Re: [Emc-users] Need longer belt

2014-03-11 Thread andy pugh
On 11 March 2014 17:17, Gene Heskett ghesk...@wdtv.com wrote:
 From SPI-SC, about $175 a set in metal  what I assume is kevlar belt
 backing.  In XL format. The bores are a hair odd, and it would be the first
 time they ever broached a 4mm key in a 10mm bore for the top pulley.

No need to broach it. Who cares if your keyway has a round top? Just mill it.
You can always file a radius on the top of the key if you want to.

I took an entirely diffferent approach on my 9x40:
https://picasaweb.google.com/lh/photo/Ilc3m7J-FIGIoLXQTOYqcdMTjNZETYmyPJy0liipFm0?feat=directlink

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Re: [Emc-users] Need longer belt

2014-03-11 Thread andy pugh
On 11 March 2014 17:46, Gene Heskett ghesk...@wdtv.com wrote:

 I took an entirely diffferent approach on my 9x40:
 https://picasaweb.google.com/lh/photo/Ilc3m7J-FIGIoLXQTOYqcdMTjNZETYmyPJy0liipFm0?feat=directlink

 That didn't seem to be the right pix Andy. ?

It's the right picture. I dispensed with the entire OE drivetrain.

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Re: [Emc-users] Need longer belt

2014-03-11 Thread andy pugh
On 11 March 2014 18:07, Gene Heskett ghesk...@wdtv.com wrote:
 So in the long view, I may as well give sdp-sc a call  confirm the ugly
 details  give them a card number.

Why not buy pilot-bore pulleys and modify to suit?
It would be easier with a working lathe, though not _that_ much easier
as the pulleys with flanges are quite hard to hold.

Clamp down the pulley to the milling table, pick up the centre with a
coaxial indicator, bore to size with a boring head, mill a keyway.

You can buy the co-ax indicator and the boring head and still be ahead
of the game.


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Re: [Emc-users] Noob advice

2014-03-11 Thread andy pugh
On 12 March 2014 00:01, DeeEmm dee...@deeemm.com wrote:

 At the moment I'm trying to get my head around the workflow for using the 
 machine in dual configuration

You probably just want to create two different configs in Stepconf and
start whichever is most suitable for the job at hand.

 So far Sheetcam looks to be very promising as it seems equally suitable for 
 both routing and plasma. CamBam also looks to be quite good but it does not 
 really seem to support plasma.

I would probably be looking to use SheetCAM for plasma and CamBam for
routing. Both have a Linux variant. I am not entirely clear on whether
the Linux variant of either is meant to be commercial or not.

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Re: [Emc-users] PWMGEN question re PDM output

2014-03-14 Thread Andy Pugh


 On 14 Mar 2014, at 06:21, Gene Heskett ghesk...@wdtv.com wrote:
 
 Which is the correct assumption?

It doesn't use reset AFAIK. 
It generates a 50% square wave or it doesn't. Depending in accumulator. 

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Re: [Emc-users] I$@)^ another C41 gone to hell.

2014-03-14 Thread andy pugh
On 14 March 2014 23:19, Gene Heskett ghesk...@wdtv.com wrote:

 That would be a tempting price, if it wasn't in AUD despite what the page 
 says,  how much is it in my USD?

www.xe.com says that $AU38 = $US34 = £25.5 = 0.0548362 Bitcoins

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Re: [Emc-users] I$@)^ another C41 gone to hell.

2014-03-15 Thread andy pugh
On 14 March 2014 20:23, Gene Heskett ghesk...@wdtv.com wrote:
 So it looks like I need another, but it seems to me there ought to be
 another choice besides this non-linear POS, and the PMDX-106.

Why are you so obsessed by linearity? I thought you had already
managed to linearise in software?
Alternatively, why not run closed-loop spindle speed, then it doesn't
matter if the control is non linear.

A further point is that the correct speed isn't a fixed RPM value
anyway, it is that area between too fast and too slow where the
machining works well.

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Re: [Emc-users] I$@)^ another C41 gone to hell.

2014-03-15 Thread andy pugh
On 16 March 2014 00:06, Gene Heskett ghesk...@wdtv.com wrote:
 Alternatively, why not run closed-loop spindle speed, then it doesn't
 matter if the control is non linear.

 Because of the positive gain, enough Pgain to make it work fairly stiff
 at 300 rpm, is enough to make it obviously oscillate at 800 rpm and up.

Have you ever wondered why Lincurve has an i/o pin copy of its output?
This is because my intended use-case was for making PID gains variable
in relation to other things, and Pgain and friends are (rather oddly)
bidirectional pins.

So, lincurve is perfect for making your PID gains vary with spindle speed.



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Re: [Emc-users] I$@)^ another C41 gone to hell.

2014-03-15 Thread andy pugh
On 16 March 2014 00:35, Gene Heskett ghesk...@wdtv.com wrote:

 That is an interesting idea Andy, but with 3 uptodate LCNC installs here
 that DO include the docs, I find it puzzling that there is not now, an
 installed man page for lincurve on either of these 3 machines.

Lincurve is currently only present in Master. But it may be that you
compiled it for your own use in your configs.
If that is the case then man lincurve should find it. Alternatively,
look at the web docs.
http://www.linuxcnc.org/docs/devel/html/man/man9/lincurve.9.html

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Re: [Emc-users] jogging through...

2014-03-16 Thread andy pugh
On 16 March 2014 19:18, Ron Ginger rongin...@roadrunner.com wrote:
 Up in northern Maine the university created a sale model solar system.

There is a similar display in Göttingen.

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Re: [Emc-users] Mirrored lathe

2014-03-21 Thread andy pugh
On 21 March 2014 15:17, Marius Liebenberg mar...@mastercut.co.za wrote:

 . The trick with this lathe is that is is two lathes in
 one. A mirrored setup with a dual tool post in the middle and a spindle
 on both ends

A picture would help a lot.

Do you want to use XZ for both spindles, or would XZ for one and UW
for the other be better?

Either option is relatively straightforward apart from avoiding
following errors when you switch spindles, or switch the toolpost to
following a different G-code output.

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Re: [Emc-users] Mirrored lathe

2014-03-21 Thread andy pugh
On 21 March 2014 15:50, Marius Liebenberg mar...@mastercut.co.za wrote:
 Very straight forward really. Not a standard lathe but a custom made to
 cut plastic. Looks much like a wood lathe with two chucks. Linear slides
 along the Z axis with a chuck at each end. One X axis with permanent
 tools set up at both ends of the tool holder.

I am sure that the description is very clear to you, but I can't yet
work out if the spindles turn in the same direction, or if the tools
for each spindle operate on the same or opposite sides of the work.

It seems like you should just be able to change coordinate systems and
use negative Z values.

If you want Z to be positive away from either chuck, depending on a
mode change, then how do you allow for the fact that the Z-axis
position is out by a couple of feet when you switch modes?
What do you want to happen when you do switch modes? If Z = 10 is 10mm
from one spindle and you change mode, do you want the tool to
instantly shoot to within 10mm of the other spindle?

How do you want to inform the system which spindle you are working with?

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Re: [Emc-users] Mirrored lathe

2014-03-21 Thread andy pugh
This might be doable with a programmed tool-change position at the
cross over point between the two Z axes.
(There is an INI file entry for that)
Basically the toolpost moves to zero in the absolute coordinates, then
a bit of HAL code inverts the scale of the Z stepgen or PID (possibly
according to whether the requested tool number is odd or even) then
you carry on with a Z that runs backwards.

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Re: [Emc-users] Cutting two side of the job

2014-03-24 Thread andy pugh
On 24 March 2014 13:23, Marius Liebenberg mar...@mastercut.co.za wrote:
  Is there a way to
 switch between these two modes with Gcode?

I _think_ you can just use a negative diameter and it works.

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[Emc-users] Toolchanges

2014-03-24 Thread andy pugh
I wonder if I can modify the manual toolchange code to send me an SMS
when it needs a new tool?

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Re: [Emc-users] Toolchanges

2014-03-24 Thread andy pugh
On 24 March 2014 18:35, Kirk Wallace kwall...@wallacecompany.com wrote:
 Maybe check your phone provider for a SMS e-mail or other port?

http://www.ehow.co.uk/how_6510217_send-message-o2-cell-phone.html

Hmm, certainly looks simpler than stopping the spindle and stabbing
the quick-dial button with the tool :-)


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Re: [Emc-users] Toolchanges

2014-03-24 Thread andy pugh
On 24 March 2014 20:52, Bertho Stultiens ber...@vagrearg.org wrote:
 However, I guess that you never should be too far away from a running
 machine. Maybe a siren and/or a blinking lamp?

If it can attract my attention when I am sat in front of the TV, then
I think it would annoy the neighbours.

(My machine is running in the garage as I type this. I have better
things to do that watch a CNC :-) )

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Re: [Emc-users] Toolchanges

2014-03-25 Thread andy pugh
On 25 March 2014 02:49, Gregg Eshelman g_ala...@yahoo.com wrote:
 rig isn't going to cut it.

 I've been thinking on how to build a tool changer for NMTB, without
 having to add a spindle encoder and fine motor control. Since the
 spindle has two drive lugs, probably an alignment jig that pinches from
 the sides on those blocks then something (solenoid or air cylinder) to
 hold the spindle brake.

Here is a thought that I have had.

You could have a small carousel of tools mounted on the end of the
bed, so that at least two tool locations were within reach of the
spindle.
The carousel is unpowered, but has spring détentes. It can float
vertically by a small amount.

To pick up a tool the spindle plonks itself down on top of a tool, and
rotates slowly, pushing down the carousel if the lugs are not aligned.
When the lugs are aligned the carousel pops up, and triggers a switch.
It is then safe to clamp the tool, and either lift the head (for a
simple bucket-style carousel) or slide it out sideways.

To change the tool the spindle puts the in-spindle tool into the empty
slot, then coordinated movements of the table are used to rotate the
carousel to place the required tool within reach of the spindle. It
might be necessary to load some tools that are not actually wanted if
the tool ordering is non-optimal.

This is something of a hybrid between a rack changer and a carousel.
The (only) advantage over a rack is that it takes up less space on the
table. It could work with quite a large tool chain, for example.

It doesn't necessarily have to be the spindle that moves the
chain/carousel. there could be a pawl arrangement at the far corner of
table movement.

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Re: [Emc-users] C2000 vfd + AC inductor motor + LinuxCNC

2014-03-25 Thread andy pugh
On 25 March 2014 04:08, Leonardo Marsaglia
leonardomarsagli...@gmail.com wrote:

 Anyway, I think that may be using a timing pulley the ripple could be
 reduced. It appears only when the axis is going up and between 3000 mm/min
 and 8000 mm/min because of the high torque demand. Going down it's really
 smooth at any speed

You might find that if you add some bias to the PID controller then
you can make the behaviour more symmetrical. Hopefully symetrically
good, not symetrically bad. (you should find you need less P to get it
to move up)


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Re: [Emc-users] two speed backgear vs spindle speed control

2014-03-27 Thread andy pugh
On 27 March 2014 09:50, Gene Heskett ghesk...@wdtv.com wrote:

 What would be the usual way to toss a gear change constant into a servo
 speed control so that the PID.#.error band is relatively well centered in
 both gears?

You could try using
http://www.linuxcnc.org/docs/html/man/man9/gearchange.9.html after the
PID and before the DAC.
Alternatively there is lincurve for altering PID parameters on the
basis of something else.

 I have one input left that I could use to report a switch was closed by the
 lever being in high gear.

On my mill I auto-detect the engaged gear (but I don't use any PID, I
just trust the DAC to be linear enough for my purposes.)
http://linuxcnc.org/hardy/dapper/index.php/english/forum/47-hal-examples/27071-automatic-spindle-gear-detection


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Re: [Emc-users] Rotary axis system

2014-03-27 Thread andy pugh
On 27 March 2014 11:08, aaron moore aaronmo...@linuxmail.org wrote:

 I am having trouble getting my router to run a fourth rotary axis nicely. It 
 does the job. but rapid and cut speeds both seem very inconsistant.

A combined X/Y/Z and A rapid move will run at a speed such that all
axes arrive at the end-point at the same time. What you might be
seeing is the linear axes being slowed down because the rotary axis
can't keep up.
So, an X-rapid with an A-move will happen at very different speeds
depending on how far the A-axis is moving.

  I notice that there is a configuration page for such a machine on the wiki 
 site, but it looks pretty complicated. What benefits does it have over simply 
 configuring with the stepper wizard,

Hard to say without the link :-)

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Re: [Emc-users] Rotary axis system

2014-03-27 Thread andy pugh
On 27 March 2014 13:26, aaron moore aaronmo...@linuxmail.org wrote:
 I notice that there is a configuration page for such a machine on the wiki 
 site, but it looks pretty complicated.
 Here is the link to the wiki page 
 http://wiki.linuxcnc.org/cgi-bin/wiki.pl?Rot4thaxiskins

That is for a system with a tool-tip coordinate system. Unless you are
producing XYZAUVW G-code then that kinematics won't be any help to
you.

 I have seen. On a number of jobs I have done recently all axix will go 
 significantly faster and at certain points during the job they seemingly 
 double their feed speed then slow down again.

Are you sure that the G-code isn't requesting that?

 A rapid x move is very slow. I do have very slow old computer.will this 
 affect speed?

The computer might affect speed, that rather depends on what step rate
it can generate, and what step-rate you need.

The F-word in the G-code only affects the linear axes, and the rotary
axes either run at the speed required to arrive at the end-point at
the same time, or if the rotary axis isn't fast enough to do that,
then the linear axes will be slowed down so that they arrive at the
end-point at the same time as the rotary.

If you want to achieve constant cut-rate through the wood then you may
need to generate G-code in inverse-time mode, (where you tell the
system how long a move should take, not how fast to move). You will
still have the slowest axis throttling the others, though.

Normal feed-per-minute doesn't have much meaning in combined
linear/rotary systems. The motion planner does not know where the axis
of rotation is (it is equally valid for the Z=0 to be the surface of
the work or the axis of the rotary)

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Re: [Emc-users] BLDC Servo Torque Problem?

2014-03-27 Thread andy pugh
On 27 March 2014 17:31, Florian Rist fr...@fs.tum.de wrote:

   Mesa 7i39-LV
   Nanotec DB57L01 + 4000 CPR endoder

How are you commutating?

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[Emc-users] I wonder if there are LinuxCNC applications for this?

2014-03-28 Thread andy pugh
http://www.rs-online.com/designspark/electronics/eng/blog/red-pitaya-bears-fruit-and-it-tastes-good

There may be other Zynq boards that are better-suited, but it seems to
do well  for high-speed analogue outputs.

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Re: [Emc-users] (no subject)

2014-03-28 Thread andy pugh
On 28 March 2014 02:33, Greg Bentzinger skullwo...@yahoo.com wrote:

 My question tonite is how much hard drive space is needed with a 10.04 
 install then getting all the other source files, compilers etc. so that I 
 could do a make and install master as RIP.

The system I use for LinuxCNC development has an 8GB SSD and has
plenty of space, even with all the git branches.

I like these: http://www.ebay.co.uk/itm/190703794464
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Re: [Emc-users] Linuxcnc stepper mill configuration

2014-03-28 Thread andy pugh
On 28 March 2014 02:50, Bill billbret...@gmail.com wrote:

 I can't see how to do any of this with the stepconfig wizard, and if I just
 edit the BillsMill.hal file it will revert when I sun stepcon

That's just the way it is if you have an unconventional setup. (ie,
not step-dir drives).

See Stepconf as a utility to give you the basic file structure, and
then make all further config changes by editing the INI and HAL.

You can save a tiny bit of CPU by removing the addf parport.0.reset line.

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Re: [Emc-users] [Off] Granite Surface Protection

2014-03-28 Thread andy pugh
On 29 March 2014 00:01, Pete Matos petefro...@gmail.com wrote:
 I would not recommend putting anything on your plate that can build up at
 all.

Whilst I agree with you in principle, in practice I think it is
probably a non-issue.

I worked for several years as a metallurgist, the difference between a
gloss and matt finish was the 1000 grit paper (and the 1um dimond for
the really shiny stuff)

Your reference gauges etc will not drop into the finish. Flat is flat
in the macro sense. I think that the standard for iron plates is a few
dozen points per square inch.

But, if you want shiny, then I really don't see car wax supporting the
weight of your height gauge.

Matt will hold more blue. That could be a plus.

I want this one.
http://www.ebay.com/itm/Gorton-Master-Surface-Plate-Historical-Vintage-Original-8000lbs-MSP-1928-/161246759544?pt=LH_DefaultDomain_0hash=item258b0e4a78

Now that is a surface plate. And it is not shiny. Look at the plate.


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Re: [Emc-users] Linuxcnc stepper mill configuration

2014-03-29 Thread andy pugh
On 29 March 2014 07:44, Bill billbret...@gmail.com wrote:

 I rewrote my BillsMill.hal based on one in LinuxCNC forum Sept 2012


What did you edit it with?

The error message is:

BillsMill.hal:1: Unknown command 'Ôªø'

Which looks like the hal file is not a plain text file any more.


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Re: [Emc-users] Linuxcnc stepper mill configuration

2014-03-29 Thread andy pugh
Having looked at the config which you attached, I am rather puzzled.
There seem to be many more files than I would expect, files named the
same as pins. Very peculiar.


On 29 March 2014 20:41, andy pugh bodge...@gmail.com wrote:
 On 29 March 2014 07:44, Bill billbret...@gmail.com wrote:

 I rewrote my BillsMill.hal based on one in LinuxCNC forum Sept 2012


 What did you edit it with?

 The error message is:

 BillsMill.hal:1: Unknown command 'Ôªø'

 Which looks like the hal file is not a plain text file any more.


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Re: [Emc-users] BLDC Servo Torque Problem?

2014-03-29 Thread Andy Pugh


On 29 Mar 2014, at 22:08, Florian Rist fr...@fs.tum.de wrote:

 How are you commutating?
 
 The present configuration is 'qh'(use encoder input, use hall sensor
 input). I didn't override the default commutation setting, so I think
 its sinusoidal.

It is probably worth checking that it works properly in plain h mode as a 
test that the hall pattern is correct. 

But the 600mA at stall looks like the real issue. 
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Re: [Emc-users] BLDC Servo Torque Problem?

2014-03-29 Thread andy pugh
On 29 March 2014 23:17, Florian Rist fr...@fs.tum.de wrote:

 What would be the best setting? The drivers have 3 hall sensors and a
 4000 CPR encoder with index.

qh is almost certainly the best. You could try qhi if, and only if,
you are sure of the index pulse orientation.

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Re: [Emc-users] Lagun Knee Mill a Good Retrofit Candidate?

2014-03-29 Thread Andy Pugh


 On 30 Mar 2014, at 00:45, Charles Steinkuehler char...@steinkuehler.net 
 wrote:
 
 I'm wondering if this mill would make a good retrofit candidate for
 LinuxCNC:

I would have thought so. 
3hp sounds like plenty to me.  My 2hp mill never slows down even with the big 
cutters. 
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Re: [Emc-users] Improvised DC Motor Controll using Mesa 7i39?

2014-03-30 Thread Andy Pugh


 On 30 Mar 2014, at 12:40, Florian Rist fr...@fs.tum.de wrote:
 
 Spare Mesa 7i39 channel
 Is there any change I could utilise this unused BLDC driver to power my
 DC motor? Like use one Phase against ground and set the PWM rate of this
 phase somehow?

Yes. The 7i39 has Hal pins for each phase amplitude. Set A to 1 and B to -1 for 
one direction, and the other way for the other. 

(I _think_ that the Hal pins are bipolar. )
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Re: [Emc-users] Improvised DC Motor Controll using Mesa 7i39?

2014-03-30 Thread Andy Pugh


 On 30 Mar 2014, at 13:04, Florian Rist fr...@fs.tum.de wrote:
 
 Hmm, could you explain this a little?
 
 I guess I have to set-up a pwm generator and pins and signals and nets...

The 7i39 does the hard work. 

You just need to drive the 3-phase PWM pins in the right way. Basically set up 
the DC motor exactly the same as the other motors, but don't use the bldc 
component. You need a scale component to create a negative copy of the PID 
output. Then drive two of the 7i39 phases with the positive and negative PID. 

Probably. I don't have a system to check with here.   
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Re: [Emc-users] Improvised DC Motor Controll using Mesa 7i39?

2014-03-30 Thread andy pugh
On 30 March 2014 17:42, Florian Rist fr...@fs.tum.de wrote:

 Sounds difficult (for me)...

It's mainly just copy and paste of the configuration you have already
written for the other motors. Just a bit _simpler_.

 Would leaving the encoder feedback and the PID away simplify things.

Not really, if you are copying and pasteing.

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Re: [Emc-users] Improvised DC Motor Controll using Mesa 7i39?

2014-03-30 Thread andy pugh
On 30 March 2014 22:15, Florian Rist fr...@fs.tum.de wrote:

 Right?

Aye, right.

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Re: [Emc-users] Improvised DC Motor Controll using Mesa 7i39?

2014-03-31 Thread andy pugh
On 31 March 2014 02:23, Florian Rist fr...@fs.tum.de wrote:

 The strange thing is, that the tiny DC motor feels to have more torque
 than the much bigger BLDCs. I think there is still something wrong with
 my setup. The BLDCs are 75W, 0.28Nm at 4.7A and I easily make them stall
 by turning a 20 mm axis with my fingers. Or is this to be expected.

If the DC motor has a smaller spindle it will feel more difficult to
stall. You can actually apply quite a lot of torque on a 20mm shaft by
hand.

If you have a small torque wrench you can try calibrating your fingers :-)

The only thing that can really be wrong is the initial homing to the
Hall transition. Are you sure that you have the correct pattern
selected?
(have you tried straight h mode, and all the patterns ?)

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Re: [Emc-users] What hardware to interface with these linear scales and rotary encoder?

2014-03-31 Thread andy pugh
On 31 March 2014 07:02, Gregg Eshelman g_ala...@yahoo.com wrote:

 Specs I've found is they're 10 micron, 0.0004 resolution, square wave
 TTL output.

That should work with any hardware, including the parallel port.


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Re: [Emc-users] How to rotate an axis constantly at a given speed?

2014-03-31 Thread andy pugh
On 31 March 2014 19:08, Florian Rist fr...@fs.tum.de wrote:

 A small DC motor with encode, now connected to a 7i39 and controlled via
 a 5i23. Currently the drive is set-up as a angular axis A. See the
 Improvised DC Motor Control using Mesa 7i39? Thread.

I would suggest a second PID controller set up so that the feedback is
from the encoder velocity pin. Connect both PIDs to a mux2 HAL
component and switch between them that way.

Preventing LinuxCNC from triggering a following error is actually the
hard part. The simplest solution is probably just to short-circuit the
feedback in HAL (net feedback-loop axis.3.motor-pos-cmd =
axis.3.motor-pos-fb )

The right way to do it is probably to add the PID error to the
position command then feed it back, but some masking using more muxes
is likely to be necessary.

An alternative might be to use the offset component. You could
potentially feed the offset pin from a sum2 component looped into
itself and controlled from a G-code output (or the spindle speed, if
you aren't using it).

net sum2-loop sum2.0.out = sum2.0.in0  offset.0.offset
net vel-cmd sum2.0.in1 = motion.analog-out-00

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Re: [Emc-users] Remapping M6 - change_epilog not called.

2014-03-31 Thread andy pugh
On 31 March 2014 22:13, Rod Fitzsimmons Frey rodf...@gmail.com wrote:

 Everything's working great, I'm just getting hung up on communicating with
 them from the python remap code. Looks like the suggestion of mapping to
 M64 commands is the way to go, although it seems a bit unsatisfying.  I was
 really trying to do things in the most general way and the python remapping
 seems like a wonderful avenue.

You can import hal into your Python and create HAL pins from your
code to connect to other HAL pins.

It might even be possible to set hal pins from Python without
exporting pins, I can see a set_p function in help(hal)

However, I think that exporting pins to HAL is the right way, rather
than hard-coding links in the software.

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Re: [Emc-users] Remapping M6 - change_epilog not called.

2014-04-01 Thread andy pugh
On 1 April 2014 16:18, Rod Fitzsimmons Frey rodf...@gmail.com wrote:
 Wow, this is frustrating. :)

 I can create HAL pins just fine, and wire them up with signals just-so.  I
 can watch them turn on and off at appropriate times with halscope, etc.

 BUT I can't access them anywhere from code! The remap code for M6 has the
 hal python component, but:

I am starting to worry that I have sent you down the wrong path.
I think I was thinking in terms of a userspace HAL component rather
than a remapped tool change. And I don't know how much commonality
there is.

A HAL component is loaded at startup, creates HAL pins and remains
live for the duration of the run.

I suspect that remap code runs then exits.

Looking at the docs, perhaps the approach in section 9.4.5 is what you need?

http://linuxcnc.org/docs/devel/html/remap/structure.html#_calling_conventions_ngc_to_python

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Re: [Emc-users] Remapping M6 - Carousel Toolchanger

2014-04-01 Thread andy pugh
On 1 April 2014 19:15, Billy Huddleston bi...@ivdc.com wrote:

 5600 toolchanger fault indicator. Used with the iocontrol-v2 component. 1: 
 toolchanger faulted, 0: normal. Volatile.

You may not be using iocontrol-v2.
(I am not sure if it is even selectable)

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Re: [Emc-users] Remapping M6 - Carousel Toolchanger

2014-04-01 Thread andy pugh
On 1 April 2014 21:00, Billy Huddleston bi...@ivdc.com wrote:
 Ah. Okay.. So that's something new then...

I don't know if it is new, default, or abandoned. The INI config docs
for both 2.5 and Master make no mention of it.

http://wiki.linuxcnc.org/cgi-bin/wiki.pl?ToolchangerProtocolProposal
says that you select it with some entries in [EMCIO]

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Re: [Emc-users] What hardware to interface with these linear scales and rotary encoder?

2014-04-02 Thread andy pugh
On 2 April 2014 05:27, Gregg Eshelman g_ala...@yahoo.com wrote:

 Recommend something? I've searched some and findings range from Yeah,
 TTL quadrature outputs can be connected to a parallel port. (without
 the author giving any specific details) to Here's a schematic and a
 BOM, now get out your soldering iron. to Buy this expensive board that
 does *anything*, of which you'll only use one function.

You can connect your scales to a parallel port using wires. For
neatness and reliability you might also want to use plugs.

Any additional components just reduce the probability of damaging the
port and/or motherboard.

More important than the scales for determining what hardware would be
appropriate is what type of axis motors you are trying to control.

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Re: [Emc-users] Linuxcnc stepper mill configuration

2014-04-02 Thread andy pugh
On 2 April 2014 05:51, Bill Brettle billbret...@gmail.com wrote:

 1. how is Xenable triggered, it doesn't appear to be going high

Xenable isn't a HAL pin, so I assume that it is a signal that is
created in your HAL file.
You probably want to connect it to axis.0.amp-enable-out.
http://www.linuxcnc.org/docs/html/man/man9/motion.9.html

 My setup is a 3 axis, 2 wire connection. The 2 wires require B  C (or A 
 D) phases and provides the other phases as inversions of the phases
 provided.

Does that work? I thought that the step sequence required each phase
to be completely off some of the time.
There are 4 patterns, and you have 4 codes, so it should be possible
to make it work.
Looking at (for example) pattern 8
http://www.linuxcnc.org/docs/html/hal/rtcomps.html#sec:Stepgen
Does show the phases you describe, I can't decide if that will drive a
unipolar motor, or if is is designed as a differential drive to a
driver.

 The attached BillsMill.hal shows how I have configured the pins ie by just
 omitting configurations for A  D, I don't know how this will work.

You may need to choose pattern 6 or 8 (the actual phase excitation
will be the same with either in your situation). These are the
patterns that output the full 4 combinations on just two pins.

 3. I have developed my Gcode files with CNCSimulatorPro but I found out
 that LCNC cannot read these even though I have saved them as .ngc.

What do they look like? How does LinuxCNC fail to read them?


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Re: [Emc-users] What hardware to interface with these linear scales and rotary encoder?

2014-04-02 Thread andy pugh
On 2 April 2014 11:29, Peter Blodow p.blo...@dreki.de wrote:
 There is no problem in disengaging the half nuts,
 re-arranging things and closing again. Multiple pass cuts are, of
 course, always done by retracting the tool und reversing the drive.

The point is that you have to reverse the drive rather than disengage
the nut, wind back the carriage, re-engage the nut on the
thread-counter and do the next pass.
You can't disengage the nut during a mutli-pass threading operation
when using the non-native thread pitch.

(Actually, I believe that it is just about possible if you wind back
to a stop and do something else clever that I once read about).

I wonder if there is scope for a microprocessor thread dial, that
lights an LED when the opportune moment to engage the nut arrives?

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Re: [Emc-users] What hardware to interface with these linear scales and rotary encoder?

2014-04-02 Thread andy pugh
On 2 April 2014 12:54, Peter Blodow p.blo...@dreki.de wrote:

 No problem with that, because reversing the drive is done with one
 lever, no cranking, no re-engaging, no dial or indicator necessary. All
 thread cutting is done this way over here in the shops, I've never seen
 any other.

I would imagine that it makes it hard to thread up to a shoulder,
especially with a lathe with no spindle brake.
(and older lathes with screw-on chucks can often not afford to have a brake)

Threading dials typically work better on Imperial lathes. With a
metric lathe you need to keep changing the thread counter gear.

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Re: [Emc-users] What hardware to interface with these linear scales and rotary encoder?

2014-04-02 Thread andy pugh
On 2 April 2014 14:39, Peter Blodow p.blo...@dreki.de wrote:

 I don't even know what threading dials are and where they are installed,

Here is a typical one:
http://www.practicalmachinist.com/vb/attachments/f25/5191d1216225324-thread-dial-specs-9-junior-9-inch-thread-dial.jpg

It simply counts the leadscrew threads as they go past. On an Imperial
lathe you can normally re-engage the half-nut on any mark for an even
TPI and on any numbered mark for any odd TPI.

So, cutting a thread you engage the nut (on a numbered mark for an odd
TPI) and let the carriage move down the lathe.
At the shoulder you disengage the nut and either let the tool cut a
run-out groove or try to do a synchronised retract on the feed screw.
You then move the carriage back past the start of the thread, watch
the thread gauge rotate, and re-engage the nut on a suitable mark.

On an Imperial lathe there is a single fixed gear on the counter. On a
metric lathe there are sometimes three gears, and you set the counter
to the right height to engage the correct one. The problem is in
knowing which is the correct one

This is a picture of the tell-tale from a metric lathe with 56T and
60T gears, you can see that some pitches can only be re-engaged at one
particular mark. others at even marks, and some at any mark.
http://members.optushome.com.au/terrybrown/Media/Projects/LatheP1695.jpg

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Re: [Emc-users] Announcing the LinuxCNC 2.6 branch

2014-04-03 Thread andy pugh
On 3 April 2014 12:30, Mark Tucker m...@rmtucker.f2s.com wrote:

 Exactly what is the 2.6 branch bringing to the table at this point??
 As someone has already stated,why can it not be a case of switch the new
 TP on/off in the ini.
 It is the only way it will get tested properly.

If there was an inner circle that made this decision, then I wasn't
part of it.
But: Something as big as a new TP would always be expected to live in
the master branch for a while where adventurous users could
experiment with it and shake out the bugs.
The Released versions are meant to be tested and known-good.

2.6 will introduce the things introduced to Master since the 2.5
release (which was 31st March 2012, quite a long time ago).
This includes things such as G-code remapping (including Python access
to interp state), a couple of new GUIs (gscreen and gmoccapy) and some
more HAL components.

I think there was a list somewhere, it is more than you might guess,
but less than was expected.

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Re: [Emc-users] [ANNOUNCE] Machinekit project

2014-04-03 Thread andy pugh
On 3 April 2014 15:26, Michael Haberler mai...@mah.priv.at wrote:

 We are pleased to announce the formation of the Machinekit project [1][2][3].

I have no idea what this means.

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Re: [Emc-users] [Emc-developers] [ANNOUNCE] Machinekit project

2014-04-03 Thread andy pugh
On 3 April 2014 17:34, Mark Tucker m...@rmtucker.f2s.com wrote:

 I am trying to give the linuxcnc/machinekit setup a fair crack of the
 whip but it really does seem to be held up by the inner circle of
 Linuxcnc developers.

Who do you imagine this Inner Circle is? Can you have a circle of one?

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Re: [Emc-users] Announcing the LinuxCNC 2.6 branch

2014-04-03 Thread andy pugh
On 3 April 2014 19:50, Steve Blackmore st...@pilotltd.net wrote:
 now as it's been fixed it sits languishing
 in some place only the adept can get at.

It isn't _that_ hard to get the development branch.
Configure the Synaptic Package manager to look at the buildbot then
tell it to update.

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Re: [Emc-users] Announcing the LinuxCNC 2.6 branch

2014-04-03 Thread andy pugh
On 3 April 2014 20:31, Marius Liebenberg mar...@mastercut.co.za wrote:
 Mark
 Use the git method to install and compile the master branch.

I do think that falls into the Linux Guru category though.

Setting up an alternative software source (which I haven't found any
problems with) is only a small extension of the normal way of getting
software.

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Re: [Emc-users] Announcing the LinuxCNC 2.6 branch

2014-04-03 Thread andy pugh
On 3 April 2014 21:09, Stephen Dubovsky smdubov...@gmail.com wrote:
 Andy,
 You talking about doing it this way?
 http://buildbot.linuxcnc.org/

Yes, though you can add the same info to the package manager in the GUI.

In Lucid you can find Synaptic from the Administration menu.

In Precise this is probably most easily done (because Unity is just strange) by:
Click Dash Home and look for Synaptic using the search box. (blame
Canonical for that one, not LinuxCNC).
(You might also need to install Synaptic from the Ubuntu Software
Centre. I hadn't realised that)

In the package manager select Settings - Repositories - other
software  and Add.
Then paste the required line from buildbot.linuxcnc.org

I just tried this and got a sim version on Precise-64. The RT version
wouldn't install without the RT kernel.
(itself available using:
http://wiki.linuxcnc.org/cgi-bin/wiki.pl?LinuxCNC_On_Ubuntu_Precise )
But that seems to require linux-guru work to set up the key.
(You can use the deb line in the Package Manager gui, but it doesn't
like that it is unsigned, and the GUI key manager wants a file)

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Re: [Emc-users] Announcing the LinuxCNC 2.6 branch

2014-04-04 Thread andy pugh
On 4 April 2014 05:56, Marius Liebenberg mar...@mastercut.co.za wrote:
 I would have put the likes of yourself into the guru class not what I do :)

Well, I have a shared git repository on my Mac exported through NFS /
avahi and auto-mounted by the several different Linux boxes. I WoL the
box I want to update, check out the required branch and compile
natively.
But I don't think that is the approach that the typical user wants to use. :-)

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Re: [Emc-users] probe program

2014-04-04 Thread andy pugh
On 4 April 2014 02:12, lloyd wilson llwilso...@rochester.rr.com wrote:
 There is one reference in the
 wiki to a program called emcProbe, which is dated 2005. No (at least on
 the first few pages) references to that program show up on internet
 searches, and no alternatives show up in the wiki or on the forum.

Have a look for smartprobe.ngc


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Re: [Emc-users] Linuxcnc stepper mill configuration

2014-04-05 Thread andy pugh
On 5 April 2014 12:42, Bill Brettle billbret...@gmail.com wrote:

 computer. There are some example on how to do this in an LCNC document
 titled Stepper Configuration. (with part of that document Attached) When I
 put that into my HAL file I get an error message as shown on the top line
 of that attachment.

BillsMill.hal:24: parameter or pin 'parport.0.pin-09-invert' not found

The parameter is actually called:
parport.0.pin-09-out-invert
You omitted the out

You will have the same problem a few lines later with pin 01.

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Re: [Emc-users] Lathe Configuration help

2014-04-06 Thread andy pugh
On 6 April 2014 05:17, Howard Mearns hmea...@hotmail.com wrote:
 Does removing the y axis mean that axis 1 is now the z axis?

Others have explained what to do, but here is a small explanation of why.

When LinuxCNC was first written there was an assumption made that an
X in the G-code would always drive motor-0, Y would drive motor-1
and so on.
The G-code axis words are (in this fixed sequence) X-0, Y-1, Z-2, A-3,
B-4, C-5, U-6, V-7, W-8.
Internally the motion module creates enough axis-data for as many axes
as are specified in the HAL file line that loads the motion
controller.
If you look in the HAL file you will probably see a line like this:
loadrt [EMCMOT]EMCMOT ... num_joints=[TRAJ]AXES
That loads the motion controller specified in  the INI file [EMCMOT]
section and tells it to handle [TRAJ]AXES axes.
What this means in practice is that [TRAJ]AXES isn't actually the
count of axes needed, it is the index of the highest axis in use.

You could have a single-axis machine using only W and that would need
a 9-axis config.

There is a development branch of LinuxCNC which removes some (or
perhaps all) of these assumptions.

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Re: [Emc-users] Linuxcnc stepper mill configuration

2014-04-06 Thread andy pugh
On 6 April 2014 14:14, Bill Brettle billbret...@gmail.com wrote:

 I've worked hard at my .ini and Hal but can't get rid of that error.

The problem is still there and still the same cause.

You have:
setp parport.0.pin-01-out-invert

You should have:
setp parport.0.pin-01-out-invert 1

or, if you prefer:
setp parport.0.pin-01-out-invert true

setp takes two arguments means that a setp command needs to know
which pin to set _and_ what value to set it to.

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Re: [Emc-users] Caution for users using linuxcnc master and Mesa Stepgen

2014-04-06 Thread andy pugh
On 6 April 2014 21:43, Peter C. Wallace p...@mesanet.com wrote:

 1. You are using any of the above bitfiles
 2. You are using the hardware stepgen
 3. You are using linuxcnc master

 There may be a conflict, and I suggest not using master until the bitfiles are
 updated. I plan to update all these bitfiles by removing the table mode pins
 sometime next week.

I think we have a plan B which is better. I will add a flag to the
hostmot2 modparam so that the extra pins need to be actively enabled.

Starting from scratch it would have been nice to make
num_stepgen=22288 (for example) to create 3 x step-dir and 3x 8-pin
table stepgens, but it's too late now.

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Re: [Emc-users] Caution for users using linuxcnc master and Mesa Stepgen

2014-04-06 Thread andy pugh
On 7 April 2014 00:15, Gene Heskett ghesk...@wdtv.com wrote:

 Now I am truly puzzled Peter.  Since we have very capable step/dir drivers
 available at quite reasonable prices, I think there needs to be a
 justification paper for these modes which would appear be most profligate
 in the use of I/O pins, written.

Many bitfiles (I actually thought it was all of them) only define two
pins per stepgen. Those work just as they always did.

The bitfiles in the list have always had more than 2 pins per stepgen,
it is just that the driver hid the fact previously.

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Re: [Emc-users] Caution for users using linuxcnc master and Mesa Stepgen

2014-04-07 Thread andy pugh
I have pushed what I believe to be a fix for this issue to the 2.6 branch.


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Re: [Emc-users] Caution for users using linuxcnc master and Mesa Stepgen

2014-04-08 Thread andy pugh
On 8 April 2014 06:53, Michael Haberler mai...@mah.priv.at wrote:

 if I add 'stepgen_width=0' to the above line, the TableXPins (eg 026..029 
 above) vanish and become IOPorts?

No, if you do that then all the stepgen pins will disappear.
The fix is meant to be transparent, existing configs should work
completely unchanged.

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Re: [Emc-users] Caution for users using linuxcnc master and Mesa Stepgen

2014-04-08 Thread andy pugh
On 8 April 2014 14:34, Michael Haberler mai...@mah.priv.at wrote:

 I just cherry-picked your patch http://goo.gl/lMqYDA since onto machinekit:

 Apr  8 15:30:15 cnc msgd: 0: hal_lib:14229:rt hm2: Firmware contains unknown 
 function (gtag-255)
 Apr  8 15:30:15 cnc msgd: 0: hal_lib:14229:rt hm2/hm2_5i20.0: pin 0 primary 
 tag is 255 ((unknown-gtag-255)), not IOPort!

Does this happen without the patch? I am puzzled what in the patch
could possibly cause this.


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Re: [Emc-users] 5i24?

2014-04-09 Thread andy pugh
On 4 April 2014 20:42, Viesturs Lācis viesturs.la...@gmail.com wrote:

 I saw in Mesa homepage that there is 5i24 board.
 According to its manual it seems like a possible drop-in replacement of
 5i23 card, if correct firmware is provided.
 Is it supported by LinuxCNC (hostmot2 driver)?

http://git.linuxcnc.org/gitweb?p=linuxcnc.git;a=commit;h=85d30465f10b5e5751f79d8757dc8198c4db12c9

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[Emc-users] Motion Mode in HAL

2014-04-15 Thread andy pugh
Does any HAL pin indicate if the current move is a G1, G2, G3 or G0 move?
I am wondering if such a pin would be useful for things like laser
cutters, which could cut with g1 and  move with g0, almost
automagically.

I see some mention in the motion docs about free-tp-enable which
indicates that the free planner is active. However as far as I can
see the phrase free planner only appears in that sentence, and
nowhere else in the docs.

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Re: [Emc-users] Motion Mode in HAL

2014-04-15 Thread andy pugh
On 15 April 2014 15:18, Chris Radek ch...@timeguy.com wrote:

 +emcmot_hal_data-debug_s32_0 = emcmotStatus-motionType;

That looks suspiciously easy.
Is the pin synchronised with motion?
I suspect that it would actually return the same value for G1 and G0
(TC_LINEAR = 1) ?

http://git.linuxcnc.org/gitweb?p=linuxcnc.git;a=blob;f=src/emc/kinematics/tc.h;hb=d3ca96d24215cfc000226f39022c19cab0aa86c7#l26

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Re: [Emc-users] Motion Mode in HAL

2014-04-15 Thread andy pugh
On 15 April 2014 17:07, Dave Caroline dave.thearchiv...@gmail.com wrote:
 Where in a blend from one gcode to the next should the state of this
 pin/s change.

I don't think that there are blends between G0 and G1/2/3
For the application I had in mind G1/2/3 are equivalent (I don't see
why you would care which is currently active)


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Re: [Emc-users] Motion Mode in HAL

2014-04-15 Thread andy pugh
On 15 April 2014 17:24, Chris Radek ch...@timeguy.com wrote:

 Nope, it will give you these:

 http://git.linuxcnc.org/gitweb?p=linuxcnc.git;a=blob;f=src/emc/nml_intf/motion_types.h

That seems  perfect.

2.5.4 ? :-)

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Re: [Emc-users] A round toit generator

2014-04-15 Thread andy pugh
On 15 April 2014 18:11, Gene Heskett ghesk...@wdtv.com wrote:

 Chuckle, but that isn't the one I've been looking for, Kirk.  I need a
 quarter sized coin that says in circular text on one side

What you need is a coining die, then you can make as many as you want.


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Re: [Emc-users] A round toit generator

2014-04-15 Thread andy pugh
On 15 April 2014 21:25, Gene Heskett ghesk...@wdtv.com wrote:

 Not a bad idea, but how many tons needed for the bottle jack?

That's not how the ones I have seen work. They just had a falling
weight in something looking a bit like a guillotine.

 I assume the dies would be good hardened steel. Can that be edm'd?

I would use Silver Steel (O1 In the US, I think). Machine it soft,
then harden it.

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Re: [Emc-users] A round toit generator

2014-04-16 Thread andy pugh
On 16 April 2014 02:37, Gene Heskett ghesk...@wdtv.com wrote:

 So I would have to build a rocket stove. or cobble up a charcoal forge.

You may be under-estimating the power of a MAPP gas torch.
Last night I managed to heat a section of a forging to red heat to
straighten it. I needed to assemble my vermiculite tiles around it,
but it worked.
https://picasaweb.google.com/lh/photo/NTaNeiYfwJBPlYJHfwvJ4dMTjNZETYmyPJy0liipFm0?feat=directlink

I have no trouble using the setup of hand-held blowtorch and
vermiculite tiles for hardening pull studs and similar items.

http://www.ebay.com/itm/HEARTH-KIT-SOLDERING-PAD-BLOCK-/120784116786?pt=LH_DefaultDomain_0hash=item1c1f4b5c32
http://www.ebay.com/itm/FREE-PRIORITY-SHIPPING-MAPP-PROPANE-TRIGGER-START-PRO-TORCH-KIT-HIGH-OUTPUT-/300826351189?pt=LH_DefaultDomain_0hash=item460aa5d655

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Re: [Emc-users] Manual velocity jog

2014-04-16 Thread andy pugh
On 16 April 2014 14:51, Dr.Mclem dr.mc...@virgin.net wrote:

 1) on my count encoded wheel I want fine control (say 0.001) but as I spin 
 the wheel I would like the motion to be smooth. At the moment using axis-jog 
 it executes many 0.001 steps with a stop in between.

Take a look at ilowpass, which is intended for this situation:
http://www.linuxcnc.org/docs/html/man/man9/ilowpass.9.html

 2) I would also like to use an analogue input to drive the velocity of an 
 axis directly for more rapid manual movement but can't see how to do this 
 with the jog pins.

You probably want to drive the jog-velocity pin, and then set jog
selected.  I am not sure if you can do wheel jogging and analogue
jogging at the same time.
The SimpleRemotePendant wiki entry has much of the info.

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Re: [Emc-users] A round toit generator

2014-04-16 Thread andy pugh
On 16 April 2014 16:06, Gene Heskett ghesk...@wdtv.com wrote:

 Is it worth wasting money on another?

Possibly, mine has none of those problems.

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Re: [Emc-users] A Mostly Newbie Question ... LinuxCNC support of delta positioners

2014-04-16 Thread andy pugh
On 16 April 2014 21:58, YES NOPE9 y...@nope9.com wrote:
 #1  Does LinuxCNC support delta positions ( 3 arm overhead positioners )

In theory LinuxCNC supports almost any kinematics, but some need more
work than others, up to and including writing a kinematics routine.

There is a new lineardeltakins in one of the experimental branches
of LinuxCNC, but it does not appear to be scheduled for the 2.6
release. (this doesn't mean that you couldn't choose to use it with
any of the other versions)

The standard kinematics modules are here:
http://git.linuxcnc.org/gitweb?p=linuxcnc.git;a=tree;f=src/emc/kinematics;h=4469319c89b54dc476806c9b91a2d423c6dc8a7b;hb=refs/heads/2.6

It is conceivable that genhexkins is general enough to be configured
for a delta robot.

https://www.youtube.com/watch?v=2STkBhUiKwg

Shows that not only is it possible, but that it has been done. Armed
with that knowledge googling for deltakins leads to:
http://kvarc.extra.hu/step/motor/emc/emckinematics.html

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Re: [Emc-users] A round toit generator

2014-04-18 Thread andy pugh
On 15 April 2014 21:25, Gene Heskett ghesk...@wdtv.com wrote:
 Not a bad idea, but how many tons needed for the bottle jack?

Actually, I have just had one of these delivered (to be dismantled and
used as part of a different project).
http://www.ebay.com/itm/16-Ton-Hydraulic-Wire-Battery-Cable-Lug-Terminal-Crimper-Crimping-Tool-11-Dies-/360798635074?pt=LH_DefaultDomain_0hash=item5401464442

And it looks like it could make a nice coin press.

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Re: [Emc-users] Announcing LinuxCNC 2.6.0-pre1

2014-04-18 Thread andy pugh
On 18 April 2014 12:26, Peter Blodow p.blo...@dreki.de wrote:

 But being mentioned, reminded me to take up this translating again, if I
 only knew where to get into that.

Some information is here.
http://wiki.linuxcnc.org/cgi-bin/wiki.pl?Translation

There are three things that could be usefully translated.
One thing that I noticed recently is the LinuxCNC web page itself.
If you look at the front pages, and hit the German link on the
bottom left, you don't actually get German in many cases, and in cases
where there is a German translation it is out-of-date and refers to
EMC2.
The simplest way to fix this is to email someone with edit-access to
the web content with the new translation. (I can do this).

Then there are the in-system messages. These are auto-subsitituted on
the basis of .po files. It would be useful to look through the files
for missing translations:
https://github.com/jepler/linuxcnc-mirror/blob/master/src/po/de.po
I have not used github myself, but there is a process for making
changes there and then sending a pull request to the developers to
have the changes merged.

The really big job is the documentation.
https://github.com/jepler/linuxcnc-mirror/tree/master/docs/src
Written in Asciidoc. We need a better system for handling translation,
but in theory all you need to do is convert all those documents to
German, then become psychic so that you know when the English version
has changed so that you can update the German...


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Re: [Emc-users] reprap M104/109 function or G10 and M66 for setting and waiting on temperature?

2014-04-20 Thread andy pugh
On 19 April 2014 23:31, Bas de Bruijn bdebru...@luminize.nl wrote:
 Is above possible (changing spindle speed without stopping the movement)?

Yes.
It it also possible to vary spindle speed with X-position, but I can't
see that being much use with a printer (it's great with a lathe).

On a similar point, would adaptive-feed based on extruder temperature
make sense?


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Re: [Emc-users] Tool Shape

2014-04-20 Thread andy pugh
On 20 April 2014 17:28, Pete Matos petefro...@gmail.com wrote:
 Yeah I know the Haas has the diameter column as well as wear column for the
 TLO.   I am quite surprised that LinuxCNC does not have these most simple
 items let alone radius and shape comp.

The CNC controller doesn't know enough about the material shape to be
able to do anything sensible with (for example) ball-nose radius.
Which isn't to say that the information couldn't live in the tool table.

The current tool-table has a fixed size. It can currently handle 56
tools. If you added nose radius for milling tools then it would hold
50 tools (at a guess).

I did start on making the tool table a lot cleverer. It would be a
database (which means that you can actually add any data fields you
like for your own purposes, LinuxCNC will just ignore things it
doesn't know how to use)

I eventually ended up with a scheme where all the machines in a
factory could share a tool database, and each machine would know what
tools were available to it. I think that is the way to go. I kind-of
stalled with waiting to see what happened to NML. There was a preview
branch that I made, but there was no apparent interest in it.

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Re: [Emc-users] Tool Shape

2014-04-21 Thread andy pugh
On 21 April 2014 03:30, Kirk Wallace kwall...@wallacecompany.com wrote:

 I did start on making the tool table a lot cleverer. It would be a
 database (which means that you can actually add any data fields you
 like for your own purposes, LinuxCNC will just ignore things it
 doesn't know how to use)

 Redis maybe?

SQLite, actually.

http://wiki.linuxcnc.org/cgi-bin/wiki.pl?ToolDatabase

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Re: [Emc-users] Tool Shape

2014-04-21 Thread andy pugh
On 21 April 2014 10:10, Mark Wendt wendt.m...@gmail.com wrote:

 Ugh.  Stay away from SQLite.  That's a one-user, build it in your home
 directory, terribly slow, resource hog.  MySQL or PostgreSQL are much
 better databases.  You can optimize them much easier and better,

It's a tool table. Just how big and busy do you anticipate it getting?

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Re: [Emc-users] Tool Shape

2014-04-21 Thread andy pugh
On 21 April 2014 10:43, Mark Wendt wendt.m...@gmail.com wrote:

 It's a tool table. Just how big and busy do you anticipate it getting?

 It depends.  For somebody like me, not very big, but for somebody like
 Stuart, I imagine it might grow a bit.

I imagine even MPM only have hundreds of tools and a couple of tool
changes per minute.

If there turns out to be a real problem then the back-end could
change, but it seems good to avoid dependencies where possible.

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Re: [Emc-users] Tool Shape

2014-04-21 Thread andy pugh
On 21 April 2014 11:33, Marius Liebenberg mar...@mastercut.co.za wrote:
 Whats wrong with a file based tool table. It is easier for the layman to
 maintain offline as well.

A simple flat file has to make assumptions about what data can be
stored. Specifically it would have to make assumptions about how many
offsets each tool was allowed to have, for example.

The relational database approach allows one tool to have many offsets,
one pocket to contain many tools (and, conversely. one tool to appear
in many pockets) and so on.

In most cases it will look exactly the same in tooledit (or whatever
replaces tooledit). But if Kirk wanted to add a nose-radius tag to the
geometry table, he can easily do that without breaking anything else.

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Re: [Emc-users] Tool Shape

2014-04-21 Thread andy pugh
On 21 April 2014 18:47, Marius Liebenberg mar...@mastercut.co.za wrote:
 Andy
 Have a look at this work. Maybe a good solution.
 https://github.com/bitsnbytes7c8/MegatronDB

Possibly.

The real work is in working out everywhere that tool data is used, and
when changes get committed back to the DB.

The details of the storage can be decided later (if sqlite proves to
be not ideal).

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Re: [Emc-users] Tool Shape

2014-04-22 Thread andy pugh
On 22 April 2014 10:20, Mark Wendt wendt.m...@gmail.com wrote:

 Why not leave the choice up to the end user as to which database they'd
 prefer to use?

This would work if the query language was 100% identical. I don't know
if it is.

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Re: [Emc-users] Tool Shape

2014-04-22 Thread andy pugh
On 22 April 2014 16:23, Gene Heskett ghesk...@wdtv.com wrote:

 What sort of contortions are required to fully recover a number stored in
 SQLite as text?

Why would you need to?

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Re: [Emc-users] Motion Synchronization to ext. trigger? (BeagleBone Back + Mesa 7I39, Machinekit?)

2014-04-22 Thread andy pugh
On 22 April 2014 17:24, Florian Rist fr...@fs.tum.de wrote:

 So, first question: Can I hook up the 7I39 to a BeagleBone Black. Well
 of course I can, but is this somehow supported already, so that it is
 simple to do? Any other driver suggestions?

The problem here is that the 7i39 expects a three-phase PWM signal,
and I don't think that the BBB PWM code (if there even is any for the
PRU) has a three-phase mode.

You would have a simpler task either using something that drives Mesa
cards (PCI or parallel) and a Mesa FPGA card, or using the BBB
ethernet to drive a 7i90 (I am not sure this works).

Alternatively the Pico PWM brushless servo amp only needs a single
channel of PWM:
http://www.pico-systems.com/acservo.html

Any number of off-the-shelf drives from the likes of AMC are likely to
be able to drive your motor

Both the Pico and AMC drives are likely to need Hall sensors on the
motor. If you need to you may be able to fake these with the bldc
HAL component.

  0. move to home position (0°)
  1. wait for low frequency trigger, a hardware or a software signal
  2. within say 10° accelerate and synchronises to the 50Hz trigger
 so that the 10° position is reached 20ms after the last trigger
 and at a given speed (specified in degree per trigger pulse,
 not in seconds as the pulse rate of the trigger may change slightly)
  3. keep on moving at the give speed (in sync with the trigger) for 100°
  4. decelerate an move to a safe position

This sounds like fun. It might just work with a G33 or G33.1
synchronised move, or it might need an elaborate system of PIDs and
PLLs.

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Re: [Emc-users] Motion Synchronization to ext. trigger? (BeagleBone Back + Mesa 7I39, Machinekit?)

2014-04-22 Thread andy pugh
On 22 April 2014 18:20, Florian Rist fr...@fs.tum.de wrote:

  Is there something like a PLL component in LinuxCNC

Not as far as I know.
Or perhaps the better answer is not yet.

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Re: [Emc-users] Motion Synchronization to ext. trigger? (BeagleBone Back + Mesa 7I39, Machinekit?)

2014-04-22 Thread andy pugh
On 22 April 2014 18:38, Florian Rist fr...@fs.tum.de wrote:
 By the way, can the starting angular position of the thread be specified
 in LinuxCNC?

Not directly. For multi-start threads you offset the starting position.

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Re: [Emc-users] Motion Synchronization to ext. trigger? (BeagleBone Back + Mesa 7I39, Machinekit?)

2014-04-23 Thread andy pugh
On 23 April 2014 16:57, Jon Elson el...@pico-systems.com wrote:
 Andy Pugh suggested you could run my PWM servo amps with
 just ONE wire/output pin

What I was meaning was that it only needed one PWM channel, rather
than the phase-locked 3-phase PWM that the 7i39 needs.
I wasn't suggesting that it didn't also need direction, enable etc pins.

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Re: [Emc-users] standardizingtool table entries

2014-04-23 Thread andy pugh
On 23 April 2014 22:17, Gene Heskett ghesk...@wdtv.com wrote:

 1.  Since the tool post may get turned a few degrees to facilitate a boring
 operation, how do you go about ascertaining that the tool post is truly
 square so you don't have to re-invent a new tool table when its been turned
 or moved?

I never turn the tool post. So far I have never needed to.

 2.  Do you use fixed gages when servicing the tools in order to establish a
 fixed stickout for that tool when re-installing it in the QC holder?

I have a holder for (nearly) every tool. When I need to swap tools I
touch-off again.

Tool table entries correspond to the holders, not the tool, in my case
(and I have stamped them).

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Re: [Emc-users] standardizingtool table entries

2014-04-23 Thread andy pugh
On 24 April 2014 00:46, Gene Heskett ghesk...@wdtv.com wrote:
 Can you bore a .242 socket, .240 deep?  I have not found a boring bar
 that small.

Horn do boring bars down to 0.2mm.
I have several of the larger ones and they work very nicely indeed.

http://www.ebay.com/itm/171244366289

You need a holder with the right shape of cavity. I milled by own, but
they are of course available from Horn, and from eBay, but less
frequently than the inserts.

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Re: [Emc-users] standardizingtool table entries

2014-04-24 Thread andy pugh
On 24 April 2014 05:54, Gene Heskett ghesk...@wdtv.com wrote:
 Got a URL for horn?  The ones I can google all seem to miss boring bars.

http://www.phorn.com/fileadmin/user_upload/com/PDF/catalogues_de_en/supermini_mini/KapitelA.pdf

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Re: [Emc-users] Motion Synchronization to ext. trigger? (BeagleBone Back + Mesa 7I39, Machinekit?)

2014-04-24 Thread andy pugh
On 24 April 2014 02:17, Jon Elson el...@pico-systems.com wrote:

 But, yes, a Mesa controller has a full sign/magnitude output
 available.  I wasn't sure Florian was going to use a
 traditional controller and Hal for this.

I think there is some confusion here still.

The 7i39 needs three channels of PWM, one channel of PWM for each of
the motor phases. It is a mainly-dumb drive with all commutation
handled off-board in software.

The Mesa three-phase-pwm is capable of providing 6 channels to drive
every gate of the 3-phase bridge directly (with shoot-through
prevention set by a parameter to the PWM generator)
 In the case of the 7i39 this is reduced to 3 channels to reduce pin
usage and shoot-through inhibition is in hardware.
I can't recall which scheme it uses to do this, whether it is 50%=0 or
something else.
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Re: [Emc-users] standardizingtool table entries

2014-04-24 Thread andy pugh
On 24 April 2014 13:43, Gene Heskett ghesk...@wdtv.com wrote:

 Thanks.  Unfortunately, the butt end of those holders, with one 12mm
 exception on page 65, are all too big for my QC holders.

They are also rather expensive.
However, you have a milling machine. And I have the G-code to carve
the socket in a suitable piece of material.

 I also note that 99% of the inserts are through coolant, something I am not
 equipt to handle.

It's a nice feature, and the coolant feeds in from the end of the
holder thorugh a drilling.
However, I use the Horn boring tools quite extensively and actually
have no coolant at all on my lathe. (I need you to make that round
toit press).

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Re: [Emc-users] standardizingtool table entries

2014-04-24 Thread andy pugh
On 24 April 2014 14:24, Gene Heskett ghesk...@wdtv.com wrote:

 Can you PM that to me, and what size of a mill does it assume?

It assumes a 3mm endmill with at least 18mm of protrusion.
I will post the G-code here just in case anyone else wants it.

G-code--

 (Filename: B105 antihole.ngc)
 (Post processor: EMC.scpost)
 (Date: 29/06/2011)
 G21 (Units: Metric)
 G40 G90
 F1
 (Part: B105 antihole)
 (Operation: Spiral pocket, Visible [ISO], T4: Mill/router, 3 mm
diameter, 12 mm Deep)
 G00 Z100.
 M6 T4  (Mill/router, 3 mm diameter)
 G43 H4
 G00 Z4.
 M03 S1200
 X1.4637 Y0.0500
 Z0.5000
 G01 Z0. F3
 G02 X0.9316 Y0.1442 Z-0.3136 I-0. J1.5500 F3.0
 G01 X-0.1851 Y0.5523 Z-1. F3
 X-0.2007 Y0.5580 F5
 G02 X-0.5871 Y0.7653 I0.5321 J1.4558 F5.0
 G03 X-0.5871 Y-0.7653 I-0.5629 J-0.7653
 G02 X-0.2007 Y-0.5580 I0.9184 J-1.2486
 G01 X0.9316 Y-0.1442 F5
 G02 X1.4637 Y-0.0500 I0.5321 J-1.4558 F5.0
 G01 X2.0500 F5
 G03 X2.0500 Y0.0500 I0. J0.0500 F5.0
 G01 X1.4637 F5
 G02 X0.9316 Y0.1442 Z-1.3136 I-0. J1.5500 F3.0
 G01 X-0.1851 Y0.5523 Z-2. F3
 X-0.2007 Y0.5580 F5
 G02 X-0.5871 Y0.7653 I0.5321 J1.4558 F5.0
 G03 X-0.5871 Y-0.7653 I-0.5629 J-0.7653
 G02 X-0.2007 Y-0.5580 I0.9184 J-1.2486
 G01 X0.9316 Y-0.1442 F5
 G02 X1.4637 Y-0.0500 I0.5321 J-1.4558 F5.0
 G01 X2.0500 F5
 G03 X2.0500 Y0.0500 I0. J0.0500 F5.0
 G01 X1.4637 F5
 G02 X0.9316 Y0.1442 Z-2.3136 I-0. J1.5500 F3.0
 G01 X-0.1851 Y0.5523 Z-3. F3
 X-0.2007 Y0.5580 F5
 G02 X-0.5871 Y0.7653 I0.5321 J1.4558 F5.0
 G03 X-0.5871 Y-0.7653 I-0.5629 J-0.7653
 G02 X-0.2007 Y-0.5580 I0.9184 J-1.2486
 G01 X0.9316 Y-0.1442 F5
 G02 X1.4637 Y-0.0500 I0.5321 J-1.4558 F5.0
 G01 X2.0500 F5
 G03 X2.0500 Y0.0500 I0. J0.0500 F5.0
 G01 X1.4637 F5
 G02 X0.9316 Y0.1442 Z-3.3136 I-0. J1.5500 F3.0
 G01 X-0.1851 Y0.5523 Z-4. F3
 X-0.2007 Y0.5580 F5
 G02 X-0.5871 Y0.7653 I0.5321 J1.4558 F5.0
 G03 X-0.5871 Y-0.7653 I-0.5629 J-0.7653
 G02 X-0.2007 Y-0.5580 I0.9184 J-1.2486
 G01 X0.9316 Y-0.1442 F5
 G02 X1.4637 Y-0.0500 I0.5321 J-1.4558 F5.0
 G01 X2.0500 F5
 G03 X2.0500 Y0.0500 I0. J0.0500 F5.0
 G01 X1.4637 F5
 G02 X0.9316 Y0.1442 Z-4.3136 I-0. J1.5500 F3.0
 G01 X-0.1851 Y0.5523 Z-5. F3
 X-0.2007 Y0.5580 F5
 G02 X-0.5871 Y0.7653 I0.5321 J1.4558 F5.0
 G03 X-0.5871 Y-0.7653 I-0.5629 J-0.7653
 G02 X-0.2007 Y-0.5580 I0.9184 J-1.2486
 G01 X0.9316 Y-0.1442 F5
 G02 X1.4637 Y-0.0500 I0.5321 J-1.4558 F5.0
 G01 X2.0500 F5
 G03 X2.0500 Y0.0500 I0. J0.0500 F5.0
 G01 X1.4637 F5
 G02 X0.9316 Y0.1442 Z-5.3136 I-0. J1.5500 F3.0
 G01 X-0.1851 Y0.5523 Z-6. F3
 X-0.2007 Y0.5580 F5
 G02 X-0.5871 Y0.7653 I0.5321 J1.4558 F5.0
 G03 X-0.5871 Y-0.7653 I-0.5629 J-0.7653
 G02 X-0.2007 Y-0.5580 I0.9184 J-1.2486
 G01 X0.9316 Y-0.1442 F5
 G02 X1.4637 Y-0.0500 I0.5321 J-1.4558 F5.0
 G01 X2.0500 F5
 G03 X2.0500 Y0.0500 I0. J0.0500 F5.0
 G01 X1.4637 F5
 G02 X0.9316 Y0.1442 Z-6.3136 I-0. J1.5500 F3.0
 G01 X-0.1851 Y0.5523 Z-7. F3
 X-0.2007 Y0.5580 F5
 G02 X-0.5871 Y0.7653 I0.5321 J1.4558 F5.0
 G03 X-0.5871 Y-0.7653 I-0.5629 J-0.7653
 G02 X-0.2007 Y-0.5580 I0.9184 J-1.2486
 G01 X0.9316 Y-0.1442 F5
 G02 X1.4637 Y-0.0500 I0.5321 J-1.4558 F5.0
 G01 X2.0500 F5
 G03 X2.0500 Y0.0500 I0. J0.0500 F5.0
 G01 X1.4637 F5
 G02 X0.9316 Y0.1442 Z-7.3136 I-0. J1.5500 F3.0
 G01 X-0.1851 Y0.5523 Z-8. F3
 X-0.2007 Y0.5580 F5
 G02 X-0.5871 Y0.7653 I0.5321 J1.4558 F5.0
 G03 X-0.5871 Y-0.7653 I-0.5629 J-0.7653
 G02 X-0.2007 Y-0.5580 I0.9184 J-1.2486
 G01 X0.9316 Y-0.1442 F5
 G02 X1.4637 Y-0.0500 I0.5321 J-1.4558 F5.0
 G01 X2.0500 F5
 G03 X2.0500 Y0.0500 I0. J0.0500 F5.0
 G01 X1.4637 F5
 G02 X0.9316 Y0.1442 Z-8.3136 I-0. J1.5500 F3.0
 G01 X-0.1851 Y0.5523 Z-9. F3
 X-0.2007 Y0.5580 F5
 G02 X-0.5871 Y0.7653 I0.5321 J1.4558 F5.0
 G03 X-0.5871 Y-0.7653 I-0.5629 J-0.7653
 G02 X-0.2007 Y-0.5580 I0.9184 J-1.2486
 G01 X0.9316 Y-0.1442 F5
 G02 X1.4637 Y-0.0500 I0.5321 J-1.4558 F5.0
 G01 X2.0500 F5
 G03 X2.0500 Y0.0500 I0. J0.0500 F5.0
 G01 X1.4637 F5
 G02 X0.9316 Y0.1442 Z-9.3136 I-0. J1.5500 F3.0
 G01 X-0.1851 Y0.5523 Z-10. F3
 X-0.2007 Y0.5580 F5
 G02 X-0.5871 Y0.7653 I0.5321 J1.4558 F5.0
 G03 X-0.5871 Y-0.7653 I-0.5629 J-0.7653
 G02 X-0.2007 Y-0.5580 I0.9184 J-1.2486
 G01 X0.9316 Y-0.1442 F5
 G02 X1.4637 Y-0.0500 I0.5321 J-1.4558 F5.0
 G01 X2.0500 F5
 G03 X2.0500 Y0.0500 I0. J0.0500 F5.0
 G01 X1.4637 F5
 G02 X0.9316 Y0.1442 Z-10.3136 I-0. J1.5500 F3.0
 G01 X-0.1851 Y0.5523 Z-11. F3
 X-0.2007 Y0.5580 F5
 G02 X-0.5871 Y0.7653 I0.5321 J1.4558 F5.0
 G03 X-0.5871 Y-0.7653 I-0.5629 J-0.7653
 G02 X-0.2007 Y-0.5580 I0.9184 J-1.2486
 G01 X0.9316 Y-0.1442 F5
 G02 X1.4637 Y-0.0500 I0.5321 J-1.4558 F5.0
 G01 X2.0500 F5
 G03 X2.0500 Y0.0500 I0. J0.0500 F5.0
 G01 X1.4637 F5
 G02 X0.9316 Y0.1442 Z-11.3136 I-0. J1.5500 F3.0
 G01 X-0.1851 Y0.5523 Z-12. F3
 X-0.2007 Y0.5580 F5
 G02 X-0.5871 Y0.7653 I0.5321 J1.4558 F5.0
 G03 X-0.5871 Y-0.7653 I-0.5629 J-0.7653
 G02 X-0.2007 

Re: [Emc-users] standardizingtool table entries

2014-04-24 Thread andy pugh
On 24 April 2014 17:37, Marius Liebenberg mar...@mastercut.co.za wrote:
 Andy, do you use any other of their tools at all?

Not really, but I know a chap who swears by their parting/grooving
inserts and I am keeping an eye out on eBay for a set at the right
price.

-- 
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Re: [Emc-users] Yahoo causes bounced messages and suspension of list subscriptions

2014-04-26 Thread andy pugh
On 27 April 2014 03:00, Chris Radek ch...@timeguy.com wrote:
 On Sat, Apr 26, 2014 at 06:19:09PM -0700, Greg Bernard wrote:

 Unsubscribing/forbidding all yahoo users is the only possible fix
 today

Is it possible to unsubscribe them all and send an email saying why?


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Re: [Emc-users] G2/G3 eating my lunch again

2014-04-27 Thread andy pugh
On 28 April 2014 00:28, Gene Heskett ghesk...@wdtv.com wrote:
 so, assuming I have X at 0.000, and run Y to -1.000, what is the correct
 syntax to make it draw a circle around the x0 y0 point which is centered on
 the X0.000 Y0.000 point?

G3 J1

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Re: [Emc-users] G2/G3 eating my lunch again

2014-04-27 Thread andy pugh
On 28 April 2014 00:51, andy pugh bodge...@gmail.com wrote:
 On 28 April 2014 00:28, Gene Heskett ghesk...@wdtv.com wrote:
 so, assuming I have X at 0.000, and run Y to -1.000, what is the correct
 syntax to make it draw a circle around the x0 y0 point which is centered on
 the X0.000 Y0.000 point?

 G3 J1

Or, if you prefer:
G90.1
G3 I0 J0


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