Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-30 Thread pc
Death to evil google. I don't use them for anything. Yes, I have an android 
phone, but I have exterminated damned near everything tied to google on it, it 
can't even update anything and I like it that way.


--Original Mail--
From: "Dave Cole" 
To: 
Sent: Thu, 30 Oct 2014 11:24:48 -0500
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

Google is like the Borg you will be assimilated   resistance is 
futile.  ;-)

Dave

On 10/30/2014 10:08 AM, Pete Matos wrote:
> "Eh?  Google has owned YouTube for what has to be a decade by now."
>
>
>
> Yes we know... Don't get me wrong I actually enjoy google quite a bit. but
> when you create a google plus account and it sorta automatically creates a
> youtube account that makes you have to select which account you want to use
> or respond to every time you open youtube it gets annoying. As I said
> apparently I am not the only one there are quite a few youtube video
> tutorials on how to fix it. Google is a giant that is to be sure. Peace
>
> Pete
>
>
> On Thu, Oct 30, 2014 at 11:01 AM, Stephen Dubovsky 
> wrote:
>
>> Eh?  Google has owned YouTube for what has to be a decade by now.
>>
>> On Thu, Oct 30, 2014 at 10:39 AM, Pete Matos  wrote:
>>
>>> Yeah I am pretty well against anything Google plus.  tried it and it
>> wanted
>>> to turn my YouTube account against me and a host of other annoyances.  I
>>> turned it off which thanks to their clever  attempts at corralling you
>> into
>>> using Everything Google was not all that simple.
>>>
>> --
>> ___
>> Emc-users mailing list
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>> https://lists.sourceforge.net/lists/listinfo/emc-users
>>
>
>

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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-30 Thread Kirk Wallace
http://theroadtothehorizon.net/photo/Google%20-%20don%27t%20be%20evil.jpg

On 10/30/2014 09:24 AM, Dave Cole wrote:
> Google is like the Borg you will be assimilated   resistance is
> futile.  ;-)


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-30 Thread Dave Cole
Google is like the Borg you will be assimilated   resistance is 
futile.  ;-)

Dave

On 10/30/2014 10:08 AM, Pete Matos wrote:
> "Eh?  Google has owned YouTube for what has to be a decade by now."
>
>
>
> Yes we know... Don't get me wrong I actually enjoy google quite a bit. but
> when you create a google plus account and it sorta automatically creates a
> youtube account that makes you have to select which account you want to use
> or respond to every time you open youtube it gets annoying. As I said
> apparently I am not the only one there are quite a few youtube video
> tutorials on how to fix it. Google is a giant that is to be sure. Peace
>
> Pete
>
>
> On Thu, Oct 30, 2014 at 11:01 AM, Stephen Dubovsky 
> wrote:
>
>> Eh?  Google has owned YouTube for what has to be a decade by now.
>>
>> On Thu, Oct 30, 2014 at 10:39 AM, Pete Matos  wrote:
>>
>>> Yeah I am pretty well against anything Google plus.  tried it and it
>> wanted
>>> to turn my YouTube account against me and a host of other annoyances.  I
>>> turned it off which thanks to their clever  attempts at corralling you
>> into
>>> using Everything Google was not all that simple.
>>>
>> --
>> ___
>> Emc-users mailing list
>> Emc-users@lists.sourceforge.net
>> https://lists.sourceforge.net/lists/listinfo/emc-users
>>
>
>

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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-30 Thread Pete Matos
"Eh?  Google has owned YouTube for what has to be a decade by now."



Yes we know... Don't get me wrong I actually enjoy google quite a bit. but
when you create a google plus account and it sorta automatically creates a
youtube account that makes you have to select which account you want to use
or respond to every time you open youtube it gets annoying. As I said
apparently I am not the only one there are quite a few youtube video
tutorials on how to fix it. Google is a giant that is to be sure. Peace

Pete


On Thu, Oct 30, 2014 at 11:01 AM, Stephen Dubovsky 
wrote:

> Eh?  Google has owned YouTube for what has to be a decade by now.
>
> On Thu, Oct 30, 2014 at 10:39 AM, Pete Matos  wrote:
>
> > Yeah I am pretty well against anything Google plus.  tried it and it
> wanted
> > to turn my YouTube account against me and a host of other annoyances.  I
> > turned it off which thanks to their clever  attempts at corralling you
> into
> > using Everything Google was not all that simple.
> >
>
> --
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>



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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-30 Thread Stephen Dubovsky
Eh?  Google has owned YouTube for what has to be a decade by now.

On Thu, Oct 30, 2014 at 10:39 AM, Pete Matos  wrote:

> Yeah I am pretty well against anything Google plus.  tried it and it wanted
> to turn my YouTube account against me and a host of other annoyances.  I
> turned it off which thanks to their clever  attempts at corralling you into
> using Everything Google was not all that simple.
>
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-30 Thread andy pugh
On 30 October 2014 14:39, Pete Matos  wrote:
> Yeah I am pretty well against anything Google plus.  tried it and it wanted
> to turn my YouTube account against me and a host of other annoyances.

Actually, I found that was useful today.
You can't put a URL in a YouTube comment, but if you reply to a
comment to your YouTube video in Google+ then you can put in a URL.
So I was able to direct someone to where there was more information.

(it was this otherwise uninteresting video http://youtu.be/IJ9qVexXirk )


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-30 Thread Pete Matos
Yeah I am pretty well against anything Google plus.  tried it and it wanted
to turn my YouTube account against me and a host of other annoyances.  I
turned it off which thanks to their clever  attempts at corralling you into
using Everything Google was not all that simple.  You know it's bad when
there are YouTube videos describing the process.  Anything for market share
I suppose.  I will try to get some pictures soon somehow.  Right now I
gotta mow  Peace


Pete



On Thursday, October 30, 2014, andy pugh  wrote:

> On 30 October 2014 13:26, Pete Matos >
> wrote:
> > I need to get them uploaded to pbotobucket or something to
> > show them.
>
> Noting that you use Gmail, I think that you will find that Google
> Photos is easiest.
> It ties in with Google+ in some sort of unhelpful way, but try
> www.picasaweb.com as an entry point
>
>
> --
> atp
> If you can't fix it, you don't own it.
> http://www.ifixit.com/Manifesto
>
>
> --
> ___
> Emc-users mailing list
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-30 Thread andy pugh
On 30 October 2014 13:26, Pete Matos  wrote:
> I need to get them uploaded to pbotobucket or something to
> show them.

Noting that you use Gmail, I think that you will find that Google
Photos is easiest.
It ties in with Google+ in some sort of unhelpful way, but try
www.picasaweb.com as an entry point


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-30 Thread Pete Matos
I hear ya.  My machine lathe and the Cincinnati arrow I retrofit both will
be running on single phase power.  The Cincinnati arrow already runs and
makes parts but the toolchanger is not working yet with the control.
Everything is wired up and working tho.  The lathe retrofit is another
story it will be needing some parts to get it running I'm thinking
about$1500-2k or so and it will be done.  Trying to scrape up some coin for
that right now.  Too bad you didn't contact me it's always nice to meet
fellow linuxcnc guys and chat with them about machining and controls etc.
I want to get to Florida where I grew up,  I am not made for cold weather
it seems I have begun to dread winter here. I'd rather bake in the sun
LOL.  Peace


Pete


On Thursday, October 30, 2014,  wrote:

> Yes, I've been looking for a decent CNC lathe for a while. There are a lot
> of really nice production type machines available cheap, however they weigh
> 12,000# and need 30-40HP worth of power for the spindle, hydraulic and
> coolant pump motors which is a bit of a pain for a home shop. I like "full
> sized" machines since I tend to work on larger projects, but I'm
> perpetually short on shop space (~1,200sf currently) and only have a 125A
> 240V 1ph feed to the shop.
>
>
> --Original Mail--
> From: "Gregg Eshelman" >
> To: "Enhanced Machine Controller (EMC)"  >
> Sent: Thu, 30 Oct 2014 00:46:13 -0600
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> On 10/29/2014 10:42 AM, p...@wpnet.us  wrote:
> > It's a Harrison Trainer manual/CNC 280. It previously had a conversion
> from it's original dead controls to Microkinetics stuff and now I'm going
> to LinuxCNC with the MESA 5i25/7i76 set, retaining the MK stepper drives
> since they're fine. I'm doing it as a strictly CNC conversion since I have
> other manual lathes. I installed a new Hitachi VFD to drive the spindle
> which is working nicely.
>
> That's a nice sized lathe, about 11x30. I'd like to be able to get
> something like a Denford Orac or a Magnaturn 612 or even a Compact 5 CNC
> or PC that needs a refit.
>
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-30 Thread pc
Yes, I've been looking for a decent CNC lathe for a while. There are a lot of 
really nice production type machines available cheap, however they weigh 
12,000# and need 30-40HP worth of power for the spindle, hydraulic and coolant 
pump motors which is a bit of a pain for a home shop. I like "full sized" 
machines since I tend to work on larger projects, but I'm perpetually short on 
shop space (~1,200sf currently) and only have a 125A 240V 1ph feed to the shop.


--Original Mail--
From: "Gregg Eshelman" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Thu, 30 Oct 2014 00:46:13 -0600
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

On 10/29/2014 10:42 AM, p...@wpnet.us wrote:
> It's a Harrison Trainer manual/CNC 280. It previously had a conversion from 
> it's original dead controls to Microkinetics stuff and now I'm going to 
> LinuxCNC with the MESA 5i25/7i76 set, retaining the MK stepper drives since 
> they're fine. I'm doing it as a strictly CNC conversion since I have other 
> manual lathes. I installed a new Hitachi VFD to drive the spindle which is 
> working nicely.

That's a nice sized lathe, about 11x30. I'd like to be able to get 
something like a Denford Orac or a Magnaturn 612 or even a Compact 5 CNC 
or PC that needs a refit.

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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-30 Thread Mark Wendt
On Thu, Oct 30, 2014 at 9:26 AM, Pete Matos  wrote:

> Mark,
>   I actually do have some definite before and in progress pictures and
> right now the machine is moved to the spot in my shop where it will live
> for the duration.   I have been scrubbing grease and chips off the damn
> thing since I got it here and underneath the crud it looks like a nice
> machine.  I tried to post pictures on the thread before but only links will
> work I guess.  I need to get them uploaded to pbotobucket or something to
> show them.  I live in east Tennessee just south of Knoxville.   Today I am
> supposed to be showing our home which is for sale so I have a bunch of lawn
> mowing and house cleaning to do before they arrive.  I will get you guys
> some pictures soon tho. Right now it is not much to look at hehe. If the
> house finally sells all hell is going to break loose while we try to get my
> machines and all our stuff packed up for a move to Florida where I grew up.
>   Peace
>
> Pete
>


Well, nuts. I drove through your neck of the woods out and back to Arkansas
a coupla weeks ago.  I'd forgotten you lived in that area.

Trying to sell my house too.  I'm going in the opposite direction though -
I plan on moving up to Michigan.  ;-)

Mark
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-30 Thread Pete Matos
Mark,
  I actually do have some definite before and in progress pictures and
right now the machine is moved to the spot in my shop where it will live
for the duration.   I have been scrubbing grease and chips off the damn
thing since I got it here and underneath the crud it looks like a nice
machine.  I tried to post pictures on the thread before but only links will
work I guess.  I need to get them uploaded to pbotobucket or something to
show them.  I live in east Tennessee just south of Knoxville.   Today I am
supposed to be showing our home which is for sale so I have a bunch of lawn
mowing and house cleaning to do before they arrive.  I will get you guys
some pictures soon tho. Right now it is not much to look at hehe. If the
house finally sells all hell is going to break loose while we try to get my
machines and all our stuff packed up for a move to Florida where I grew up.
  Peace

Pete



On Thursday, October 30, 2014, Mark Wendt  wrote:

> On Wed, Oct 29, 2014 at 1:32 PM, Pete Matos  > wrote:
>
> > Okay that is what I was thinking. Appreciate your advice.  I am going to
> > pop it on ebay and try to sell it for whatever I can get for it and use
> > that towards the new motors and drives. I also have some other stuff here
> > from both builds I don't need I will try to sell. Still have a lot of
> > scrubbing and painting to do on it. It is starting to look like a lathe
> > again LOL  Thanks Pete and Andy.
> >
> > Pete
> >
> >
> >
> Pete,
>
> Got any "before" and in-progress pics?
>
> Mark
>
> PS - Where in Tennessee are you?
>
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-30 Thread Mark Wendt
On Wed, Oct 29, 2014 at 1:32 PM, Pete Matos  wrote:

> Okay that is what I was thinking. Appreciate your advice.  I am going to
> pop it on ebay and try to sell it for whatever I can get for it and use
> that towards the new motors and drives. I also have some other stuff here
> from both builds I don't need I will try to sell. Still have a lot of
> scrubbing and painting to do on it. It is starting to look like a lathe
> again LOL  Thanks Pete and Andy.
>
> Pete
>
>
>
Pete,

Got any "before" and in-progress pics?

Mark

PS - Where in Tennessee are you?
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Gregg Eshelman
On 10/29/2014 10:42 AM, p...@wpnet.us wrote:
> It's a Harrison Trainer manual/CNC 280. It previously had a conversion from 
> it's original dead controls to Microkinetics stuff and now I'm going to 
> LinuxCNC with the MESA 5i25/7i76 set, retaining the MK stepper drives since 
> they're fine. I'm doing it as a strictly CNC conversion since I have other 
> manual lathes. I installed a new Hitachi VFD to drive the spindle which is 
> working nicely.

That's a nice sized lathe, about 11x30. I'd like to be able to get 
something like a Denford Orac or a Magnaturn 612 or even a Compact 5 CNC 
or PC that needs a refit.

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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread pc
Movement at last! Now I can get on with axis tuning, then getting the coolant 
pump going, etc.

Thanks

   Pete C.


--Original Mail--
From: "andy pugh" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Wed, 29 Oct 2014 20:53:39 +0000
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

On 29 October 2014 20:48,   wrote:
> Ok, I added a separate field 5V supply with common ground with the field 24V 
> supply. I also fixed a bad connection on the MPG A channel and the count 
> value does indeed go up and down with the MPG wheel. What I still don't have 
> is any axis movement (keyboard jog works fine). :(

For jogging to happen:
1) the encoder counts value needs to be connected to the axis.N.jog-counts
2) the axis.N.jog-enable pin needs to be TRUE (either setp or net)
3 the axis.N.jog-scale value needs to be non-zero (either net or setp)


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread andy pugh
On 29 October 2014 20:48,   wrote:
> Ok, I added a separate field 5V supply with common ground with the field 24V 
> supply. I also fixed a bad connection on the MPG A channel and the count 
> value does indeed go up and down with the MPG wheel. What I still don't have 
> is any axis movement (keyboard jog works fine). :(

For jogging to happen:
1) the encoder counts value needs to be connected to the axis.N.jog-counts
2) the axis.N.jog-enable pin needs to be TRUE (either setp or net)
3 the axis.N.jog-scale value needs to be non-zero (either net or setp)


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread pc
Ok, I added a separate field 5V supply with common ground with the field 24V 
supply. I also fixed a bad connection on the MPG A channel and the count value 
does indeed go up and down with the MPG wheel. What I still don't have is any 
axis movement (keyboard jog works fine). :(



--Original Mail--
From: "Peter C. Wallace" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Wed, 29 Oct 2014 12:55:58 -0700 PDT
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 14:50:02 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> The encoder is powered from TB3 pin 21 and 23 since it's 5V and field power 
> is 24V. Is it safe to tie the grounds together?

Yes, its safe but possible undesirable as it makes the PC 5V and field power 
ground common so you lose the 24V IO isolation

>
>
> --Original Mail--
> From: "Peter C. Wallace" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 12:45:32 -0700 PDT
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>
>> Date: Wed, 29 Oct 2014 14:42:34 -0500
>> From: p...@wpnet.us
>> Reply-To: "Enhanced Machine Controller (EMC)"
>> 
>> To: emc-users@lists.sourceforge.net
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> Both show good in the Tek 'scope with the probes clipped onto the little bit
>> of wire accessible from the screw terminals on the 7i76. Hard to imagine the
>> wire clamped in the screw terminal but not making contact. With LinuxCNC
>> running doesn't it reset that count with each read so it only will show the
>> counts since the last read?
>>
>
>
> A likely culprit is this:
>
> The MPG common must connect to the field power ground
>
>
> (the counter will not be reset unless you specifically clear it)
>
>
>>
>> --Original Mail--
>> From: "Peter C. Wallace" 
>> To: "Enhanced Machine Controller (EMC)" 
>> Sent: Wed, 29 Oct 2014 12:39:08 -0700 PDT
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>>
>>> Date: Wed, 29 Oct 2014 14:04:00 -0500
>>> From: p...@wpnet.us
>>> Reply-To: "Enhanced Machine Controller (EMC)"
>>> 
>>> To: emc-users@lists.sourceforge.net
>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>
>>> Ok, I verified the pin and changed the line in the HAL to:
>>>
>>> net mpg_count hm2_5i25.0.7i76.0.0.enc0.count => axis.0.jog-counts 
>>> axis.2.jog-counts axis.1.jog-counts
>>>
>>> With halcmd I can show hm2_5i25.0.7i76.0.0.enc0.count and see it go to 1 
>>> briefly when spinning the MPG, so it looks like the signal is getting in ok 
>>> but I'm still not getting any axis movement.
>>>
>>
>> if it does not count beyond 0,1 that indicates that either A or B is not
>> being seen (either a wiring or level issue)
>>
>>>
>>>
>>> --Original Mail--
>>> From: "Peter C. Wallace" 
>>> To: "Enhanced Machine Controller (EMC)" 
>>> Sent: Wed, 29 Oct 2014 11:13:06 -0700 PDT
>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>
>>> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>>>
>>>> Date: Wed, 29 Oct 2014 12:57:50 -0500
>>>> From: p...@wpnet.us
>>>> Reply-To: "Enhanced Machine Controller (EMC)"
>>>> 
>>>> To: emc-users@lists.sourceforge.net
>>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>>
>>>> hm2_5i25.0.encoder.00. is the hardware high speed encoder?
>>>> hm2_5i25.0.encoder.01. is not the low speed encoder?
>>>
>>> hm2_5i25.0.encoder.01 is the spindle encoder for the second 7I76 (assuming 
>>> you
>>> are using a 7i76x2 config)
>>>
>>>  hm2_5i25.0.7i76.0.0.enc0
>>>
>>> is the first MPG encoder (it may have a different name in master)
>>> best thing for checking is to list all the pins with
>>>
>>> halcmd show pins > pinlist.txt
>>>
>>> when linuxcnc is running
>>>
>>>>
>>>> I've been looking through all the Hos

Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread andy pugh
On 29 October 2014 19:50,   wrote:
> Is it safe to tie the grounds together?

An easy way to tell is to see if there is a voltage difference between
them. If it shows zero volts that probably means that they are already
electrically common.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

--
___
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users


Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Peter C. Wallace
On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 14:55:12 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> Actually, isn't that 5V output derived from the 24V field power input anyway?
>

No, that comes from PC 5V
>
> --Original Mail--
> From: 
> To: 
> Sent: Wed, 29 Oct 2014 14:50:02 -0500
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> The encoder is powered from TB3 pin 21 and 23 since it's 5V and field power 
> is 24V. Is it safe to tie the grounds together?
>
>
> --Original Mail--
> From: "Peter C. Wallace" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 12:45:32 -0700 PDT
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>
>> Date: Wed, 29 Oct 2014 14:42:34 -0500
>> From: p...@wpnet.us
>> Reply-To: "Enhanced Machine Controller (EMC)"
>> 
>> To: emc-users@lists.sourceforge.net
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> Both show good in the Tek 'scope with the probes clipped onto the little bit
>> of wire accessible from the screw terminals on the 7i76. Hard to imagine the
>> wire clamped in the screw terminal but not making contact. With LinuxCNC
>> running doesn't it reset that count with each read so it only will show the
>> counts since the last read?
>>
>
>
> A likely culprit is this:
>
> The MPG common must connect to the field power ground
>
>
> (the counter will not be reset unless you specifically clear it)
>
>
>>
>> --Original Mail--
>> From: "Peter C. Wallace" 
>> To: "Enhanced Machine Controller (EMC)" 
>> Sent: Wed, 29 Oct 2014 12:39:08 -0700 PDT
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>>
>>> Date: Wed, 29 Oct 2014 14:04:00 -0500
>>> From: p...@wpnet.us
>>> Reply-To: "Enhanced Machine Controller (EMC)"
>>> 
>>> To: emc-users@lists.sourceforge.net
>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>
>>> Ok, I verified the pin and changed the line in the HAL to:
>>>
>>> net mpg_count hm2_5i25.0.7i76.0.0.enc0.count => axis.0.jog-counts 
>>> axis.2.jog-counts axis.1.jog-counts
>>>
>>> With halcmd I can show hm2_5i25.0.7i76.0.0.enc0.count and see it go to 1 
>>> briefly when spinning the MPG, so it looks like the signal is getting in ok 
>>> but I'm still not getting any axis movement.
>>>
>>
>> if it does not count beyond 0,1 that indicates that either A or B is not
>> being seen (either a wiring or level issue)
>>
>>>
>>>
>>> --Original Mail--
>>> From: "Peter C. Wallace" 
>>> To: "Enhanced Machine Controller (EMC)" 
>>> Sent: Wed, 29 Oct 2014 11:13:06 -0700 PDT
>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>
>>> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>>>
>>>> Date: Wed, 29 Oct 2014 12:57:50 -0500
>>>> From: p...@wpnet.us
>>>> Reply-To: "Enhanced Machine Controller (EMC)"
>>>> 
>>>> To: emc-users@lists.sourceforge.net
>>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>>
>>>> hm2_5i25.0.encoder.00. is the hardware high speed encoder?
>>>> hm2_5i25.0.encoder.01. is not the low speed encoder?
>>>
>>> hm2_5i25.0.encoder.01 is the spindle encoder for the second 7I76 (assuming 
>>> you
>>> are using a 7i76x2 config)
>>>
>>>  hm2_5i25.0.7i76.0.0.enc0
>>>
>>> is the first MPG encoder (it may have a different name in master)
>>> best thing for checking is to list all the pins with
>>>
>>> halcmd show pins > pinlist.txt
>>>
>>> when linuxcnc is running
>>>
>>>>
>>>> I've been looking through all the HostMot2 docs I can find including the
>>>> section on encoders and it's not very clear to me.
>>>>
>>>> http://www.linuxcnc.org/docs/2.6/html/drivers/hostmot2.html#_encoder
>>>>
>>>> The PNCConf seems to think hm2_5i25.0.encoder.00. is the high speed spindle
>>>> e

Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread pc

Never mind, it must not be since it's live when the field power is off.

--Original Mail--
From: 
To: 
Sent: Wed, 29 Oct 2014 14:55:12 -0500
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

Actually, isn't that 5V output derived from the 24V field power input anyway?


--Original Mail--
From: 
To: 
Sent: Wed, 29 Oct 2014 14:50:02 -0500
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

The encoder is powered from TB3 pin 21 and 23 since it's 5V and field power is 
24V. Is it safe to tie the grounds together?


--Original Mail--
From: "Peter C. Wallace" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Wed, 29 Oct 2014 12:45:32 -0700 PDT
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 14:42:34 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
>     
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> Both show good in the Tek 'scope with the probes clipped onto the little bit 
> of wire accessible from the screw terminals on the 7i76. Hard to imagine the 
> wire clamped in the screw terminal but not making contact. With LinuxCNC 
> running doesn't it reset that count with each read so it only will show the 
> counts since the last read?
>


A likely culprit is this:

The MPG common must connect to the field power ground


(the counter will not be reset unless you specifically clear it)


>
> --Original Mail--
> From: "Peter C. Wallace" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 12:39:08 -0700 PDT
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>
>> Date: Wed, 29 Oct 2014 14:04:00 -0500
>> From: p...@wpnet.us
>> Reply-To: "Enhanced Machine Controller (EMC)"
>> 
>> To: emc-users@lists.sourceforge.net
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> Ok, I verified the pin and changed the line in the HAL to:
>>
>> net mpg_count hm2_5i25.0.7i76.0.0.enc0.count => axis.0.jog-counts 
>> axis.2.jog-counts axis.1.jog-counts
>>
>> With halcmd I can show hm2_5i25.0.7i76.0.0.enc0.count and see it go to 1 
>> briefly when spinning the MPG, so it looks like the signal is getting in ok 
>> but I'm still not getting any axis movement.
>>
>
> if it does not count beyond 0,1 that indicates that either A or B is not
> being seen (either a wiring or level issue)
>
>>
>>
>> --Original Mail--
>> From: "Peter C. Wallace" 
>> To: "Enhanced Machine Controller (EMC)" 
>> Sent: Wed, 29 Oct 2014 11:13:06 -0700 PDT
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>>
>>> Date: Wed, 29 Oct 2014 12:57:50 -0500
>>> From: p...@wpnet.us
>>> Reply-To: "Enhanced Machine Controller (EMC)"
>>> 
>>> To: emc-users@lists.sourceforge.net
>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>
>>> hm2_5i25.0.encoder.00. is the hardware high speed encoder?
>>> hm2_5i25.0.encoder.01. is not the low speed encoder?
>>
>> hm2_5i25.0.encoder.01 is the spindle encoder for the second 7I76 (assuming 
>> you
>> are using a 7i76x2 config)
>>
>>  hm2_5i25.0.7i76.0.0.enc0
>>
>> is the first MPG encoder (it may have a different name in master)
>> best thing for checking is to list all the pins with
>>
>> halcmd show pins > pinlist.txt
>>
>> when linuxcnc is running
>>
>>>
>>> I've been looking through all the HostMot2 docs I can find including the
>>> section on encoders and it's not very clear to me.
>>>
>>> http://www.linuxcnc.org/docs/2.6/html/drivers/hostmot2.html#_encoder
>>>
>>> The PNCConf seems to think hm2_5i25.0.encoder.00. is the high speed spindle
>>> encoder input, so i presumed that when set to mode2 the low speed encoder
>>> inputs GPIO 16..19 would occupy the next two encoder instances.
>>>
>>> The only reference to the low speed encoder inputs I've found is the 
>>> sentence or two on pg.18 of the 7i76man.pdf you pointed out. Surely there 
>>> is a more detailed explanation of this somewhere?
>>>
>>>
>>>
>>> --Original Mail--
>>> From: "Peter C. Wallace" 
>>> To: "Enhanced Machine Controller (

Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Peter C. Wallace
On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 14:50:02 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> The encoder is powered from TB3 pin 21 and 23 since it's 5V and field power 
> is 24V. Is it safe to tie the grounds together?

Yes, its safe but possible undesirable as it makes the PC 5V and field power 
ground common so you lose the 24V IO isolation

>
>
> --Original Mail--
> From: "Peter C. Wallace" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 12:45:32 -0700 PDT
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>
>> Date: Wed, 29 Oct 2014 14:42:34 -0500
>> From: p...@wpnet.us
>> Reply-To: "Enhanced Machine Controller (EMC)"
>> 
>> To: emc-users@lists.sourceforge.net
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> Both show good in the Tek 'scope with the probes clipped onto the little bit
>> of wire accessible from the screw terminals on the 7i76. Hard to imagine the
>> wire clamped in the screw terminal but not making contact. With LinuxCNC
>> running doesn't it reset that count with each read so it only will show the
>> counts since the last read?
>>
>
>
> A likely culprit is this:
>
> The MPG common must connect to the field power ground
>
>
> (the counter will not be reset unless you specifically clear it)
>
>
>>
>> --Original Mail--
>> From: "Peter C. Wallace" 
>> To: "Enhanced Machine Controller (EMC)" 
>> Sent: Wed, 29 Oct 2014 12:39:08 -0700 PDT
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>>
>>> Date: Wed, 29 Oct 2014 14:04:00 -0500
>>> From: p...@wpnet.us
>>> Reply-To: "Enhanced Machine Controller (EMC)"
>>> 
>>> To: emc-users@lists.sourceforge.net
>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>
>>> Ok, I verified the pin and changed the line in the HAL to:
>>>
>>> net mpg_count hm2_5i25.0.7i76.0.0.enc0.count => axis.0.jog-counts 
>>> axis.2.jog-counts axis.1.jog-counts
>>>
>>> With halcmd I can show hm2_5i25.0.7i76.0.0.enc0.count and see it go to 1 
>>> briefly when spinning the MPG, so it looks like the signal is getting in ok 
>>> but I'm still not getting any axis movement.
>>>
>>
>> if it does not count beyond 0,1 that indicates that either A or B is not
>> being seen (either a wiring or level issue)
>>
>>>
>>>
>>> --Original Mail--
>>> From: "Peter C. Wallace" 
>>> To: "Enhanced Machine Controller (EMC)" 
>>> Sent: Wed, 29 Oct 2014 11:13:06 -0700 PDT
>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>
>>> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>>>
>>>> Date: Wed, 29 Oct 2014 12:57:50 -0500
>>>> From: p...@wpnet.us
>>>> Reply-To: "Enhanced Machine Controller (EMC)"
>>>> 
>>>> To: emc-users@lists.sourceforge.net
>>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>>
>>>> hm2_5i25.0.encoder.00. is the hardware high speed encoder?
>>>> hm2_5i25.0.encoder.01. is not the low speed encoder?
>>>
>>> hm2_5i25.0.encoder.01 is the spindle encoder for the second 7I76 (assuming 
>>> you
>>> are using a 7i76x2 config)
>>>
>>>  hm2_5i25.0.7i76.0.0.enc0
>>>
>>> is the first MPG encoder (it may have a different name in master)
>>> best thing for checking is to list all the pins with
>>>
>>> halcmd show pins > pinlist.txt
>>>
>>> when linuxcnc is running
>>>
>>>>
>>>> I've been looking through all the HostMot2 docs I can find including the
>>>> section on encoders and it's not very clear to me.
>>>>
>>>> http://www.linuxcnc.org/docs/2.6/html/drivers/hostmot2.html#_encoder
>>>>
>>>> The PNCConf seems to think hm2_5i25.0.encoder.00. is the high speed spindle
>>>> encoder input, so i presumed that when set to mode2 the low speed encoder
>>>> inputs GPIO 16..19 would occupy the next two encoder instances.
>>>>
>>

Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread pc
Actually, isn't that 5V output derived from the 24V field power input anyway?


--Original Mail--
From: 
To: 
Sent: Wed, 29 Oct 2014 14:50:02 -0500
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

The encoder is powered from TB3 pin 21 and 23 since it's 5V and field power is 
24V. Is it safe to tie the grounds together?


--Original Mail--
From: "Peter C. Wallace" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Wed, 29 Oct 2014 12:45:32 -0700 PDT
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 14:42:34 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
>     
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> Both show good in the Tek 'scope with the probes clipped onto the little bit 
> of wire accessible from the screw terminals on the 7i76. Hard to imagine the 
> wire clamped in the screw terminal but not making contact. With LinuxCNC 
> running doesn't it reset that count with each read so it only will show the 
> counts since the last read?
>


A likely culprit is this:

The MPG common must connect to the field power ground


(the counter will not be reset unless you specifically clear it)


>
> --Original Mail--
> From: "Peter C. Wallace" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 12:39:08 -0700 PDT
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>
>> Date: Wed, 29 Oct 2014 14:04:00 -0500
>> From: p...@wpnet.us
>> Reply-To: "Enhanced Machine Controller (EMC)"
>> 
>> To: emc-users@lists.sourceforge.net
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> Ok, I verified the pin and changed the line in the HAL to:
>>
>> net mpg_count hm2_5i25.0.7i76.0.0.enc0.count => axis.0.jog-counts 
>> axis.2.jog-counts axis.1.jog-counts
>>
>> With halcmd I can show hm2_5i25.0.7i76.0.0.enc0.count and see it go to 1 
>> briefly when spinning the MPG, so it looks like the signal is getting in ok 
>> but I'm still not getting any axis movement.
>>
>
> if it does not count beyond 0,1 that indicates that either A or B is not
> being seen (either a wiring or level issue)
>
>>
>>
>> --Original Mail--
>> From: "Peter C. Wallace" 
>> To: "Enhanced Machine Controller (EMC)" 
>> Sent: Wed, 29 Oct 2014 11:13:06 -0700 PDT
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>>
>>> Date: Wed, 29 Oct 2014 12:57:50 -0500
>>> From: p...@wpnet.us
>>> Reply-To: "Enhanced Machine Controller (EMC)"
>>> 
>>> To: emc-users@lists.sourceforge.net
>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>
>>> hm2_5i25.0.encoder.00. is the hardware high speed encoder?
>>> hm2_5i25.0.encoder.01. is not the low speed encoder?
>>
>> hm2_5i25.0.encoder.01 is the spindle encoder for the second 7I76 (assuming 
>> you
>> are using a 7i76x2 config)
>>
>>  hm2_5i25.0.7i76.0.0.enc0
>>
>> is the first MPG encoder (it may have a different name in master)
>> best thing for checking is to list all the pins with
>>
>> halcmd show pins > pinlist.txt
>>
>> when linuxcnc is running
>>
>>>
>>> I've been looking through all the HostMot2 docs I can find including the
>>> section on encoders and it's not very clear to me.
>>>
>>> http://www.linuxcnc.org/docs/2.6/html/drivers/hostmot2.html#_encoder
>>>
>>> The PNCConf seems to think hm2_5i25.0.encoder.00. is the high speed spindle
>>> encoder input, so i presumed that when set to mode2 the low speed encoder
>>> inputs GPIO 16..19 would occupy the next two encoder instances.
>>>
>>> The only reference to the low speed encoder inputs I've found is the 
>>> sentence or two on pg.18 of the 7i76man.pdf you pointed out. Surely there 
>>> is a more detailed explanation of this somewhere?
>>>
>>>
>>>
>>> --Original Mail--
>>> From: "Peter C. Wallace" 
>>> To: "Enhanced Machine Controller (EMC)" 
>>> Sent: Wed, 29 Oct 2014 10:43:46 -0700 PDT
>>> Subject: Re: 

Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread pc
The encoder is powered from TB3 pin 21 and 23 since it's 5V and field power is 
24V. Is it safe to tie the grounds together?


--Original Mail--
From: "Peter C. Wallace" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Wed, 29 Oct 2014 12:45:32 -0700 PDT
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 14:42:34 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> Both show good in the Tek 'scope with the probes clipped onto the little bit 
> of wire accessible from the screw terminals on the 7i76. Hard to imagine the 
> wire clamped in the screw terminal but not making contact. With LinuxCNC 
> running doesn't it reset that count with each read so it only will show the 
> counts since the last read?
>


A likely culprit is this:

The MPG common must connect to the field power ground


(the counter will not be reset unless you specifically clear it)


>
> --Original Mail--
> From: "Peter C. Wallace" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 12:39:08 -0700 PDT
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>
>> Date: Wed, 29 Oct 2014 14:04:00 -0500
>> From: p...@wpnet.us
>> Reply-To: "Enhanced Machine Controller (EMC)"
>> 
>> To: emc-users@lists.sourceforge.net
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> Ok, I verified the pin and changed the line in the HAL to:
>>
>> net mpg_count hm2_5i25.0.7i76.0.0.enc0.count => axis.0.jog-counts 
>> axis.2.jog-counts axis.1.jog-counts
>>
>> With halcmd I can show hm2_5i25.0.7i76.0.0.enc0.count and see it go to 1 
>> briefly when spinning the MPG, so it looks like the signal is getting in ok 
>> but I'm still not getting any axis movement.
>>
>
> if it does not count beyond 0,1 that indicates that either A or B is not
> being seen (either a wiring or level issue)
>
>>
>>
>> --Original Mail--
>> From: "Peter C. Wallace" 
>> To: "Enhanced Machine Controller (EMC)" 
>> Sent: Wed, 29 Oct 2014 11:13:06 -0700 PDT
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>>
>>> Date: Wed, 29 Oct 2014 12:57:50 -0500
>>> From: p...@wpnet.us
>>> Reply-To: "Enhanced Machine Controller (EMC)"
>>> 
>>> To: emc-users@lists.sourceforge.net
>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>
>>> hm2_5i25.0.encoder.00. is the hardware high speed encoder?
>>> hm2_5i25.0.encoder.01. is not the low speed encoder?
>>
>> hm2_5i25.0.encoder.01 is the spindle encoder for the second 7I76 (assuming 
>> you
>> are using a 7i76x2 config)
>>
>>  hm2_5i25.0.7i76.0.0.enc0
>>
>> is the first MPG encoder (it may have a different name in master)
>> best thing for checking is to list all the pins with
>>
>> halcmd show pins > pinlist.txt
>>
>> when linuxcnc is running
>>
>>>
>>> I've been looking through all the HostMot2 docs I can find including the
>>> section on encoders and it's not very clear to me.
>>>
>>> http://www.linuxcnc.org/docs/2.6/html/drivers/hostmot2.html#_encoder
>>>
>>> The PNCConf seems to think hm2_5i25.0.encoder.00. is the high speed spindle
>>> encoder input, so i presumed that when set to mode2 the low speed encoder
>>> inputs GPIO 16..19 would occupy the next two encoder instances.
>>>
>>> The only reference to the low speed encoder inputs I've found is the 
>>> sentence or two on pg.18 of the 7i76man.pdf you pointed out. Surely there 
>>> is a more detailed explanation of this somewhere?
>>>
>>>
>>>
>>> --Original Mail--
>>> From: "Peter C. Wallace" 
>>> To: "Enhanced Machine Controller (EMC)" 
>>> Sent: Wed, 29 Oct 2014 10:43:46 -0700 PDT
>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>
>>> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>>>
>>>> Date: Wed, 29 Oct 2014 12:29:53 -0500
>>>> From: p...@wpnet.us
>>>> Reply-To: "Enhanced Machi

Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Peter C. Wallace
On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 14:42:34 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> Both show good in the Tek 'scope with the probes clipped onto the little bit 
> of wire accessible from the screw terminals on the 7i76. Hard to imagine the 
> wire clamped in the screw terminal but not making contact. With LinuxCNC 
> running doesn't it reset that count with each read so it only will show the 
> counts since the last read?
>


A likely culprit is this:

The MPG common must connect to the field power ground


(the counter will not be reset unless you specifically clear it)


>
> --Original Mail--
> From: "Peter C. Wallace" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 12:39:08 -0700 PDT
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>
>> Date: Wed, 29 Oct 2014 14:04:00 -0500
>> From: p...@wpnet.us
>> Reply-To: "Enhanced Machine Controller (EMC)"
>> 
>> To: emc-users@lists.sourceforge.net
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> Ok, I verified the pin and changed the line in the HAL to:
>>
>> net mpg_count hm2_5i25.0.7i76.0.0.enc0.count => axis.0.jog-counts 
>> axis.2.jog-counts axis.1.jog-counts
>>
>> With halcmd I can show hm2_5i25.0.7i76.0.0.enc0.count and see it go to 1 
>> briefly when spinning the MPG, so it looks like the signal is getting in ok 
>> but I'm still not getting any axis movement.
>>
>
> if it does not count beyond 0,1 that indicates that either A or B is not
> being seen (either a wiring or level issue)
>
>>
>>
>> --Original Mail--
>> From: "Peter C. Wallace" 
>> To: "Enhanced Machine Controller (EMC)" 
>> Sent: Wed, 29 Oct 2014 11:13:06 -0700 PDT
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>>
>>> Date: Wed, 29 Oct 2014 12:57:50 -0500
>>> From: p...@wpnet.us
>>> Reply-To: "Enhanced Machine Controller (EMC)"
>>> 
>>> To: emc-users@lists.sourceforge.net
>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>
>>> hm2_5i25.0.encoder.00. is the hardware high speed encoder?
>>> hm2_5i25.0.encoder.01. is not the low speed encoder?
>>
>> hm2_5i25.0.encoder.01 is the spindle encoder for the second 7I76 (assuming 
>> you
>> are using a 7i76x2 config)
>>
>>  hm2_5i25.0.7i76.0.0.enc0
>>
>> is the first MPG encoder (it may have a different name in master)
>> best thing for checking is to list all the pins with
>>
>> halcmd show pins > pinlist.txt
>>
>> when linuxcnc is running
>>
>>>
>>> I've been looking through all the HostMot2 docs I can find including the
>>> section on encoders and it's not very clear to me.
>>>
>>> http://www.linuxcnc.org/docs/2.6/html/drivers/hostmot2.html#_encoder
>>>
>>> The PNCConf seems to think hm2_5i25.0.encoder.00. is the high speed spindle
>>> encoder input, so i presumed that when set to mode2 the low speed encoder
>>> inputs GPIO 16..19 would occupy the next two encoder instances.
>>>
>>> The only reference to the low speed encoder inputs I've found is the 
>>> sentence or two on pg.18 of the 7i76man.pdf you pointed out. Surely there 
>>> is a more detailed explanation of this somewhere?
>>>
>>>
>>>
>>> --Original Mail--
>>> From: "Peter C. Wallace" 
>>> To: "Enhanced Machine Controller (EMC)" 
>>> Sent: Wed, 29 Oct 2014 10:43:46 -0700 PDT
>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>
>>> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>>>
>>>> Date: Wed, 29 Oct 2014 12:29:53 -0500
>>>> From: p...@wpnet.us
>>>> Reply-To: "Enhanced Machine Controller (EMC)"
>>>> 
>>>> To: emc-users@lists.sourceforge.net
>>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>>
>>>> http://wpnet.us/Harrison2.ini
>>>> http://wpnet.us/Harrison2.hal
>>>>
>>>
>>> The problem I see is the the mpg is connected to the spindle encoder on P2
>>> (channel 

Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread pc
Both show good in the Tek 'scope with the probes clipped onto the little bit of 
wire accessible from the screw terminals on the 7i76. Hard to imagine the wire 
clamped in the screw terminal but not making contact. With LinuxCNC running 
doesn't it reset that count with each read so it only will show the counts 
since the last read?


--Original Mail--
From: "Peter C. Wallace" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Wed, 29 Oct 2014 12:39:08 -0700 PDT
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 14:04:00 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
>     
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> Ok, I verified the pin and changed the line in the HAL to:
>
> net mpg_count hm2_5i25.0.7i76.0.0.enc0.count => axis.0.jog-counts 
> axis.2.jog-counts axis.1.jog-counts
>
> With halcmd I can show hm2_5i25.0.7i76.0.0.enc0.count and see it go to 1 
> briefly when spinning the MPG, so it looks like the signal is getting in ok 
> but I'm still not getting any axis movement.
>

if it does not count beyond 0,1 that indicates that either A or B is not 
being seen (either a wiring or level issue)

>
>
> --Original Mail--
> From: "Peter C. Wallace" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 11:13:06 -0700 PDT
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>
>> Date: Wed, 29 Oct 2014 12:57:50 -0500
>> From: p...@wpnet.us
>> Reply-To: "Enhanced Machine Controller (EMC)"
>> 
>> To: emc-users@lists.sourceforge.net
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> hm2_5i25.0.encoder.00. is the hardware high speed encoder?
>> hm2_5i25.0.encoder.01. is not the low speed encoder?
>
> hm2_5i25.0.encoder.01 is the spindle encoder for the second 7I76 (assuming you
> are using a 7i76x2 config)
>
>  hm2_5i25.0.7i76.0.0.enc0
>
> is the first MPG encoder (it may have a different name in master)
> best thing for checking is to list all the pins with
>
> halcmd show pins > pinlist.txt
>
> when linuxcnc is running
>
>>
>> I've been looking through all the HostMot2 docs I can find including the
>> section on encoders and it's not very clear to me.
>>
>> http://www.linuxcnc.org/docs/2.6/html/drivers/hostmot2.html#_encoder
>>
>> The PNCConf seems to think hm2_5i25.0.encoder.00. is the high speed spindle
>> encoder input, so i presumed that when set to mode2 the low speed encoder
>> inputs GPIO 16..19 would occupy the next two encoder instances.
>>
>> The only reference to the low speed encoder inputs I've found is the 
>> sentence or two on pg.18 of the 7i76man.pdf you pointed out. Surely there is 
>> a more detailed explanation of this somewhere?
>>
>>
>>
>> --Original Mail--
>> From: "Peter C. Wallace" 
>> To: "Enhanced Machine Controller (EMC)" 
>> Sent: Wed, 29 Oct 2014 10:43:46 -0700 PDT
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>>
>>> Date: Wed, 29 Oct 2014 12:29:53 -0500
>>> From: p...@wpnet.us
>>> Reply-To: "Enhanced Machine Controller (EMC)"
>>> 
>>> To: emc-users@lists.sourceforge.net
>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>
>>> http://wpnet.us/Harrison2.ini
>>> http://wpnet.us/Harrison2.hal
>>>
>>
>> The problem I see is the the mpg is connected to the spindle encoder on P2
>> (channel 1) not the mpg encoder on the 7i76 field I/O
>>
>>
>>
>> Peter Wallace
>> Mesa Electronics
>>
>> (\__/)
>> (='.'=) This is Bunny. Copy and paste bunny into your
>> (")_(") signature to help him gain world domination.
>>
>>
>> --
>> ___
>> Emc-users mailing list
>> Emc-users@lists.sourceforge.net
>> https://lists.sourceforge.net/lists/listinfo/emc-users
>>
>>
>> --
>> ___
>> Emc-users mailing list
>> Emc-users@lists.sourceforge.net
>> https://lists.sourceforge.net/lists/listinfo/

Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Peter C. Wallace
On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 14:04:00 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> Ok, I verified the pin and changed the line in the HAL to:
>
> net mpg_count hm2_5i25.0.7i76.0.0.enc0.count => axis.0.jog-counts 
> axis.2.jog-counts axis.1.jog-counts
>
> With halcmd I can show hm2_5i25.0.7i76.0.0.enc0.count and see it go to 1 
> briefly when spinning the MPG, so it looks like the signal is getting in ok 
> but I'm still not getting any axis movement.
>

if it does not count beyond 0,1 that indicates that either A or B is not 
being seen (either a wiring or level issue)

>
>
> --Original Mail--
> From: "Peter C. Wallace" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 11:13:06 -0700 PDT
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>
>> Date: Wed, 29 Oct 2014 12:57:50 -0500
>> From: p...@wpnet.us
>> Reply-To: "Enhanced Machine Controller (EMC)"
>> 
>> To: emc-users@lists.sourceforge.net
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> hm2_5i25.0.encoder.00. is the hardware high speed encoder?
>> hm2_5i25.0.encoder.01. is not the low speed encoder?
>
> hm2_5i25.0.encoder.01 is the spindle encoder for the second 7I76 (assuming you
> are using a 7i76x2 config)
>
>  hm2_5i25.0.7i76.0.0.enc0
>
> is the first MPG encoder (it may have a different name in master)
> best thing for checking is to list all the pins with
>
> halcmd show pins > pinlist.txt
>
> when linuxcnc is running
>
>>
>> I've been looking through all the HostMot2 docs I can find including the
>> section on encoders and it's not very clear to me.
>>
>> http://www.linuxcnc.org/docs/2.6/html/drivers/hostmot2.html#_encoder
>>
>> The PNCConf seems to think hm2_5i25.0.encoder.00. is the high speed spindle
>> encoder input, so i presumed that when set to mode2 the low speed encoder
>> inputs GPIO 16..19 would occupy the next two encoder instances.
>>
>> The only reference to the low speed encoder inputs I've found is the 
>> sentence or two on pg.18 of the 7i76man.pdf you pointed out. Surely there is 
>> a more detailed explanation of this somewhere?
>>
>>
>>
>> --Original Mail--
>> From: "Peter C. Wallace" 
>> To: "Enhanced Machine Controller (EMC)" 
>> Sent: Wed, 29 Oct 2014 10:43:46 -0700 PDT
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>>
>>> Date: Wed, 29 Oct 2014 12:29:53 -0500
>>> From: p...@wpnet.us
>>> Reply-To: "Enhanced Machine Controller (EMC)"
>>> 
>>> To: emc-users@lists.sourceforge.net
>>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>>
>>> http://wpnet.us/Harrison2.ini
>>> http://wpnet.us/Harrison2.hal
>>>
>>
>> The problem I see is the the mpg is connected to the spindle encoder on P2
>> (channel 1) not the mpg encoder on the 7i76 field I/O
>>
>>
>>
>> Peter Wallace
>> Mesa Electronics
>>
>> (\__/)
>> (='.'=) This is Bunny. Copy and paste bunny into your
>> (")_(") signature to help him gain world domination.
>>
>>
>> --
>> ___
>> Emc-users mailing list
>> Emc-users@lists.sourceforge.net
>> https://lists.sourceforge.net/lists/listinfo/emc-users
>>
>>
>> --
>> ___
>> Emc-users mailing list
>> Emc-users@lists.sourceforge.net
>> https://lists.sourceforge.net/lists/listinfo/emc-users
>>
>
> Peter Wallace
> Mesa Electronics
>
> (\__/)
> (='.'=) This is Bunny. Copy and paste bunny into your
> (")_(") signature to help him gain world domination.
>
>
> --
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>
>
> --
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>

Peter Wallace
Mesa Electronics

(\__/)
(='.'=) This is Bunny. Copy and paste bunny into your
(")_(") signature to help him gain world domination.


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread andy pugh
On 29 October 2014 19:04,   wrote:

> With halcmd I can show hm2_5i25.0.7i76.0.0.enc0.count and see it go to 1 
> briefly when spinning the MPG, so it looks like the signal is getting in ok 
> but I'm still not getting any axis movement.

It should go higher than 1.
If it goes 1 0 1 0 1 0 then that seems to suggest that only one
channel is correctly connected.



-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread pc
Ok, I verified the pin and changed the line in the HAL to:

net mpg_count hm2_5i25.0.7i76.0.0.enc0.count => axis.0.jog-counts 
axis.2.jog-counts axis.1.jog-counts

With halcmd I can show hm2_5i25.0.7i76.0.0.enc0.count and see it go to 1 
briefly when spinning the MPG, so it looks like the signal is getting in ok but 
I'm still not getting any axis movement.



--Original Mail--
From: "Peter C. Wallace" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Wed, 29 Oct 2014 11:13:06 -0700 PDT
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 12:57:50 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> hm2_5i25.0.encoder.00. is the hardware high speed encoder? 
> hm2_5i25.0.encoder.01. is not the low speed encoder?

hm2_5i25.0.encoder.01 is the spindle encoder for the second 7I76 (assuming you 
are using a 7i76x2 config)

  hm2_5i25.0.7i76.0.0.enc0

is the first MPG encoder (it may have a different name in master)
best thing for checking is to list all the pins with

halcmd show pins > pinlist.txt

when linuxcnc is running

>
> I've been looking through all the HostMot2 docs I can find including the 
> section on encoders and it's not very clear to me.
>
> http://www.linuxcnc.org/docs/2.6/html/drivers/hostmot2.html#_encoder
>
> The PNCConf seems to think hm2_5i25.0.encoder.00. is the high speed spindle 
> encoder input, so i presumed that when set to mode2 the low speed encoder 
> inputs GPIO 16..19 would occupy the next two encoder instances.
>
> The only reference to the low speed encoder inputs I've found is the sentence 
> or two on pg.18 of the 7i76man.pdf you pointed out. Surely there is a more 
> detailed explanation of this somewhere?
>
>
>
> --Original Mail------
> From: "Peter C. Wallace" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 10:43:46 -0700 PDT
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>
>> Date: Wed, 29 Oct 2014 12:29:53 -0500
>> From: p...@wpnet.us
>> Reply-To: "Enhanced Machine Controller (EMC)"
>> 
>> To: emc-users@lists.sourceforge.net
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> http://wpnet.us/Harrison2.ini
>> http://wpnet.us/Harrison2.hal
>>
>
> The problem I see is the the mpg is connected to the spindle encoder on P2
> (channel 1) not the mpg encoder on the 7i76 field I/O
>
>
>
> Peter Wallace
> Mesa Electronics
>
> (\__/)
> (='.'=) This is Bunny. Copy and paste bunny into your
> (")_(") signature to help him gain world domination.
>
>
> --
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>
>
> --
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>

Peter Wallace
Mesa Electronics

(\__/)
(='.'=) This is Bunny. Copy and paste bunny into your
(")_(") signature to help him gain world domination.


--
___
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread andy pugh
On 29 October 2014 17:57,   wrote:

> The PNCConf seems to think hm2_5i25.0.encoder.00. is the high speed spindle 
> encoder input

Yes, that's an encode "on" the 5i25.

The MPG encoder are "on" the 7i76 and the 7i76 is "on" the 5i25 and
this gives them names like hm2_5i25.0.7i76.0.0.enc0

To confuse things, there are wires from terminals on the 7i76 straight
through to the 5i25 high-speed encoder(s), but that encoder counter is
running in the 5i25 FPGA whereas the MPG encoders run in the 7i76
processor.

It is probably instructive to do the pinlist thing that PCW suggested
with a bare 5i25, then with a 7i76 connected, then with the 7i76 in
the alternative modes.

In fact... Here is the result of that exercise with my (early) 7i76. I
don't seem to have the encoders:

https://docs.google.com/spreadsheets/d/1Lm0TgQjazw5ocQ1OijY8rmtWeqbZO6u-cyj38sCOS5k/edit?usp=sharing


-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Peter C. Wallace
On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 12:57:50 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> hm2_5i25.0.encoder.00. is the hardware high speed encoder? 
> hm2_5i25.0.encoder.01. is not the low speed encoder?

hm2_5i25.0.encoder.01 is the spindle encoder for the second 7I76 (assuming you 
are using a 7i76x2 config)

  hm2_5i25.0.7i76.0.0.enc0

is the first MPG encoder (it may have a different name in master)
best thing for checking is to list all the pins with

halcmd show pins > pinlist.txt

when linuxcnc is running

>
> I've been looking through all the HostMot2 docs I can find including the 
> section on encoders and it's not very clear to me.
>
> http://www.linuxcnc.org/docs/2.6/html/drivers/hostmot2.html#_encoder
>
> The PNCConf seems to think hm2_5i25.0.encoder.00. is the high speed spindle 
> encoder input, so i presumed that when set to mode2 the low speed encoder 
> inputs GPIO 16..19 would occupy the next two encoder instances.
>
> The only reference to the low speed encoder inputs I've found is the sentence 
> or two on pg.18 of the 7i76man.pdf you pointed out. Surely there is a more 
> detailed explanation of this somewhere?
>
>
>
> --Original Mail--
> From: "Peter C. Wallace" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 10:43:46 -0700 PDT
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> On Wed, 29 Oct 2014, p...@wpnet.us wrote:
>
>> Date: Wed, 29 Oct 2014 12:29:53 -0500
>> From: p...@wpnet.us
>> Reply-To: "Enhanced Machine Controller (EMC)"
>> 
>> To: emc-users@lists.sourceforge.net
>> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>>
>> http://wpnet.us/Harrison2.ini
>> http://wpnet.us/Harrison2.hal
>>
>
> The problem I see is the the mpg is connected to the spindle encoder on P2
> (channel 1) not the mpg encoder on the 7i76 field I/O
>
>
>
> Peter Wallace
> Mesa Electronics
>
> (\__/)
> (='.'=) This is Bunny. Copy and paste bunny into your
> (")_(") signature to help him gain world domination.
>
>
> --
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>
>
> --
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>

Peter Wallace
Mesa Electronics

(\__/)
(='.'=) This is Bunny. Copy and paste bunny into your
(")_(") signature to help him gain world domination.


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread pc
hm2_5i25.0.encoder.00. is the hardware high speed encoder? 
hm2_5i25.0.encoder.01. is not the low speed encoder? 

I've been looking through all the HostMot2 docs I can find including the 
section on encoders and it's not very clear to me. 

http://www.linuxcnc.org/docs/2.6/html/drivers/hostmot2.html#_encoder

The PNCConf seems to think hm2_5i25.0.encoder.00. is the high speed spindle 
encoder input, so i presumed that when set to mode2 the low speed encoder 
inputs GPIO 16..19 would occupy the next two encoder instances.

The only reference to the low speed encoder inputs I've found is the sentence 
or two on pg.18 of the 7i76man.pdf you pointed out. Surely there is a more 
detailed explanation of this somewhere?



--Original Mail--
From: "Peter C. Wallace" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Wed, 29 Oct 2014 10:43:46 -0700 PDT
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 12:29:53 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
>     
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> http://wpnet.us/Harrison2.ini
> http://wpnet.us/Harrison2.hal
>

The problem I see is the the mpg is connected to the spindle encoder on P2 
(channel 1) not the mpg encoder on the 7i76 field I/O



Peter Wallace
Mesa Electronics

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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Peter C. Wallace
On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 12:45:20 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> I think the term brushless was inadvertently use initially. I can't debate 
> the merits of resolvers vs. encoders, but is anyone building new machines 
> using resolvers these days? In my mind at least if it has resolvers it's 
> older and unlikely to have brushless motors.

Resolvers are often used with brushless motors as they provide commutation 
information. Resolvers are less used nowadays that high resolution serial 
absolute encoders are available, but still the sensor of choice when 
ruggedness or wide temperture range is important.

>
>
> --Original Mail--
> From: "Billy Huddleston" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 13:36:16 -0400
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> Umm.. I thought the X was brushless and  had a resolver on it even though it?
>
> On 10/29/2014 01:02 PM, Pete Matos wrote:
>> Yeah no actually they are indeed brushed DC servos with encoders. I might
>>
>> Pete
>>
>
>
>
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Peter Wallace
Mesa Electronics

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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Pete Matos
No actually that was a typo.  It is a brushless motor with resolver.  I
thought it was DC servo but apparently I was mistaken according to
Pete...the other Pete.the one who knows what the hell he is talking
about hehe

Pete


On Wed, Oct 29, 2014 at 1:45 PM,  wrote:

> I think the term brushless was inadvertently use initially. I can't debate
> the merits of resolvers vs. encoders, but is anyone building new machines
> using resolvers these days? In my mind at least if it has resolvers it's
> older and unlikely to have brushless motors.
>
>
> --Original Mail--
> From: "Billy Huddleston" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 13:36:16 -0400
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> Umm.. I thought the X was brushless and  had a resolver on it even though
> it?
>
> On 10/29/2014 01:02 PM, Pete Matos wrote:
> > Yeah no actually they are indeed brushed DC servos with encoders. I might
> >
> > Pete
> >
>
>
>
>
> --
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>
>
>
> --
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread pc
I think the term brushless was inadvertently use initially. I can't debate the 
merits of resolvers vs. encoders, but is anyone building new machines using 
resolvers these days? In my mind at least if it has resolvers it's older and 
unlikely to have brushless motors.


--Original Mail--
From: "Billy Huddleston" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Wed, 29 Oct 2014 13:36:16 -0400
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

Umm.. I thought the X was brushless and  had a resolver on it even though it?

On 10/29/2014 01:02 PM, Pete Matos wrote:
> Yeah no actually they are indeed brushed DC servos with encoders. I might
>
> Pete
>



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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Peter C. Wallace
On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 12:29:53 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> http://wpnet.us/Harrison2.ini
> http://wpnet.us/Harrison2.hal
>

The problem I see is the the mpg is connected to the spindle encoder on P2 
(channel 1) not the mpg encoder on the 7i76 field I/O



Peter Wallace
Mesa Electronics

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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Billy Huddleston
Umm.. I thought the X was brushless and  had a resolver on it even though it?

On 10/29/2014 01:02 PM, Pete Matos wrote:
> Yeah no actually they are indeed brushed DC servos with encoders. I might
>
> Pete
>



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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread pc
Even more confusing for the thread is we are both Petes :)


--Original Mail--
From: "Pete Matos" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Wed, 29 Oct 2014 13:18:49 -0400
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

Pete I will take your word on it you are the guru here. I honestly don't
know.  Would you recommend keeping it and trying to get a drive to fit it,
I would need to find another similar motor on ebay. Besides I am starting
to hijack this poor guys thread here. I am open to whatever will be the
best for the machine in the end and what is easiest for me to get running.
Peace

Pete


On Wed, Oct 29, 2014 at 1:16 PM, Pete Matos  wrote:

> Andy,
>  Honestly man I have no idea.   As I said there ARE NO DRIVES LOL.. It
> is gutted.  I only have a single X axis motor and some wiring in this
> beast. The rest was sacrificed to the parts gods on ebay by the previous
> owner I guess.  I posted the information on the motor I got from an
> engineer at Parker yesterday on the IRC.  He said it was a servomotor, I
> asked him if it was a DC servomotor and he just answered it's  a servomotor
> whatever that means. I have some information on it but as I said I wanted
> to have matched motors and drives on both axes so if I needed to buy
> another one of these same motors it would probably cost a  fortune. I think
> my best bet is to probably sell this X motor and buy two motor and drive
> combos like I did on the CIncinatti build. That has turned out to be a good
> decision for me and it made things a helluva lot simpler. I like simple.
> Peace
>
> Pete
>
>
> On Wed, Oct 29, 2014 at 1:08 PM, andy pugh  wrote:
>
>> On 29 October 2014 16:55,   wrote:
>> > If it has old resolvers I'd just replace those with some new
>> inexpensive encoders
>>
>> I would suggest that that would be a downgrade. Buying resolvers new
>> would be needlessly extravagant, they cost a fortune, but if you
>> already have them then they are superior to encoders.
>>
>> In this case the existing drives probably use the resolvers for
>> commutation too. (which might be a problem, as the Mesa Resolver card
>> expects to be providing the excitation. However the drive quite
>> possibly won't notice if the excitation is swapped to the LinuxCNC
>> interface hardware.).
>> Pete: Do you know if the drives use Hall sensors for commutation, use
>> the resolvers for commutation, and pass-through the sine/cosine, or
>> use the resolver and pass out synthetic encoder pulses?
>>
>> --
>> atp
>> If you can't fix it, you don't own it.
>> http://www.ifixit.com/Manifesto
>>
>>
>> --
>> ___
>> Emc-users mailing list
>> Emc-users@lists.sourceforge.net
>> https://lists.sourceforge.net/lists/listinfo/emc-users
>>
>
>
>
> --
> Pete Matos
> A and N Precision and Fabrication
> Maryville, Tennessee
> 865-236-8996
>



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865-236-8996
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Pete Matos
Okay that is what I was thinking. Appreciate your advice.  I am going to
pop it on ebay and try to sell it for whatever I can get for it and use
that towards the new motors and drives. I also have some other stuff here
from both builds I don't need I will try to sell. Still have a lot of
scrubbing and painting to do on it. It is starting to look like a lathe
again LOL  Thanks Pete and Andy.

Pete



On Wed, Oct 29, 2014 at 1:25 PM, Peter C. Wallace  wrote:

> On Wed, 29 Oct 2014, Pete Matos wrote:
>
> > Date: Wed, 29 Oct 2014 13:18:49 -0400
> > From: Pete Matos 
> > Reply-To: "Enhanced Machine Controller (EMC)"
> > 
> > To: "Enhanced Machine Controller (EMC)"  >
> > Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> >
> > Pete I will take your word on it you are the guru here. I honestly don't
> > know.  Would you recommend keeping it and trying to get a drive to fit
> it,
> > I would need to find another similar motor on ebay. Besides I am starting
> > to hijack this poor guys thread here. I am open to whatever will be the
> > best for the machine in the end and what is easiest for me to get
> running.
> > Peace
> >
> > Pete
>
> If you had the original drives and motors I would use them. even if you
> just
> had both motors it might have been worth finding drives, but with just one
> oddball motor, probably better to start from scratch
>
>
> >
> >
> > On Wed, Oct 29, 2014 at 1:16 PM, Pete Matos 
> wrote:
> >
> >> Andy,
> >>  Honestly man I have no idea.   As I said there ARE NO DRIVES LOL..
> It
> >> is gutted.  I only have a single X axis motor and some wiring in this
> >> beast. The rest was sacrificed to the parts gods on ebay by the previous
> >> owner I guess.  I posted the information on the motor I got from an
> >> engineer at Parker yesterday on the IRC.  He said it was a servomotor, I
> >> asked him if it was a DC servomotor and he just answered it's  a
> servomotor
> >> whatever that means. I have some information on it but as I said I
> wanted
> >> to have matched motors and drives on both axes so if I needed to buy
> >> another one of these same motors it would probably cost a  fortune. I
> think
> >> my best bet is to probably sell this X motor and buy two motor and drive
> >> combos like I did on the CIncinatti build. That has turned out to be a
> good
> >> decision for me and it made things a helluva lot simpler. I like simple.
> >> Peace
> >>
> >> Pete
> >>
> >>
> >> On Wed, Oct 29, 2014 at 1:08 PM, andy pugh  wrote:
> >>
> >>> On 29 October 2014 16:55,   wrote:
> >>>> If it has old resolvers I'd just replace those with some new
> >>> inexpensive encoders
> >>>
> >>> I would suggest that that would be a downgrade. Buying resolvers new
> >>> would be needlessly extravagant, they cost a fortune, but if you
> >>> already have them then they are superior to encoders.
> >>>
> >>> In this case the existing drives probably use the resolvers for
> >>> commutation too. (which might be a problem, as the Mesa Resolver card
> >>> expects to be providing the excitation. However the drive quite
> >>> possibly won't notice if the excitation is swapped to the LinuxCNC
> >>> interface hardware.).
> >>> Pete: Do you know if the drives use Hall sensors for commutation, use
> >>> the resolvers for commutation, and pass-through the sine/cosine, or
> >>> use the resolver and pass out synthetic encoder pulses?
> >>>
> >>> --
> >>> atp
> >>> If you can't fix it, you don't own it.
> >>> http://www.ifixit.com/Manifesto
> >>>
> >>>
> >>>
> --
> >>> ___
> >>> Emc-users mailing list
> >>> Emc-users@lists.sourceforge.net
> >>> https://lists.sourceforge.net/lists/listinfo/emc-users
> >>>
> >>
> >>
> >>
> >> --
> >> Pete Matos
> >> A and N Precision and Fabrication
> >> Maryville, Tennessee
> >> 865-236-8996
> >>
> >
> >
> >
> > --
> > Pete Matos
> > A and N Precision and Fabrication
> > Maryville, Tennessee
> > 865-236-8996
> >
> -

Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread pc
http://wpnet.us/Harrison2.ini
http://wpnet.us/Harrison2.hal



--Original Mail--
From: "Peter C. Wallace" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Wed, 29 Oct 2014 10:04:36 -0700 PDT
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 11:33:42 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> I've messed with this a bit and don't have it working yet. Attached is my 
> current hal file hacked together from PNCConf generated bits, bits from docs 
> and manual bits (don't laugh, I'll clean it up once I get everything 
> working). The steps are all set to 0.1 just to ensure that even if the 
> selection isn't selecting the one I think I'd at least get visible motion. 
> Below is the summary of the hardware configuration.
>
> The pendant MPG is a basic 100ppr 5V MPG. I've validated it's output with my 
> 'scope (haven't got the hang of halscope yet). It is wired with A and B 
> outputs connected to the MESA 7i76 GPIO #16 and #17.
>
> The pendant has two 4 pos rotary switches as follows:
>
> Axis select
> 1 - Off - n.c.
> 2 - X - MESA 7i76 GPIO #20
> 3 - Z - MESA 7i76 GPIO #21
> 4 - Aux - MESA 7i76 GPIO #22
>
> Step select
>
> 1 - 0.1 - MESA 7i76 GPIO #24
> 2 - 0.01 - MESA 7i76 GPIO #25
> 3 - 0.001 - MESA 7i76 GPIO #26
> 4 - 0.0001 - MESA 7i76 GPIO #27
>
> Using halcmd show I've validated the switch inputs are working properly.
>
> Any idea what may be wrong?


Can you post your hal and ini files to a public place (like pastebin.com)?


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Peter C. Wallace
On Wed, 29 Oct 2014, Pete Matos wrote:

> Date: Wed, 29 Oct 2014 13:18:49 -0400
> From: Pete Matos 
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: "Enhanced Machine Controller (EMC)" 
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> Pete I will take your word on it you are the guru here. I honestly don't
> know.  Would you recommend keeping it and trying to get a drive to fit it,
> I would need to find another similar motor on ebay. Besides I am starting
> to hijack this poor guys thread here. I am open to whatever will be the
> best for the machine in the end and what is easiest for me to get running.
> Peace
>
> Pete

If you had the original drives and motors I would use them. even if you just 
had both motors it might have been worth finding drives, but with just one 
oddball motor, probably better to start from scratch


>
>
> On Wed, Oct 29, 2014 at 1:16 PM, Pete Matos  wrote:
>
>> Andy,
>>  Honestly man I have no idea.   As I said there ARE NO DRIVES LOL.. It
>> is gutted.  I only have a single X axis motor and some wiring in this
>> beast. The rest was sacrificed to the parts gods on ebay by the previous
>> owner I guess.  I posted the information on the motor I got from an
>> engineer at Parker yesterday on the IRC.  He said it was a servomotor, I
>> asked him if it was a DC servomotor and he just answered it's  a servomotor
>> whatever that means. I have some information on it but as I said I wanted
>> to have matched motors and drives on both axes so if I needed to buy
>> another one of these same motors it would probably cost a  fortune. I think
>> my best bet is to probably sell this X motor and buy two motor and drive
>> combos like I did on the CIncinatti build. That has turned out to be a good
>> decision for me and it made things a helluva lot simpler. I like simple.
>> Peace
>>
>> Pete
>>
>>
>> On Wed, Oct 29, 2014 at 1:08 PM, andy pugh  wrote:
>>
>>> On 29 October 2014 16:55,   wrote:
>>>> If it has old resolvers I'd just replace those with some new
>>> inexpensive encoders
>>>
>>> I would suggest that that would be a downgrade. Buying resolvers new
>>> would be needlessly extravagant, they cost a fortune, but if you
>>> already have them then they are superior to encoders.
>>>
>>> In this case the existing drives probably use the resolvers for
>>> commutation too. (which might be a problem, as the Mesa Resolver card
>>> expects to be providing the excitation. However the drive quite
>>> possibly won't notice if the excitation is swapped to the LinuxCNC
>>> interface hardware.).
>>> Pete: Do you know if the drives use Hall sensors for commutation, use
>>> the resolvers for commutation, and pass-through the sine/cosine, or
>>> use the resolver and pass out synthetic encoder pulses?
>>>
>>> --
>>> atp
>>> If you can't fix it, you don't own it.
>>> http://www.ifixit.com/Manifesto
>>>
>>>
>>> --
>>> ___
>>> Emc-users mailing list
>>> Emc-users@lists.sourceforge.net
>>> https://lists.sourceforge.net/lists/listinfo/emc-users
>>>
>>
>>
>>
>> --
>> Pete Matos
>> A and N Precision and Fabrication
>> Maryville, Tennessee
>> 865-236-8996
>>
>
>
>
> -- 
> Pete Matos
> A and N Precision and Fabrication
> Maryville, Tennessee
> 865-236-8996
> --
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>

Peter Wallace
Mesa Electronics

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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Pete Matos
Pete I will take your word on it you are the guru here. I honestly don't
know.  Would you recommend keeping it and trying to get a drive to fit it,
I would need to find another similar motor on ebay. Besides I am starting
to hijack this poor guys thread here. I am open to whatever will be the
best for the machine in the end and what is easiest for me to get running.
Peace

Pete


On Wed, Oct 29, 2014 at 1:16 PM, Pete Matos  wrote:

> Andy,
>  Honestly man I have no idea.   As I said there ARE NO DRIVES LOL.. It
> is gutted.  I only have a single X axis motor and some wiring in this
> beast. The rest was sacrificed to the parts gods on ebay by the previous
> owner I guess.  I posted the information on the motor I got from an
> engineer at Parker yesterday on the IRC.  He said it was a servomotor, I
> asked him if it was a DC servomotor and he just answered it's  a servomotor
> whatever that means. I have some information on it but as I said I wanted
> to have matched motors and drives on both axes so if I needed to buy
> another one of these same motors it would probably cost a  fortune. I think
> my best bet is to probably sell this X motor and buy two motor and drive
> combos like I did on the CIncinatti build. That has turned out to be a good
> decision for me and it made things a helluva lot simpler. I like simple.
> Peace
>
> Pete
>
>
> On Wed, Oct 29, 2014 at 1:08 PM, andy pugh  wrote:
>
>> On 29 October 2014 16:55,   wrote:
>> > If it has old resolvers I'd just replace those with some new
>> inexpensive encoders
>>
>> I would suggest that that would be a downgrade. Buying resolvers new
>> would be needlessly extravagant, they cost a fortune, but if you
>> already have them then they are superior to encoders.
>>
>> In this case the existing drives probably use the resolvers for
>> commutation too. (which might be a problem, as the Mesa Resolver card
>> expects to be providing the excitation. However the drive quite
>> possibly won't notice if the excitation is swapped to the LinuxCNC
>> interface hardware.).
>> Pete: Do you know if the drives use Hall sensors for commutation, use
>> the resolvers for commutation, and pass-through the sine/cosine, or
>> use the resolver and pass out synthetic encoder pulses?
>>
>> --
>> atp
>> If you can't fix it, you don't own it.
>> http://www.ifixit.com/Manifesto
>>
>>
>> --
>> ___
>> Emc-users mailing list
>> Emc-users@lists.sourceforge.net
>> https://lists.sourceforge.net/lists/listinfo/emc-users
>>
>
>
>
> --
> Pete Matos
> A and N Precision and Fabrication
> Maryville, Tennessee
> 865-236-8996
>



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865-236-8996
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Pete Matos
Andy,
 Honestly man I have no idea.   As I said there ARE NO DRIVES LOL.. It
is gutted.  I only have a single X axis motor and some wiring in this
beast. The rest was sacrificed to the parts gods on ebay by the previous
owner I guess.  I posted the information on the motor I got from an
engineer at Parker yesterday on the IRC.  He said it was a servomotor, I
asked him if it was a DC servomotor and he just answered it's  a servomotor
whatever that means. I have some information on it but as I said I wanted
to have matched motors and drives on both axes so if I needed to buy
another one of these same motors it would probably cost a  fortune. I think
my best bet is to probably sell this X motor and buy two motor and drive
combos like I did on the CIncinatti build. That has turned out to be a good
decision for me and it made things a helluva lot simpler. I like simple.
Peace

Pete


On Wed, Oct 29, 2014 at 1:08 PM, andy pugh  wrote:

> On 29 October 2014 16:55,   wrote:
> > If it has old resolvers I'd just replace those with some new inexpensive
> encoders
>
> I would suggest that that would be a downgrade. Buying resolvers new
> would be needlessly extravagant, they cost a fortune, but if you
> already have them then they are superior to encoders.
>
> In this case the existing drives probably use the resolvers for
> commutation too. (which might be a problem, as the Mesa Resolver card
> expects to be providing the excitation. However the drive quite
> possibly won't notice if the excitation is swapped to the LinuxCNC
> interface hardware.).
> Pete: Do you know if the drives use Hall sensors for commutation, use
> the resolvers for commutation, and pass-through the sine/cosine, or
> use the resolver and pass out synthetic encoder pulses?
>
> --
> atp
> If you can't fix it, you don't own it.
> http://www.ifixit.com/Manifesto
>
>
> --
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>



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Pete Matos
A and N Precision and Fabrication
Maryville, Tennessee
865-236-8996
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread andy pugh
On 29 October 2014 17:05, Pete Matos  wrote:
> Brushless DC motors with
> resolvers are not cheap on ebay tho.

No, because they are very good :-)

My comments were based on the assumption that you already had
expensive motors and were looking to junk them. That would be silly.
If you don't have the motors, then super-expensive ones would be a
silly thing to fit.


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Peter C. Wallace
On Wed, 29 Oct 2014, Pete Matos wrote:

> Date: Wed, 29 Oct 2014 13:05:35 -0400
> From: Pete Matos 
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: "Enhanced Machine Controller (EMC)" 
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> Andy,
>Like I said I would think about using the original motors if I actually
> had both of them. I only have the X motor here now so I wanted to have
> matched motors and drives for both axes. Still have a lot of cleaning and
> scrubbing and rewiring to do before I really have to worry about that so
> not in a huge hurry hell I may change my mind.  Brushless DC motors with
> resolvers are not cheap on ebay tho. I could buy a complete motor and
> driver brand new for what I would pay for a used one like I have on the X.
> The machine has a heavy 1-1 belt drive on both axes so I could actually run
> about any motor I want on it even a big stepper would work actually but I
> want to try to go with an AC servo if possible. Peace
>
> Pete

You have AC servos (well one at least)

>
>
> On Wed, Oct 29, 2014 at 12:59 PM, andy pugh  wrote:
>
>> On 29 October 2014 16:47, Pete Matos  wrote:
>>> Mine came with DC
>>> brushless servos and resolvers
>>
>>
>> My next lathe conversion is very likely to be using brushless DC
>> servos and resolvers.
>> I like resolvers. They have super-high precision and are very tolerant
>> of interference, contamination, heat etc.
>>
>> You can probably slot a Mesa 7i49 and 5i23 straight in (the 5i24 is
>> probably an option too, but I _know_ that there is a 5i23 firmware for
>> the 5i23 because that is what my mill uses.
>>
>> Pico also do a Resolver converter, but that uses quadrature as an
>> intermediate stage and the reason I like resolvers is that I don't
>> trust quadrature.
>>
>>
>> http://store.mesanet.com/index.php?route=product/product&path=83_86&product_id=101
>>
>> --
>> atp
>> If you can't fix it, you don't own it.
>> http://www.ifixit.com/Manifesto
>>
>>
>> --
>> ___
>> Emc-users mailing list
>> Emc-users@lists.sourceforge.net
>> https://lists.sourceforge.net/lists/listinfo/emc-users
>>
>
>
>
> -- 
> Pete Matos
> A and N Precision and Fabrication
> Maryville, Tennessee
> 865-236-8996
> --
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> Emc-users mailing list
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> https://lists.sourceforge.net/lists/listinfo/emc-users
>

Peter Wallace
Mesa Electronics

(\__/)
(='.'=) This is Bunny. Copy and paste bunny into your
(")_(") signature to help him gain world domination.


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread andy pugh
On 29 October 2014 16:55,   wrote:
> If it has old resolvers I'd just replace those with some new inexpensive 
> encoders

I would suggest that that would be a downgrade. Buying resolvers new
would be needlessly extravagant, they cost a fortune, but if you
already have them then they are superior to encoders.

In this case the existing drives probably use the resolvers for
commutation too. (which might be a problem, as the Mesa Resolver card
expects to be providing the excitation. However the drive quite
possibly won't notice if the excitation is swapped to the LinuxCNC
interface hardware.).
Pete: Do you know if the drives use Hall sensors for commutation, use
the resolvers for commutation, and pass-through the sine/cosine, or
use the resolver and pass out synthetic encoder pulses?

-- 
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Pete Matos
Andy,
Like I said I would think about using the original motors if I actually
had both of them. I only have the X motor here now so I wanted to have
matched motors and drives for both axes. Still have a lot of cleaning and
scrubbing and rewiring to do before I really have to worry about that so
not in a huge hurry hell I may change my mind.  Brushless DC motors with
resolvers are not cheap on ebay tho. I could buy a complete motor and
driver brand new for what I would pay for a used one like I have on the X.
The machine has a heavy 1-1 belt drive on both axes so I could actually run
about any motor I want on it even a big stepper would work actually but I
want to try to go with an AC servo if possible. Peace

Pete


On Wed, Oct 29, 2014 at 12:59 PM, andy pugh  wrote:

> On 29 October 2014 16:47, Pete Matos  wrote:
> > Mine came with DC
> > brushless servos and resolvers
>
>
> My next lathe conversion is very likely to be using brushless DC
> servos and resolvers.
> I like resolvers. They have super-high precision and are very tolerant
> of interference, contamination, heat etc.
>
> You can probably slot a Mesa 7i49 and 5i23 straight in (the 5i24 is
> probably an option too, but I _know_ that there is a 5i23 firmware for
> the 5i23 because that is what my mill uses.
>
> Pico also do a Resolver converter, but that uses quadrature as an
> intermediate stage and the reason I like resolvers is that I don't
> trust quadrature.
>
>
> http://store.mesanet.com/index.php?route=product/product&path=83_86&product_id=101
>
> --
> atp
> If you can't fix it, you don't own it.
> http://www.ifixit.com/Manifesto
>
>
> --
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>



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A and N Precision and Fabrication
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865-236-8996
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Peter C. Wallace
On Wed, 29 Oct 2014, p...@wpnet.us wrote:

> Date: Wed, 29 Oct 2014 11:33:42 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> I've messed with this a bit and don't have it working yet. Attached is my 
> current hal file hacked together from PNCConf generated bits, bits from docs 
> and manual bits (don't laugh, I'll clean it up once I get everything 
> working). The steps are all set to 0.1 just to ensure that even if the 
> selection isn't selecting the one I think I'd at least get visible motion. 
> Below is the summary of the hardware configuration.
>
> The pendant MPG is a basic 100ppr 5V MPG. I've validated it's output with my 
> 'scope (haven't got the hang of halscope yet). It is wired with A and B 
> outputs connected to the MESA 7i76 GPIO #16 and #17.
>
> The pendant has two 4 pos rotary switches as follows:
>
> Axis select
> 1 - Off - n.c.
> 2 - X - MESA 7i76 GPIO #20
> 3 - Z - MESA 7i76 GPIO #21
> 4 - Aux - MESA 7i76 GPIO #22
>
> Step select
>
> 1 - 0.1 - MESA 7i76 GPIO #24
> 2 - 0.01 - MESA 7i76 GPIO #25
> 3 - 0.001 - MESA 7i76 GPIO #26
> 4 - 0.0001 - MESA 7i76 GPIO #27
>
> Using halcmd show I've validated the switch inputs are working properly.
>
> Any idea what may be wrong?


Can you post your hal and ini files to a public place (like pastebin.com)?


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Pete Matos
Yeah no actually they are indeed brushed DC servos with encoders. I might
actually keep them but I am missing the Z motor so might as well get both
new. The machine I bought gutted of the original control and motor.  I did
use the 5i25/7i77 combo on my Cincinatti Arrow 500 VMC retrofit. Excellent
stuff. I will use the 5i25/7i77 combo I have as well for the new lathe. My
machine came with a 7.5 HP motor apparently but it was an option base motor
was 5hp. I am not sure which size motor I will get but it will probably
depend on what kind of deal I can get on it.  Gonna run a Hitachi WJ200 VFD
like I did on the Cincinatti most likely.  Cannot wait to see this monster
make some swarf.  Right now I am stripping and repainting a good bit of the
sheetmetal as some jackhole mopped some cheap paint on it with a brush. Aah
well if it was beautiful I probably would have paid a bunch more for it I
guess LOL  Good luck with your build. Peace

Pete


On Wed, Oct 29, 2014 at 12:55 PM,  wrote:

> It has the original steppers and the much newer Microkinetics drivers. The
> spindle motor is ~1.5HP I believe, I have it on a 2HP Hitachi VFD.
>
> Did you mean your machine has DC brush type servos with resolvers (old)?
> If it has brushless AC servos (newer) it wouldn't have resolvers. In either
> case I'd stick with the original servos and drives if they are functional
> since they are probably well matched to the machine. If it has old
> resolvers I'd just replace those with some new inexpensive encoders. The
> MESA 5i25/7i77 servo card combo would probably work well, I have that card
> set waiting for a conversion on my much larger CNC mill after I'm done with
> the lathe. The mill has a Dynapath control currently that works fine, but
> has small memory so I just drip feed it serial from a PC currently.
>
>
> --Original Mail--
> From: "Pete Matos" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 12:47:15 -0400
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> Hey thats awesome... I just looked it up and it is actually very similar to
> my machine. I just bought a used HH Roberts Standard Modern 14x40 CNC
> lathe.  Did your machine come with stepper motors?  Mine came with DC
> brushless servos and resolvers but I am thinking I will swap motors and
> drivers to brand new stuff here instead of screwing with the old stuff.
> What HP is your spindle motor I need one of those too. Nice to meetcha!
> Peace
>
> Pete
>
>
> On Wed, Oct 29, 2014 at 12:42 PM,  wrote:
>
> > It's a Harrison Trainer manual/CNC 280. It previously had a conversion
> > from it's original dead controls to Microkinetics stuff and now I'm going
> > to LinuxCNC with the MESA 5i25/7i76 set, retaining the MK stepper drives
> > since they're fine. I'm doing it as a strictly CNC conversion since I
> have
> > other manual lathes. I installed a new Hitachi VFD to drive the spindle
> > which is working nicely.
> >
> >
> >
> > --Original Mail--
> > From: "Pete Matos" 
> > To: "Enhanced Machine Controller (EMC)"  >
> > Sent: Wed, 29 Oct 2014 12:37:30 -0400
> > Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> >
> > What kind of lathe are you converting out of curiosity?  I just bought a
> > CNC lathe to retrofit and I plan to use mesa cards again.  Good luck with
> > your build. Peace
> >
> > Pete
> >
> >
> > On Wed, Oct 29, 2014 at 12:33 PM,  wrote:
> >
> > > I've messed with this a bit and don't have it working yet. Attached is
> my
> > > current hal file hacked together from PNCConf generated bits, bits from
> > > docs and manual bits (don't laugh, I'll clean it up once I get
> everything
> > > working). The steps are all set to 0.1 just to ensure that even if the
> > > selection isn't selecting the one I think I'd at least get visible
> > motion.
> > > Below is the summary of the hardware configuration.
> > >
> > > The pendant MPG is a basic 100ppr 5V MPG. I've validated it's output
> with
> > > my 'scope (haven't got the hang of halscope yet). It is wired with A
> and
> > B
> > > outputs connected to the MESA 7i76 GPIO #16 and #17.
> > >
> > > The pendant has two 4 pos rotary switches as follows:
> > >
> > > Axis select
> > > 1 - Off - n.c.
> > > 2 - X - MESA 7i76 GPIO #20
> > > 3 - Z - MESA 7i76 GPIO #21
> > > 4 - Aux - MESA 7i76 GPIO #22
> > >
> > > Step select
> > >
> > > 1 - 0.1 - MESA 7i76 GPIO #

Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread andy pugh
On 29 October 2014 16:47, Pete Matos  wrote:
> Mine came with DC
> brushless servos and resolvers


My next lathe conversion is very likely to be using brushless DC
servos and resolvers.
I like resolvers. They have super-high precision and are very tolerant
of interference, contamination, heat etc.

You can probably slot a Mesa 7i49 and 5i23 straight in (the 5i24 is
probably an option too, but I _know_ that there is a 5i23 firmware for
the 5i23 because that is what my mill uses.

Pico also do a Resolver converter, but that uses quadrature as an
intermediate stage and the reason I like resolvers is that I don't
trust quadrature.

http://store.mesanet.com/index.php?route=product/product&path=83_86&product_id=101

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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread pc
It has the original steppers and the much newer Microkinetics drivers. The 
spindle motor is ~1.5HP I believe, I have it on a 2HP Hitachi VFD.

Did you mean your machine has DC brush type servos with resolvers (old)? If it 
has brushless AC servos (newer) it wouldn't have resolvers. In either case I'd 
stick with the original servos and drives if they are functional since they are 
probably well matched to the machine. If it has old resolvers I'd just replace 
those with some new inexpensive encoders. The MESA 5i25/7i77 servo card combo 
would probably work well, I have that card set waiting for a conversion on my 
much larger CNC mill after I'm done with the lathe. The mill has a Dynapath 
control currently that works fine, but has small memory so I just drip feed it 
serial from a PC currently.


--Original Mail--
From: "Pete Matos" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Wed, 29 Oct 2014 12:47:15 -0400
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

Hey thats awesome... I just looked it up and it is actually very similar to
my machine. I just bought a used HH Roberts Standard Modern 14x40 CNC
lathe.  Did your machine come with stepper motors?  Mine came with DC
brushless servos and resolvers but I am thinking I will swap motors and
drivers to brand new stuff here instead of screwing with the old stuff.
What HP is your spindle motor I need one of those too. Nice to meetcha!
Peace

Pete


On Wed, Oct 29, 2014 at 12:42 PM,  wrote:

> It's a Harrison Trainer manual/CNC 280. It previously had a conversion
> from it's original dead controls to Microkinetics stuff and now I'm going
> to LinuxCNC with the MESA 5i25/7i76 set, retaining the MK stepper drives
> since they're fine. I'm doing it as a strictly CNC conversion since I have
> other manual lathes. I installed a new Hitachi VFD to drive the spindle
> which is working nicely.
>
>
>
> --Original Mail--
> From: "Pete Matos" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 12:37:30 -0400
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> What kind of lathe are you converting out of curiosity?  I just bought a
> CNC lathe to retrofit and I plan to use mesa cards again.  Good luck with
> your build. Peace
>
> Pete
>
>
> On Wed, Oct 29, 2014 at 12:33 PM,  wrote:
>
> > I've messed with this a bit and don't have it working yet. Attached is my
> > current hal file hacked together from PNCConf generated bits, bits from
> > docs and manual bits (don't laugh, I'll clean it up once I get everything
> > working). The steps are all set to 0.1 just to ensure that even if the
> > selection isn't selecting the one I think I'd at least get visible
> motion.
> > Below is the summary of the hardware configuration.
> >
> > The pendant MPG is a basic 100ppr 5V MPG. I've validated it's output with
> > my 'scope (haven't got the hang of halscope yet). It is wired with A and
> B
> > outputs connected to the MESA 7i76 GPIO #16 and #17.
> >
> > The pendant has two 4 pos rotary switches as follows:
> >
> > Axis select
> > 1 - Off - n.c.
> > 2 - X - MESA 7i76 GPIO #20
> > 3 - Z - MESA 7i76 GPIO #21
> > 4 - Aux - MESA 7i76 GPIO #22
> >
> > Step select
> >
> > 1 - 0.1 - MESA 7i76 GPIO #24
> > 2 - 0.01 - MESA 7i76 GPIO #25
> > 3 - 0.001 - MESA 7i76 GPIO #26
> > 4 - 0.0001 - MESA 7i76 GPIO #27
> >
> > Using halcmd show I've validated the switch inputs are working properly.
> >
> > Any idea what may be wrong?
> >
> > --Original Mail--
> > From: 
> > To: 
> > Sent: Mon, 27 Oct 2014 16:16:15 -0500
> > Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> >
> > --Original Mail--
> > From: "Peter C. Wallace" 
> > To: "Enhanced Machine Controller (EMC)"  >
> > Sent: Mon, 27 Oct 2014 14:03:16 -0700 PDT
> > Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> >
> > ...
> >
> > > There's a brief mention on page 18 in the mode options
> >
> > That is indeed brief. Well, I've got a direction now and a bunch of docs
> > to read through and try to mesh. Hopefully I'll have it working this
> > evening :)
> >
> >
> >
> >
> --
> > ___
> > Emc-users mailing list
> > Emc-users@lists.sourceforge.net
> > https://lists.sourceforge.net/lists/listinfo/emc-users
> >
> &g

Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Pete Matos
Hey thats awesome... I just looked it up and it is actually very similar to
my machine. I just bought a used HH Roberts Standard Modern 14x40 CNC
lathe.  Did your machine come with stepper motors?  Mine came with DC
brushless servos and resolvers but I am thinking I will swap motors and
drivers to brand new stuff here instead of screwing with the old stuff.
What HP is your spindle motor I need one of those too. Nice to meetcha!
Peace

Pete


On Wed, Oct 29, 2014 at 12:42 PM,  wrote:

> It's a Harrison Trainer manual/CNC 280. It previously had a conversion
> from it's original dead controls to Microkinetics stuff and now I'm going
> to LinuxCNC with the MESA 5i25/7i76 set, retaining the MK stepper drives
> since they're fine. I'm doing it as a strictly CNC conversion since I have
> other manual lathes. I installed a new Hitachi VFD to drive the spindle
> which is working nicely.
>
>
>
> --Original Mail--
> From: "Pete Matos" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Wed, 29 Oct 2014 12:37:30 -0400
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> What kind of lathe are you converting out of curiosity?  I just bought a
> CNC lathe to retrofit and I plan to use mesa cards again.  Good luck with
> your build. Peace
>
> Pete
>
>
> On Wed, Oct 29, 2014 at 12:33 PM,  wrote:
>
> > I've messed with this a bit and don't have it working yet. Attached is my
> > current hal file hacked together from PNCConf generated bits, bits from
> > docs and manual bits (don't laugh, I'll clean it up once I get everything
> > working). The steps are all set to 0.1 just to ensure that even if the
> > selection isn't selecting the one I think I'd at least get visible
> motion.
> > Below is the summary of the hardware configuration.
> >
> > The pendant MPG is a basic 100ppr 5V MPG. I've validated it's output with
> > my 'scope (haven't got the hang of halscope yet). It is wired with A and
> B
> > outputs connected to the MESA 7i76 GPIO #16 and #17.
> >
> > The pendant has two 4 pos rotary switches as follows:
> >
> > Axis select
> > 1 - Off - n.c.
> > 2 - X - MESA 7i76 GPIO #20
> > 3 - Z - MESA 7i76 GPIO #21
> > 4 - Aux - MESA 7i76 GPIO #22
> >
> > Step select
> >
> > 1 - 0.1 - MESA 7i76 GPIO #24
> > 2 - 0.01 - MESA 7i76 GPIO #25
> > 3 - 0.001 - MESA 7i76 GPIO #26
> > 4 - 0.0001 - MESA 7i76 GPIO #27
> >
> > Using halcmd show I've validated the switch inputs are working properly.
> >
> > Any idea what may be wrong?
> >
> > --Original Mail--
> > From: 
> > To: 
> > Sent: Mon, 27 Oct 2014 16:16:15 -0500
> > Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> >
> > --Original Mail--
> > From: "Peter C. Wallace" 
> > To: "Enhanced Machine Controller (EMC)"  >
> > Sent: Mon, 27 Oct 2014 14:03:16 -0700 PDT
> > Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> >
> > ...
> >
> > > There's a brief mention on page 18 in the mode options
> >
> > That is indeed brief. Well, I've got a direction now and a bunch of docs
> > to read through and try to mesh. Hopefully I'll have it working this
> > evening :)
> >
> >
> >
> >
> --
> > ___
> > Emc-users mailing list
> > Emc-users@lists.sourceforge.net
> > https://lists.sourceforge.net/lists/listinfo/emc-users
> >
> >
> >
> >
> --
> > ___
> > Emc-users mailing list
> > Emc-users@lists.sourceforge.net
> > https://lists.sourceforge.net/lists/listinfo/emc-users
> >
>
>
>
> --
> Pete Matos
> A and N Precision and Fabrication
> Maryville, Tennessee
> 865-236-8996
>
> --
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>
>
>
> --
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>



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865-236-8996
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread pc
It's a Harrison Trainer manual/CNC 280. It previously had a conversion from 
it's original dead controls to Microkinetics stuff and now I'm going to 
LinuxCNC with the MESA 5i25/7i76 set, retaining the MK stepper drives since 
they're fine. I'm doing it as a strictly CNC conversion since I have other 
manual lathes. I installed a new Hitachi VFD to drive the spindle which is 
working nicely.



--Original Mail--
From: "Pete Matos" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Wed, 29 Oct 2014 12:37:30 -0400
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

What kind of lathe are you converting out of curiosity?  I just bought a
CNC lathe to retrofit and I plan to use mesa cards again.  Good luck with
your build. Peace

Pete


On Wed, Oct 29, 2014 at 12:33 PM,  wrote:

> I've messed with this a bit and don't have it working yet. Attached is my
> current hal file hacked together from PNCConf generated bits, bits from
> docs and manual bits (don't laugh, I'll clean it up once I get everything
> working). The steps are all set to 0.1 just to ensure that even if the
> selection isn't selecting the one I think I'd at least get visible motion.
> Below is the summary of the hardware configuration.
>
> The pendant MPG is a basic 100ppr 5V MPG. I've validated it's output with
> my 'scope (haven't got the hang of halscope yet). It is wired with A and B
> outputs connected to the MESA 7i76 GPIO #16 and #17.
>
> The pendant has two 4 pos rotary switches as follows:
>
> Axis select
> 1 - Off - n.c.
> 2 - X - MESA 7i76 GPIO #20
> 3 - Z - MESA 7i76 GPIO #21
> 4 - Aux - MESA 7i76 GPIO #22
>
> Step select
>
> 1 - 0.1 - MESA 7i76 GPIO #24
> 2 - 0.01 - MESA 7i76 GPIO #25
> 3 - 0.001 - MESA 7i76 GPIO #26
> 4 - 0.0001 - MESA 7i76 GPIO #27
>
> Using halcmd show I've validated the switch inputs are working properly.
>
> Any idea what may be wrong?
>
> --Original Mail--
> From: 
> To: 
> Sent: Mon, 27 Oct 2014 16:16:15 -0500
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> --Original Mail--
> From: "Peter C. Wallace" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Mon, 27 Oct 2014 14:03:16 -0700 PDT
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> ...
>
> > There's a brief mention on page 18 in the mode options
>
> That is indeed brief. Well, I've got a direction now and a bunch of docs
> to read through and try to mesh. Hopefully I'll have it working this
> evening :)
>
>
>
> --
> ___
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>
>
>
> --
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865-236-8996
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread Pete Matos
What kind of lathe are you converting out of curiosity?  I just bought a
CNC lathe to retrofit and I plan to use mesa cards again.  Good luck with
your build. Peace

Pete


On Wed, Oct 29, 2014 at 12:33 PM,  wrote:

> I've messed with this a bit and don't have it working yet. Attached is my
> current hal file hacked together from PNCConf generated bits, bits from
> docs and manual bits (don't laugh, I'll clean it up once I get everything
> working). The steps are all set to 0.1 just to ensure that even if the
> selection isn't selecting the one I think I'd at least get visible motion.
> Below is the summary of the hardware configuration.
>
> The pendant MPG is a basic 100ppr 5V MPG. I've validated it's output with
> my 'scope (haven't got the hang of halscope yet). It is wired with A and B
> outputs connected to the MESA 7i76 GPIO #16 and #17.
>
> The pendant has two 4 pos rotary switches as follows:
>
> Axis select
> 1 - Off - n.c.
> 2 - X - MESA 7i76 GPIO #20
> 3 - Z - MESA 7i76 GPIO #21
> 4 - Aux - MESA 7i76 GPIO #22
>
> Step select
>
> 1 - 0.1 - MESA 7i76 GPIO #24
> 2 - 0.01 - MESA 7i76 GPIO #25
> 3 - 0.001 - MESA 7i76 GPIO #26
> 4 - 0.0001 - MESA 7i76 GPIO #27
>
> Using halcmd show I've validated the switch inputs are working properly.
>
> Any idea what may be wrong?
>
> --Original Mail--
> From: 
> To: 
> Sent: Mon, 27 Oct 2014 16:16:15 -0500
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> --Original Mail--
> From: "Peter C. Wallace" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Mon, 27 Oct 2014 14:03:16 -0700 PDT
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> ...
>
> > There's a brief mention on page 18 in the mode options
>
> That is indeed brief. Well, I've got a direction now and a bunch of docs
> to read through and try to mesh. Hopefully I'll have it working this
> evening :)
>
>
>
> --
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>
>
>
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-29 Thread pc
I've messed with this a bit and don't have it working yet. Attached is my 
current hal file hacked together from PNCConf generated bits, bits from docs 
and manual bits (don't laugh, I'll clean it up once I get everything working). 
The steps are all set to 0.1 just to ensure that even if the selection isn't 
selecting the one I think I'd at least get visible motion. Below is the summary 
of the hardware configuration.

The pendant MPG is a basic 100ppr 5V MPG. I've validated it's output with my 
'scope (haven't got the hang of halscope yet). It is wired with A and B outputs 
connected to the MESA 7i76 GPIO #16 and #17.

The pendant has two 4 pos rotary switches as follows:

Axis select
1 - Off - n.c.
2 - X - MESA 7i76 GPIO #20
3 - Z - MESA 7i76 GPIO #21
4 - Aux - MESA 7i76 GPIO #22

Step select

1 - 0.1 - MESA 7i76 GPIO #24
2 - 0.01 - MESA 7i76 GPIO #25
3 - 0.001 - MESA 7i76 GPIO #26
4 - 0.0001 - MESA 7i76 GPIO #27

Using halcmd show I've validated the switch inputs are working properly.

Any idea what may be wrong?

--Original Mail--
From: 
To: 
Sent: Mon, 27 Oct 2014 16:16:15 -0500
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

--Original Mail--
From: "Peter C. Wallace" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Mon, 27 Oct 2014 14:03:16 -0700 PDT
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

...

> There's a brief mention on page 18 in the mode options

That is indeed brief. Well, I've got a direction now and a bunch of docs to 
read through and try to mesh. Hopefully I'll have it working this evening :)


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-27 Thread pc
--Original Mail--
From: "Peter C. Wallace" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Mon, 27 Oct 2014 14:03:16 -0700 PDT
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

...

> There's a brief mention on page 18 in the mode options

That is indeed brief. Well, I've got a direction now and a bunch of docs to 
read through and try to mesh. Hopefully I'll have it working this evening :)


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-27 Thread Peter C. Wallace
On Mon, 27 Oct 2014, p...@wpnet.us wrote:

> Date: Mon, 27 Oct 2014 15:57:22 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> --Original Mail--
> From: "Peter C. Wallace" 
> To: "Enhanced Machine Controller (EMC)" 
> Sent: Mon, 27 Oct 2014 13:39:46 -0700 PDT
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> ...
>
>> The 7I76 provides one high speed encoder counter for spindle use and 2 medium
>> speed encoder inputs for MPG use on field I/O pins 16,17,18 and 19.
>
>
> Is there a document on configuring this you can point me to? It seems it's 
> not supported in PNCConf, and there is no reference to those inputs as MPG 
> inputs in the 7i76man.pdf either. Have I not found some repository with 
> whitepapers for configurations with the Mesa cards?

There's a brief mention on page 18 in the mode options



>
>
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Peter Wallace
Mesa Electronics

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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-27 Thread Peter C. Wallace
On Mon, 27 Oct 2014, andy pugh wrote:

> Date: Mon, 27 Oct 2014 20:47:39 +
> From: andy pugh 
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: "Enhanced Machine Controller (EMC)" 
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> On 27 October 2014 20:35,   wrote:
>> The 7i76 only provides one encoder input since it's a stepper card not a 
>> servo card. Can you point me in the direction of some docs on loading a 
>> software encoder counter and configuring it for MPG use (one MPG, with axis 
>> and step select switches). I'm new to LinuxCNC so it takes me a while to 
>> find things in the docs (if they're there).
>
> In that case, ignore me, and listen to PCW :-)
>
> Wire the MPG as suggested, then just
>
> net X-jog hm2_5i25.0.7i76.0.0.enc0 => axis.0.jog-counts
> setp axis.0.jog-enable 1
> net Z-jog hm2_5i25.0.7i76.0.0.enc1 => axis.2.jog-counts
> setp axis.2.jog-enable 1
>
> You will need to set the 7i76 into the correct hardware mode, I suspect.


sserial_port_0=20XX in the loadrt hm2_pci config string ought to do

>
> -- 
> atp
> If you can't fix it, you don't own it.
> http://www.ifixit.com/Manifesto
>
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-27 Thread pc
--Original Mail--
From: "Peter C. Wallace" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Mon, 27 Oct 2014 13:39:46 -0700 PDT
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

...

> The 7I76 provides one high speed encoder counter for spindle use and 2 medium
> speed encoder inputs for MPG use on field I/O pins 16,17,18 and 19.


Is there a document on configuring this you can point me to? It seems it's not 
supported in PNCConf, and there is no reference to those inputs as MPG inputs 
in the 7i76man.pdf either. Have I not found some repository with whitepapers 
for configurations with the Mesa cards?


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-27 Thread andy pugh
On 27 October 2014 20:35,   wrote:
> The 7i76 only provides one encoder input since it's a stepper card not a 
> servo card. Can you point me in the direction of some docs on loading a 
> software encoder counter and configuring it for MPG use (one MPG, with axis 
> and step select switches). I'm new to LinuxCNC so it takes me a while to find 
> things in the docs (if they're there).

In that case, ignore me, and listen to PCW :-)

Wire the MPG as suggested, then just

net X-jog hm2_5i25.0.7i76.0.0.enc0 => axis.0.jog-counts
setp axis.0.jog-enable 1
net Z-jog hm2_5i25.0.7i76.0.0.enc1 => axis.2.jog-counts
setp axis.2.jog-enable 1

You will need to set the 7i76 into the correct hardware mode, I suspect.

-- 
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-27 Thread andy pugh
On 27 October 2014 20:35,   wrote:
> I'm new to LinuxCNC so it takes me a while to find things in the docs (if 
> they're there).

It's all here:
http://www.linuxcnc.org/docs/html/

But you specifically want:
http://www.linuxcnc.org/docs/html/man/man9/encoder.9.html

loadrt encoder count=1
...
# You would normally have the encoder in a base thread, but there won't be one
# I have used an MPG in the servo-thread, it worked fine.

addf encoder.0.servo-thread
...
# I am guessing the GPIO names here...
net phaseA hm2_5i25.0.7i76.0.0.gpio.00 => encoder.0.phase-A
net phaseB hm2_5i25.0.7i76.0.0.gpio.01 => encoder.0.phase-B
net jog-counts encoder.0.counts => axis.0.jog-counts axis.2.jog-counts

(the last pins come from "motion" '
http://www.linuxcnc.org/docs/html/man/man9/motion.9.html )

You probably need to set up the jog-enable pins for each axis. If you
have an MPG for each, then just:

setp axis.0.jog-enable 1


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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-27 Thread Chris Morley


> From: p...@wpnet.us
> To: emc-users@lists.sourceforge.net
> Date: Mon, 27 Oct 2014 15:35:04 -0500
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> The 7i76 only provides one encoder input since it's a stepper card not a 
> servo card. Can you point me in the direction of some docs on loading a 
> software encoder counter and configuring it for MPG use (one MPG, with axis 
> and step select switches). I'm new to LinuxCNC so it takes me a while to find 
> things in the docs (if they're there).
> 
> Thanks,
> 
>Pete C.
> 

Here is the example in the manual for an MPG using the parport:
http://www.linuxcnc.org/docs/2.6/html/examples/mpg.html
You would need to change all the parport pins names to mesa GPIO names.

Chris M
  
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-27 Thread Peter C. Wallace
On Mon, 27 Oct 2014, p...@wpnet.us wrote:

> Date: Mon, 27 Oct 2014 15:35:04 -0500
> From: p...@wpnet.us
> Reply-To: "Enhanced Machine Controller (EMC)"
> 
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> The 7i76 only provides one encoder input since it's a stepper card not a 
> servo card. Can you point me in the direction of some docs on loading a 
> software encoder counter and configuring it for MPG use (one MPG, with axis 
> and step select switches). I'm new to LinuxCNC so it takes me a while to 
> find things in the docs (if they're there).
>
> Thanks,
>
>   Pete C.
>


The 7I76 provides one high speed encoder counter for spindle use and 2 medium
speed encoder inputs for MPG use on field I/O pins 16,17,18 and 19.



>
> --Original Mail--
> From: "John Kasunich" 
> To: 
> Sent: Mon, 27 Oct 2014 16:30:47 -0400
> Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
>
> HAL supports a nearly infinite list of things.
>
> Configuration wizards by there very nature can only support a small subset of 
> that.
>
> You can certainly load a software encoder counter and use it for the MPG.
>
> But if the Mesa card provides enough encoders (one per servo axis, one
> for the spindle, and one for the MPG), you might as well use a hardware
> encoder counter even though the speed is low.
>
> If you run out of hardware encoders, then use the software counter and a
> couple of GPIO pins.
>
>
> On Mon, Oct 27, 2014, at 04:16 PM, p...@wpnet.us wrote:
>> I'm back at work on my lathe conversion, reviewing what I have so far, 
>> cleaning up documentation, etc. I've run into an issue / question, hopefully 
>> I'm just missing something.
>>
>> I have my spindle encoder connected to the Mesa 7i76 TB3 encoder inputs, 
>> which seems to be ok (still have to test operation). I'm looking to connect 
>> my MPG encoder somewhere on the 7i76, and I though that could be done on 
>> regular inputs due to it's relatively low frequency operation. Looking in 
>> PNCConf I don't seem to see an option to put the MPG encoder elsewhere. Am I 
>> missing something? Is it supported but not in PNCConf?
>>
>> Thanks,
>>
>>Pete C.
>>
>>
>> --
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>
> --
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>
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Mesa Electronics

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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-27 Thread Chris Morley


> From: p...@wpnet.us
> To: emc-users@lists.sourceforge.net
> Date: Mon, 27 Oct 2014 15:16:59 -0500
> Subject: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76
> 
> I'm back at work on my lathe conversion, reviewing what I have so far, 
> cleaning up documentation, etc. I've run into an issue / question, hopefully 
> I'm just missing something.
> 
> I have my spindle encoder connected to the Mesa 7i76 TB3 encoder inputs, 
> which seems to be ok (still have to test operation). I'm looking to connect 
> my MPG encoder somewhere on the 7i76, and I though that could be done on 
> regular inputs due to it's relatively low frequency operation. Looking in 
> PNCConf I don't seem to see an option to put the MPG encoder elsewhere. Am I 
> missing something? Is it supported but not in PNCConf?
> 
> Thanks,
> 
>Pete C.
> 

It is supported but not by pncconf.
I believe you have two options.
If the firmware is right, I believe there is a different 5i25/7i76 mode that 
has an MPG input.
That MPG will be specific pins though (check the manual form Mesa)
This is a nice option as there is a x1 mode just for MPGs.

The other option is to load a software encoder counter and use any GPIO
inputs to supply it (even a spare parport)
I'm not sure if you would need a base thread or if the servo thread would be
fast enough - but I would bet the servo thread is fast enough.

Surely others can give you more specific answers.

Chris M
  
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-27 Thread pc
The 7i76 only provides one encoder input since it's a stepper card not a servo 
card. Can you point me in the direction of some docs on loading a software 
encoder counter and configuring it for MPG use (one MPG, with axis and step 
select switches). I'm new to LinuxCNC so it takes me a while to find things in 
the docs (if they're there).

Thanks,

   Pete C.


--Original Mail--
From: "John Kasunich" 
To: 
Sent: Mon, 27 Oct 2014 16:30:47 -0400
Subject: Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

HAL supports a nearly infinite list of things.

Configuration wizards by there very nature can only support a small subset of 
that.

You can certainly load a software encoder counter and use it for the MPG.

But if the Mesa card provides enough encoders (one per servo axis, one
for the spindle, and one for the MPG), you might as well use a hardware
encoder counter even though the speed is low.

If you run out of hardware encoders, then use the software counter and a
couple of GPIO pins.


On Mon, Oct 27, 2014, at 04:16 PM, p...@wpnet.us wrote:
> I'm back at work on my lathe conversion, reviewing what I have so far, 
> cleaning up documentation, etc. I've run into an issue / question, hopefully 
> I'm just missing something.
> 
> I have my spindle encoder connected to the Mesa 7i76 TB3 encoder inputs, 
> which seems to be ok (still have to test operation). I'm looking to connect 
> my MPG encoder somewhere on the 7i76, and I though that could be done on 
> regular inputs due to it's relatively low frequency operation. Looking in 
> PNCConf I don't seem to see an option to put the MPG encoder elsewhere. Am I 
> missing something? Is it supported but not in PNCConf?
> 
> Thanks,
> 
>Pete C.
> 
> 
> --
> ___
> Emc-users mailing list
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Re: [Emc-users] Lathe conversion with Mesa 5i25 / 7i76

2014-10-27 Thread John Kasunich
HAL supports a nearly infinite list of things.

Configuration wizards by there very nature can only support a small subset of 
that.

You can certainly load a software encoder counter and use it for the MPG.

But if the Mesa card provides enough encoders (one per servo axis, one
for the spindle, and one for the MPG), you might as well use a hardware
encoder counter even though the speed is low.

If you run out of hardware encoders, then use the software counter and a
couple of GPIO pins.


On Mon, Oct 27, 2014, at 04:16 PM, p...@wpnet.us wrote:
> I'm back at work on my lathe conversion, reviewing what I have so far, 
> cleaning up documentation, etc. I've run into an issue / question, hopefully 
> I'm just missing something.
> 
> I have my spindle encoder connected to the Mesa 7i76 TB3 encoder inputs, 
> which seems to be ok (still have to test operation). I'm looking to connect 
> my MPG encoder somewhere on the 7i76, and I though that could be done on 
> regular inputs due to it's relatively low frequency operation. Looking in 
> PNCConf I don't seem to see an option to put the MPG encoder elsewhere. Am I 
> missing something? Is it supported but not in PNCConf?
> 
> Thanks,
> 
>Pete C.
> 
> 
> --
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