[Emc-users] lathe project for sale

2016-04-25 Thread Anders Wallin
Hi all, I have a lathe project for sale (due to lack of time...). Images here: https://www.dropbox.com/sh/d5gl0ga35zljsdb/AAD_9FseS-Zx1VLwIkrjuub6a?dl=0 Located in Helsinki Finland. Northern Europe would be preferred especially for heavy items. In particular for someone building a linuxcnc-based

[Emc-users] Cutsim update

2015-12-29 Thread Anders Wallin
Hi all, I was delighted to see that Kasuyasu Hamada has picked up my old cutsim work from 2011 and made it into a working 5-axis prototype application. It now looks like this: https://youtu.be/aSwDVi8W2XM and code over here: https://github.com/KASUYASU/cutsim It uses a linuxcnc-derived g-code

Re: [Emc-users] open-source cam software thoughts and comments

2014-10-21 Thread Anders Wallin
Here's a summary of my programming projects: http://www.anderswallin.net/2014/02/opencamlib-and-openvoronoi-toolpath-examples/ no GUI, just python c++ modules, python scripts, and visualization with VTK. everything is quite experimental... Anders On Tue, Oct 21, 2014 at 2:35 PM, linden

Re: [Emc-users] montec ?

2014-06-13 Thread Anders Wallin
This one? http://www.vitalsystem.com/web/motion/motion_controllers.php On Fri, Jun 13, 2014 at 10:38 AM, a k pccncmach...@gmail.com wrote: i remember there was motion board manufacturer MONTEC and i remember it was for 5 axis per board are they still in business? is was similar to mesa

Re: [Emc-users] Is there an open source program similar to Vericut?

2013-12-05 Thread Anders Wallin
BTW, the splitting is usually done with the octtree approach (which was mentioned before). It can still generate a huge amount of data. If you want a block of 10 split down to 1mil (0.001), or 4 orders of magnitude, then you need a tree-depth of 14. That would be worst case 10^12 leaf nodes,

Re: [Emc-users] Is there an open source program similar to Vericut?

2013-11-25 Thread Anders Wallin
how the code works to anyone asking even semi-intelligent questions. regards, Anders Wallin On Mon, Nov 25, 2013 at 12:20 PM, Bertho Stultiens ber...@vagrearg.orgwrote: http://www.anderswallin.net/tag/cutsim/ Cutsim: Last update ~2years ago. Uses external ngc interpreter and tooltable

Re: [Emc-users] Modbus TCP? Latency?

2013-09-02 Thread Anders Wallin
Hi Anders. This is one link to the LinuxCNC wiki : EtherCAT LinuxCNC Wikihttp://wiki.linuxcnc.org/cgi-bin/wiki.pl?EtherCatDriver . Alex Thanks for your comments and the link. Modbus TCP is attractive because it seems to use standard Ethernet NICs as well as work with standard

[Emc-users] Modbus TCP? Latency?

2013-08-30 Thread Anders Wallin
Hi all, I'm thinking about various control data-acquisition systems I want to build, with different requirements on speed performance. What's the status of Modbus TCP with linuxcnc right now? I found at least this wiki page: http://wiki.linuxcnc.org/cgi-bin/wiki.pl?ModbusToHal What I imagine

Re: [Emc-users] Best write up ever?

2013-08-28 Thread Anders Wallin
Compare: http://www.vdwalle.com/Norte/EMC2%20%20Ugliest%20Tool%20Length%20Probe%20Station.htm with: http://softsolder.com/2010/04/14/emc2-ugliest-tool-length-probe-station-ever/ On the other paw, link rot being what it is, that's a good way to ensure they've got the information

Re: [Emc-users] Thermocouple to LinuxCNC

2013-08-09 Thread Anders Wallin
Hello, I recently got a 3D printing head with K type thermocouple off ebay. With a thermistor, I used a simple 555-timer circuit to convert temperature into a variable frequency: http://www.anderswallin.net/2010/11/temperature-control-circuits/ It's very nonlinear and not that precise, but for

Re: [Emc-users] Custom firmware for MESA and BLDC motors

2013-07-10 Thread Anders Wallin
This sounds doable as long as there is space on the fpga for a lookup-table and you can get the commutation tuned correctly (I guess the tuning/alignment process is already required and works ok for the current bldc implementation). Could you somehow verify that the non-optimal behavior or

Re: [Emc-users] Custom firmware for MESA and BLDC motors

2013-07-10 Thread Anders Wallin
pushing the servo thread time down to 230us while you sometimes get delays that cause it to be 430us does not seem right. the latency test with a 1ms thread usually gives a max jitter of 20us with well-behaving hardware. if that works correctly down to 250us you would expect variation within 230us

Re: [Emc-users] convert g1s to g2/3s

2013-06-19 Thread Anders Wallin
On Sun, Jun 16, 2013 at 3:16 PM, Frank Tkalcevic fr...@franksworkshop.com.au wrote: I've added my script to the Wiki, http://wiki.linuxcnc.org/cgi-bin/wiki.pl?LinesToArcs It will take a gcode file (only tested with Slic3r output) and convert the many short line segments back to arcs. It can

Re: [Emc-users] Success: Added physical button to Start or Resume program execution.

2013-06-01 Thread Anders Wallin
See also http://www.linuxcnc.org/docs/html/man/man9/toggle2nist.9.html And http://www.anderswallin.net/2010/10/axis-with-pyvcp-pauseresume-button/ Anders On May 20, 2013 12:40 AM, Kip Shaffer k...@shafferhouse.org wrote: Just wanted to share a little success story with you all. This week I

[Emc-users] Olinuxino/Beagleboard/bone, Xenomai, SPI?

2013-05-28 Thread Anders Wallin
Hi all, What is the status on small single-board computers like Olinuxino and/or BeagleBoard/Bone wrt. Xenomai and LinuxCNC/HAL? In particular I am looking for a solution with: - Xenomai + HAL for real-time PID loops with 1ms thread - SPI + GPIO for communication with custom made ADC and DAC

Re: [Emc-users] Poor CV

2013-04-07 Thread Anders Wallin
Can you post the G-code for this somewhere? Do you know if the G-code has strictly continuous direction(tangent) or better yet: continuous curvature (acceleration)? Did you try different G64 tolerances? What tolerance does Mach3 use? Can you log the actual position of the machine and compare

Re: [Emc-users] convert g1s to g2/3s

2013-03-29 Thread Anders Wallin
using a CNC router with an extruder as a 3D printer? If the former, then you may want to look at so-called waterline milling algorithms used in CAD/CAM to see if you can generate more efficient toolpaths. Our very own Anders Wallin has opined on the subject (http://www.anderswallin.net/category

Re: [Emc-users] Latency

2013-03-25 Thread Anders Wallin
On Mon, Mar 25, 2013 at 2:36 AM, Dave e...@dc9.tzo.com wrote: Has anyone tried running the latency test on the Intel H61, H77, or Z77 design motherboards using a CPU with the integrated HD graphics? Intel DH61AG + i3 2120T 2.6 GHz LGA1155

Re: [Emc-users] fpga epp data transfer - strange behaviour

2013-03-02 Thread Anders Wallin
Is the Count value going to zero during those glitches? Could you monitor ResetCounterValue also during your test? Could there be some mechanism that causes noise on ResetCounterValue only when you count down? -- Everyone

Re: [Emc-users] Running LinuxCnc without Mesa cards

2013-03-02 Thread Anders Wallin
On Sat, Mar 2, 2013 at 10:13 AM, Marius Liebenberg mar...@mastercut.co.zawrote: Hi, I need to do a lot of changes to a customer's system that has 5i23 and other cards installed. I dont have a similar installation to work on so my question is, is there a way to run LinuxCnc or just start it up

Re: [Emc-users] Servo tuning MESA 7i48 cards

2013-01-27 Thread Anders Wallin
The servo is a current drive with a +- 10 volt input. As there is not much load on the drive so a +-0.4 volt will swing the motor at full speed. Tuning with no load at all might be hard or impossible. Do you have the motors attached to the ballscrew/machine? Full speed at 0.4V command would

Re: [Emc-users] Linuxcnc on the Olinuxino

2013-01-12 Thread Anders Wallin
After seeing the success of a few other people in getting lcnc running on an Arm / Beaglebone, I thought I would take a shot at doing the same on the Olinuxino, with the intent of driving a 3D printer. I found the Olinuxino attractive because it has 512MB RAM and a 1Ghz processor and 3 I2C

Re: [Emc-users] PyVCP puzzle

2012-12-24 Thread Anders Wallin
Or is a dual needle display even possible in PyVCP? The attached patch (for master) adds an optional halpin2 tag that meter understands. If supplied it will create a second blue needle, and a hal-pin that controls that needle with the given name. A test-panel I made for this looks like this:

Re: [Emc-users] Quick Start with Mesa

2012-12-16 Thread Anders Wallin
I'm looking for a page where I can do the initial commissioning. Ie Press a limit switch and see if it comes up. Turn the servo and see if the data is updated. All of this needs to happen without setting the home switches, eStops etc. I used this kind of test-panel with a 5i20 and the

[Emc-users] PID-control of temperature

2012-12-09 Thread Anders Wallin
By popular demand I have updated my temperature PID-control hack from 2010 http://www.anderswallin.net/2012/12/temperature-pid-control-part-deux/ It uses two parallel port pins, one to measure temperature from a IC555+thermistor sensor, and another to control a PWM-heater. I used it to control the

Re: [Emc-users] missing man 9 hal

2012-12-08 Thread Anders Wallin
Is this an oversight, or just considered as too big for a man page? hal by itself is not a command you would execute from the terminal. man hal otoh gives a general description of hal. so this is roughly OK I would say. halscope would be an example of a command that doesn't have a man-page

Re: [Emc-users] What current ITX board?

2012-12-02 Thread Anders Wallin
DN2800MT will install XP, Probably Vista, W7 and Linux with graphics switched off. Enabling graphics in Linux seems to be hit and miss but basically there are no drivers for the Intel GMA 3600 graphics for Linux or XP but XP will run. to which Andy responded I don't understand the

Re: [Emc-users] What current ITX board?

2012-12-02 Thread Anders Wallin
Thanks for that. I haven't been paying attention and wasn't away they had any big boards running off a 12VDC supply. Doing a bit of web-crawling just now I came up with the Intel DZ77GA-70K. Is this what you had in mind? It looks like there's a lot to like about this board. I just wish it

Re: [Emc-users] power supplies

2012-11-20 Thread Anders Wallin
linear PSUs can be momentarily overloaded quite a bit. That's what I've heard make them preferable for stepper/servo PSUs. The servo/stepper drive will contain more or less circuits for voltage and/or current control, so it's not that important to have a well-regulated DC-rail for the drive. If

Re: [Emc-users] MPG that is compatible with EMC2?

2012-10-08 Thread Anders Wallin
http://www.automationtechnologiesinc.com/products-page/mpgs Take your pick. I use the MPG3, but it now seems they're carrying a 4 axis and a 6 axis USB based MPG. presumably the USB driver for this does not run in real-time? (I'd be careful in trusting the e-stop through USB too much...) Do

Re: [Emc-users] hello,do u have the linuxCNC with the GUI of Qt?

2012-08-23 Thread Anders Wallin
I have tried to use linuxCNC , and the GUI I need should be Qt, i have tried to manage it myself ,but failed。。。So do u have one for me? thanks for ur help。 Smithy have EZ-trol which is a QT4 GUI for LinuxCNC. I am not sure if it is available except with a machine.

Re: [Emc-users] Installing an MPG Pendant

2012-06-18 Thread Anders Wallin
I updated my HAL file accordingly: loadrt hal_parport cfg=0x378 0xec00 in # Added 2012-Jun-18, NCP some googling suggests that PCIe parallel ports don't have any standard address, and the address may even change at each bootup, or it may be software configurable on the PCIe card. I'm guessing

Re: [Emc-users] Mesa counter card?

2012-04-06 Thread Anders Wallin
That is why I think that 5i25 card would do much better - less rewiring (actually You might get away with no rewiring at all) and there also is price difference. Plug it straight in pci slot and attach Your existing lpt cables to it. The only thing to do is sort out the firmware - most

Re: [Emc-users] torque-velocity questions

2012-04-06 Thread Anders Wallin
1 - is there some inherent incompatibility between Linux CNC and torque mode servos? 2-  is there some deeply buried config parameter that needs to be changed? 3-  can somebody point us to a strategy specifically oriented to tuning torque mode servos? 4-  any other ideas? Here are some

Re: [Emc-users] CAM / G-code Generation

2012-03-23 Thread Anders Wallin
Hi Anders, Do you have the link for the forked currently developed version? Thanks! Playing with PyCam right now. Seems to come a long ways since I last played with it. There's a group of projects on github. https://github.com/Heeks They will differ, more or less, from the corresponding

Re: [Emc-users] CAM / G-code Generation

2012-03-21 Thread Anders Wallin
Have you looked at HeeksCAD/CAM? heeks.net Hi Ray, I haven't had time to run my machine in quite sometime, but, HeeksCAD is was what I used last time I needed to make some simple tool paths. When I looked at the current state of Heeks yesterday, it seemed like the author was recommending

Re: [Emc-users] Trajectory Planning

2012-03-15 Thread Anders Wallin
[1] http://wiki.linuxcnc.org/cgi-bin/wiki.pl?TrajectoryControl -- This wiki page has notes on the exact-stop trajectory planner http://wiki.linuxcnc.org/cgi-bin/wiki.pl?Simple_Tp_Notes The reasoning and math behind the current G64-blending code in LinuxCNC is not well documented..

Re: [Emc-users] (no subject)

2012-03-14 Thread Anders Wallin
Renishaw website seems to indicate between 100 and 400 W. The description ytterbium fibre laser would suggest a wavelength around 1064nm (not the CO2 10um usually used for laser-cutters) On Wed, Mar 14, 2012 at 12:19 PM, charles green xxzzb...@yahoo.com wrote: what do you suppose the laser

Re: [Emc-users] IRAMS Plan

2012-03-08 Thread Anders Wallin
2012/3/6 Joachim Franek joachim.fra...@pibf.de: FNB41060 - IGBT SMART PM,600V,10A 10 Euro at Farnell I think the IRAMS and this FNB41060 definitely 'solve' the H-bridge part of the circuit. The challenge is to design current-sensing, EMI-filtering, powersupplies, and optoisolation around the

Re: [Emc-users] State of Wizards/Druids for simple machining.

2012-03-07 Thread Anders Wallin
I have some small demos of what my CAM-libraries can do over here: https://github.com/aewallin/linuxcnc-scripts I'd be happy to help create wizards/GUIs for these if someone finds them useful. In particular there was interest in v-carving of fonts. The problem I ran into was that truetype-tracer

Re: [Emc-users] IRAMS Plan

2012-03-02 Thread Anders Wallin
Attached is my first pass at an IRAMS circuit. It's pretty much a copy of the IRF datasheet example. The plan is to hook up the digital signals to an FPGA card, Pluto-P if I can find it, or 5i25 if I sell something on eBay. The analog signals are an unknown for now. IRF seems to recommend

[Emc-users] OT: medial-axis pocket milling strategy

2012-02-25 Thread Anders Wallin
As a result of my work with OpenVoronoi (2d voronoi diagram algorithm) I've experimented with a medial-axis based pocket milling strategy. These two videos show the latest progress: http://www.youtube.com/watch?v=_Qr8tZXGXZU and http://www.youtube.com/watch?v=lfIU_gv0iB8 There's a problem with

[Emc-users] Cutsim (was: Re: Feature request)

2012-02-16 Thread Anders Wallin
I don't think that belongs in linuxcnc.  It sounds like you would like the cut simulation work that Anders Wallin et al are working on.  Check this out: http://www.anderswallin.net/2010/08/octree-animation/ It'd be cool to have a tool like that in another Axis tab... Last time I tried

Re: [Emc-users] Cutsim (was: Re: Feature request)

2012-02-16 Thread Anders Wallin
I have only a little experience as a user of cut simulation, but the times I've used it, it's been integrated with the CAM rather than with the machine control.  It's when you're designing the cuts that cutsim is most useful, IMO.  I wonder if Dan Falck's FreeCAD+OpenCamLib work would be a

Re: [Emc-users] Do CAM instead? [Was: New dialects]

2012-02-08 Thread Anders Wallin
Thanks for the heads up. That textual CAM package is very interesting, even though it neither documents our LinuxCNC dialect nor provides a more human readable variant of same. We could change our goal to gcode generation, but that would mean abandoning current goals. The cam-zone blog has

Re: [Emc-users] Do CAM instead? [Was: New dialects]

2012-02-08 Thread Anders Wallin
 I see a problem with using gcode generating software languages to machine complex geometries. In my world all gcode generating software languages will undercut or gouge the material deemed to be the desired material to include in the desired part. This happens at random times. Usually only

Re: [Emc-users] US Digital encoders?

2012-01-30 Thread Anders Wallin
I would like to ask, if anyone could provide some recommendations for US Digital encoders - I chose them, because they seem to be next in the line in terms of affordability. I was particularly looking at E7P. I have Keling KL23BLS_115 Nema 23 servo motors:

Re: [Emc-users] ttt and openvoronoi py-scripts

2012-01-22 Thread Anders Wallin
I tested V-carving yesterday: http://www.anderswallin.net/2012/01/v-carving-test/ It seems to work. The order of the paths is not optimized at all, so the machine does many unnecessary rapid-traverses. There is now a PPA through which the packages are available:

Re: [Emc-users] ttt and openvoronoi py-scripts

2012-01-20 Thread Anders Wallin
I've hacked together a few scripts that demonstrate some progress with my openvoronoi project: http://www.anderswallin.net/2012/01/emc2-filters/ There is now a PPA through which the packages are available: https://launchpad.net/~anders-e-e-wallin/+archive/cam There are some build-problems on

[Emc-users] ttt and openvoronoi py-scripts

2012-01-17 Thread Anders Wallin
Hi all, I've hacked together a few scripts that demonstrate some progress with my openvoronoi project: http://www.anderswallin.net/2012/01/emc2-filters/ This is all very experimental and most examples will break even with small changes. The most obvious problem is that openvoronoi prints

Re: [Emc-users] EMC2 and LabVIEW

2012-01-16 Thread Anders Wallin
Hello gentlemen, We'd like to control a parallel robot with EMC2 and also with LabVIEW sometimes. I just wonder if any MESA FPGA card can be used with LabVIEW, or is there any other card with EMC2 and LabVIEW support? Or some way to connect EMC2 and LabVIEW (that's unlikely). I guess that we

Re: [Emc-users] Encoder Discs, possible collective order

2011-12-22 Thread Anders Wallin
I have been given a quote for electrochemical machining of an encoder for my project. http://www.photofab.co.uk/index.php/services/chemical-etch-photo-etch/ There is a £95 setup charge, then another £100 for a sheet of parts. I get 25 of my design (75mm dia) on a sheet, but only need 6 or so.

Re: [Emc-users] Does emc2 support jogging backward/forward along with g-code?

2011-12-03 Thread Anders Wallin
Does emc2 support jogging backward/forward along with g-code path? (the path is defined by .ngc file) AFAIK, No. Did you have some implementation idea/details for this? AW -- All the data continuously generated in

Re: [Emc-users] HeeksCAD and HeeksCNC

2011-11-28 Thread Anders Wallin
ah, this is bad news.   I needed the 3D and CAM functions. Most, if not all, of the 3D operations in heekscnc call opencamlib. Opencamlib (https://github.com/aewallin/opencamlib) is a c++ library with python bindings for axial and radial projection of cylindrical, spherical, toroidal, and

Re: [Emc-users] HeeksCAD and HeeksCNC

2011-11-27 Thread Anders Wallin
The codebase moved to github some time ago: https://github.com/heeks The google-code page might still have some useful stuff in the wiki: http://code.google.com/p/heekscad/ There's been some activity around FreeCAD also. It is, like heekscad, based on OpenCascade, and has python

[Emc-users] simulator build on Ubuntu 11.10 64-bit

2011-11-19 Thread Anders Wallin
Hi all, I want a simulator-build for playing around with emc2 on 64-bit ubuntu 11.10. Following the instructions on the wiki I do: $ git clone git://git.linuxcnc.org/git/emc2.git emc2-dev $ cd emc2-dev $ cd debian $ ./configure sim $ cd .. $ dpkg-checkbuilddeps I've installed everything that

Re: [Emc-users] simulator build on Ubuntu 11.10 64-bit

2011-11-19 Thread Anders Wallin
) $(LDFLAGS) $(MODBUSLDFLAGS) -o $@ $^ + $(Q)$(CC) -o $@ $^ $(LDFLAGS) $(MODBUSLDFLAGS) TARGETS += ../bin/gs2_vfd ifeq ($(HIDRAW_H_USABLE),yes) On Sat, Nov 19, 2011 at 8:21 PM, Anders Wallin anders.e.e.wal...@gmail.com wrote: Hi all, I want a simulator-build for playing around with emc2 on 64

Re: [Emc-users] simulator build on Ubuntu 11.10 64-bit

2011-11-19 Thread Anders Wallin
On Sat, Nov 19, 2011 at 9:41 PM, Anders Wallin anders.e.e.wal...@gmail.com wrote: Don't ask me exactly why, but with these changes I now seem to be able to build on 64-bit Ubuntu 11.10: I previously copy/pasted the output of git diff, but that doesn't create a valid patch (problems with long

Re: [Emc-users] Angular axis A moving, tool not moving in Axis interface

2011-10-12 Thread Anders Wallin
did anyone look into this: http://article.gmane.org/gmane.linux.distributions.emc.devel/4863 ? if AXIS uses gcodemodule.cc for the graphics preview I wouldn't be surprised if A-axis rotations are wrong. Ofcourse if everything is fixed and OK with changes to INI/GEOMETRY then the problem is not

Re: [Emc-users] Angular axis A moving, tool not moving in Axis interface

2011-10-12 Thread Anders Wallin
around a line parallel to Z, both as expected.  But movements in A don't show any tool motion.  The coordinate in the DRO changes as expected, but the tool doesn't move in the preview. The patch that Anders suggested has no effect as far as I could tell. On Oct 12, 2011, at 07:07 , Anders

[Emc-users] OpenCNC paper

2011-08-29 Thread Anders Wallin
Hi all, While browsing the interwebs I came across this new paper Performance analysis of cross–coupled controllers for CNC machines based upon precise real–time contour error measurement http://www.sciencedirect.com/science/article/pii/S0890695511001659 or

Re: [Emc-users] OpenCNC paper

2011-08-29 Thread Anders Wallin
Yes, some of the early(1993-1994) EMC papers from NIST also use the open-architecture term. A couple are referenced in the wikipedia article: http://en.wikipedia.org/wiki/Enhanced_Motion_Controller A quick google turns up the MDSI page at http://www.mdsi2.com/ which states In 1993 MDSI

Re: [Emc-users] No-kidding CAD/Cam package for milling

2011-05-30 Thread Anders Wallin
       I've been playing with HeeksCAD/HeeksCNC. I'm quite new to machining, cad/cam etc, so I can't comment on how it compares to other packages. I run it under Ubuntu. It works under windows as well. See http://code.google.com/p/heekscad/ slightly OT, but anyway: everyone who feels

Re: [Emc-users] [OT] CAM Simulation?

2011-05-04 Thread Anders Wallin
Phu... I guess I have to learn some OpenGL. And I wanted to look at OpenCL for tool path generation, single precision floating points would will most probably be sufficient for tool path generation, I guess. Did you think about using the GPU to do the calculations for the simulation? There

Re: [Emc-users] [OT] CAM Simulation?

2011-05-03 Thread Anders Wallin
Look at what Anders Wallin is doing with opencamlib http://www.anderswallin.net/ Thanks for the link. Look good: http://code.google.com/p/opencamlib/ Hi all, There are about three or four parts (objects) that make up a simulation. Some are sort of ready, some are not. (a) interpreter (read

Re: [Emc-users] OT: MPG format

2011-03-26 Thread Anders Wallin
Thanks for all the replies. I'll go with convention then; a rotating knob on the wheel. Throwing the hat over the fence; I'll post back on this within two months on where I've got to. (too many projects..) If you can make an alternative one with a 'hi-fi' look (smooth wheel, no detents(?)),

Re: [Emc-users] Use of Pico Systems brush servo amps with Mesa 5i20 controller

2011-01-13 Thread Anders Wallin
I believe there are a few people using the Pico Systems brush PWM servo amp with mesa controller boards. We are using this combination on our mill. I'm not using any special boot-up HAL code for the servo amp. When dry-testing the servos on the bench (no load attached), this boot-up sometimes

Re: [Emc-users] Please contribute to Wikipedia article about EMC2

2010-09-29 Thread Anders Wallin
http://en.wikipedia.org/wiki/Enhanced_Motion_Controller It would be best if you do it while logged on into a Wikipedia account. We need to put up an original page that is at least adequate, so that it would not be removed. someone was asking for third-party references. Digging up scientific

Re: [Emc-users] rigid tapping

2010-09-28 Thread Anders Wallin
Here's our simple solution for the spindle encoder: http://www.anderswallin.net/wp-content/uploads/2008/06/encoder.jpg It's a US-digital encoder which is mounted to a U-shaped bracket which is bolted to the fan-grill on the back of the AC-induction spindle motor. There was a thread on the end of

Re: [Emc-users] using EMC for a manual CMM

2010-09-23 Thread Anders Wallin
 I think I should be able to do this with the parallel port or at most a Mesa card. Anybody tried this or have advice? having EMC2 display the machine position in DRO-mode should be fairly straightforward, and you could write the coordinates to disk when the user presses a button, or every 1s

Re: [Emc-users] EMC as an alternative to Heidenhain iTNC 530, Siemens 840D, etc.

2010-09-09 Thread Anders Wallin
The basic question I guess is would EMC be able to provice the same tool path quality as the (lower end) Siemens or Heidenhain controllers? You should run EMC in simulator mode, and use halscope or halstreamer to record all the joint positions to disk. Then you can analyze this data later for

Re: [Emc-users] Tuning Torque mode drives

2010-05-07 Thread Anders Wallin
I'm working on a servo driven router that has a Mesa 5i20 and 7i33 card. Started with the H2 servo example. I have tuned many velocity mode drives and ever things states torque is easier I have not found that to be true for me. I can not find any info on tuning torque mode systems. Nothing is

Re: [Emc-users] Microcontroller motor drive [Was: Resolver to Quadrature Convertor]

2010-04-29 Thread Anders Wallin
in the summer of 2006, having bought those cheap Sanyo motors that surpluscenter was selling then, I thought I had time to complete something like this. And I did get as far as actually rotating the motor with control by emc2/mesa5i20 card

Re: [Emc-users] Mesa 5i20 5i23

2010-01-07 Thread Anders Wallin
It is kinda an inside joke.  It started being just a simple h-bridge using the irf high side drivers.  Then I thought I would add cycle by cycle current limit.  figured out after a few failures that I needed some sort of blanking circuit.  Some where along the way an enable was added.  (still

Re: [Emc-users] Advice on servos

2010-01-05 Thread Anders Wallin
I know I need servos.  The only low cost servos I have found so far are from keling.  I'm probably going to go with the KL23-130-60 NEMA 23 sized servos.  The link is here http://www.kelinginc.net/ServoMotors.html .  If anyone knows who else sells low cost servos, I would very much be

[Emc-users] Atom330 real-time performance

2010-01-05 Thread Anders Wallin
Hi all, I just put together a small emc2 box for my lathe-project: http://www.anderswallin.net/2010/01/atom330itx-computer-for-emc2-lathe-control/ The performance database here http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Latency-Test shows a quite low jitter number of 6000 ns or so. I was getting

Re: [Emc-users] Atom330 real-time performance

2010-01-05 Thread Anders Wallin
The Atom330 is a dual-core CPU. interesting, the default Real-Time kernel apparently does not see the second core at all? Since when I look at the resource-monitor there is only one graph for cpu load. So with HyperThreading the Atom330 looks like 4 cores to the OS? Question: do you need

Re: [Emc-users] Interferometric leadscrew measurement/mapping?

2009-12-19 Thread Anders Wallin
A laser interferometer is on my todo list. I've acquired all of the optics on ebay for a total of a few hundred dollars. I've built a power supply. The major part I'm missing is the counting and interpolating electronics with a computer interface. Hi Ken, the heterodyne interferometers I

[Emc-users] Interferometric leadscrew measurement/mapping?

2009-12-18 Thread Anders Wallin
Hi all, I built a simple interferometer for measuring the surface of a hand ground/polished telescope mirror a while ago. Yesterday I removed the expanding lens and used a photodiode to measure the interference fringes. I mounted the back-reflector on a small motorized stage which has ca 100mm

Re: [Emc-users] Interferometric leadscrew measurement/mapping?

2009-12-18 Thread Anders Wallin
Happy to see some pic of  your's prototype ! I have ever made an prototype interferometer to do measurement of distance. And I have some difficult to have a good signal on photodiode to have stable measurement. one picture and some text is now here.

Re: [Emc-users] documentation?

2009-12-02 Thread Anders Wallin
I am not sure how to wire 74HC148 Can you show how to connect wires 7-20 to 74HC148 and to 11 pins on 7i37 (00in, 01in, 02in. ………10in) take a close look at the datasheet http://focus.ti.com/lit/ds/symlink/sn74hc148.pdf the 74hc148 has three output bits, you wire these to your m5i20. since it

Re: [Emc-users] documentation?

2009-11-30 Thread Anders Wallin
HAL is very much like wiring real electronic components (data-flow, if you want a fancy word LabVIEW and simulink uses...). I think the best representation for our brains to understand and remember these things is not a text file with components and links but a schematic. I tried drawing the

[Emc-users] Mesa 5i20 vs 22 vs 23 ?

2009-11-18 Thread Anders Wallin
Hi all, I have a mill which runs a mesa 5i20 card and I am now starting a lathe build/retrofit (more on that later!). Compared to a few years ago there are now three or four variants of these cards available: 5i20, 5i22-1, 5i22-1.5 and 5i23. Also, I know there has been some good work on the

Re: [Emc-users] Servo tuning--plot request

2009-08-16 Thread Anders Wallin
On Sat, Aug 8, 2009 at 8:49 PM, Dale Groverdgro...@redcedar.com wrote: I'm writing up a little article on EMC and would like to include a graphic image of EMC being used to tune a servo.  Does anyone have a plot (before and after tuning) showing a step response for a servo? I have some images

[Emc-users] CAM Paper (octree-cutting) request

2009-06-17 Thread Anders Wallin
I have been reading these about octree-based cutting simulations http://www.springerlink.com/content/d8m1658322091400/ http://dx.doi.org/10.1016/j.jmatprotec.2007.11.092 http://www.springerlink.com/content/l26352242w782n3h/ (email me directly if anyone wants the pdfs) However I would be

Re: [Emc-users] Servo Control

2009-05-25 Thread Anders Wallin
R/C Servos take a digital pulse input at around 50 (or 100?) Hz. The width of the pulse determines the position of the servo. A width of 1.5 ms is the central position, and 1.0 ms is full left (for example), while 2.0 ms is full right. if you have digital I/O connected to EMC (parallel port or

[Emc-users] EMC paper

2009-05-08 Thread Anders Wallin
there's a new paper out on desktop parallel kinematic machines which uses EMC2 http://www.springerlink.com/content/j12r46v2v93g5t07/ I have the pdf if anyone is interested. Anders -- The NEW KODAK i700 Series

[Emc-users] MDF-milling videos

2009-02-02 Thread Anders Wallin
For a model-yacht project, we are making positive plugs in MDF over which glass/carbon-fiber moulds will be laminated. Jari has posted two new videos, they're in my blog: http://www.anderswallin.net/2009/02/milling-mdf/ enjoy, Anders

Re: [Emc-users] RES: Successful Emc2 conversion (happy

2009-01-18 Thread Anders Wallin
Peter blodow wrote: Hello John, I can't understand all that chat about Mesa 5xxx and 7xxx etc. without knowing what these boards are and what they do. I see that Mesa boards and their names are used widely in EMC. Here in Germany I can't even find the brand name of Mesa in ebay. Please

Re: [Emc-users] Anders Wallins site

2009-01-18 Thread Anders Wallin
Hello there, I wonder if there were a way to get that servo schematic of Anders Wallin in readable form, i.e., in high resolution so the small characters are recognizeable? Peter Blodow http://www.anderswallin.net/wp-content/uploads/2008/09/dc_servo_schematic_2008jan19.pdf when printed

Re: [Emc-users] Inverse deadband - Anders Wallin

2009-01-15 Thread Anders Wallin
I'm using a 5i20 with the PWM amps. there's a schematic of approximately how it all fits together here: http://www.anderswallin.net/2008/09/servo-setup/ The HAL, ini, and pyVCP files are at the end of this post http://www.anderswallin.net/2008/04/emc2-test-run/ they may not be the very latest we

Re: [Emc-users] Inverse deadband - Anders Wallin

2009-01-14 Thread Anders Wallin
Hello Sam, everyone, I don't have a machine with the right ssh-keys installed right now, so if this is useful another developer could check this in. it has been in use on our mill for several months and worked OK. http://www.youtube.com/jmi80 there might be another better name than

Re: [Emc-users] Tune up- HAL Oscilloscope.

2008-12-01 Thread Anders Wallin
Hi i should be able to go up to +10V to -10V. Am i right? is 1.0 output units means i use only 1.0V out of 10V that system can output? does pic www.conceptmachinery.com/Sh12.jpg looks ok? This looks better, now your Xoutput is not saturating and the error also looks trapezoidal. This is a

Re: [Emc-users] Tune up- HAL Oscilloscope.

2008-11-30 Thread Anders Wallin
Xoutput is again saturating at +1. Did you check that the +1 level is OK, and it shouldn't go to +10 ? If +1 is the correct limit then you are simply asking for too much speed during the cruise-phase. Lower MAXVEL until Xouptut stays below +1 during the cruise-phase (maybe at 0.7 - 0.8 or

Re: [Emc-users] Pic a servo

2008-11-20 Thread Anders Wallin
There are several systems along these lines that already exist: pico-systems ppmc, mesanet.com's 7i43, and pluto_servo all use the EPP protocol for this purpose, and each one has established its own protocol details. Isn't the parallel-port going the way of the Do-Do pretty soon? I remember

Re: [Emc-users] interpolation algorithm

2008-09-27 Thread Anders Wallin
I assume you mean the trajectory control: how to output points in space _and_ time. Interpolating lines and circles in 3d space only is trivial. EMC2:s trajectory controller is not very well documented, especially the interesting bits where G64 blending is done. I tried writing something

Re: [Emc-users] Spindle command voltage

2008-09-22 Thread Anders Wallin
take a look at motion.spindle-speed-out with halmeter. it should have both sign and a value equal to what you program with M4Sxxx. You could then simply scale motion.spindle-speed-out so that your maximum rpm gets converted to a value of 10, and then wire this HAL signal to your DAC. I have

Re: [Emc-users] EMC2 capabilities

2008-08-31 Thread Anders Wallin
, encoders, etc. that are compatible (Gecko, Rutex, etc.etc.). The list of compatible servo-drives etc. would be a very long one - but you may create a new page on the wiki if you feel this is worth cataloging. Shouldn't Rutex be in the HCL? --S 2008/8/31 Anders Wallin [EMAIL PROTECTED

Re: [Emc-users] Checking MPG operation

2008-08-24 Thread Anders Wallin
Could anyone else with a jog dial check this behavior out and see if your system does it, too? I just wanted to make sure it wasn't a side effect of the low-pass filter or some other aspect of my PPMC driver/boards. My MPG + m5i20 setup works the same as yours, i.e. machine continues to

Re: [Emc-users] Checking MPG operation

2008-08-24 Thread Anders Wallin
If you turn the wheel quickly and EMC can only move slowly, it will keep moving after the wheel stops until it catches up. This is NOT a bug. I am using position-mode, and I am guessing that Jon is too. Bug or not, it is surprising behavior to the MPG/EMC2 user (perhaps not to the EMC2

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