you are 
describing a grounded system, but it's not totally clear based on 
your issue description.


If the micro-inverter is transformer-less the conductors are not 
isolated between the DC-in and the AC-out. This requires the 
micro-inverter to have no DC-side system ground. The micro-inverter 
AC-side always requires an EGC.


I am assuming that the PV modules are in close proximity to the 
micro-inverters, and the 300' home-run is for the AC outputs of the 
micro-inverters.


Is either DC bus (PV+ or PV-) a grounded conductor, or are both busses 
ungrounded? If the DC-side combiners and re-combiners have OCPDs and 
disconnecting means for both PV+ and PV-, then your system is 
considered to be floating or ungrounded.


If the system is ungrounded, a GEC is not required on the DC-side of 
the micro-inverter, and only an AC-EGC sized per NEC 690.45 is required.


If the DC-side combiners and re-combiners have OCPDs and disconnecting 
means for only one conductor (PV+ or PV-), then your PV system is 
considered to be grounded. If the system is grounded, the combined 
DC-GEC and AC-EGC sizing requirements in NEC 690.47(C)(3) apply. The 
larger of the EGC (Table 250.122) and GEC [250.166(B)] sizes will be 
required.


More specifics on the PV module Vmpp and micro-inverter you're dealing 
with would be helpful.


Regards,

Gary Willett
Icarus Solar


On 9/17/13 8:37 PM, Aladdin Solar wrote:
We will be installing a 40KW grid-tied PV system that uses PV modules 
wired in parallel as per the module manufacturer -- so it's a high 
amperage, low voltage system on the DC side. 2 branches of about 3KW 
of parallel wired modules each come together onto a DC bus. The DC 
branch conductors are sized as 2AWG.
The inverter system provided by the manufacturer consists of a number 
of UL1741 single phase microinverters that all are powered off of the 
low voltage DC bus. So there's a bunch of microinverters in parallel, 
combined output is single phase power.
Those microinverters have a ground lug labeled GEC. You know where 
this is going...
Assuming we are following NEC 690.47(C)(3), we'll be treating this 
ground as GEC and following all the GEC rules. My understanding is 
that because the DC conductors within the array are 2AWG (NEC 
250.166(B), we will need to connect all 12 branches and 6 DC buses 
with continuous 2AWG and bring it all the way back 300' to where the 
AC GEC bond is located. We're getting a lot of pushback from the 
electrical sub and even some disagreement from the module 
manufacturer on this--no one's ever seen a grounding conductor of 
this size being required for this application.
Please don't get too bogged down with understanding the low voltage, 
parallel module spec and the massive number of microinverters 
involved. What I'm looking for is confirmation that I am properly 
understanding how the NEC GEC requirements apply, especially to the 
GEC size.

Charlie Pickard
NABCEP Certified PV Installation Professional ^(TM)
Aladdin Solar, LLC


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Re: [RE-wrenches] SMA WebBox - Bluetooth vs RS485

2013-09-03 Thread Dave Click

thanks for the feedback, everybody!

On 2013/8/30 21:42, Jesse Dahl wrote:

I have two installed so far, 0 issues. One is 5 feet from the inverter one is 
around 50 feet away. Lots to like!

Jesse

Sent from my iPhone

On Aug 30, 2013, at 6:41 PM, SwingJunkie swingjun...@gmail.com wrote:


Dave,

We put one in early this year about 70' from the inverter. No issues so I'm a 
fan. Two dials to adjust, one in the inverter, one on the web box, to set the 
channel. No experience with the Bluetooth sensor box so chime in on results 
when you know more.

Cheers
Carl Adams
SunRock Solar


On Aug 30, 2013, at 3:11 PM, Dave Click davecl...@fsec.ucf.edu wrote:

Have folks been having good experiences with the SMA Bluetoothed WebBox, or 
should I stick with the standard 485 edition? I'm guessing it'll be about a 20' 
max triangle between the SB1TL, WebBox, and SensorBox. Likely using a 
Sprint modem for the internet connection.

Thanks in advance and hope everyone has a nice weekend!
Dave
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[RE-wrenches] SMA WebBox - Bluetooth vs RS485

2013-08-30 Thread Dave Click
Have folks been having good experiences with the SMA Bluetoothed WebBox, 
or should I stick with the standard 485 edition? I'm guessing it'll be 
about a 20' max triangle between the SB1TL, WebBox, and SensorBox. 
Likely using a Sprint modem for the internet connection.


Thanks in advance and hope everyone has a nice weekend!
Dave
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Re: [RE-wrenches] Sunny Island question

2013-08-02 Thread Dave Click
Allan- SMA tech support confirmed with me yesterday that the 3/4/5 kW TL 
units are compatible with the SMA frequency shifting.


On 2013/8/2 16:34, Allan Sindelar wrote:

Will the Sunny Island mate up with these Sunny Boys that have the
limited backup capability during an outage, as they will with standard
Sunny Boys?
Thank you, Allan

--- Original Message 
Subject:Re: [RE-wrenches] SMA Secure Power Supply
Date:   Tue, 23 Jul 2013 23:16:23 -0600
From:   Orion Thornton onsiteenerg...@gmail.com
Reply-To:   RE-wrenches re-wrenches@lists.re-wrenches.org
To: 'RE-wrenches' re-wrenches@lists.re-wrenches.org


Hi Carl and All,

This spring we had the opportunity to install a 5000-TLUS inverter for a
client, as a pre-release version.  The inverter was commissioned on April
1st and has produced about 2.7 MWhs thus far.  As mentioned, the secure
power supply (SPS) requires a dedicated outlet with a switch to control its
operation.   For this installation we installed the SPS in the mechanical
room, which is about 50 ft from where the inverter is located.  We chose the
mechanical room because it is centrally located within the floor plan of the
home, making it easily accessible to plug in emergency type loads, i.e. cell
phone chargers, laptops, lamps, etc.. It is also very close to the fridge,
which we plugged in with a short extension cord and tested its operation in
the stand-alone mode (which is what the inverter display when the grid is
down and the SPS in activated).  The inverter had no problem powering the
fridge.  The inverter display showed about 900 watts bypassed from the solar
array to the SPS when the fridge cycled onI must say it was a very cool
feeling seeing this happen.

As far as the inverter itself goes, I only have a few minor complaints.
Like the old SMA 1800U and 2500U, the conduit knockouts on the bottom of the
inverter are at a slight angle, which means you must put a slight bend in
your conduit.  This is obviously a bit annoying and I can only guess it has
something to do with the plug and play nature of non-U.S. installation
techniques.  The TLUS inverters are also lacking Bluetooth communication,
unlike their HFUS counterparts. I think this is a nice feature of the HFUS
inverters and wish it was integrated into the TL's.

With no real difference in cost compared to traditional grid-direct
inverters, I see no reason not to specify the TL, especially for someone who
has a desire for limited power supply during a grid outage.   They can
always add a Sunny Island later on, if a more robust backup system is
needed.

I hope this helps.

Orion Thornton
Onsite Energy
NABCEP Certified Solar PV Installer

-Original Message-
From:re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Jesse Dahl
Sent: Tuesday, July 23, 2013 4:11 PM
To:wire...@gmail.com; RE-wrenches
Subject: Re: [RE-wrenches] SMA Secure Power Supply

I know the MREA in WI has one installed on site, but not sure who installed
it.

Do they have a representative on the list?

Jesse

Sent from my iPhone

On Jul 22, 2013, at 6:18 PM,wire...@gmail.com  wrote:


If we have another long outage here in CT and we seem to have one every

year now, I don't want to have to explain to my customers why I didn't use
this inverter.

--

*Allan Sindelar*
_Allan@positiveenergysolar.com_ mailto:al...@positiveenergysolar.com
NABCEP Certified PV Installation Professional
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder and Chief Technology Officer
*Positive Energy, Inc.*, a Certified B Corporation^TM
3209 Richards Lane
Santa Fe, New Mexico 87507
*505 424-1112 office 780-2738 cell*
_www.positiveenergysolar.com_ http://www.positiveenergysolar.com/



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Re: [RE-wrenches] Tax credit question.

2013-07-30 Thread Dave Click

The obvious disclaimers of course apply to this message...

The only time a customer would find out that they were disallowed is 
if they are audited, right?


Anyway, from the 5695 form sent out earlier, emphasis added:
Qualified solar electric property costs. Qualified solar electric 
property costs are costs for property that uses solar energy to generate 
electricity for use in your home located in the United States. No costs 
relating to a solar panel or other property installed as a roof (or 
portion thereof) will fail to qualify solely because the property 
constitutes a structural component of the structure on which it is 
installed. /*The home does not have to be your main home.*/


Main home appears to be an issue only for fuel cell installations and 
Part II of the form (PV credit is in Part I).


Home is defined as A home is where you lived in 2012 and can include a 
house, houseboat, mobile home, cooperative apartment, condominium, and a 
manufactured home that conforms to Federal Manufactured Home 
Construction and Safety Standards. 2012 Form 5695 


It sounds like the house in Jesse's situation would qualify. A tree 
stand would not.


2012 Form 5695
On 2013/7/29 19:40, Larry Crutcher, Starlight Solar Power Systems wrote:
We install hundreds of RV power systems, as high as $18,000 cost, and 
tell all of our customers about the tax credit. Many have reported 
back that they were allowed the tax credit. No one has ever told me it 
was disallowed. Some customers are full time, some only use the RV 
occasionally.


Larry

On Jul 27, 2013, at 4:41 PM, Jesse Dahl dahlso...@gmail.com 
mailto:dahlso...@gmail.com wrote:


So, has anyone had a customer install a ITC eligible system on a 
second residence and claim the credit?


Jesse



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Re: [RE-wrenches] Adding similar but updated modules to same inverter

2013-07-13 Thread Dave Click
I think that the 230s required positive grounding, so you can't swap out 
the inverter for a TL unit. These two circuits in parallel will be fine 
for your MPPT, you'll have essentially the same voltages but slightly 
higher current in your new second string.


DKC

On 2013/7/12 19:27, August Goers wrote:


Hi Wrenches,

I have a client with a small system consisting of 6 SunPower 230s and 
a SMA SB 3000. Anyway, he wants to add another 6 modules but the 
closest we can get from SunPower these days is a 245. The new six 
modules would go on a second string.


Do you think that the slight difference in tracking voltage and 
current will be significant enough to justify the cost of adding or 
swapping the inverter? Here is the info for the modules:


SunPower 230 WHT

Vmpp41.0 V

Impp 5.61 A

Voc48.7 V

Isc   5.99 A

SunPower 245NE WHT

Vmpp40.5 V

Impp 6.05 A

Voc48.8 V

Isc   6.43 A

I imagine that the tracker in the Sunny Boy will be a little off and 
perhaps the result will be that both strings will be running a few 
percent lower than they are capable of?


Best, August

*August Goers*

Luminalt Energy Corporation

o: 415.641.4000

m: 415.559.1525



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Re: [RE-wrenches] Tape on modules for wire management

2013-07-10 Thread Dave Click
All these manufacturers making cable clips are going to be so upset when 
they learn that we know about this quick, cost-effective wire management 
method!


You could start with 110.3(B) where the module installation manual may 
prohibit anything adhered to the back of the module.


Or 338.10(B)(4)(b) - 334.30, relating to properly supporting the cables.

Or [2011] 690.4(E) qualified personnel or 110.12 neat and workmanlike 
manner, which is probably the most straightforward way to call someone 
an idiot if you want to use the NEC exclusively.


DKC


On 2013/7/10 21:37, jay peltz wrote:

Hi all,

You code wonks can help out here

I had a friend ask about an install he saw that used electrical tape to attach 
the PV wires to the modules, yep actually taping them to the back of the module.

I'm having trouble figuring out if this actually breaks any codes and if so 
which ones

Then there is the whole ul,listing of the modules and is that approved?

Thanks,

Jay
Peltz power


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Re: [RE-wrenches] EGC for Enphases

2013-07-10 Thread Dave Click
Belated thanks for the replies on this, Jason et al. Sorry for my lack 
of a clear explanation- Jason interpreted me correctly. Apparently this 
Lennox unit was installed without a neutral- I'm awaiting more info from 
the PE.


On 2013/7/5 19:25, Jason Szumlanski wrote:


I think what Dave is saying is that the enphase cable neutral is 
connected to the EGC in the roof mounted j-box, and no neutral is run 
to the Lennox panel or disconnect. While the neutral should not carry 
line current under normal operation, Enphase calls it a neutral - look 
up the NEC definition of neutral. I can see an AHJ having reservations 
about this, whether the combined Neutral/EGC/GEC is bare or insulated.


I would not waste time trying to argue this with the AHJ. I would 
bring three current carrying conductors plus a combined EGC/GEC to the 
main distribution panel, just like every other Enphase job we do.


I spend a fair amount of time explaining how this solar powered air 
conditioner is nothing revolutionary, except for the creative 
marketing. Anyone out there try to team up with a HVAC company to 
market any A/C unit as solar powered?


Jason Szumlanski
Fafco Solar

On Jul 5, 2013 5:14 PM, August Goers aug...@luminalt.com 
mailto:aug...@luminalt.com wrote:


Hi Dave,

I'm not sure I'm understanding your scenario clearly but I'll take
a crack
at it. The Enphase system should have a bare #6 GEC for each micro
and can
then transition to a #8 green GEC once in conduit and run all the
way back
to the main ground electrode system. The #6 and #8 should be
irreversibly
crimped together since the GEC needs to be continuous. Certainly
it is not
okay for the neutral in the Lennox panel to be bare unless it is
somehow a
main panel. You could run the DC GEC along with the other
conductors and
it can serve as a dual purpose GEC and equipment grounding
conductor per
2011 NEC 690.47(C)(3).

Best,

August
-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
mailto:re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org
mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of
Dave Click
Sent: Wednesday, July 03, 2013 6:26 AM
To: RE-wrenches
Subject: [RE-wrenches] EGC for Enphases

All,

I was just looking at small 4-module Andalay (Enphase 190) system
tying
into one of the Lennox solar-ready air conditioners. The engineer had
specified the 690.47(C) GEC be run directly from the array down to the
existing electrode. Running from the inverters is a 2+G wire to
the Lennox
panel; they are using the uninsulated ground as the circuit
neutral. It
seems to me that this violates 200.7 (grounded conductor marked
white or
grey). Also, 250.134(B) (EGC run with circuit conductors), about
which the
engineer states I have been studying the NEC on this and I
believe that
the intent is to permit the ground to be carried with the current
carrying
conductors, not require.

Am I missing something?

Thanks,
Dave
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[RE-wrenches] EGC for Enphases

2013-07-03 Thread Dave Click

All,

I was just looking at small 4-module Andalay (Enphase 190) system tying 
into one of the Lennox solar-ready air conditioners. The engineer had 
specified the 690.47(C) GEC be run directly from the array down to the 
existing electrode. Running from the inverters is a 2+G wire to the 
Lennox panel; they are using the uninsulated ground as the circuit 
neutral. It seems to me that this violates 200.7 (grounded conductor 
marked white or grey). Also, 250.134(B) (EGC run with circuit 
conductors), about which the engineer states I have been studying the 
NEC on this and I believe that the intent is to permit the ground to be 
carried with the current carrying conductors, not require.


Am I missing something?

Thanks,
Dave
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Re: [RE-wrenches] double insulated wire

2013-06-28 Thread Dave Click
690.35(D) does *not* require PV WIRE be used for the whole dc circuit. 
You can use either: (quoting directly from 2008)

1) Nonmetallic jacketed multiconductor cables
2) Conductors installed in raceways, or
3) Conductors listed and identified as PV WIRE installed as exposed, 
single conductors


Similarly, I don't believe that the NEC requires red and black color 
coding, either, though it makes the most sense given convention.


Note Brian Teitelbaum's 6/3 email about PV WIRE noting that 
double-insulated is a bit of a misnomer. Some PV WIRE is single-insulated.


DKC


On 2013/6/28 13:47, a...@aramsolar.com wrote:
In ungrounded systems the PV wire requirement is to be used the whole 
DC circuit, so that is all the way to the inverter. 690.35 (D) is 
pretty clear . Because it is ungrounded the protection is the PV 
wire's fire rating and you don't get that with thhn/thwn.

And of course Red for positive and black for negative.
Most building departments have not pick up on this yet. But they will.

Aram



 Original Message 
Subject: Re: [RE-wrenches] double insulated wire
From: Will White william.wh...@realgoods.com
mailto:william.wh...@realgoods.com
Date: Fri, June 28, 2013 10:23 am
To: RE-wrenches re-wrenches@lists.re-wrenches.org
mailto:re-wrenches@lists.re-wrenches.org

We use PV Wire which is double insulated on the roof in free air
and regular THHN/TNWN for the run from the junction box back to
the inverter (using no white or gray wires of course).
Thanks,
Will


Will White
Regional Field Operations Manager -- New England
Real Goods Solar
64 Main St.
Montpelier, VT 05602
Tel: (802) 223-7804
Cell: (802) 234-3167
www.realgoodssolar.com http://www.realgoodssolar.com/
*From:*re-wrenches-boun...@lists.re-wrenches.org
mailto:re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of
*Marco Mangelsdorf
*Sent:* Friday, June 28, 2013 1:10 PM
*To:* 'RE-wrenches'
*Subject:* [RE-wrenches] double insulated wire
I'm kinda confused.  With more transformerless inverters on the
market (e.g., SMA and Power-One), it's not clear to me if double
insulated wiring needs to be used all the way from each series
string to their respective inverter.
We've been installing the P1 3-6 kW TL inverters and there's no
apparent mention of needing to use such conductors, yet I remember
needing to do so when I installed a number of the 8, 9 and 10 kW
SMA TL inverters.
Thanks,
marco

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Re: [RE-wrenches] Full sized neutral - 240 V inverter

2013-06-20 Thread Dave Click
Unfortunately, the benefits are somewhat limited since you still have to 
size the neutral at the same size as your EGC, and you have to upsize 
your EGC thanks to your voltage drop. So now instead of a #6 neutral, 
you're running them as 8s? Hey, every bit helps...




On 2013/6/20 16:18, Drake wrote:

Hi Wallace,

For services, at least, in the 2011 NEC, the neutral is still sized per
Table 250.66 (250.24 (C) (1).

I took Allan's suggestion and called Power One tech support back. The
neutral carries no current; it is strictly for sensing.

Drake

At 02:23 PM 6/20/2013, you wrote:

Drake,

Full sized neutrals are now required due to harmonics at least.

The cost over your quote for neutral is fixed. What is the cost for
unknown consequences if you disregard manufacturers specs?

Wallace Stahle
Future Electric Energy Co
P O Box 236
Willits, CA 95490
fut...@pacific.net mailto:fut...@pacific.net
CA Lic.# C10-762093
707-459-0474


On Jun 19, 2013, at 3:26 PM, Drake wrote:


That was my first call. They said use a full size neutral. I'm not
satisfied with that answer. The combined experience and knowledge on
this list far exceeds that of any tech support person.

At 04:27 PM 6/19/2013, you wrote:

Drake,
Why not discuss this with Power One tech support?
Allan

*Allan Sindelar*
_al...@positiveenergysolar.com mailto:al...@positiveenergysolar.com_
NABCEP Certified PV Installation Professional
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder and Chief Technology Officer
*Positive Energy, Inc.*, a Certified B Corporation^TM
3209 Richards Lane
Santa Fe, New Mexico 87507
*505 424-1112 office 780-2738 cell*
_www.positiveenergysolar.com http://www.positiveenergysolar.com/
_
On 6/19/2013 1:55 PM, Drake wrote:

A very common cable for 100 A service conductors has 2 - #2 AL
wires and 1 - #4 AL for the neutral;  200 A will have 2 - 4/0 AL
wires and 1 - 2/0 for the neutral.   If I run # 2 to limit the VD
on the run to the panel and reduce the neutral to #4, #12 copper
phase and neutral will still connect to the inverters.  This would
be code for a feeder to a separate structure.

Does the Power One inverter actually have a major imbalance
resulting in substantial neutral currents? If so, it is really a
120 V inverter for VD calculations.


 03:37 PM 6/19/2013, you wrote:

Content-Type: multipart/related;
boundary==_NextPart_000_00A6_01CE6CE9.D20EFB20
Content-Language: en-us

Doug,
705.95(B) allows you down size your neutral if it is used solely
for instrumentation and it must be sized equal to or larger than
the EGC but this is not the case. If Power One says a full size
neutral is needed than that means that it is not just a voltage
sensing conductor used for instrumentation and that it does carry
current.

I don’t believe there are any exceptions in code for downsizing
your neutral in regards to upsizing the conductors to account for
voltage drop but I could be wrong.

--
John Stimac | Corvallis, OR
Renewable Energy Associates LLC
541-754-2001 Office/Fax
j...@renewableassociates.com mailto:j...@renewableassociates.com
www.renewableassociates.com http://www.renewableassociates.com/
2221ada.jpg



*From:* re-wrenches-boun...@lists.re-wrenches.org
mailto:re-wrenches-boun...@lists.re-wrenches.org [
mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Drake
*Sent:* Wednesday, June 19, 2013 6:42
*To:* re-wrenches@lists.re-wrenches.org
mailto:re-wrenches@lists.re-wrenches.org
*Subject:* [RE-wrenches] Full sized neutral - 240 V inverter

Hello Wrenches,

Power One tech support said that full sized neutrals had to be run
to a pair of 240 V, PVI 3.6 inverters.  We have a 180 foot
underground run to the service panel.

Why do we need to run a full sized neutral all the way back to the
panel?  The wiring to the panel is oversized for voltage drop. The
code allows for reduction of neutral size where neutral imbalance
is less than the current of a phase, which is usually the case.

Why does a neutral need to be installed that is the size of the
phase wiring where the imbalance should be negligible? Or is there
a lot of neutral current for some reason?  Am I missing something?

Thanks

Drake


Drake Chamberlin
/Athens Electric LLC
OH License 44810
CO License 3773
NABCEP Certified Solar PV Installer
740-448-7328
/http://athens-electric.com/


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Re: [RE-wrenches] Solar Edge v. micro inverters

2013-06-15 Thread Dave Click
As a quick clarification- SolarEdge requires PV WIRE per 690.35. Regular 
USE-2 doesn't work for these systems.


On 2013/6/15 7:25, SwingJunkie wrote:

Marco,
We installed our first Enphase system in December 2009, and our last 
in December 2011, when their high failure rate became a problem. 
(Currently 10%+ for us).  We were only installing the Enphase units on 
sites with shading issues, as a means to mitigate conditions.
 After moving away from Enphase, we selected SolarEdge as the 
solution of choice for those sites.  The installation labor is 
comparable to the Enphase solution, separate device under each module. 
One clear advantage is that there are no custom trunk cables required, 
just the standard USE-2 cable and connectors.
   Our field experience has been better than expected production, and 
1.4% failure rate.  In December we installed a SolarEdge system just 
down the street from a site where we had previously installed an SMA 
string inverter on an unshaded site. The  SolarEdge system has some 
shading. Both arrays have roughly the same orientation and pitch.  To 
date the SolarEdge system with shading continues to out produce the 
unshaded SMA system by 5-8% kWh/kWp.


I agree with your intuition on fewer components making a better 
solution and IF there is a reliable solution that accomplishes this 
that would be preferred.
   I just priced out the Mage AC module (SolarBridge technology) side 
by side with the Mage - SolarEdge combination and the later is less 
expensive equipment wise but I think that advantage would be erased by 
labor savings on the install.
   All that said I'm still a fan of the old fashioned string inverter 
solution unless the site shading conditions and or array geometry 
require an alternate solution.


Cheers
Carl Adams
SunRock Solar

On Jun 14, 2013, at 9:15 PM, Marco Mangelsdorf ma...@pvthawaii.com 
mailto:ma...@pvthawaii.com wrote:


I've been educating myself on the Solar Edge product v. using micro 
inverters.  If you click on the link below, you can read the pitch 
that they make for using their product over micros.


Any opinions out there on how convincing their strategy is?  As well 
as any experience in the field with the product?


Intuitively, it seems to me that if you can accomplish what you need 
to accomplish (DC power from the PV mod to usable AC power) with fewer 
parts (as in a micro inverter instead of a DC-DC converter and a 
separate inverter), then that approach makes more sense.


http://www.solaredge.us/groups/us/technology/microinverters

thanks,

marco

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Re: [RE-wrenches] 200 Amp Main Equip for 60A Solar

2013-06-13 Thread Dave Click

Jeff,

This has been sent out on the list a few times but I don't remember 
anyone sharing their personal experiences with it:


http://solarprofessional.com/articles/products-equipment/product-launches/milbank-offers-load-tap-connector

200+ 60 for a meter main is trickier. The $1100 (list) Schneider 
RC2M200S lets you do a 200A main and a 50A PV breaker (interconnecting 
on line side of the 200A), which may be close enough for you depending 
on your system details (10kWac @ 240V - 52.1A breaker).


DKC

On 2013/6/12 21:09, Jeff Clearwater wrote:

Hey Wrenchies,

Anybody know of a 200 Meter base with lugs rated for dual wire so we can
do a 60 Amp Supply side solar feed on a 200 Amp service?

Or does anyone know the right equip to get to ensure we can install 2
dual lug taps on both single lugs? (a meter base with enough room for
the T lugs?)

Or better yet any integrated 200 Amp Service / Meter equipment that has
an accessible spot to tap 60 Amps for a Disconnect on the meter side of
the Main?

I have 2 SB 2500Us existing and want to add a single SB 5000TLUS - I
show rated output to be 46 Amps total and hence a 60 Amp needed.

Advice my esteemed colleagues?

Thanks,

Jeff

--
Jeff Clearwater
Village Power Design
Renewable Energy Design  Installation
Ecovillage Design Consultant
www.villagepower.com
413-559-9763
~~



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Re: [RE-wrenches] 3-phase PV Inverters for 600 VAC Mfg Plant

2013-05-15 Thread Dave Click
Actually, one is the manufacturer closest to you, Paul- the Solectria 
SGI 225-500kW class does a 600VAC output.


On 2013/5/15 14:03, Paul Lyons wrote:


Stump the RE-Wrenches:

You know the NPR radio show, Car Talk, when they play Stump the 
Chumps?  I visited a manufacturing plant last week that has a 13.8 kV 
primary service that is stepped down to 600 VAC secondary by an indoor 
1500 A transformer and distributed around the plant to the large 
pieces of equipment.  There is a small transformer for 240/120 
single-phase devices in the relatively small office area.


Do any of you know where I can find a UL-listed 3-phase inverter in 
the 300 kW range that can be interconnected to the 600 VAC buss? 
 There is a spare 600 A breaker. Feel free to contact me off the list. 
 Thank you.


Paul Lyons, P.E.

Zapotec Energy Inc.

675 Massachusetts Ave

Cambridge, MA 02139-3309

Tel: 617-547-5900  ext.201

Email: ly...@zapotecenergy.com mailto:ly...@zapotecenergy.com



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Re: [RE-wrenches] PV-direct electric water heating

2013-05-14 Thread Dave Click
At SPI last year there was at least one company offering this, and 
there's another company from Tallahassee also looking into it: 
www.usa-eds.com


I'm not an expert by any means but I think that even 120F doesn't kill 
legionella-- you need to get to 140F. And even if you do 140F, I imagine 
you could still have it in the bottom of the tank (if it's electric).


A few years ago, a Solar Decathlon team used some kind of ionization to 
combat it, I believe using something intended for hospitals.


DKC

On 2013/5/14 8:39, Steven Lawrence wrote:

Luke,
Most tankless hot water heaters can't accept pre-heated water.  Some of
them can, but even still these have a minimum heat input into the
water.  You may run into a situation where you have 105F water into the
tankless and the thing won't fire up due to safety reasons (can't put
out 130F or something similar like that).  And the issue with 105F is
you start exposing yourself to the potential of getting Legionnaires'
disease.
-Steven



Hi Wrenches,
Now that the cost of modules has come down so much, has anyone out
there experimented with solar electric water heating? As in: direct
connecting a short series string of PV modules to a tank -style
electric water heater with an element of an appropriate voltage and
wattage rating??

A off-grid customer of mine who is also an electrical engineer has a
situation that seems ideal for trying this idea out: he has a
gas-fired tankless water heater and a water source that is very cold
year-round. The idea is to take a 30 or 40 gal electric tank heater,
switch out one of the the 240V elements to something like a 96VDC,
1000W element (difficult to find, but available), and direct connect
3 or 4 60-cell modules in series (with a disconnect and high-limit
control of course). The tank would then serve to preheat the cold
feed to the tankless heater. We think we can get a decent daily
temperature rise with this setup. Probably not enough to heat the
tank to a normal DHW temperature, but certainly enough to offset a
good deal of propane consumption, and all for what I predict will be
considerably less cost than a small solar thermal system.

Has anyone tried this? I'd appreciate any insights or opinions.


Thanks
-Luke Christy



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Re: [RE-wrenches] Dual Channel Inverters; Hosed By Fronius

2013-05-09 Thread Dave Click
Another option would be to compensate the customer for lost production 
until you're out there to replace a second inverter. You can credit this 
against Jason's diagnostic fee idea and/or the $150/unit reimbursement 
from Enphase. Each unit down is about $30-60/year depending on location. 
Could help those of you working on tough multi-row installations on 
steep roofs, especially with larger systems and more units to fail.


Downsides:
some customers will insist on individual replacements as needed-- the 
let's just wait for the second inevitable domino to fall approach is a 
tricky sell...

weighing $150/unit now vs unknown future Enphase policy
may not be compatible with your warranty policy



On 2013/5/9 11:51, Jason Szumlanski wrote:
Why would you rip apart an array? We only remove one module in 
almost every case, replace the WEEBs, replace the inverter, and we're 
done. If there are more than two rows of modules, you might need to 
remove an additional module or two, but that takes almost no time. Our 
steepest roofs here are typically 6:12, with many shallower, so you 
folks up north probably find it much more difficult, and I understand 
that.


Also, there isn't any rule that you can't charge the customer a 
diagnostic fee. We don't because the reimbursement does adequately 
compensate us, but if your costs are legitimately higher, recover them 
from the consumer like most appliance warranty service companies do.


*Jason Szumlanski*//

/Fafco Solar
/



On Thu, May 9, 2013 at 10:54 AM, Troy Harvey 
tahar...@heliocentric.org mailto:tahar...@heliocentric.org wrote:





but it also takes MUCH less time in most cases and can be done
much more easily by one service technician. It's not a money
maker, but it covers cost in our neck of the woods.




How is that possible?

 I get a lousy $150 dollars from enphase to rip apart half of a
array just to get at the micro inverter. Then I have to put the
array back together. Its an all day activity for two people for 1
inverter. And then I have to do it on the same array the next year
again. With a string inverter the swap is simple.



thanks,

Troy Harvey
-
Principal Engineer
Heliocentric
801-453-9434 tel:801-453-9434
tahar...@heliocentric.org mailto:tahar...@heliocentric.org





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Re: [RE-wrenches] UL warns of counterfeit UL Mark on photovoltaic panels

2013-04-17 Thread Dave Click
Wrenches will especially enjoy the IMP and ISC values, pictured in the 
final image of the UL notice.



On 2013/4/16 13:29, Jason Szumlanski wrote:
Ray Johnson in Florida has done an excellent job documenting this 
fiasco on his blow in the article below and several other articles.


http://www.renewableenergyworld.com/rea/blog/post/2013/04/solar-contractors-installers-beware-of-the-panel-warranty-bait-switch

W
e lost several jobs to this company in the past due to unsustainable 
low competitive prices. I was sounding the alarm on this a couple of 
years ago - I thought they were dumping product on the market to 
establish their contracting/sales arm. It seems they were up to much 
more than that.


*Jason Szumlanski*

/Fafco Solar/



On Tue, Apr 16, 2013 at 11:16 AM, Nik Ponzio 
npon...@buildingenergyus.com mailto:npon...@buildingenergyus.com 
wrote:



http://www.ul.com/global/eng/pages/newsroom/publicnotices/detail/index.jsp?cpath=/global/eng/pages/newsroom/publicnotices/detail/data/ul-warns-of-counterfeit-ul-mark-on-photovoltaic_2013041507.xml


  UL warns of counterfeit UL Mark on photovoltaic panels (Release
  13PN-20)

*NORTHBROOK, IL - April 15, 2013 -* The following is a
notification from UL to Authorities Having Jurisdiction,
distributors, installers and users that the photovoltaic panels
identified below bear counterfeit UL Marks for the United States
and Canada . The photovoltaic (solar) panels have not been
evaluated by UL to the appropriate Standards for Safety and it is
unknown if these photovoltaic panels comply with UL's safety
requirements for the United States or Canada.

*Name of Product:*

ASP - Advanced Solar Photonics (also known as Bluechip Energy)
Models AP-240PK, AP-245MK and ASP-390M

Note that ASP is a tradename for the parent company Bluechip
Energy LLC

*Identification: */On the product:/   The products bear a
counterfeit UL Mark and one of the markings shown below:

Note that the labels include additional electrical rating
information, but the values may differ from that shown in the
photographs below.

*Photos of Product: *

*Photo of typical installation*

**

*Counterfeit nameplate from Model AP-240PK*

The nameplate label for Model AP-245MK is identical to the label
above except for Model number and electrical ratings.

**

*Counterfeit nameplate from Model ASP-390M*

**

*Sold at: *Known to be sold by SunWorks Solar and may be sold by
other distributors



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Re: [RE-wrenches] Teck 90 cable

2013-04-11 Thread Dave Click
I don't believe this would work; official metal-clad cable would, but 
not armored cable. Metal-clad only works under the 2011 NEC, and only 
then when it meets 250.118(10).



On 2013/4/11 19:24, Hilton Dier III wrote:

I asked this one last year and got a few That's interesting responses,
but nobody actually came up with an answer. Perhaps it was too obvious.

I have been looking at Teck 90 waterproof metallic armored cable as a
possibility for DC wire runs. This is the stuff:
http://www.onestopbuy.com/omni-wire-cable/T30804-40643.asp It seems to
be roughly the cost of wire and conduit and a lot easier to run. It
looks versatile:

Suitable for use in ventilated, non-ventilated and ladder cable trays,
direct earth burial or raceways, and for exposed or concealed wiring in
wet, damp or dry locations. Suitable for use in wet or dry locations
when installed in accordance with the NEC.

The question is, would this stuff be acceptable code-wise for
metallic-contained interior DC wire runs per 690.31 (E)? You'd think so,
but I'd want to be sure before buying a reel of this stuff.

Thanks, wrenches!

Hilton

--
Hilton Dier III
Renewable Energy Design
Partner, Solar Gain LLC
453 East Hill Rd.
Middlesex, VT 05602



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Re: [RE-wrenches] SINGLE PHASE OUTBACK SYSTEM ON 3 PHASE SERVICE

2013-03-28 Thread Dave Click

What problems is the system having?

Regarding your proposed 3P wiring solution, I don't know whether this 
has been fixed recently, but Outbacks in 3P historically haven't 
monitored the angle between phases. Under grid-connected operation it's 
not a problem, but after they lose the grid connection, you'd be relying 
on each inverter independently and consistently putting out exactly 
216,000.0 cycles of AC. This is only a problem with 208V 3P or 1P 
loads  on your protected load panel. Since you don't have those 
currently, you'd be OK as long as you upsize the neutral and add a 
placard stating that no 208V loads should be added.


DKC

On 2013/3/28 11:23, Bill Turberville wrote:

I know I saw a thread on this but I cannot find it in the archive.  I
have inherited a customer that has a four inverter Outback system, 240V
1 Phase, on a 208Y120V 3 Phase 4 Wire system, that constantly has
problems.  A 208V to 240V 1 phase transformer was installed feeding the
input, but the system still struggles.  Will this system ever work
correctly as is, or does it need to be rewired for 3 phase and use the
third inverter as a spare.  This would include a lot of work rewiring
the output panel.  Any ideas?

W.C. (Bill) Turberville P.E.

President

ECE Solar

Electrical Contracting Enterprises LLC

3080 Stage Post Road Suite 107

Bartlett, TN 38133

901-348-9230 ext 101 phone

901-348-2192 fax

901-289-6346 cell

billt...@ece-llc.com mailto:billt...@ece-llc.com



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Re: [RE-wrenches] P1 micro performance

2013-03-25 Thread Dave Click

Marco,


I still challenge those who believe that “some clipping is good” to make their 
case.


Well, the way you've phrased it, you've made my job pretty easy-- though 
it seems to me that several folks have already done this for you.


Some power limiting at some point over the 25-year life of a system is 
definitely a good thing. A 25-year life corresponds to about 110,000 
hours of daylight. Let's say that you can expect one total hour of those 
110,000 in which a Montana system sees 1600 W/m2 (high slope, snow 
reflection, edge-of-cloud) while simultaneously experiencing a record 
low temperature and 50 mph winds. Would you put a 9kW inverter on your 
5kW array to avoid any power limiting ever? Of course not-- you're 
substantially increasing system cost for a $0.15 gain.


It comes down to figuring out probabilities and doing some complicated 
and annoying math to figure out the best size for an inverter. Or more 
realistically, attempting to get high-sample-rate weather data to 
simulate array performance at your target location. When you oversize an 
inverter, your system will be operating at a lower efficiency, on 
average. It increases the cost to the customer not just from the base 
cost of the larger unit, but also the larger output conductor and 
raceway sizes, the output disconnect, the interconnection 
breakers/fuses... and maybe even upsized panelboards that didn't 
actually need to be upgraded had you correctly sized the inverters. So 
you have to figure out whether the additional production is worth the 
increased cost of installation.


Oversizing an inverter may extend its life but I don't know that we'll 
ever have those numbers from manufacturers to better quantify that 
impact. More current causes more heat, which is bad, but increasing an 
inverter size to the next higher power rating available doesn't 
guarantee that the larger inverter will be more reliable.


So that's a general response. As for your Power-One 250 vs Enphase 224 
conundrum, if all else is equal but the power rating, then I'd probably 
join you in choosing the Power-One. But as you know, there are other 
factors to take into account-- [perceived] reliability, BOS cost (e.g. 
more Enphase units fitting on a 20A breaker may save you a circuit), DAS 
usefulness, resistance to corrosion, and the fact that Enphase operates 
at a higher conversion efficiency in the lower half of its operating 
range (where it spends most of its operating time). I am not saying that 
Enphase is better than Power-One in anything but low-range efficiency-- 
I don't know one way or the other.


Efficiency Curves:
http://gosolarcalifornia.com/equipment/inverter_tests/summaries/Enphase%20M215%20IG-240V.pdf
http://gosolarcalifornia.com/equipment/inverter_tests/summaries/Power-One%20MICRO-0.25-I-OUTD-US-240.pdf

After all this discussion, it's pretty funny that the peak conversion 
efficiency of the 250W Power-One micro occurs at... a 250W output. So 
even though the marketing guys tell you you should only plug in a 265W 
module, the engineers are clearly asking you to turn it up to 11.


Do you, Mr./Mrs./Ms. Homeowner, want a PV system that produces as much 
solar kWhs for your investment as possible? isn't the right question to 
ask. Try, Do you, Mr./Mrs./Ms. Homeowner, want a PV system that 
produces the best value for your investment? Then show your super 
impressive calculations, based on your years of experience, that your 
recommended inverter is the best fit for them. Allowing for maximum kWh 
harvesting, within reason, is the best design strategy.


Dave
5.376kWdc on a 5.000kWac, and loving it

On 2013/3/23 19:31, Marco Mangelsdorf wrote:

 From Dan at Exeltech:

Trying to explain in depth the how and why slightly larger PV is of
benefit
to a customer is like trying to explain photovoltaic equipment to the
general
public.

I still challenge those who believe that “some clipping is good” to make
their case.  And as far as the general buying public, I’m find that
people do in fact understand when you ask them the following questions:
Do you, Mr./Mrs./Ms. Homeowner, want a PV system that produces as much
solar kWhs for your investment as possible?  Usual response:
absolutely.  If I give you the choice of PV system using a 250-watt
module paired with a COMPARABLY priced 250-watt micro inverter OR that
same 250-watt module with a max output ~ 224-watt micro inverter that
will never under any circumstances allow that 250-watt module to put out
its max rated power output, which option do you think they’ll choose?
They get that.  It doesn’t take someone with an engineering degree or
10-40 years in the field to get that simple premise.

For what it’s worth, being here in the tropics in the Hawaiian islands
we don’t get those bright and sunny and cold late fall/winter/early
spring days that will allow for an array to put out its STC-rated
power.  But seeing regular times during the day—any time of year—where
the irradiance is more than 1,000 

Re: [RE-wrenches] backup without batteries

2013-03-25 Thread Dave Click

http://www.smainverted.com/2013/02/21/groundbreaking-new-feature-on-sunny-boy-tl-us-emergency-power-when-the-grid-fails/

On 2013/3/25 11:56, Nik Ponzio wrote:

Forgive my senility. I recently read somewhere about development of
grid-tie inverters without batteries that offer emergency power via a
single 120V receptacle during grid outage (and sun.)
Anyone seen anything on these? The brands mentioned were SMA  Mitsubishi.

Thanks in advance.

--
Nicholas Ponzio
Building Energy
1570 South Brownell Road
Williston, VT 05495
802-859-3384 ext.15 (office)
802-658-3982 (fax)
802-318-4783 (cell)
http://www.BuildingEnergyVT.com



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Re: [RE-wrenches] Conductor Sizing for Supply Side Connection

2013-02-28 Thread Dave Click
As a note, supply side connections have an extra complication with 
battery backup systems. With a regular GT inverter you're just pushing 
current into that interconnection point and you can work out easily that 
you won't have any overcurrent issues unless you made a big mistake and 
your inverter output exceeds the rating of your service conductors. 
However, with a battery system you're also potentially pulling current 
from that point. Before the battery inverter is installed your main 
breaker protects your service conductors, but if the inverter is pulling 
in 60A and the main breaker is also operating near its capacity, you 
could have 240A running over 200A service conductors with no breakers 
tripping. You would overwhelm the capacity of the service [230.23(A)] 
and no breakers would trip. You could fix this by replacing your service 
conductors back to the transformer (I'm just saying that it's an option) 
or downsizing the main breaker, and at that point you're probably better 
off just making it a load side connection. I'd go load side and argue 
with the AHJ to use the 2011 update mentioned earlier.


Dave

On 2013/2/28 9:55, Garrison Riegel wrote:


Allen,

The benefit I see would be to allow for a code compliant load side 
connection on a 200A panel with a 200A MB, where the AHJ is on the 
2008 NEC or older and will not listen to your good logic.  I don't 
think this would always be the best option, but if backup loads and 
inverter output were less than 32A then a 40A OCPD in the main panel 
should be fine?  Since it sounds like the 60A breaker in the main 
panel is not a safety issue, but a design consideration, I suppose I 
would just prefer flexibility when possible.


That said, this AHJ is on the 2008, and the loads will be less than 
30A, but based on this conversation I plan to go with a 60A and try to 
convince the AHJ that it will be code compliant in their future!


Thanks,

Garrison

*From:*re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of 
*Allan Sindelar

*Sent:* Thursday, February 28, 2013 8:14 AM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] Conductor Sizing for Supply Side Connection

Garrison,
I don't know why it's not listed as 60A max, but my own internal logic 
would ask why it should be. The only benefit I could see for using 
smaller than a 60A breaker would be to allow use of #8 conductors 
(allowed with a 40A or 50A breaker) instead of the #6 necessary with a 
60A breaker. And of course, you could use a 40A breaker with #6 
conductors, so theoretically it would be fine. I just fail to see any 
benefit to doing so.

Allan

*Allan Sindelar*
al...@positiveenergysolar.com mailto:al...@positiveenergysolar.com
NABCEP Certified Photovoltaic Installer
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder and Chief Technology Officer
*Positive Energy, Inc.*
3209 Richards Lane (note new address)
Santa Fe, New Mexico 87507
*505 424-1112*
www.positiveenergysolar.com http://www.positiveenergysolar.com/

On 2/28/2013 6:27 AM, Garrison Riegel wrote:

Thanks Allen for clarifying why a 60A is required.  I was
wondering. The spec does list a surge current of 9000W so I
thought that may be the rationale, but even that would only
require a 50A, and since this surge occurs during 'stand-alone
mode' it didn't seem to apply to the OCPD at the main panel.  Your
explanation makes more sense, but I wonder why then they don't
list the AC input breaker size as 60A /max/.  If you have few
backup loads, and are not on the 2011 NEC, a 40A could
theoretically be fine?

Thanks all for your thoughts, much appreciated.

Garrison

*From:*re-wrenches-boun...@lists.re-wrenches.org
mailto:re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of
*Allan Sindelar
*Sent:* Wednesday, February 27, 2013 6:08 PM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] Conductor Sizing for Supply Side
Connection

August,
The 60A breaker is intended to allow grid power to pass through to
the loads in excess of the inverter's stand-alone output. The
point of 705.12 (moved in the 2011 NEC from 690.64 (B)(2)) is to
differentiate between load pass-through current and sell current.
The amount of current fed into the grid is (4500/230 =) 19.56A,
while the amount that can be taken from the grid and passed
through to the load is much greater. If you were limited to a 40A
breaker in order to maintain 120% of a 200A main bus, you'd be
prone to nuisance trips under large cumulative loads.

Allan

*Allan Sindelar*
al...@positiveenergysolar.com mailto:al...@positiveenergysolar.com
NABCEP Certified Photovoltaic Installer
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder and Chief Technology Officer

Re: [RE-wrenches] CIS mods

2013-02-18 Thread Dave Click
This could just be due to the better temperature coefficient, or maybe 
they do slightly better than cSi at lower irradiance levels?


Solar Frontier CIS: -0.31%/degC
SolarWorld poly: -0.45%/degC

I don't know enough about CIS to comment on the light soaking.

On 2013/2/18 8:36, Marco Mangelsdorf wrote:

Aloha,

Solar Frontier in Japan, the maker of copper-indium-selenium (CIS) mods,
claims that their product produces more kWhs per kW installed than
crystalline silicon.

http://www.solar-frontier.com/eng/cis/index.html  If you go to the
Softbank Field Results on the right tabs area you can download a 4-page
PDF report.

I’m wondering if this is a hot-out-of-the-box phenomenon similar to some
other non-cSi products and that after X months in the field the output
stabilizes at a lower level.

Anyone have any idea or experience with this?

Thanks,

marco



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Re: [RE-wrenches] Enphase AC Frequency out of Range

2013-02-05 Thread Dave Click
For these installations, do you guys have more information on the 
utilities' protocols that are causing problems with these inverters?


On 2013/2/5 12:51, penobscotso...@midmaine.com wrote:

Will do. Enphase had originally projected the beginning of February for
the release of the fix. It is now projected for the end of March. I am
hoping it will be a done deal before this next season starts here in
Maine. It might be good incentive to try Power One, Exeltech or other
inverters. In all honesty, my interpretation is that the Enphase inverters
are very sensitive and respond quickly to these pings. I believe the
software fix will allow the inverters to ignore micro-events of less than
1/100th of a second or so (the length of the ping. I will keep the list
in the loop!

Daryl





We see the same issue here in WI.  Funny that you say 64 minutes, as some
of the M215s show the error for 64 minutes for us routinely.  Could that
just be some designated error reporting length?

Daryl, thanks for the Enphase update.  Keep us updated if you can on the
software fix.


Ryan Harkins
NABCEP Certified Solar PV Installer /
Project Manager





Synergy Renewable Systems, LLC
PO Box 58
Stoughton, WI 53589
PH: 608-712-7862
ryan.hark...@energycraft.com
www.energycraft.com




On Feb 5, 2013, at 11:10 AM, Dave Palumbo wrote:


Thanks Daryl. Does your system also sometimes stay off for longer
periods
sometimes? My clients system can stay off for up to 64 minutes.

Dave

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of
penobscotso...@midmaine.com
Sent: Tuesday, February 05, 2013 12:01 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Enphase AC Frequency out of Range

Dave,
  We have been having the same problem with an Enphase system in Maine. I
have been dealing directly with the third tier engineers at Enphase and
they
are working on a software fix for this. Theevent itself is only a
fraction
of a second but IEEE requirements are that the inverter shut down for
five
minutes. I only found out about this problem when it started for this
customer. It sems that Enphase has already addressed the problem with a
software fix for the M-190's. The M-215 fix should come, according to
Enphase, by the end of March. It will be automatically downloaded
through
the Enlighten router.
   It's a known issue with Smart Meters with Enphase, but should be
reconciled soon.

Daryl DeJoy
NABCEP Certified PV installer
Penobscot Solar Design
www.penobscotsolar.com




Wrenchsters,



I have an Enphase 7.5kW system on a residence with utility Smart
Metering, both the PV Production Meter as well as the utility billing
meter being read every hour. This system has experienced many AC
Frequency Out Of Range events since the system was installed. Below
is copied the Enphase Event message. This particular event was for 5
minutes. Most of the events (all events are AC Frequency Out Of Range)
last 5 to 10 minutes but occasionally they have lasted from 45 minutes
to

64 minutes.




My question is: Could the use of the smart metering increase the
likely hood that AC Frequency events happen? Or is this just a
coincidence and that we are dealing with fluctuating utility power AC
Frequency issues?







Started on: Mon February 04, 2013 12:49 PM EST

Cleared on: Mon February 04, 2013 12:54 PM EST



Recommended action



This condition should correct itself. No action is required.

Details



The microinverter reports that the frequency coming from the utility
is either too low or too high as specified by applicable regional

standards.




AC frequency is the frequency at which voltage varies on the utility
grid.
Frequency Out of Range events are usually transient and
self-correcting by the utility.



When the microinverter detects an out of frequency condition, it must
remain offline until the utility has been within acceptable limits
continuously for a short period of time (seconds to minutes, varies by
region). If during that time the utility again exceeds or falls short
of acceptable limits, the five-minute timer must restart and the
microinverter may not begin producing power for an additional short
period following the last out-of-bounds condition.  



Best,

Dave





David Palumbo

Independent Power LLC

462 Solar Way Drive

Hyde Park, VT 05655

www.independentpowerllc.com

Vermont Solar Partner

25 Years Experience, (802) 888-7194



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Re: [RE-wrenches] Hawaii Frequency Settings

2013-02-04 Thread Dave Click

That's correct, it's a 57.0 - 60.5 Hz operating window.

http://www.heco.com/portal/site/heco/menuitem.508576f78baa14340b4c0610c510b1ca/?vgnextoid=12a290a2decab110VgnVCM105c011bacRCRDcpsextcurrchannel=1#bk6

According to that website, the requirement only applied to systems 
interconnected after 2011/12/23 (maybe someone was trying to be poetic 
by having this change take effect at the winter solstice) so this would 
only be encouraged for legacy systems. I'll leave it to a HI-based 
installer to comment on how easy it is to actually upgrade inverters to 
this wider window. I'd guess you have to order directly from the 
inverter manufacturer to get these settings pre-configured.


When the grid has excess loads and not enough generation, the frequency 
drops. Similarly, excess generation causes the frequency to increase. By 
opening the inverter window on the low end, this keeps all that PV 
generation online when the grid needs as much power as it can summon. 
The inverter window remains a maximum of 60.5Hz since the utility can 
just dial back their own generation-- excess generation is much easier 
to solve than excess load.


In the continental US, grid operators can usually rely on nearby 
resources (natural gas-powered peaker plants, for example) to help 
provide additional power when it's needed in an area. This makes 
frequency problems pretty rare for us. Unfortunately for Hawaii, the 
nearest backup generator is a few thousand miles away. Puerto Rico has 
similar requirements for the same reasons. I believe that next week the 
IEEE 1547 committee will finalize what exactly these windows will be in 
the new edition.


Dave

On 2013/2/4 18:44, Mark Frye wrote:

Folks,

I was told that because the HI grid has poor frequency control,
grid-tied inverters have to have their low frequency limit set to 57 Hz
so they can ride out the worst low frequency events.

I find it hard to believe that this has been done for every single
inverter installed in HI.

But, what do I know.

Can anyone shed some light on this?

Thanks,

Mark Frye

Berkeley Solar Electric Systems



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Re: [RE-wrenches] Are PV Systems Mechanical Equipment

2013-02-03 Thread Dave Click

Jason,

There's a 2009 Broward County interpretation that you should be able to 
use for some leverage:


See Page 23 (or search for solar)-
http://www.broward.org/CodeAppeals/Documents/FIWebDoc.pdf

Obviously, it's difficult to move an 8000 pound chiller off a roof to 
reroof beneath it, whereas PV would be easy but tedious. Clearly a 
chiller should be elevated. I'd agree that PV should only be elevated if 
they're requiring the same clearances under a lightning protection system.


Dave

On 2013/2/2 10:31, Jason Szumlanski wrote:

That is my usual common sense argument - no regular maintenance. There
is no more maintenance than a lightning protection system, attic fan
(with moving parts) or other roof mounted apparatus. It would be nice to
have a specific exclusion listed in the code.


*Jason Szumlanski*//

/Fafco Solar

/



On Fri, Feb 1, 2013 at 3:45 PM, Steven Lawrence
lawrenceste...@gmail.com mailto:lawrenceste...@gmail.com wrote:

The state of NJ has rules that PV modules do not require regular
maintenance thus the clearance rules and access do not apply.  It's
somewhere in the construction code communicator of 2008-2010.
It maybe not exactly what you're looking for, but maybe it'll help.

Date: Thu, 31 Jan 2013 15:44:31 -0500
From: Jason Szumlanski ja...@fafcosolar.com
mailto:ja...@fafcosolar.com
To: RE-wrenches re-wrenches@lists.re-wrenches.org
mailto:re-wrenches@lists.re-wrenches.org
Subject: [RE-wrenches] Are PV Systems Mechanical Equipment?
Message-ID:

CAJJtG3qj7sVpjD-=w1ynbn7dckd9wb9zlo673w+dd6x7af7...@mail.gmail.com
mailto:w1ynbn7dckd9wb9zlo673w%2bdd6x7af74%...@mail.gmail.com
Content-Type: text/plain; charset=iso-8859-1

The Florida Building Code definitions of equipment and
appliances in
the Mechanical Code do not include solar arrays, yet some building
officials insist on applying provisions of the mechanical code.
Specifically, we get quite a few comments about mounting height
above the
roof and permanent access ladders and platforms. What is your
experience in
your state, and do you consider solar arrays to be mechanical
equipment.

(If you have any ammo specific to FBC 2010 that I can use, I'd
be happy to
get your thoughts off-list).

*Jason Szumlanski** *

*Fafco Solar*





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Re: [RE-wrenches] Commercial design predicament

2012-12-15 Thread Dave Click
Daryl,
I don't think there's a practical way to make this work either. If you were
adding a 500kW load to that site, the utility would gladly bring out a
three-phase transmission line with an appropriate transformer.
Unfortunately, for a solar farm, the utility probably wouldn't be willing
to do that for free and would require three-phase service-- even though
it's technically possible with a big batch of 10kW 1P inverters.
Unfortunately, running the line that mile out to you could be a few hundred
thousand dollars. It's worth checking with the utility, but I'd guess you'd
have to pay for the extra mile of 3P distribution line.

Dave


On Fri, Dec 14, 2012 at 10:12 AM, penobscotso...@midmaine.com wrote:

 Hello fellow wrenches,
I am hoping someone here has come across this before and might have a
 suggestion or two for us. I have a client who has a large piece of land
 and the financing for a 500 kw solar farm in Maine. The predicament I
 am in is that the closest three phase primary is more than a mile away.
 The existing single phase, 7200 volt lines to the three phase portion
 of the grid could easily handle the -80 amps extra load coming onto it
 from the central inverters, it is just that I cannot find, anywhere, a
 practical way to make this work, that is, converting the three phase
 output of the central inverter(s)(480v) to the requirement for the grid
 (7200 v single phase). Any ideas?? Suggestions?

 Thank you,
 Daryl DeJoy
 NABCEP Certified PV installer
 Penobscot Solar Design


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Re: [RE-wrenches] off grid PV connected to generator

2012-12-14 Thread Dave Click
Well summarized. I think your mileage would vary based on the 
anti-islanding algorithm used in the inverter and the generator's 
ability to regulate frequency. So while it may work in that an 
inverter syncs to a small generator's output, it's very unlikely that 
reverse current backfed into the generator was considered during the 
generator design. Feeding 3kW of PV back into a generator that had 6kW 
of load isn't going to drop your fuel consumption by 50%, either. Given 
that the best case scenario is marginal fuel savings and the worst-case 
scenario is a fried regulator board taking your generator offline when 
you need it most, I'd keep them separated.


DKC

On 2012/12/13 10:18, August Goers wrote:

Hi All --

Thanks for the feedback. Yea, we've always used Sunny Islands with
batteries for anything that needs to run off grid. This was more of just
a theoretical question. From what I heard, it sounds like the excess
current from the PV might damage the generator (or I suppose anything
running in the house) and this will result in higher voltage. Best case,
the inverter will cycle on and off. V = I*R. Worst case something blows up.

Thanks, August

*From:*re-wrenches-boun...@lists.re-wrenches.org
mailto:re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org
mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Greg
Seelhorst
*Sent:* Wednesday, December 12, 2012 8:18 PM
*To:* 'RE-wrenches'
*Subject:* Re: [RE-wrenches] off grid PV connected to generator

August –

I’ve seen this scenario and it is not pretty like William suggests.

 From what I’ve seen, the problem is not so much the power of the PV
being more than the generator, but moreso if the 1) generator is
synchronous or non-synchronous with the inverted AC (sine wave) and 2)
if the loads are less than the PV.   The generator will ‘create’ the
voltage and run even if there are zero loads.  The inverted AC (from PV)
wants to push current onto the ‘local grid’ and if there are no loads
(nor heat sink diversion or batteries to charge) then the current will
try to backfeed the generator.

My recommendation is to get a critical loads panel for the generator
only back-up, or go grid-tie with back-up using a Sunny Island, or the
like, that make the switch seamless during an outage.

*Greg Seelhorst*

/Designer/Project Manager/

NABCEP Certified Solar PV Installer™

*POSITIVE ENERGY, Inc.*

510 S. Main Street

Las Cruces, New Mexico 88001*
*Cell: 575-650-1883

Office: 575-524-2030

FAX:575-915-1788

*g...@positiveenergysolar.com* mailto:g...@positiveenergysolar.com
www.positiveenergysolar.com /www.positiveenergysolar.com

*http://www.positiveenergysolar.com/images/stories/PE-logotype.png*
http://www.positiveenergysolar.com/



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Re: [RE-wrenches] Small PV system/experiment for kids

2012-12-12 Thread Dave Click
Jason, for 9-11 year-olds this curriculum may be useful as a starting 
point, and we've got some others for different age groups.

http://fsec.ucf.edu/en/education/k-12/curricula/sm2/index.htm

The solar powered system experiment is designed for a cell so we 
suggested the load be a small propeller. Obviously, this would be a bad 
idea with a 250W module since an unsuspecting kid would then be launched 
into space, but a small module and a pump could be a fun educational 
display.


On 2012/12/12 9:08, Jason Szumlanski wrote:

I have been approached by a local elementary school to develop a very
small PV related experiment or system that is appropriate for children
aged 9-11. Not having kids myself, I have no idea where to start with
this. They are fine with mounting a PV panel on the roof, wall, or
ground. They want something interesting and/or interactive that the
students can monitor over time.

Has anyone done something like this that would be suitable?

Jason Szumlanski
Fafco Solar


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Re: [RE-wrenches] MPP Tracking Notes: Solectria PVI13kW, Module VMPs

2012-12-03 Thread Dave Click

Hi all,

Just passing along a correction from Solectria on this issue. Since Dec 
2010 these inverters have had a 205V+ window; apparently these units 
just had an old label on them.


Dave

On 2012/11/29 9:39, Dave Click wrote:

Hi all,

I did an inspection recently that had 3 Solectria PVI13kW units
installed. I was surprised to note that the MPPT window on the nameplate
was 225-380VDC, as the online spec sheet and manuals all note a
205-385VDC window. When I asked tech support about this, they replied
that the window has been 225-380 for a while. The rep was surprised that
the online documentation is wrong and since my inverter was almost a
year old, it's apparently been wrong for a year. No update as of today
either, even though it's been a few weeks since I called. So, just an
FYI in case you're looking to spec those inverters.

This inconsistency ended up being a big deal on this inspection, as the
module manufacturer chose to custom-label each module with its actual
output. Turns out that the actual VMP values were about 9% lower than
the spec sheet indicated, which pushed the expected summer array VMP
down to around 217VDC. I'm not sure how widespread this tolerance issue
is, but since many manufacturers don't always provide flash test
results, and UL 1703 allows these values to vary by as much as 10%, this
is another good reason to try to max out your string sizes and stay as
far as you can above the MPPT minimum voltage. These modules have a
power tolerance of +/-3%, which they accomplish with higher current
values that in some cases actually exceeded the 10% UL tolerance limit!
After 20 years, the VMP on these modules will be about 20% lower than spec!

Dave
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[RE-wrenches] MPP Tracking Notes: Solectria PVI13kW, Module VMPs

2012-11-29 Thread Dave Click

Hi all,

I did an inspection recently that had 3 Solectria PVI13kW units 
installed. I was surprised to note that the MPPT window on the nameplate 
was 225-380VDC, as the online spec sheet and manuals all note a 
205-385VDC window. When I asked tech support about this, they replied 
that the window has been 225-380 for a while. The rep was surprised that 
the online documentation is wrong and since my inverter was almost a 
year old, it's apparently been wrong for a year. No update as of today 
either, even though it's been a few weeks since I called. So, just an 
FYI in case you're looking to spec those inverters.


This inconsistency ended up being a big deal on this inspection, as the 
module manufacturer chose to custom-label each module with its actual 
output. Turns out that the actual VMP values were about 9% lower than 
the spec sheet indicated, which pushed the expected summer array VMP 
down to around 217VDC. I'm not sure how widespread this tolerance issue 
is, but since many manufacturers don't always provide flash test 
results, and UL 1703 allows these values to vary by as much as 10%, this 
is another good reason to try to max out your string sizes and stay as 
far as you can above the MPPT minimum voltage. These modules have a 
power tolerance of +/-3%, which they accomplish with higher current 
values that in some cases actually exceeded the 10% UL tolerance limit! 
After 20 years, the VMP on these modules will be about 20% lower than spec!


Dave
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Re: [RE-wrenches] PVSYST or similar analysis needed

2012-11-27 Thread Dave Click
Carl, you may also be interested in HOMER-- free 2-week trial available 
of the latest version (after that, $99 per 6-month renewal, despite zero 
updates since Nov 2010). There's also the free legacy version that's a 
few years old.


http://homerenergy.com/

On 2012/11/26 22:40, Carl Adams wrote:

Hello Wrenches,

I am in need of an analysis for a large battery backup system.  I am
looking for a sweet spot in PV array size and battery bank size.  I need
this modeled on a time of day basis, and evaluated monthly thru a full
calendar year.  I am told that PVSYST can perform such an analysis but I
neither have the tool nor the experience using it to perform the
modeling, so I am looking to hire the job out to someone who does.  If
any of you have the software and expertise to use it please contact me
off list for more detailed requirements.

With Regards
  Carl Adams, SunRock Solar.


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Re: [RE-wrenches] 3 Phase With 2 Inverters?

2012-11-27 Thread Dave Click
I would agree that the imbalance at these power levels is not a major 
issue. If it appears that Phase A is most heavily-loaded, I'd install 
the inverters as A-B and A-C to help mitigate the existing imbalance. If 
you've got a lot of 1P loads on a 3P service-- lighting, office 
receptacles or whatever-- you could easily have a large imbalance on a 
regular basis. The 7kVA PV imbalance in your installation would happen 
extremely rarely.


If this imbalance still makes you uneasy, then install three inverters 
and then a relay system to bring all the inverters down in case any of 
them fails. The SMA Power Balancer does this for their inverters and 
maybe some third-parties offer them too for these Fronius installs. This 
seems to make the most sense for decentralized systems with many string 
inverters, to ensure that a low phase voltage doesn't turn off a 
fraction of your inverters and cause a 100kVA imbalance.


I've heard that some utilities have a max PV imbalance (calculated from 
the inverter ratings) of 6kVA. No utility to my knowledge requires an 
interconnection agreement for a 10kVA single-phase commercial water 
heater (to steal a Bill Brooks example) that would have a much stronger 
impact.


Dave


On 2012/11/27 15:14, penobscotso...@midmaine.com wrote:

Hi Holt,
We installed a commercial system a year ago for the National Park
Service that was designed by a competitor (?) and signed off on by an
engineer. It consisted of 13.2 kw of pv and two Fronius 7000 watt, 208
3 ph. inverters. It sounds a lot like what you are dealing with. I
questioned the engineer on it and he said because the facility was so
large (it was a large research and visitor campus for Acadia National
Park with 20+ buildings)the transformer would never see the imbalance
and therefore was not a problem. Fronius agreed, but prefaced that with
the fact that it still was not recommended. I can say that we have
had no issues or complaints at all since the installation in August of
2011 and they monitor it continuously. It would have been a far better
design to use three Fronius 4.5 inverters at 3 ph. I drafted a letter
(CYA letter) to the powers that be about my concerns (transformer
imbalance) and they chose to go ahead with the installation. Nothing
like government work...many more stories about this installation
than anyone has time for here.

Daryl DeJoy
NABCEP Certified PV installer
Penobscot Solar Design




We were asked to inspect a  GT system installed by others. Service is 208
3ph with two (?) Fronius IG 4500 208v inverters. The inverter panel is 3ph
with two 2pole breakers - one each side of the buss bar in a A/B, B/C
configuration (??). Called Fronius and they said it would work, but they
don't recommend it. No other information was given as to why they don't.
My electrician is very uncomfortable with doing work on this system as is
(ME TOO!), so I am wondering if I might be able get some ammo to convince
system owner to add a third inverter to get the system right. What
problems might/will be encountered in this system if not modified? BTW -
inverter LCD screens were crapped out, so we couldn't readily see if
system was functioning properlyfrom metering, we think not.


Holt E. Kelly
Holtek Fireplace  Solar Products
500 Jewell Dr.
Waco TX. 76712
254-751-9111
www.holteksolar.com
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Re: [RE-wrenches] EMT in attic

2012-11-09 Thread Dave Click
Nick, what the AHJ is telling you may actually be in reference to 
250.97; for most PV output circuits (yes these are necessarily dc) this 
bonding requirement applies since array VOC  250 VDC. As Kent just 
pointed out, these dc conductors clearly don't meet the NEC definition 
of a service.


250.97 Bonding for Over 250 Volts. For circuits of over 250 volts to 
ground, the electrical continuity of metal raceways and cables with 
metal sheaths that contain any conductor other than service conductors 
shall be ensured by one or more of the methods specified for services in 
250.92(B), except for (B)(1)... followed by an exception.


Seems that FMC is OK as an EGC if your conductors have 20A OCPDs, which 
I imagine you do, but that FMC also can't be longer than 6' (see 
250.118(5)). So I think your AHJ is probably right and I just learned 
something. If you're running a separate EGC anyway, you may want to ask 
why this bonding business is so important-- but I don't have an NEC 
reference on this to help you argue this. Maybe the AHJ would allow you 
to just run MC cable as the 2011 NEC allows.


John Wiles is awesome. Someone on this list had to say it.

DKC

On 2012/11/8 23:22, Nick Vida wrote:

Hi Wrenches,

Thanks for you comments. Fun for the day is hearing they want to apply
section 230 about service conductors and say that flex is not
a metallic raceway because it is no good for bonding. They are defining
the pv source circuits as a service.
I am getting a distinct Wiles vibe here.

I find it so annoying when they try to put out these distinctions with
no code, no city ordinance and not even an internal memo, especially
when they remain obstinate without going to the trouble to actually
legitimize the interpretation.

Dan- are the output circuits necessarily DC? I would have to look at NEC
for a minute, but it doesn't seem to add up to me right now.

Thanks,

Nick Vida


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Re: [RE-wrenches] graphic software for mac

2012-10-22 Thread Dave Click
DraftSight is a free AutoCAD clone (not just for Mac) that may be what 
you're looking for.


On 2012/10/22 13:37, Jason Szumlanski wrote:

I don't know if you want a 3D modeling program, but Sketchup is free and
incredibly powerful. There is a Pro version also available with more
advanced tools. It's about as simple as 3D could be. You could do 2D
with it also.

I just got back from Sketchup 3D Basecamp, and saw some amazing things
architects are doing with it.

*Jason Szumlanski*

/Fafco Solar/


On Thu, Oct 18, 2012 at 3:04 PM, Jonathan Hill solar...@gmail.com
mailto:solar...@gmail.com wrote:

Dear fellow wrenches-
I'm looking for a good, simple drawing program for mac. I need it
for pv system layouts. Free if possible. Any suggestions?

Jonathan Hill, senior system engineer and founder
*Sierra Solar Systems*





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Re: [RE-wrenches] Ten K Solar

2012-10-22 Thread Dave Click
This is possible because they have cell-level MPPT. I'd guess that even 
when the sun is perpendicular to the module you'd have a [tiny] bit of 
extra current from diffuse light reflected onto the module, and you'd 
see more substantial gains from reflection if the sun can see the 
reflector and PV. I don't think this would be enough to outperform a 
2-axis tracker, but it's an interesting approach to maximizing kWh/kW.


On 2012/10/22 18:23, Chris Mason wrote:

Do we really buy that a reflector panel will produce more power than
just laying the solar pv at the right tilt?


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Re: [RE-wrenches] Utility inverter rating

2012-10-18 Thread Dave Click
Erika, I think the takeaway here is that the Island only has that surge 
power capacity on the protected load side- you wouldn't see this surge 
on the utility side. SMA should be able to provide this sort of 
documentation for you.


On 2012/10/18 9:38, Erika Weliczko wrote:

Greetings all.

I recently received this back regarding an interconnection application
proposing a Sunny Island 6048 and a SB7000:

“we have to rate the system at the max output of the inverters, and
since that battery backup has an inverter that can export 11kW, (albeit
for 3 seconds) I have to review the system for a total of 18kW.”

This is a new one on me. I might argue that the SB7000 is upstream of
the SI6048 and really the SI6048 is the point of interconnection, so the
SB7000 is irrelevant. And 3 seconds is not really continuous operation.

It seems that batteryless inverters show continuous output ratings,
though I know there are some that specify a larger than expected OCP for
various reasons, but that is not what the utility cares about.

Any insights here?

Thanks,

Erika

REpower SOLUTIONS

www.repowersolutions.com

P: 216.268.2275

C: 216.402.4458



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Re: [RE-wrenches] SunnyIsland - was AC coupling and Outback inverters

2012-10-05 Thread Dave Click
Check out the new SMA Smartformer, though I'm not sure whether it's 
actually shipping yet. I'm thinking about this for my house eventually 
(SB5000US).


http://www.sma-america.com/en_US/products/off-grid-and-back-up-solutions/smartformer-for-sunny-island.html

Alternatively, the new SMA TL inverters (at least the 3, 4, and 5kW 
units according to the press release) have an Emergency Power Supply 
function that can provide backup power (12A?) during the day when the 
grid is down. This may meet your customer's requirements. No batteries 
required, though since the TLs require ungrounded arrays, you may need 
to rewire the existing array to be compliant with 690.35 (PV Wire or 
raceway).



On 2012/10/5 8:41, Kirk Herander wrote:

One Question: Output of the SunnyBoy is 240vac. So this is fed to the
critical load panel, of which the SunnyIsland 120 vac output is fed to.
So we need a 120/240 step up transformer between the SunnyIsland and the
critical load panel to fully take advantage of the Sunnyboy array for
battery charging, correct?.

Kirk Herander

VT Solar, LLC

dba Vermont Solar Engineering

NABCEP^TM Certified installer Charter Member

NYSERDA-eligible Installer

VT RE Incentive Program Partner

802.863.1202

*From:*re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *David Katz
*Sent:* Friday, October 05, 2012 2:11 AM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] AC coupling and Outback inverters

Hi Kirk,

All of the Outback inverters will work AC coupled (GT and FX) as will
any bi-directional H-bridge type inverter.  I have used old Trace SW’s,
SunnyIsland, Apollo TSW, Magnum AE and now I am using an Outback Radian
to do exactly what you are talking about.  I have 6 kW of grid tie
inverter and an additional 4kw of modules running through a Xantrex 600
volt charge controller to the batteries that the Radian runs on. It all
works flawless as long as you have a provision for protecting the
batteries when the gid is down and the grid-tie PV system is making more
power than the loads are using.

If the customer has SMA inverters, I would recommend using a SunnyIsland
because the battery control when the grid goes down is so elegant.
Everything else is a bit of a kludge.

David Katz

CTO  Founder

AEE Solar Inc

P: 707 825-1200

F: 707 825-1202

dk...@aeesolar.com mailto:dk...@aeesolar.com

www.aeesolar.com http://www.aeesolar.com

*From:*re-wrenches-boun...@lists.re-wrenches.org
mailto:re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]
mailto:[mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf
Of *Kirk Herander
*Sent:* Thursday, October 04, 2012 2:11 PM
*To:* RE-wrenches
*Subject:* [RE-wrenches] AC coupling and Outback inverters

I have AC-coupled an Outback quad-stack with multiple SunnyBoy 6000US
inverters and it’s been running fine for 4 years. I used the off-grid
version of Outbacks.

Now I have an application where a customer wants to add battery backup
to an existing SunnyBoy 5000US system. And expand his array by a couple
KW. So I’m thinking of using a GT Outback w/ batteries to handle the
critical loads and feed the extra 2kw of PV (charging the batteries
through an MX60) to the grid. And I’d like to AC-couple the SunnyBoy so
the original 5 kw array can also charge the batteries, BUT I remember,
at least I think so, that the GT inverter cannot be AC-coupled, only the
off-grid version. Is this correct? Thanks.

Kirk Herander

VT Solar, LLC

dba Vermont Solar Engineering

NABCEP^TM Certified installer Charter Member

NYSERDA-eligible Installer

VT RE Incentive Program Partner

802.863.1202



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[RE-wrenches] BIPV Options

2012-10-02 Thread Dave Click
Good input on the Atlantis options-- does anyone have experience with 
the www.bipvinc.com or www.lumetasolar.com products?


On 2012/10/2 13:06, Robert Evans wrote:

I installed the BOS for an Atlantis Sunslates system back in 2003-04,
and commissioned the system. Based on my experience I couldn't
recommend them, unless they have fixed the product.

The customer had already contracted with Atlantis and an approved
roofer to install the Sunslates on his residence. I was around during
the install of the slates and while indeed time consuming it actually
went pretty smoothly and looked good. I was worried though when I saw
all the series connectors and realized that the system didn't offer
any airflow under the slates.

The system performed subpar right out of the gates (as compared to
framed mods on racks) - especially during the summer on hot days -
remember there was no airflow. However after just 2 years the system
production really nosedived (50% of similar framed mod system) due to
poorly designed connectors (not MC type but funky cam-closures that I
had never seen before) that built up high resistance connections and
slates that failed due to poor internal connections.

Troubleshooting was very difficult due to poor access to the
connections. Atlantis did send people out often over the years to try
and correct the situation, and they added more slates to the roof to
compensate for the poor production. But the system continually had
problems, and the customer never really got any satisfaction. It's
actually way to long a story to tell here.

I think BIPV always has these challenges inherent:
Expensive product.
Expensive labor intensive install.
Lots of connections.
Difficult access to connections.
Poor airflow and hot operating cell temps.

Well designed products can help mitigate these. Poor designed products
make these issues worse. There is a reason why BIPV has not
proliferated on residential buildings.

Maybe Atlantis has fixed these issues? I was never interested in
promoting the product so I've never looked into it. But anyone looking
to put this product up should really do some homework.

And one more thing - anytime a customer gets a system installed from 2
parties - one for the array and one for the BOS, it becomes difficult
for all involved should the system not perform well. I learned a
lesson and never got involved in a split up job like this in the
future.

Bob Evans
NABCEP Certified PV Installer
Evans Energy Systems
Santa Cruz, CA
831-345-3459


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Re: [RE-wrenches] BIPV Options

2012-10-02 Thread Dave Click
Sorry, to clarify I meant the Lumeta tiles for sloped roofs. I think 
they were at SPI two years ago but I didn't notice them this year if 
they were at the show.


On 2012/10/2 15:27, hol...@sbcglobal.net wrote:

Having installed Powerlight systems, I would shy away from flat
arraysdirty, dirty dirty
Holt E. Kelly
Holtek Fireplace  Solar Products
500 Jewell Dr.
Waco TX. 76712
254-751-9111
www.holteksolar.com

- Original Message - From: Dave Click davecl...@fsec.ucf.edu
To: re-wrenches@lists.re-wrenches.org
Sent: Tuesday, October 02, 2012 1:22 PM
Subject: [RE-wrenches] BIPV Options



Good input on the Atlantis options-- does anyone have experience with
the www.bipvinc.com or www.lumetasolar.com products?

On 2012/10/2 13:06, Robert Evans wrote:

I installed the BOS for an Atlantis Sunslates system back in 2003-04,
and commissioned the system. Based on my experience I couldn't
recommend them, unless they have fixed the product.

The customer had already contracted with Atlantis and an approved
roofer to install the Sunslates on his residence. I was around during
the install of the slates and while indeed time consuming it actually
went pretty smoothly and looked good. I was worried though when I saw
all the series connectors and realized that the system didn't offer
any airflow under the slates.

The system performed subpar right out of the gates (as compared to
framed mods on racks) - especially during the summer on hot days -
remember there was no airflow. However after just 2 years the system
production really nosedived (50% of similar framed mod system) due to
poorly designed connectors (not MC type but funky cam-closures that I
had never seen before) that built up high resistance connections and
slates that failed due to poor internal connections.

Troubleshooting was very difficult due to poor access to the
connections. Atlantis did send people out often over the years to try
and correct the situation, and they added more slates to the roof to
compensate for the poor production. But the system continually had
problems, and the customer never really got any satisfaction. It's
actually way to long a story to tell here.

I think BIPV always has these challenges inherent:
Expensive product.
Expensive labor intensive install.
Lots of connections.
Difficult access to connections.
Poor airflow and hot operating cell temps.

Well designed products can help mitigate these. Poor designed products
make these issues worse. There is a reason why BIPV has not
proliferated on residential buildings.

Maybe Atlantis has fixed these issues? I was never interested in
promoting the product so I've never looked into it. But anyone looking
to put this product up should really do some homework.

And one more thing - anytime a customer gets a system installed from 2
parties - one for the array and one for the BOS, it becomes difficult
for all involved should the system not perform well. I learned a
lesson and never got involved in a split up job like this in the
future.

Bob Evans
NABCEP Certified PV Installer
Evans Energy Systems
Santa Cruz, CA
831-345-3459


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Re: [RE-wrenches] 120% rule applying to conductors

2012-09-28 Thread Dave Click
Mr. Brooks had an email on this topic on 5/8, 12:58pm ET. NEC officially 
says that the conductor needs to be upsized but the 2014 will fix it 
because that is dumb. I've copied some of Bill's email below.


**
The key distinction was used in my proposal to the 2014 NEC that removed 
the statement “and conductor” in 705.12(D) since conductors are treated 
very differently in the NEC. We in 690 are the ones that got this messed 
up. The issue with conductors are taps. With two sources feeding a tap, 
the sum of the feeder breakers would have to be taken into account in 
sizing the tap. This does NOT mean that the tap is a full size 
conductor. The tap rule determines the size and the new proposal simply 
requires you to use both the feeder breaker and the PV breaker in sizing 
the tap. This assumes that both breakers are feeding the tap in the 
event of fault on the tap and that there would be no problem clearing 
that fault. If fault current was used as an argument for oversizing (it 
is wrong), it only has relevance in the tap scenario. A fault in a 
feeder with no taps does not allow the sum of the currents to flow 
anywhere but where the fault is—the rest of the conductor is undamaged 
in a fault.


...

Sizing a conductor for the sum of two breakers on opposite ends of a 
feeder seems to be what the code says, but it is totally ABSURD from a 
technical point of view. John’s articles were merely pointing out that 
the code language seems to be telling us to do this, regardless of 
whether it makes technical sense. The 2014 NEC will do away with this 
craziness.

**

On 2012/9/28 9:46, Kristopher Schmid wrote:

It seems to me that the conductor should not be subject to the 120% rule
despite what the code says.  The potential safety issue here is
overloading the neutral bus, right?  While feeding currents could be
additive in the panel, they would be subtractive on the feeder, no?  I
seem to remember seeing this discussion on the list before.

Kris

On Fri, Sep 28, 2012 at 8:26 AM, Aaron Mandelkorn reoso...@gmail.com
mailto:reoso...@gmail.com wrote:

I agree.  With a 150A bus being fed by 100A from the grid leaves 80
additional amps (120% of 150A) to feed the bus from outside sources.
  It seems to me that 40A of PV being back fed will be just fine.

Aaron Mandelkorn
NABCEP Certified PV Installer
Renewable Energy Outfitters
Box 65 Salida, CO. 81201
(970)596-3744 tel:%28970%29596-3744
reoso...@gmail.com mailto:reoso...@gmail.com
www.reosolar.com http://www.reosolar.com















On Sep 28, 2012, at 6:32 AM, Drake wrote:


Are you sure you can't?  Since the bus has a rating of 150 A and
is protected by a 100 A breaker, there is plenty of room to not
over amp the bus from the two sources of power.

The amperage from the inverter will cancel amperage coming from
the utility in the feeder.  The wire will never supply over the
100 A.  The theoretical max the inverter could backfeed would be
40 Amps in the 100 Amp cable if no loads were being supplied.  It
would certainly not be a safety issue.  Am I missing something in
the code?


At 12:51 AM 9/28/2012, you wrote:

Mac:

Nope.


William Miller

PS:  It's pretty straight forwards, the code says bus or conductor.

wm

PPS:

Can  you customer live with a smaller feeder breaker, say 125
amps?  If so, your gold.

wm



At 06:43 PM 9/27/2012, you wrote:

Hello wrenches,

I am looking for advice on how the 120% rule applies to feeders
for a subpanel.  I have this scenario:
150A bus rating on subpanel with main breaker of 100A.  The
conductors feeding this subpanel are 100A rated conductors.  Can
I backfeed with a 40A breaker?

Thanks

--



Mac Lewis

*Yo solo sé que no sé nada. -Sócrates
*
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Re: [RE-wrenches] Short Circuit Cell Damage

2012-09-18 Thread Dave Click
Short-circuiting should be OK for crystalline cells, but some thin film 
manufacturers ask you not to do this. On the jumper-cutting, I agree 
with the others that you probably shouldn't create arcs just for fun!


On 2012/9/17 23:50, Mark Frye wrote:

Wrenches,

True or False: In a nominal sort of grid tied situation with string Voc
at about 300 VDC and Isc at about 6 or 7 amps..It is OK to install
modules on a roof in the sun and short the pos and neg together
indefinitely.

In other words modules can handle operating at Isc continuously without
damage. It is only if you get localized shading AND a failed bypass
diode that damaging hot spot heating can lead to failure?

I am reviewing an installation manual that recommends completing the
home run by connecting the pos and neg of the string with a single
jumper cable, folding the cable on itself in order to push it through to
a j-box and at some point later on, cutting the jumper in the j-box to
terminate the pos and negs to the home run.

I am concerned both about maintaining the string in a short circuit
condition and cutting the jumper while energized.

Any thoughts?

Mark Frye
Berkeley Solar Electric Systems
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Re: [RE-wrenches] Up for a 1-Line Riddle?

2012-08-30 Thread Dave Click
I've seen that one a lot, too. And not to quibble, but the 1-line 
depicts this correctly (no inline fuse shown in the inverter DC 
disconnect box), though there should be a note making this more explicit.


Speaking of sunny days turning off the system, how about the 3 30A 
inverter breakers' combined feed going into a 55A breaker. Also... a 55A 
breaker? Really? I guess the designer wanted to leave a little headroom 
to avoid scaring the 60A disconnect.


DKC

On 2012/8/30 14:35, Andrew Truitt wrote:


Ahh yes, the old combine strings before landing on a fused DC input
terminal trick.  Sure to blow the fuse the first sunny day.  This is
why SMA created their fuse-bypass DC input terminal.  I take it the
installer was not aware of this...



For a brighter energy future,


Andrew Truitt
NABCEP Certified PV Installer™ (ID# 032407-66)

Principal
Truitt Renewable Energy Consulting

(202) 486-7507 tel:%28202%29%20486-7507

http://www.linkedin.com/pub/andrew-truitt/8/622/713



Don't get me wrong: I love nuclear energy! It's just that I prefer
fusion to fission. And it just so happens that there's an enormous
fusion reactor safely banked a few million miles from us. It delivers
more than we could ever use in just about 8 minutes. And it's wireless!

~William McDonough






On Thu, Aug 30, 2012 at 11:53 AM, Jason Szumlanski ja...@fafcosolar.com
mailto:ja...@fafcosolar.com wrote:

I was sent to look at another contractor's work, and found three
SB5000 inverters with blown string input fuses. I was able to
determine the reason pretty quickly, and was later sent the original
1-Line, which was installed per the drawings. The 1-Line came from a
leading system integrator who shall remain nameless.

See anything wrong?

https://www.sugarsync.com/pf/D6539806_8669786_010829

Just goes to show you - the contractor needs to take responsibility
and verify the specifications are correct, safe, and code compliant.

Jason Szumlanski
Fafco Solar

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Re: [RE-wrenches] Up for a 1-Line Riddle?

2012-08-30 Thread Dave Click
Thanks David, I was in residential mode and just saw the 240V listed in 
the OCPD table!


On 2012/8/30 16:47, David Brearley wrote:

I'm assuming it's a balanced 3-phase interconnection, which fits with the 
reported phase current of 42 A:

(3 x 5000 W) / 208 V / 1.73 = 41.7 A

Or more simply:

24 A per inverter x 1.73 = 41.5 A

However, no one reviewing a single-line should have to guess about the service 
type

On Aug 30, 2012, at 3:12 PM, Dave Click wrote:


I've seen that one a lot, too. And not to quibble, but the 1-line depicts this 
correctly (no inline fuse shown in the inverter DC disconnect box), though 
there should be a note making this more explicit.

Speaking of sunny days turning off the system, how about the 3 30A inverter 
breakers' combined feed going into a 55A breaker. Also... a 55A breaker? 
Really? I guess the designer wanted to leave a little headroom to avoid scaring 
the 60A disconnect.

DKC

On 2012/8/30 14:35, Andrew Truitt wrote:


Ahh yes, the old combine strings before landing on a fused DC input
terminal trick.  Sure to blow the fuse the first sunny day.  This is
why SMA created their fuse-bypass DC input terminal.  I take it the
installer was not aware of this...



For a brighter energy future,


Andrew Truitt
NABCEP Certified PV Installer™ (ID# 032407-66)

Principal
Truitt Renewable Energy Consulting

(202) 486-7507 tel:%28202%29%20486-7507

http://www.linkedin.com/pub/andrew-truitt/8/622/713



Don't get me wrong: I love nuclear energy! It's just that I prefer
fusion to fission. And it just so happens that there's an enormous
fusion reactor safely banked a few million miles from us. It delivers
more than we could ever use in just about 8 minutes. And it's wireless!

~William McDonough






On Thu, Aug 30, 2012 at 11:53 AM, Jason Szumlanski ja...@fafcosolar.com
mailto:ja...@fafcosolar.com wrote:

I was sent to look at another contractor's work, and found three
SB5000 inverters with blown string input fuses. I was able to
determine the reason pretty quickly, and was later sent the original
1-Line, which was installed per the drawings. The 1-Line came from a
leading system integrator who shall remain nameless.

See anything wrong?

https://www.sugarsync.com/pf/D6539806_8669786_010829

Just goes to show you - the contractor needs to take responsibility
and verify the specifications are correct, safe, and code compliant.

Jason Szumlanski
Fafco Solar

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Re: [RE-wrenches] Enphase M210-84-208-S12 Inverters Available?

2012-08-13 Thread Dave Click

Enphase already positive-grounds the module:

http://enphase.com/support/installation-wiring/
Q: The Enphase Microinverter manual states that the device is positively 
grounded. Don't most PV modules have negative grounds? Is this a problem 
for Enphase?
A: Enphase made the decision to positively ground its microinverters to 
minimize corrosion. Because Enphase Microinverters are positively 
grounded, they are compatible with both positively and negatively 
grounded modules.


On 2012/8/12 13:29, JRQ wrote:

Louis,

Can Enphase inverters be positively grounded? I wasn't aware that they
could. Otherwise you have an equipment mismatch problem that can't be
overcome under the listing of the modules and the inverters.

Jeffrey Quackenbush.




*From:* Louis Woofenden lo...@woofenden.net
*To:* RE-wrenches re-wrenches@lists.re-wrenches.org
*Sent:* Tuesday, August 7, 2012 2:54 PM
*Subject:* [RE-wrenches] Enphase M210-84-208-S12 Inverters Available?


Hi Wrenches,

I'm trying to piece together an SunPower/Enphase job, and looking for up
to 25 Enphase M210-84-208-S12 inverters, which have been discontinued by
Enphase.

If you happen to have any available (or know someone who does), can you
please contact me off-list at lo...@netzerosolar.net
mailto:lo...@netzerosolar.net, or 520-237-5040?

Thanks,

Louis Woofenden

Net Zero Solar, LLC
Tucson, AZ

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Re: [RE-wrenches] mounting hardware and U.L.

2012-07-20 Thread Dave Click
http://solarabcs.org/about/publications/reports/module-grounding/index.html 
(see the Issues  Recommendations report)


Phil is right that UL 2703 isn't finalized yet so it's not actually a 
requirement. However, I imagine that module installation manuals and UL 
1703 will both refer to 2703 soon, so it's not something that you'll be 
able to ignore forever either. Since 2703 still isn't approved (see:
http://www.ul.com/global/eng/pages/solutions/standards/accessstandards/catalogofstandards/standard/?id=2703_1 
), I don't see how Unirac can claim that they have an ETL mark for 2703.


Ray is right that an AHJ can't reasonably require equipment that 
doesn't exist. Just as NEC 2011 690.11 doesn't require you to use 
string inverters with arc fault protection, since no such unit is 
available (well, at least until SMA just started offering this for their 
standard low-freq Sunny Boys)-- no inspector should require anything 
listed to UL 2703 yet.


A relevant section is 90.4 (this section is copied from 2008).
**
The authority having jurisdiction for enforcement of the Code has the 
responsibility for making interpretations of the rules, for deciding on 
the approval of equipment and materials, and for granting the special 
permission contemplated in a number of the rules.


By special permission, the authority having jurisdiction may waive 
specific requirements in this Code or permit alternative methods where 
it is assured that equivalent objectives can be achieved by establishing 
and maintaining effective safety.


This Code may require new products, constructions, or materials that may 
not yet be available at the time the Code is adopted. In such event, the 
authority having jurisdiction may permit the use of the products, 
constructions, or materials that comply with the most recent previous 
edition of this Code adopted by the jurisdiction.

**


On 2012/7/20 0:52, Marco Mangelsdorf wrote:

Thanks, Phil.

I just went to that website and do not know exactly what report you're
referring to.

Could you please provide the link?

marco


I don't think it's formally ratified, certified and adopted, but
UL2703 is the new proposed Standard for Mounting Systems, Mounting
Devices, Clamping/Retention Devices, and Ground Lugs for Use with
Flat-Plate Photovoltaic Modules and Panels.  Also check out
SolarABCs.org for an update, there is a new report on this topic.

Phil

On Thu, Jul 19, 2012 at 4:12 PM, Jay Peltz j...@asis.com wrote:

Is unistrut UL?

Kay

Peltz power

Sent from my iPhone

On Jul 19, 2012, at 6:36 PM, Marco Mangelsdorf ma...@pvthawaii.com
wrote:

Does anyone know whether there are U.L. standards when it comes to PV
mounting hardware?



That is, are there any mounting hardware manufacturers (UniRac,

Professional

Solar Products, DPW, Schletter) who have achieved U.L. listing/approval

for

their stuff?



After using PSP for the past 12 years here on the Big Island of Hawaii,

now,

all of a sudden the new building division head is taking an interest as to
whether PSP hardware is U.L. something or other.



So very frustrating



Thanks,

marco



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Re: [RE-wrenches] DC GEC Sizing Issue - Water Main GE

2012-07-20 Thread Dave Click

Garrison,

If you're doing a small commercial grid-tie system, your inverter GEC 
requirements are determined not by the service size but by your 
inverter. To illustrate, if you were installing a single Enphase, 
running an unspliced #3/0 copper wire from your pipe up to your inverter 
would be overkill, right? 690.47(B) is for systems with DC requirements 
only (e.g. small inverter-free stand-alone systems).


If you're on the 2011 NEC, the simplest way to do this is to run a 
combination EGC/GEC from the inverter GEC terminal *unspliced* through 
your AC conduit to the ground bus of your interconnection panelboard, 
sizing it to meet DC GEC and AC EGC requirements. If you're on the 2008 
and your inspector won't allow you to use the 2011 method, you'd run and 
size your AC EGC as you normally would. For your GEC you would size that 
based off the larger of 250.66 or 250.166, and note that 250.166(B) 
doesn't apply since you have a pipe electrode (250.166(C) overrides 
166(B)). So you can get away with a #6 copper GEC unspliced from your 
inverter to your pipe. Run that GEC in PVC conduit if you can, but if 
the site requires you to use metal, you'll need to bond both ends.


To answer your questions:
1. Per 2008, you'll size the GEC per 250.66 and 250.166, and the .166 
requirement will likely win out. Per 2011, you'll size your combined 
EGC/GEC as no smaller than 250.122 or 250.166.


2  3. Largest conductor applies to the largest conductor in the PV 
system (likely your homerun DC).


Dave

On 2012/7/20 15:06, Garrison Riegel wrote:

Wrenches,

I have GEC sizing issue and would greatly appreciate any advice you can
share.

We have a small commercial grid-tie system installing on a facility with
a 4000A, 240V, 3Ph service that uses the water main as the Ground
Electrode.  My engineer is referencing NEC Table 250.66 (and the 4000A
service entrance cables) to size the GEC from the inverters to the GE,
and therefore is requiring a 3/0 (maximum size required by this table).

Since this is actually a DC GEC, I think it should be sized according to
NEC 690.47(B) which references 250.166.  Since the GE is a water main it
seems that 250.166(B) would apply, requiring the GEC “/shall not be
smaller than the largest conductor supplied by the system.” /If taken
literally, the largest conductor supplied by the system could be the
4000A service entrance cables, which would require a GEC even larger
than the seemingly excessive 3/0.  For obvious reasons I hesitate to
mention this to my engineer, but I in the end I want to do what is best.

//

My questions:

//

1.Is my engineer correct, and we should size the GEC according to
250.66?

2.If #1 is no, and 250.166(B) does apply, is “the largest conductor
supplied by this system” the 4000A service entrance cables, and the GEC
size should match these?

 3. Or, since 250.166 is written for DC systems, is this “largest
conductor” the DC source circuit conductors (#10 in this case), and
therefore the GEC can be a #8 (smallest size allowed)?

Thank you in advance,

Garrison

Garrison Riegel

Project Manager

*Solar Service Inc*

[p] 847-677-0950

www.solarserviceinc.com http://www.solarserviceinc.com/

NABCEP Certified Solar PV and Thermal Installer™



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Re: [RE-wrenches] roof attachment in tile roof

2012-07-19 Thread Dave Click
As a note for tile roofs: the tile keeps most of the water on top of it 
but it's not the actual sealed layer. The underlayment is the true 
waterproofing layer, so be sure you seal the penetration through the 
underlayment as well as the hole you cut in the tile.



On 2012/7/18 23:42, Parrish, Peter wrote:

That's the link. Yes, that is the big advantage IMHO. If you use a 7/16
masonry drill (as I remember) there is scant clearance between the
resultant hole and the 3/8 SS all thread. I use a liberal amount of
Sika 1A caulk around the annular ring and regular SS 3/8 washer on top
of that. In southern California we have lots of flat concrete tiles
(even easier) as well as S-tiles. I think there still is an app note on
their website. Keep the bit cool by dunking it in a cup of water between
holes.

- Peter

*From:* re-wrenches-boun...@lists.re-wrenches.org
[re-wrenches-boun...@lists.re-wrenches.org] on behalf of benn kilburn
[b...@daystarsolar.ca]
*Sent:* Wednesday, July 18, 2012 4:48 PM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] roof attachment in tile roof

Peter,
Do you have a link to the tile track you referred to.  Is it the one
spelled Tile Trac found at this link  TileTrac
http://www.prosolar.com/old_sitepages/tile_trac_index.htm
This is nice as it has the flexibility to locate the bolt at the top of
the tile when the rafter doesn't line up. But it relies on the bolt
going thru the tile at the high point (and some sealant) for keeping
water out?
Benn

DayStar Renewable Energy Inc.
www.daystarsolar.ca  *  Ph: 780-906-7807
Construction Electrician Solar Photovoltaic Systems Certified
Certificate # 0007S
HAVE A SUNNY DAY

On 18/07/12 2:44 PM, Parrish, Peter peter.parr...@canyons.edu
mailto:peter.parr...@canyons.edu wrote:

All the hooks I have tried caused the tile to “pop up” and to avoid this
one has to notch the tile. More trouble than it is worth IMHO. Tile
track works well and doesn’t need flashing.

Peter Parrish

College of the Canyons

peter.parr...@canyons.edu mailto:peter.parr...@canyons.edu

O: (661) 362-3888 C: (323) 839-6108

-

*From:*re-wrenches-boun...@lists.re-wrenches.org
mailto:re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Benn
At DayStarSolar
*Sent:* Wednesday, July 18, 2012 8:38 AM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] roof attachment in tile roof

William, Jason;

I appreciate the suggestion, it sounds like an ideal solution.

  I do wonder why you prefer posts when you could use the tile hooks and
avoid the extra work and time of cutting and flashing? If it makes for a
better attachment structurally and weather-proof wise, then I'm all for it.

Could you make a few points for/against tile hooks vs flashed posts?


Thanks.

benn

Sent from a 'smart' phone, with tiny keys. Please excuse shortcuts and
typos.


On 2012-07-13, at 2:20 PM, Jason Szumlanski ja...@fafcosolar.com
mailto:ja...@fafcosolar.com wrote:

I should have mentioned that a few manufacturers make complete
standoff and flashing systems:

http://www.quickmountpv.com/products/universal-tile-mount.html#page=overview

http://www.verde-industries.com/solar-flashings/solar-flashings.html

There are others.


Jason Szumlanski

Fafco Solar

On Fri, Jul 13, 2012 at 4:12 PM, Jason Szumlanski
ja...@fafcosolar.com mailto:ja...@fafcosolar.com wrote:

Agreed. AKA Stand-offs. Unirac makes two-piece standoffs in 4-7.
Two lags per base make a highly secure connection to the truss.

NRCA Flashing detail

http://www.nrca.net/consumer/types/details/tile-7.pdf


Jason Szumlanski

Fafco Solar



On Fri, Jul 13, 2012 at 2:18 PM, William Miller
will...@millersolar.com mailto:will...@millersolar.com wrote:

Benn:

None of the below.  Use stanchions, also known as power posts.
  Flash them properly, just like a roof vent, only they will be
perpindicular to the roof surface, not vertical.

William Miller



At 06:40 AM 7/13/2012, benn kilburn wrote:

Hanger bolts or tile hooks….What does the collective wisdom of this
list have to suggest/recommend?

Cheers,
Benn

DayStar Renewable Energy Inc.

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Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-02 Thread Dave Click
I always thought that installing lag screws was tough enough with pilot 
holes- I should hit the gym. I'm not a structural PE, but I think that 
not drilling pilot holes violates the American Wood Council's National 
Design Specs and therefore violates the IBC too. I would imagine that 
you'd be much more likely to split your trusses. IBC also requires 
flashings be used but at least around here inspectors never ask for it 
(which makes sense- as you all know, Florida never sees wind or rain, 
and definitely not at the same time). What silicone do you use that's 
compatible with asphalt shingles?


DKC

On 2012/7/1 21:13, m...@hurshtown.com wrote:

In my 20 year experience of lagging down L feet on shingle roofs in
Indiana with a good dollop of silicone caulk under the foot, I've never
had an issue. No pre-drilling, just drive the lag home. Drilling a hole
first is not necessary, and reduces holding strength. No reason to make
a science project out of it and increase cost and labor.

Mark

 Original Message 
Subject: Re: [RE-wrenches] L feet no flashing in shingle roof
From: Drake drake.chamber...@redwoodalliance.org
mailto:drake.chamber...@redwoodalliance.org
Date: Fri, June 29, 2012 3:09 pm
To: RE-wrenches re-wrenches@lists.re-wrenches.org
mailto:re-wrenches@lists.re-wrenches.org

Hi Jay,

There is no room for flashings. The L feet will go very close to the
skylights and the flashing would hit the edge of them. Plus there is
an existing array that was done by another installer that is done
with L feet only. The new array would be higher.



And given that we have really good off the shelf approved flashed
feet, why would you use anything else?

My 2 cents,

Jay

peltz power


On Jun 29, 2012, at 5:16 AM, Glenn Burt wrote:


We have used a variety of sealants over the years, and determined
simple Henry roofing cement is the best product for use on comp
roofing.

We also used to bend our own L-foot flashing, which we cut from
standard Al coil stock (before all the manufactured options were
available). This might be a good option for you in this case.



Glenn

*From:* re-wrenches-boun...@lists.re-wrenches.org
mailto:re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of
*Drake
*Sent:* Thursday, June 28, 2012 6:40 PM
*To:* RE-wrenches
*Subject:* [RE-wrenches] L feet no flashing in shingle roof

I'm quoting a job that has an existing array with L feet bolted
down to a shingle roof with no flashings. I want to match the
height of the existing array. Also some modules are being worked
in around skylights where it is unlikely that room would be
available for flashings to center over rafters.

I've always used flashings. Would it be completely crazy to
follow suit of the existing array and bolt L feet straight to the
shingle roof with good roof sealant? If so, how would you seal it?

Drake Chamberlin
ATHENS ELECTRIC LLC
OH License 44810
CO license 3773
NABCEP Certified PV

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Re: [RE-wrenches] Solar Attic Fans

2012-06-08 Thread Dave Click
We did a paper on this back in 2000 that folks may find interesting. A 
bit outdated- two 10W (thin film) fans were used for a 1000 sf home.

http://www.fsec.ucf.edu/en/publications/html/FSEC-GP-171-00/index.htm

Conclusion:
Comparing periods with similar weather conditions, the test revealed 
that the PV vent fans have the potential to reduce measured peak summer 
attic air temperatures by over 20oF. However, the impact over the 
cooling season is fairly modest with well insulated attics. Measured 
space cooling reduction was approximately 6% - worth about 460 kWh 
annually at the test home. [test home had R-19 ceiling insulation]


On 2012/6/8 12:09, Carl Adams wrote:

Fellow Wrenches,

I have had several prospects and customers ask about installation of
solar attic fans.  One customer had a roof replacement prior to our PV
install and the roofing contractor installed a solar attic fan.  I
could not make out any name brand on the unit, but it was quite noisy
for a brand new device.  Makes me wonder about it's longevity.  Have
any of you a good quality brand you would recommend for those
customers who are interested?

With Regards
Carl Adams, SunRock Solar
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Re: [RE-wrenches] Finding ground faults

2012-05-23 Thread Dave Click

Here's the Paul Mync / John Berdner article from SolarPro 2.5:
http://solarprofessional.com/article/?file=SP2_5_pg60_Mync

-David Brearley... er... Click

On 2012/5/22 22:36, Bob Clark wrote:

Wrenches:

Sorry to bring up this situation again, but I could not find a previous
discussion thread that talked about step-by-step procedures for tracking
down ground faults (I believe it was John Berdner who provided the bulk
of the writing in that regard and it related to high voltage strings—not
that 75-85 volts per string is all that low).

We have an Outback FLEXpower Two system with 8, 3-module strings
(Silicon Energy 190W, 25.3Vmp, 7.5 Imp) combined in a Midnite Solar
MNPV12 combiner with breakers. The cables from the array are routed to
two different Wiley 4-string pass-through boxes (located under the two
center strings) and then off of the roof and into the PV combiner.

Up until this week the system has seen several weeks of awesome power
production. Yesterday, the rains came and the GFDI breaker tripped.
Every time it rains, the little green breaker on the GFDI trips off.
That tells me that the ground fault is occurring in a place where at
least one of the conductors on one of the strings (possibly more) is
getting wet and conducting current to ground.

It would seem to me that the most likely place for moisture to cause a
ground fault to occur in this system would be in the pass-through boxes.
This would mean removing the central modules to access the pass-through
boxes.

Any of you who have mounted the Silicon Energy modules know that the
cables are contained in trays along the side of the modules until they
are routed through conduit to the pass-through boxes. So, if there is
current going to ground from any of these cables, it could even be
occurring in any of the 9 trays along side of the modules. I do not like
the idea of tracking down a ground fault in one of these trays as they
are all interconnected.

How best (and safely) to track down where the ground fault is occurring?
Any advice as to the best and safest way to track down the ground
fault(s) would be greatly appreciated.

*Bob Clark*

*/SolarWind Energy Systems, LLC/*



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Re: [RE-wrenches] Line side taps in Hawai'i

2012-05-21 Thread Dave Click
Square D probably has a similar solar-ready panel; I remember seeing 
some monster (4' tall? they were big) Cutler Hammer panelboards at SPI 
2010 that had it too. On my house I have a Square D RC2M200S which has 
simply a 200A main plus a 2P 50A breaker (perfect for PV). This is a 
much smaller enclosure (18H x 20W) than some others I've seen, but 
with limited functionality; no load breakers can be added here which can 
be a problem when using it in a retrofit.


This is an issue for the combination service entrance devices as the 
conductors from the utility meter load terminals to the main breaker are 
factory-installed and can't be touched. I did an inspection two years 
ago where the installing contractor's solution was to interconnect the 
PV on the utility side of the meter. This is not a solution.


If the issue is that nobody is allowing line side connections then 
you're sorta stuck. As for why the AHJ wouldn't allow it, they should be 
willing to share their justification with you! If the issue is as 
Jeffrey's encountered-- they're requiring listed enclosures where 
line-side connections are made-- then you can get around it either with 
these Milbank dual lugs


http://www.milbankmfg.com/products/Catalogs/CatalogFiles/PDF/K4977.pdf#Tap%20Connector

or the aforementioned Cutler Hammer or Square D panels. It may be that 
they've heard about the listed enclosure requirement and naively 
generalized it beyond code requirements. If they're asking for service 
upgrades, then perhaps they're thinking that a 200A service + 100A PV 
requires a 300A service-- if it's not battery backup, a simple power 
flow diagram may prove to them that a 200A service is perfectly adequate.


On 2012/5/19 17:52, JRQ wrote:

I had a similar problem working in San Diego. SDGE insisted that no
taps could be performed in an enclosure unless the contractor could
supply documentation that the enclosure was specifically listed for a
tap, or if an electrical engineer supplied stamped drawings of the tap.
I never did a project that warranted hiring an engineer, so I don't know
what they were looking for there.

I heard that Square D (or maybe it was one of the other companies) has a
new solar-ready service panel with a lug on the line side for a solar
input. You could use the same feeders and service size with a new panel.

Jeffrey Quackenbush
NABCEP certified PV installer
Peripatetic Solar Technician


*From:* James Rudolph jamesrudolp...@gmail.com
*To:* RE-wrenches re-wrenches@lists.re-wrenches.org
*Sent:* Wednesday, May 16, 2012 10:48 PM
*Subject:* [RE-wrenches] Line side taps in Hawai'i

Aloha Wrenches,

I have recently started working in Hawaii on the island of Oahu and have
run into some interesting problems with the AHJ's. The biggest issue is
nobody is allowing line side taps on the island, so most of are larger
systems are requiring service upgrades, this also requires replacing the
feeder of course and plenty of trenching which adds so much time and
cost to the whole process.. Now I know Bill Brooks was on island
recently and and this seems to have done no good. I was wondering if
anybody can shed some light on this issue and the reasons why they would
not allow this code compliant option. This is allowed on commercial
systems here just not residential to be clear.

And If your out there Bill, do you have any suggestions on how to
approach this matter with the local inspectors???

Mahalo,

--
*
James B Rudolph*
*Heleakala Solar* *
*
*Director of Construction*
*NABCEP Certified PV Installer*
*
*
*
*
*

*Don't get me wrong: I love nuclear energy! It's just that I prefer
fusion to fission. And it just so happens that there's an enormous
fusion reactor safely banked a few million miles from us. It delivers
more than we could ever use in just about 8 minutes. And it's wireless!
- William McDonough


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Re: [RE-wrenches] Combining Solectria PVI 2500 with SB3000

2012-04-19 Thread Dave Click
This is fine; your PVI2500 is rated for 10.4A, while the SB3000 is 
12.5A. You can put up to 24A rated current through your 30A fuses. 
Though the disconnect isn't technically a service disconnect, I'd 
recommend using a 60A rated (fused at 30A) disconnect per 230.79(D). You 
would run a neutral to your combining panel and I'd recommend a PV 
SYSTEM ONLY; NO LOAD CIRCUITS TO BE ADDED placard on that. Otherwise 
that'll be an electrician's first choice when wiring up the new 40A hot 
tub.


I think something like the Cutler-Hammer BR24L70RP panel may be a good 
fit, and it would replace your fused disconnect. It only has space for 
two 2P breakers (no main).


On 2012/4/19 12:29, Dave Palumbo wrote:

Wrenches,

We have an installation in place since 2008 working well with a
Solectria PVI 2500 feeding a supply side grid connection.

Homeowner wants us to double the system size now. I can buy a SB3000
inverter for $ 300 less than the Solectria PVI 2500 (with upcharge for
10 yr warranty) and I’m inclined to go with the Sunny Boy.

We would add an Inverter 240Vac combiner load center before our 30A
Fused Disconnect. I would think that it would be OK to combine the
240vac outputs of different inverter manufacturers and sell into the
grid but never having done this I wanted to run it by you folks. The SMA
phone tech didn’t seem to be the most experienced person and after I
spoke with him for a minute I had him saying that it should work fine.
But wanted to check with more experienced people.

One wrinkle is that the Solectria does not use a Neutral, but the Sunny
Boy does. Again, I don’t think that this will any problem.

David Palumbo

Independent Power LLC

462 Solar Way Drive

Hyde Park, VT 05655**

*/www.independentpowerllc.com /*

NABCEP Certified PV Installer

Vermont Solar Partner

24 Years Experience, (802) 888-7194



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Re: [RE-wrenches] Module Eff

2012-04-06 Thread Dave Click
You can calculate this yourself pretty easily for the many modules that 
don't explicitly state their efficiency (or for those that just state 
the cell efficiency). Get the total *metric* length and width of the 
module from the cut sheet. Multiply to get your area in square meters.


235W / (1.638m x 0.982m) = 146.1 W/m2.

Since efficiency is calculated at STC, 1000 W/m2, 146.1W/m2 = 14.61% 
efficiency.


Happy weekend all.
DKC

On 2012/4/6 15:06, All Solar, Inc. wrote:

All,
Got it now!
My old spec sheets had no eff. listed
Jeremy
All Solar, Inc.
Jeremy and Amy Rodriguez
1463 M St
Penrose, CO 81240
www.asolarelectric.com http://www.asolarelectric.com
Phone 719-372-3808
Fax 719-372-3804
Email allso...@scswifi.net mailto:allso...@scswifi.net
Email allso...@live.com mailto:allso...@live.com


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Re: [RE-wrenches] solar accumulation panel

2012-03-12 Thread Dave Click
Nick, I don't see that name (or an alternate term) in the report on 
proposals (do a search for 120% or 4-375a).

http://www.nfpa.org/Assets/files/AboutTheCodes/70/70_A2013_NEC-P04_ROPballot.pdf

On 2012/3/9 16:45, Nick Vida wrote:

Hello,

I was wondering if any of you wise wrenches know if 'solar accumulation
panel' is still the name proposed to be used in the NEC. I think I
remember Bill Brooks mentioning that they couldn't get it in for 2011,
but that it will probably be good for 2014. I was wondering because here
in Los Angeles they are revising the standard plan and they have an
unusualname for the device, so as it is still a draft, I would us like
to align with the future, if at all possible.

Thanks wrenches!

Nick Vida



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Re: [RE-wrenches] Need info resource re wind hail damage

2012-03-09 Thread Dave Click
Allen, UL 1703 simulates a 1 hailstone @ 50mph by dropping a 1.18lb 2 
diameter steel ball 51 onto the glass at any point considered most 
vulnerable. IEC 61215 actually uses a 1 ice ball (what a weird thing 
to use when simulating hail, right?) and shoots it at 11 points on the 
module at 50mph. The test procedure is a bit vague as it seems a 
manufacturer can choose for a tougher hail test-- up to a 3 hail stone 
at 88 mph to better reflect the terminal velocity of larger hail. I've 
never seen a spec sheet indicating that a manufacturer has undergone 
testing for 1 hail, though YouTube shows a Conergy module taking a 
75mph 2 hailstone.


http://www.youtube.com/watch?v=8ztdmkcd6lE
http://www.youtube.com/watch?v=aI6K3xlgYoY

These impacts are all perpendicular to the module. So any module that's 
listed to either of these standards (preferably both) can take at least 
a 1 hailstone, and likely larger though that's not part of the test.  A 
higher-sloped module should be able to withstand slightly greater 
impacts as the impact wouldn't be perpendicular, but of course higher 
slopes will increase the client's concerns about wind. Speaking of:


IEC tests a 50psf uplift (wind) and a 113 psf downforce (snow). Unless 
you're on a roof corner or eave in a high-wind area, you won't reach 50 
psf. You could offer that a structural PE could stamp your drawings to 
verify this, and their insurance would cover any issue with wind damage. 
More info on these tests was on the list back around October 7-10, 
subject line Module Load Rating.


I understand William's point, but since you're answering a direct 
question from a customer with facts and testing information from 
international standards, I'd say you're in the clear. Saying I've never 
had a module fly off the roof or get damaged by hail and it's a silly 
thing to worry about or sending an email each week in continued 
attempts to convince the husband would obviously not be the way to go. 
Of course, once you answer these questions, he'll then point out that 
all that metal on the roof will attract lightning from a 500 mile radius 
and he will ask where in the international standards PV is tested to 
withstand direct strikes... and then note that no standard certifies PV 
to withstand the daily 30-year onslaught of morning dew. Good thing 
you're in the desert.


Hope this helps.
DKC



On 2012/3/8 23:13, Allan Sindelar wrote:

Fellow Wrenches,
We have an engineer-type whose wife wants badly to do a PV system, but
he puts up barriers. In her words:

Well, I don't know how long ago it was, surely old technology by
now, but some experimental solar panels at Sandia Labs were
shattered by hail and it caused a big controversy. My husband says
it turned him off solar.It comes up every time I talk to him. Either
he is complaining about the wind or the hail or whatever.

I get to respond to this, and am seeking specific assistance: Can anyone
send me a link to any formal standards, or reports of aggregated field
experiences, indicating that wind and hail (not to leave out whatever)
are not issues of concern when PV modules are installed correctly?
Anything that came from Sandia Labs would be ideal, but it just has to
be reputable enough to satisfy a grouchy retired national lab engineer.
Web links, reports, product warranties, etc. - all good.

Thank you in advance.
Allan
--
*Allan Sindelar*
_Allan@positiveenergysolar.com_ mailto:al...@positiveenergysolar.com
NABCEP Certified Photovoltaic Installer
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
*Positive Energy, Inc.*
3201 Calle Marie
Santa Fe, New Mexico 87507
*505 424-1112*
_www.positiveenergysolar.com_ http://www.positiveenergysolar.com/

*
*




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Re: [RE-wrenches] AUO ac moudles

2012-02-23 Thread Dave Click

As Abraham Lincoln famously said, I'll give it my best shot, but I'm no
Bill Brooks.

A DC ground fault is not impossible on an AC module but it's not the 
issue that it is on large DC systems where numerous high-voltage 
parallel strings can feed an array fault. When the unit is listed it's 
tested to withstand the maximum DC current available from its power 
source- that 250W-ish module. I don't see any issue with the NEC 
intent relating to DC GFDI when 690.6(D) explicitly states that AC 
modules shall be permitted to use a single detection device to detect 
only ac ground faults, and disable the array by removing ac power. (NEC 
2008)


That being said, I can't quite tell what's going on with the AC wire on 
that datasheet-- it seems that those wires would be dangling (even if 
installed end-to-end rather than side-by-side), so I'd recommend 
supporting those above the roof like you're used to doing.


On 2012/2/23 12:08, Bill Hoffer wrote:

Todd

I have been researching micro inverters and AC modules for another
client and have been wondering about GFDI requirements on the DC
side, according to the NEC code an AC module may be permitted to have
GFDI on the AC side only, apparently because it has been tested as a
 complete , environmentally protected unit .  This is a no brainer
with units like the Exceltech AC module which is integrated into the
junction box of the module, but the AUO brand seems to be also listed
as an AC module which has normal MC4 connectors between the module
and inverter (kinda jerry rigged in my opinion).  This makes me think
that there is a potential for a DC ground fault, but because of the
AC Module listing on this unit , as far as I can tell, does not have
an integrated GFDI.  My main concern is safety and liability, but
there seems to be a real gaggle of wiring under the module w/o a good
way to protect it from damage on the roof.  There could be a
situation of a DC ground fault causing a fire on a residence that
would result in some legal finger pointing, which I would not like to
have pointed back to me as an installer!

As far as how well this AC module performs, I have no field
experience. There seems to be a real disconnect between UL 1741
requirements and what the testing authorities are calling AC modules
and the the intent of the NEC GFDI requirements on the DC side.  I am
concerned that the final interpretation will fall on the local
inspector and cause a lot of grief for us installers.  IMHO
installers need to beware of this hassle potential and at a minimum
insure that their local inspector accepts it before installing and
make sure your insurance is up to date!

It would be interesting to hear from Bill Brooks on this one!

Bill

Bill Hoffer PE NABCEP Certified Solar PV Installer™ Sunergy
Engineering Services PLLC 2504 Columbia Ave NW East Wenatchee WA
98802-3941 suneng...@gmail.com mailto:suneng...@gmail.com
Cell:(509)679-6165




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Re: [RE-wrenches] AL vs CU

2012-02-13 Thread Dave Click
If you're running them on a rooftop (i.e. not buried), 
expansion/contraction is a bigger issue with aluminum than copper-- so 
plan for that as best you can, like with loops in pull boxes and sweeps 
rather than LBs.


On 2012/2/13 13:39, Exeltech wrote:

AL advantage:
Weight (especially in long overhead runs).
Theft factor (less attractive than CU to thieves at the moment).

CU advantage:
Smaller conductors for a given current.
CU-friendly lugs are readily found on the shelf.
Ease of attachment to hardware.
Less brittle/more flexible than AL.
Commonly available in a variety of gauges.


Common to both:
Both metals corrode if improperly protected.
AL/CU recognized splice blocks alleviate dissimilar metals issues.


Likely there are many more. There's a wealth of experience in this group.


Dan


--- On *Mon, 2/13/12, James Rudolph /jamesrudolp...@gmail.com/* wrote:


From: James Rudolph jamesrudolp...@gmail.com
Subject: [RE-wrenches] AL vs CU
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Date: Monday, February 13, 2012, 10:35 AM

Gurus,
Other than the cost and increased labor what else could be a factor
in determining
whether or not to use copper or aluminum in long output circuits?

--
*
James B Rudolph
NABCEP Certified PV Installer
California Certified Journeyman Electrician

*Don't get me wrong: I love nuclear energy! It's just that I prefer
fusion to fission.
And it just so happens that there's an enormous fusion reactor
safely banked a
few million miles from us. It delivers more than we could ever use
in just about 8
minutes. And it's wireless! - William McDonough



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Re: [RE-wrenches] Tax Credit for New Construction?

2012-02-08 Thread Dave Click
The credit still applies. Some things to note are that the placed in 
service date is when your customer actually moved in. So if he waited 
until the new year to move for property tax reasons (?) he can't claim 
the 30% credit until the 2012 tax year. Also, the credit only applies to 
new equipment (just so you can't move your system from one house to the 
next and claim 30% each year, I guess). Finally, you can't do something 
crazy like claim the $1.5M house is the mounting structure for the 5kW 
PV system and get a $460k rebate from the IRS.


Note that I'm basing this off the SEIA tax credit guide v1.2 from 2006 
(back when it was publicly available), so your mileage may vary.


Not actually a tax expert,
Dave

On 2012/2/7 16:31, Ray Walters wrote:

Hi All;

I just had a customer ask if he could take the federal solar credit for
his PV system on his newly built off grid home.
I always thought you could, but the wording on the IRS form sounded a
bit like you couldn't take it for new construction.
What's the group's opinion on this?

Ray Walters

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