Re: [MBZ] Steering Vibration

2005-09-06 Thread Dave M.
There are no caster bushings on a 124, that's a 140-specific issue. I
would start by testing the steering shock - disconnect one end and see
how much damping there is, it should take a lot of muscle to move it
in  out. Otherwise look for any play in steering linkages,
particularly the idler arm bushings. Check wheel bearing play too.

Wouldn't hurt to get the wheels balanced on a good machine like a
Hunter GSP9700. Make sure your wheels have weights on the inside AND
outside (dynamic balance), not a single weight in the center (static
balance). A lot of shops do static balance on alloy wheels because
they think people would rather have nasty vibrations than look at a
little lead weight clipped on the outside edge where everyone can see
it. (My word, what a fashion faux pas THAT would be!) Every time I get
my wheels balanced I need to make sure I explicitly ask for this and
they always look at me like I'm nuts for wanting a weight on the
outside, but it's been the only way I can get a smooth ride. The MB
2-piece weights are sweet, they don't damage the wheel.

=)

-Dave M.

--
Date: Tue, 6 Sep 2005 12:00:54 -0400
From: ned kleinhenz [EMAIL PROTECTED]
Subject: [MBZ] Steering Vibration

 
 My '95 E300D (124 body) has an awful steering wheel vibration at ~65 mph. At
 any other speed, very little vibration is noticable.
 I rotated the tires front to back and that did not change anything. From a
 web search, I found another list that suggesedt this may be caused by
 failure of the front caster bushings (on a 140).
 Does anybody on this list have experience with this problem?
 
 Ned Kleinhenz
 '95 E300D x2



[MBZ] W124 sunroof kaput

2005-09-06 Thread Dave M.
Hi all,

I just had a sickening experience... hearing unnatural noises when
trying to open my sunroof (down  back) from a popped-up state.
Something is broken but I can't tell what exactly. There's a bar that
goes across the width, on the rear of the opening... the left side
moves back, the right side stays put. Right now it's stuck/jammed in
the popped-up state, which I guess is better than wide open, but still
doesn't make the car useful in wet weather. Fiddling with it, I can
get the left side to lower partially but not the right. Anyone have
tips on how to get it closed without screwing things up worse? At the
moment I'd be content with getting it shut and then disconnecting the
motor.

I know the general wisdom is to NOT attempt a DIY repair, and take it
directly to a shop that knows how to fix this type of sunroof (very
different than the simple, old W123 style). I'm probably going to end
up doing that but not right away, if possible. I looked up the prices
for some of the parts, and if it needs a new frame (eek), cost of
everything will be $1000 *wholesale* - plus labor!!! (The old frame
was superceded to a new style, which requires a half-dozen extra
updated items, hence the higher cost.)

BTW - this is on my 87 300D. The updated sunroofs started, I think, in
late 1987 model year. Hmm... maybe I could rape the sunroof mechanism
from my parts car! Anyone attemped a DIY repair on these and lived to
tell the story?

:-(

-- 
Dave M.
Boise, ID
1994 E500 - 94kmi  (Q-ship)
1987 300D - 258kmi (Sportline)



Re: [MBZ] Weight of soy oil....what did you pay???

2005-09-02 Thread Dave M.
In the podunk towns I live next to, diesel popped to $3.25/gallon this 
morning. Might be $3.50 by sundown. If I can get virgin VO for $2.50/gal, 
point me to the vendor, please. I'll keep track of every drop and remit my 
DOT taxes promptly, honest Injun.
 -dm
 

--
Date: Thu, 1 Sep 2005 17:43:18 -0700 (PDT)
From: Christopher McCann [EMAIL PROTECTED]
Subject: Re: [MBZ] Weight of soy oilwhat did you pay???

About 5 gallons...if you paid less than $15 for the
bucket I would be VERY surprised. PLEASE LET ME KNOW.

1,000 liters of food grade soy bean oil in KC comes to
$2.68/gallon. Since I can still fill up for
$2.49/gallon, it doesn't make sense yet...if things
keep going like this, it soon will. Most VO-ers in
Germany simply buy food grade VO and put it in - no
filtering, no collecting and FAR cheaper than fuel at
the pump.

Christopher


Re: [MBZ] Rebuilt ECU

2005-09-01 Thread Dave M.
John,

Potomac German Auto (1-888-873-3236) has two of that exact part number in 
stock for $125 each. Are you sure the ECU is bad? They don't often fail...

:-)

-Dave M.

--
Date: Thu, 1 Sep 2005 10:11:54 -0400
From: John Peterson [EMAIL PROTECTED]
Subject: [MBZ] Rebuilt ECU

@uritc.org http://uritc.org
 Content-Type: text/plain; charset=iso-8859-1
 
 Has anyone found rebuilt or used ECU's anywhere online or elsewhere? I 
 need one for a 1990 300D 2.5 and have come up empty trying to find one. 
 Rusty?
 
 mercedes part 0085455032 (06)
 bosch 0281001094
 
 John Peterson
 Kingston RI
 1990 300D 2.5 120k
 1991 300D 2.5 74k


[MBZ] RANT: Gmail attachments

2005-08-31 Thread Dave M.
I just learned one of the limitations of Gmail. You cannot send .EXE files 
of any kind, even if they are in a Zip package! Renaming the .exe to 
something else ('.exx' for example) doesn't work either, with or without 
Zipping. Gmail still pops up the same error that executable files are not 
allowed to be sent. Well isn't THAT just freakin' great. Anyone have a 
workaround that doesn't involve posting files to an FTP server?

fume

-- 
Dave M.
Boise, ID
1994 E500 - 94kmi (Q-ship)
1987 300D - 258kmi (Sportline)


[MBZ] V8 CDI (Actual Mercedes content - sorry, gun lovers)

2005-08-31 Thread Dave M.
They killed the Touareg? In all 45 states? That sucks. I heard it was a 
pretty neat rig. (uh, 'reg'?)

I'll have to pick up the Merc rag (for about $10, ugh) and read the new CDI 
review. I'm afraid I'll develop an unhealthy lust for one and start making 
irrational phone calls to my loan officer. If it will outperform the E500 
gasser, it must be close to high 13's in the 1/4 mile. The sick part is, 
that's STOCK, and these computer-controlled turbo cars are often capable of 
staggering performance gains with a simple ECU reprogram or chip swap. 

Found a thread with specs and pics - drol:
http://forums.thecarlounge.net/zerothread?id=1996708

730Nm of torque 

=:-O

Dave M.
Boise, ID

--
Date: Wed, 31 Aug 2005 15:49:11 EDT
From: [EMAIL PROTECTED]
Subject: [MBZ] Passat diesels
To: [EMAIL PROTECTED]

Why not? It may well be. BTW, no one has mentioned that the Touareg diesel 
is
gone too. My friend DM had one in the pipeline when his order was cancelled.
He's trading his ML.

The latest Mercedes Enthusiast (on the free reading stand at Barnes  Noble)
tests the new E420 CDI (twin turbo 4.2 V-8 diesel, a new engine for '06) 
which
has more hp and performance than the E500. They raved about it.

RLE/ Seattle


Re: [MBZ] Baddest W123 ever (OM606 powered!)

2005-08-30 Thread Dave M.
OMG. That's insane. Remember that reaction time does not affect the ET or 
MPH, it only affects if you win or lose the race against the guy in the 
other lane. Anyway, 13.1 sec @ 106mph... that's crazy. 


More pics here:
http://www.nettiauto.com/viewVehicle.php?id_car=335361

Video here (40MB):
http://takaisin.fi/ylivieska_15.5.2005.wmv
Skip to 1:30 and then 3:35 for the W123. At 6:50 there's a nifty W201.


-dm :-)



On 8/30/05, Aaron Lam wrote:

Remember that green 123 in that Finnish video where it lays down a 
 
bunch of rubber? Here are his timeslips:
 
 http://img14.imgspot.com/u/05/225/03/scan8849.jpg
 
 1/4 mile in 13.1 seconds, with a not-so-great reaction time too!
 
 The thread is here:
 http://mersuforum.net/forum/viewtopic.php?t=14797

-Aaron
 



Re: [MBZ] Baddest W123 ever (OM606 powered!)

2005-08-30 Thread Dave M.
Definitely a limited-slip rear in there. The link still works for me. Here's 
a direct link to an engine photo:

*http://tinyurl.com/bnerf


*Here's the original link tinyurled:
*http://tinyurl.com/7dycj*


Mauri had a similar engine (tweaked 606 turbo) in his 124 wagon and ran, 
IIRC, low 13's at a higher trap speed (117mph?). I asked if he had it 
dynoed, he said they couldn't get enough grip on the dyno rollers, but it 
was somewhere north of 450hp. He sold the car but kept the engine, plans to 
stuff it into a W201 and expects high 11's at 120-something (over 200kph). 
From a DIESEL!!

-Dave M. :)


--
Date: Tue, 30 Aug 2005 13:33:01 -0500
From: Loren Faeth [EMAIL PROTECTED]
Subject: Re: [MBZ] Baddest W123 ever (OM606 powered!)

 
 
 I'm not sure the chevelle SS396 I had in HS could do that well. That is
 impressive to lay down tracks like that in a diesel. He must have a
 limited slip diff. Are there pictures of the engine? I could not get the
 nettiauto link to work.
 
 At 12:28 PM 8/30/2005, you wrote:
 OMG. That's insane. Remember that reaction time does not affect the ET or
 MPH, it only affects if you win or lose the race against the guy in the
 other lane. Anyway, 13.1 sec @ 106mph... that's crazy.
 
 
 More pics here:
 http://www.nettiauto.com/viewVehicle.php?id_car=335361
 http://www.nettiauto.com/viewVehicle.php?id_car=335361
 
 Video here (40MB):
 http://takaisin.fi/ylivieska_15.5.2005.wmv
 http://takaisin.fi/ylivieska_15.5.2005.wmv
 Skip to 1:30 and then 3:35 for the W123. At 6:50 there's a nifty W201.
 
 
 -dm :-)


Re: [MBZ] 0W-40

2005-08-26 Thread Dave M.
That's exactly right. Two list members who tried the 0W-40 had lifter
noise return on their OM603 engines, and one noticed a significant
increase in iron wear particles in the oil analysis. Reverting to
5W-40 or 15W-50 cured both issues... lifters quieted down and iron
wear went back to normal.

Another use for thin oil is in search of peak power. Racing engines
are sometimes fed watery thin stuff like 0W-20 which will give a
percent or two peak power gain over thicker oils. But those engines
are also torn down way more often than our street engines.

I'd say AMG and Porsche specify the 0W-40 because it's a compromise
between peak power  MPG (super thin) and best protection/longevity
(relatively thick). YMMV, I'm not saying it's bad oil (it's not), just
that for MY engines I perfer Delvac-1 5W-40 (aka M-1 TS).

=)

-dm

 --
 Date: Thu, 25 Aug 2005 20:30:13 EDT
 From: [EMAIL PROTECTED]
 Subject: [MBZ] 0W-40
 
 I think the 0W-40 is used as factory fill for fuel economy,
 not for protetction... I wouldn't put it in my cars.
 
 For fuel economy? Please explain. And keep in mind that low-performance
 slowpoke cars like the SL55 and the Porsche 911 Turbo use M1 0W-40. 
 But  it's not safe for your stuff?
 
 RLE/ Seattle



Re: [MBZ] More M1

2005-08-26 Thread Dave M.
As Marshall already mentioned, which you would have noticed if you had
been reading your messages instead of making snide jabs at Kaleb...
the M-1 0W-40 is on the thin side of a 40 rating. I vaguely recall
something about the Amsoil 0W-30 having similar specs? Despite being
awfully close numerically to the 5W-40 the two are WAY different.

-dm

 --
 Date: Thu, 25 Aug 2005 21:43:03 EDT
 From: [EMAIL PROTECTED]
 Subject: Re: [MBZ] More M1
 
 Kaleb the Engineer tells me in re: M1 0W-40:
 
 Its too thin to provide good engine protection but does increase fuel
 economy.
 
 Lessee now, when it's cold and thin and thus provides startup lubrication
 sooner, that's no good. But when it's hot and acting like 40 weight it's
 providing better fuel economy. That's your theory, right?
 
 RLE



Re: [MBZ] TOILET PAPER filters (?!?!??!)

2005-08-26 Thread Dave M.
And THAT, David, is why I'm not interested in bypass filters. You do
get near-virgin oil in the engine at all times, but there's nearly
zero cost savings over just using extended drain intervals. Changing
the TP every 2.5k and adding a quart would be somewhat of a nuisance
to me. I would consider doing this if I bought a vehicle new that I
wanted to keep for 500kmi, but otherwise, it's not my cup o' tea.

=)

-dm

 --
 Date: Thu, 25 Aug 2005 18:44:31 -0700
 From: David Brodbeck [EMAIL PROTECTED]
 Subject: Re: [MBZ] crap in tanks and TOILET PAPER (?!?!??!)
filters

 Marshall Booth wrote:
  one VW diesel owner did not CHANGE his Mobil 1 oil for 60kmi and
  when it was finally changed it was still honey colored and the TBN had
  not dropped more than about 50%. Problem was that he had to change the
  filter at least every 2500 miles or the filter would occlude, and with
  each filter change, a qt of fresh oil had to be added. The actual cost
  for the 60kmi was only about $10-12 less than if he had change the
  oil/filter in the conventional way - and there was the labor and
  disposal problems of changing the filter every 2500 miles (24 times) for
  60kmi of driving.
 
 Just to play devil's advocate: A VW diesel holds 4 quarts of oil.  He
 effectively did six oil changes in that 60,000 miles, one quart at a time.




Re: [MBZ] More M1

2005-08-26 Thread Dave M.
For those of you who missed the memo, and since Mobil won't fess up to
it... Delvac-1 is now sold as Mobil-1 'Truck  SUV' Formula but a lot
cheaper. Usually $5/qt, or if you're willing to go to the Evil Empire,
Mall-Wart has 5-qt jugs for ~$19.89. That's about $3.98/qt for
Delvac-1, folks. If you buy D-1 in gallon jugs at the distrbutor, it's
usually $24/qt or so. You do the math... but I'm buying mine in 5qt
jugs!!

Also, although designed for diesels, the D-1 / TS is an excellent oil
for gas engines too. It has a different base stock than all the other
M-1 oils, AFAIK. I use it in my 300E and E500 (and the Ford cargo van
too).

=)

-dm

 --
 Date: Thu, 25 Aug 2005 20:45:33 -0500
 From: Peter Frederick [EMAIL PROTECTED]
 Subject: Re: [MBZ] More M1
 
 I'm leary of using 0 weight oil in a diesel as I don't think it
 provides enough film strength to protect the crankpin bearings on cold
 running.  I stick with 5W-40 M1 truck and SUV oil in the winter and M1
 15W-50 in the summer.  Delvac 1, if you can find it, is better than the
 15W50 as it is formulated for diesel, not general use.
 
 The fun thing with synthetic oils (all of them, not just Mobil 1) is
 that the viscosity changes much less with temperature than that of dino
 oils -- synthetic will have a much lower viscosity than dino cold, and
 much higher viscosity hot!  It also doesn't produce sludge unless
 severely provoked.
 
 Peter




Re: [MBZ] A/C treatment

2005-08-26 Thread Dave M.
I'm interested too. Details, please! Also, does it work only with
mineral oil, or with PAG/POE oils too...?

:)

-Dave M.

 --
 Date: Fri, 26 Aug 2005 07:30:15 -0700
 From: Gabriel S. [EMAIL PROTECTED]
 Subject: Re: [MBZ] A/C treatment

 
 What is the product called? Is this something you sell?
 
 On 8/26/05, Kaleb C. Striplin [EMAIL PROTECTED] wrote:
  what treatment are you talking about?
 
  [EMAIL PROTECTED] wrote:
 
   I had mentioned a treatment for the A/C system in an earlier post. To
   explain quickly what this does... the A/C system requires both some type
   of refrigerant plus an oil for lubrication. The oils used collect on the
   lines of the system as well as function to keep the parts lubricated.
   This collecting on the piping is called oil fouling which decreases the
   efficientcy of the refrigerant. This product gets rid of the oil fouling
   as well as increases the lubricity of the system. I have used it in all
   six of my vehicles and it has worked in all (cold air). I am also a
   general contractor specializing in custom residential homes and have
   been using it in my home A/C systems. It increases the efficientcy so
   well the payback is one year due to savings in run cost. The treatment
   in all systems is a one time treatment for the life of the system unless
   you flush the system. If you live in the south and have a heat pump it
   increases efficientcy year round because of the way a heat pump
   functions. Any more questions just ask.



Re: [MBZ] proper and best fluids

2005-08-25 Thread Dave M.
Wooops - think I got that confused with the lifter issue, which was
separate. (Sorry!) On second thought, I believe the lifter noise was
with the 0W-40 variety of M-1, and the noise would go away when
switching back to 15W-50 or 0W-40. Brian T wasn't impressed with the
0W-40 and someone else had less than stellar results too. I thought
Marshall had that with SynTec as well, but apparently my memory was on
the fritz and it was just a consumption problem (which IMO, is more
serious!) I think the 0W-40 is used as factory fill for fuel economy,
not for protetction... I wouldn't put it in my cars. YMMV, etc.

=)

-dm

 --
 Date: Thu, 25 Aug 2005 02:09:35 -0400
 From: Marshall Booth [EMAIL PROTECTED]
 Subject: Re: [MBZ] proper and best fluids
 
 Dave M. wrote:
  In addtion to what Jeff said...
 
  1) Marshall noticed that his OM60x engines would develop lifter noise
  before a 5kmi change interval rolled around, which would go away when
  the SynTec was changed. Reverting back to Mobil-1 kept them quiet past
  5kmi. This was, I believe, with the original 5W-50 variety. Marshall
  can correct or elaborate on this I'm sure.
 
 Actually I noticed that SynTec consumption rate increased starting at
 about 2500 miles. This is a CLASSIC sign of viscosity improver
 (additive) breakdown (it happens with MANY conventional oils -
 especially those that use ONLY group I base so must make extensive use
 of viscosity improvers). At about the same time I was puzzling over the
 increasing oil consumption rate, Red Line published a test in which an
 unnamed 5W-50 oil (SynTec was the ONLY 5W-50 oil sold in the US then)
 displayed marked reduction in lubricity that corresponded with the
 increased consumption rate I was seeing. It was later confirmed that the
 5W-50 oil was SynTec. As long as SynTec is changed frequently, it's
 pretty good oil - much better than most conventional oils - but it
 needed to be changed MUCH more frequently than Mobil 1 - long before
 soot or other combustion by-products made it unsuitable.



Re: [MBZ] Mobil 1 Oil Filter

2005-08-25 Thread Dave M.
There are benefits to using M-1 that are irrelevant to climate. For
example the OM6x0 hydraulic lifters often won't be quiet without
synthetics. And I've got better things to do than kill my precious
time changing oil every month or two instead of once per year.

Since there's no extra cost involved (if using extended drain
intervals) there's really no reason NOT to use it. The myths about
engines springing leaks are mostly BS, and in the few cases where that
was an issue, it wasn't a NEW leak... it was an existing leak that
simply increased. M-1 won't make up for your poor maintenance and
relucatance to replaces leaking gaskets  seals. In some rare cases
M-1 has actually slowed or stopped leaks, from the additive package
swelling the seals, but this is not very common. I have no idea what
operating abnormalities you are talking about, the vast majority
notice their engines run quieter and smoother with synthetics.

Don't knock it until you've tried it, ok?

-dm

 --
 Date: Thu, 25 Aug 2005 09:32:09 -0400
 From: andrew strasfogel [EMAIL PROTECTED]
 Subject: Re: [MBZ] Mobil 1 Oil Filter

 I don't mean to denigrate anyone's choices regarding the use of M1 but
 I do reject the notion that it is some sort of panacea that makes it
 the lubricant of choice for everyone.  While it may be superior to
 regular oil in its chemical and physical characteristics (which can be
 scientifically proven), for some of us that doesn't matter, based on
 such criteria as where we live 9climatic conditions), our driving
 habits, and how devoted we are to our cars.
 
 I've also read on the list of issues associated with transitioning an
 engine over to M1 from conventional oil, such as leaks and operating
 abnormalities in the adjustment period.  This, coupled with the added
 expense, is why I am not going to switch my 276 K wagon from Pennzoil
 or Rotella or whatever happens to be on sale (that is MB Approved, of
 course) to M1.  As regards filters, I draw the line and only use Mann,
 Knecht, or Hengst.



Re: [MBZ] Oil analysis (was: Oh joy! Another oil thread!)

2005-08-25 Thread Dave M.
The bottle they provide for the sample is very small... about 2
ounces. I test at oil change time but you don't need to, you can suck
a sample out of the crankcase at any time to send in for analysis.

=)

-dm

 --
 Date: Thu, 25 Aug 2005 09:46:05 -0400
 From: andrew strasfogel [EMAIL PROTECTED]
 Subject: Re: [MBZ] Oh joy! Another oil thread!
 
 How large a sample of used oil do they require to perform the analysis?




Re: [MBZ] PT Barnum (was: Mobil 1 Oil Filter)

2005-08-25 Thread Dave M.
That is SO true. The suckers are out buying fuel line magnets and
air-intake turbulators, along with that PVI platinum vapor injection
widget, which combined will give them 239% improvement in MPG. Oh and
let's not forget radar jammers and insect-repelling whistles. There
are lots of snake oils and other money-wasting items on the market.
Group IV/V synthetic oils are not among them.

=)

-dm

 --
 Date: Thu, 25 Aug 2005 14:40:28 -0400
 From: andrew strasfogel [EMAIL PROTECTED]
 Subject: Re: [MBZ] Mobil 1 Oil Filter
 
 That may be true, but there's still a sucker born every minute...
 
 
 
  On 8/25/05, JabbaHursty [EMAIL PROTECTED] wrote:
  in the 70s, mobil 1 promoted leaks.  today, it often cures leaks.
  technology marches on!



Re: [MBZ] wierd SDL charging problem

2005-08-25 Thread Dave M.
I was kind of surprised Kaleb even asked the original question. :p
This is a classic case of a flaky alternator. Most likely just the
regulator needs replacing.

If you do opt to change the alternator, might as well get a 100A+ unit
instead of the anemic stock 70A (which has rather poor output at
idle). I have a nearly-new 115A alternator for sale from my E500 if
anyone wants it (I upgraded to a 150A). It will bolt up to any MB
engine from 1984-up with a serpentine belt.


=)

-Dave M.

 --
 Date: Thu, 25 Aug 2005 13:44:54 -0500
 From: Potter, Tom  E [EMAIL PROTECTED]
 Subject: Re: [MBZ] wierd SDL charging problem.

 
 I agree with Peter. I had the same thing happen to me.
 
 Thomas E. Potter
 Telephone: (713) 215-2877
 Fax: (713) 215-2551
 Mobile: (832) 794-0536
 
 
 -Original Message-
 Sent: Wednesday, August 24, 2005 9:18 PM
 To: Mercedes mailing list
 Subject: Re: [MBZ] wierd SDL charging problem.
 
 
 The brushes are worn out on the voltage regulator.  Get a new one, pull
 the splash pan, remove the old one (two screws) put  the new one in,
 problem goes away.
 
 You must have at least 13.5 V at max load above 1200 rpm to charge the
 battery. This is a common problem -- you have about 200,000 miles, right?
 
 
 Peter



[MBZ] Clean those condensors radiators!

2005-08-24 Thread Dave M.
My electric auxiliary fan had been making more noise than usual this
year, so I finally got around to changing it (sure is nice to have a
parts car to swipe this stuff from, lol... and, uh, sorry Rusty!)
Anyway, I found the mother of all dust bunnies hiding behind the fan:

http://www.w124performance.com/images/W124_stuff/condenser_crud.jpg

There was a decent amount of bug parts everywhere else too. I picked
out all the big stuff, brushed the fins with a toothbrush, un-bent the
fins with a small screwdriver, and then blew things clean with
compressed air (sorry, forgot to take an after photo.) I had the
radiator out this past winter when the engine was pulled so I know
things were clean betwixt that and the condenser, but if you have
never pulled your radiator, TRUST ME, there is a pile of crap hidden
that will shock you. This affects both cooling system performance as
well as A/C performance, so it's worth a look!

:-)

Best regards,

-- 
Dave M.
Boise, ID
1994 E500 - 94kmi  (Q-ship)
1987 300D - 258kmi (Sportline)



Re: [MBZ] Crazy to go 20K on any oil

2005-08-24 Thread Dave M.
There are no comments about filters because most everyone agrees on
THAT point! ;-) Use OE or OEM filters from Rusty. That would be
Hengst, Mann, and Knecht. Order a half-dozen at a time to save on SH.
Don't use the McParts store filters (although in a pinch, I would
probably use the Wix filters from NAPA if I had to.)

Same applies for metal spin-on filters used on the M103 engine (and
most other gassers), but there are some non-OEM filters that are
decent... the infamous Oil Filter Study has details on those. I like
KN personally, due to the built-in nut on the bottom. Avoid Fram,
Penzoil, and STP like the plague.

:)

Dave M.
Boise, ID

 --
 Date: Wed, 24 Aug 2005 13:39:23 -0500
 From: Don  Teresa Merriman [EMAIL PROTECTED]
 Subject: Re: [MBZ] Crazy to go 20K on any oil

 
 OK please don?t flame me or what ever you computer geeks do, I asked the
 question about Mobil 1 and have learned a lot, how ever I am very surprised
 there are no comments about the quality/brand of filters used. When I was in
 the biz there were lots of knock offs on filter brands. I cut apart filters
 and spread the contents out so customers could see what they were getting
 for their buck. So now a new question, what is the best brand of filter to
 use with a synthetic lubricant?




Re: [MBZ] proper and best fluids

2005-08-24 Thread Dave M.
It's not hype. It's well documented fact. What most people forget is
that you don't just dump M-1 into your engine and blithely drive 20kmi
before changing it. You need to do oil analysis on YOUR engine at
certain intervals to make sure your interval is correct. After you've
tested at (for example) 5k, 10k, 15k, and 20k and have proved that the
levels are safe for YOUR engine and YOUR particular driving habits,
you can generally quit the analysis and just change every 20k (or
whenever the testing says it's due).

Your car will last just as long if you feed it quality dino oil that
is changed every 3kmi, I'm not disputing that. I just don't believe
that is any cheaper and it offers ZERO benefits.

Side note... that Aurora that Don Snook mentioned with tar in the
crankcase after 25kmi on dino oil? That same engine likely would have
had ZERO damage at the same 25kmi point if it had been fed M-1 at the
previous 3500 change. I'd bet one of Kaleb's cars on it.

:-)

-dm

 --
 Date: Wed, 24 Aug 2005 14:42:27 -0400
 From: andrew strasfogel [EMAIL PROTECTED]
 Subject: Re: [MBZ] proper and best fluids

 
 Gary,
 
 Enjoy your new cars but BE SKEPTICAL OF THE M1 HYPE!
 
 Unless 1) you live in an extreme climate (Phoenix or Winnipeg, e.g.),
 2) plan on keeping both cars forever, AND 3) will do the sort of
 driving that allows you to take advantage of the extended oil change
 benefit afforded by Mobil 1, you'll probably do just fine with ANY
 Mercedes-Benz approved ordinary motor oil.
 
 Andrew
 1983 300TD
 277 K miles and never seen a drop of M1 or other expensive synthetic 
 lubricants.



Re: [MBZ] Oh joy! Another oil thread!

2005-08-24 Thread Dave M.
After you factor in cost of shipping the sample, etc, it's roughly $20
per analysis. I get the extended drain kits from Snider Petroleum
which include testing for soot percentage:

http://www.sniderpetroleum.com/oilanalysis.html

I usually get 3-4 at a time to save on SH from Snider.

:-)

Dave M.

 --
 Date: Wed, 24 Aug 2005 18:49:28 +
 From: [EMAIL PROTECTED]
 Subject: Re: [MBZ] Oh joy! Another oil thread!

 
 BTW where does one get an analysis done? what does it typicaly cost?



Re: [MBZ] Mobil 1 Oil Filter

2005-08-24 Thread Dave M.
The M-1 oil filter was rated fairly well, it's one of the filters I
like and would use on my cars. I've never seen a cartridge filter
though, only spin-ons, so no M-1 filter for MB diesels yet (although
you can get them for M103 gassers).

For more than you ever wanted to know about oil filters, read this:

http://minimopar.knizefamily.net/oilfilterstudy.html

:-)

-dm

 --
 Date: 24-Aug-2005 15:06:51 EDT
 From: [EMAIL PROTECTED]
 Subject: [MBZ] Mobil 1 Oil Filter
 To: [EMAIL PROTECTED]
 
 
 
 I have seen Mobil 1 brand oil filters at the parts store.  I wonder if they
 make these for the Benz's and we could convince Andrew (non-believer !) to
 use them ?  Of course they don't come cheap and contain space-age
 polymers.
 
 Dan Elliott
 82 300D-T 84kmi



Re: [MBZ] Crazy to go 20K on any oil

2005-08-24 Thread Dave M.
Bah, that's mostly Amsoil sales hype. ;-) That link is comparing ONE
particular Amsoil product to ONE particluar M-1 product. And, it's a
weight not approved for use in Mercedes engines (being an xW-30, which
is too thin.)

Amsoil actually buys their base stocks from Mobil and then adds their
proprietary additive package. Amsoil is great stuff, don't get me
wrong. I feel most Amsoil oils are about equal in performance to most
M-1 oils, and either will embarrass all the Group III 'fake'
synthetics (which are basically hydrocracked dino oils that exhibit
some of the properties of true Group IV/V synthetics).

Simple answer: If you want to use synthetics (which we've already
agreed isn't for everyone and that's OK!), just buy the Mobil-1 5W-40
variety. Period. Works in all climates and in all MB engines. Under
$4/qt if you don't mind shopping for it at Mall-Wart (yeah, I know,
the evil empire... but we can't get the 5qt jug anywhere else.)

The M-1 15W-50  is now only available as 'Extended' for more money,
and IMO, it's not worth paying a premium for it.

:-)

-dm

 --
 Date: Wed, 24 Aug 2005 12:27:34 -0700
 From: Rory [EMAIL PROTECTED]
 Subject: Re: [MBZ] Crazy to go 20K on any oil
 
 Just an FYI on Mobil 1
 http://www.amsoil.com/performancetests/amsoil_vs_mobil1.aspx



Re: [MBZ] Mobil 1 Oil Filter

2005-08-24 Thread Dave M.
Whoa, now. For the record, I use OE or OEM filters from Rusty for all
my Mercedes. That's not what I'd call caviar. Bratwurst, maybe? When
it comes to other filters, all are NOT created equal. There is some
serious garbage out there. The M-1 filter is a top quality filter, but
it's not cheap. I'm not sure if I'd use them or not. Maybe if I were
doing extended drains. Definitely not every 3k though.

To reiterate the original point, my usage of Mobil-1 oil  extended
drains is actually CHEAPER than changing dino oil every 3-4k. It's a
win-win for me, I get all the benefits of synthetic usage, with
basically no extra cost (or at least minimal extra cost).

I'm almost afraid to mention using helium in the tyres to increase MPG
and extend tyre life while improving traction. That's also sold by
Exxon/Mobil. (kidding!)

:-)

+dm

 --
 Date: Wed, 24 Aug 2005 16:56:37 -0400
 From: andrew strasfogel [EMAIL PROTECTED]
 Subject: Re: [MBZ] Mobil 1 Oil Filter
 
 Talk about the ultimate anality - - Mobil 1 Filters!!
 
 The whole point in driving a Mercedes diesel is there are so FEW
 things to worry about, coupled with low maintenance costs.  It seems
 utterly ABSURD to decorate the innards of a nearly indestructible
 engine with the equivalent of caviar, while fattening Exxon-Mobil
 profits (which aren't as high as our GNP...  yet).
 
 
 On 8/24/05, Dave M. [EMAIL PROTECTED] wrote:
  The M-1 oil filter was rated fairly well, it's one of the filters I
  like and would use on my cars. I've never seen a cartridge filter
  though, only spin-ons, so no M-1 filter for MB diesels yet (although
  you can get them for M103 gassers).
 
  For more than you ever wanted to know about oil filters, read this:
 
  http://minimopar.knizefamily.net/oilfilterstudy.html
 
  :-)
 
  -dm



Re: [MBZ] proper and best fluids

2005-08-24 Thread Dave M.
In addtion to what Jeff said...

1) Marshall noticed that his OM60x engines would develop lifter noise
before a 5kmi change interval rolled around, which would go away when
the SynTec was changed. Reverting back to Mobil-1 kept them quiet past
5kmi. This was, I believe, with the original 5W-50 variety. Marshall
can correct or elaborate on this I'm sure.

2) IMO, almost all the synthetic oils on the shelf at McParts are
the fake Group III stuff (Rotella Syn, Valvoline, etc). There are not
many true synthetics left, but at the moment Amsoil, Mobil, and Red
Line are all the real deal. For more than you EVER wanted to know
about oils (and I'm not joking here), check out this website:

http://bobistheoilguy.com/

For the record I don't believe in any oil additives and the site above
basically agrees with that. For 1-time cleaning purposes, AutoRX is
neat stuff but that's not a magical additive like most claim to be -
it's specifically for cleaning. Neat stuff actually.

:-)

-Dave M.

 --
 Date: Wed, 24 Aug 2005 20:18:39 +
 From: [EMAIL PROTECTED]
 Subject: Re: [MBZ] proper and best fluids
 
 BTW someone mentioned that the castrol syntec was not true synthetic. 
 Any details on that?



Re: [MBZ] Oh joy! Another oil thread!

2005-08-23 Thread Dave M.
1) All Mobil-1 oils can suspend 2% soot, which is when Mercedes
recommends changing the oil anyway.

2) Every engine's soot production is different. My 617 engine would
reach that 2% limit by 5-7kmi, while my 603's are maybe 1% at 10kmi.
You need to test YOUR engine to find out when to change the oil.
Changing synthetic every 10-15k vs dino every 5k is actually cheaper
when you factor in the cost of filters  your time, and if you buy the
5qt jugs at Mall-Wart (of 5W-40) for $20.

3) Both the 5W-40 and 15W-50 weights of Mobil-1 are suitable for
nearly every temperature extreme in the USA. No need for thicker oil
in Death Valley summers or thinner oil in Minnesota winters. I
strongly prefer the 5W-40 (Delvac-1) over all the other varieties, I
use this in ALL my cars, gas and diesel.

4) Hey, it's not for everyone, but it's not some big waste of money
either. If people are happy changing dino frequently, great. I've got
piles of oil analysis that prove to me it's cheaper for MY cars to do
extended drains with synthetic, no external bypass filters required.
(Bypass filters are a whole separate topic... but I couldn't see any
advantage for MY use.)

YMMV, etc etc, flame suit on, yadda yadda...

:-)

Dave M.
Boise, ID


 --
 Date: Tue, 23 Aug 2005 11:33:44 -0400
 From: Steve MacSween [EMAIL PROTECTED]
 Subject: [MBZ] Oh oh, another oil thread
 
  It's the People's Cult Oil.
 
 Well, people who argue that buying Dollar Store Old Yeller at 99c a quart is
 just as good in the long run are in their own cult too, RIGHT ;-)?
 
  Mobil 1 was originally marketed as having the ability to outlast other
  oils, but people are still changing it out every 3 - 5 k miles anyway.
  That makes it REALLY Very Expensive!
 
 Well, first, lots of people who use Dino change every 1-2k miles on gassers,
 which is also more expensive and could be argued to be wasteful.
 
 Second, I think this discussion was about diesels, and it's not a secret
 that M-1 cannot suspend the soot and diesel combustion byproducts unless a
 secondary filtration setup is present, so 3-5k miles is about as far as you
 can push it. Plus some of us live in colder climes that switch to extreme
 heat in the summers, so we often have to drain our oil well before its
 service life anyway, to use a more suitable weight for the season, just a
 fact of life.
 
 mac




Re: [MBZ] WIS

2005-08-22 Thread Dave M.
Here's some screen shots of the WIS, if you were wondering what it's like:

http://vzone.virgin.net/titanium.34/kms/wis/wis.htm

BTW, the 124 (and 126?) coverage is the same as on the CD-ROM's, but
adds transmission repair information. The later models (210, 211, 203,
etc) have more complete information since those were not originally
created as paper mauals (AFAIK), like the old 124/126 stuff was.

:-)

-dm

 --
 Date: Mon, 22 Aug 2005 06:13:09 -0700
 From: Joe Knight [EMAIL PROTECTED]
 Subject: Re: [MBZ] WIS
 
 On 8/21/05, Tom Hargrave [EMAIL PROTECTED] wrote:
  Pardon my ignorance but what is WIS?
 
 It's what the dealer techs resort to when they're in over their heads.
  I've lost track of the link, but you can buy time online from MB for
 viewing  downloading purposes.  There're I have no clue how many
 versions floating around  available thru ebay and such, and I've
 likewise no clue as to what percentage of those available actually
 work.  A pain to set up and not altogether intuitive to use, it has
 virtually nothing on 123 and earlier models, only limited coverage of
 124  126.  Full coverage begins for m/y '95.  Some of what is covered
 in the cd manuals of the earlier models is identical to what can be
 found in the WIS.  WIS is so far as I know the only real source of
 info on the later models for which there are no cd manuals.
 
 joe



Re: [MBZ] Mercedes Digest, Vol 3, Issue 168

2005-08-22 Thread Dave M.
If it needs a new ICU (probably meaning the LH fuel injection module),
they are available used from salvage yards in the $250-$500 range. No
need to plunk down $3k for a brand new one. These don't often fail,
though. I'd look elsewhere first.

:-/

-dm

 --
 Date: Mon, 22 Aug 2005 08:28:48 -0700
 From: Desert Rat [EMAIL PROTECTED]
 Subject: Re: [MBZ] SL 600, poor throttle response
 
 Don't mean to be the bearer of bad news but this sounds like someone's
 recent problem with a S500. Turned out it was the ICU. The retail on
 this ICU alone is $3,275 but that is for a V8 so expect to spend more
 for a V12!
 
 Of course, there are other less expensive possibilities which a
 treament of techron might cure or even a tune-up.
 
 You didn't mention how many miles are on the SL600.



Re: [MBZ] Jabba's stolen car

2005-08-22 Thread Dave M.
Oh my GAWD, where did you score that? I thought I was doing great to
pick up a near-mint 300E for $2400 but that was an '86 with 200k on
the clock. I'd have soiled myself finding a 92 for the same price
(with body updates and full leather, standard in 92!). After fixing
all the assorted little things (cruise, worn steering stuff, etc),
replacing all fluids and most rubber/plastic hoses, and generally
cleaning it up I don't think I'd let it go for much less than double
that. (It's REALLY clean.) Pics are here:

http://www.w124performance.com/images/cars/86_300E/

Side note: After driving a 603 diesel, the M103 gas engine just seems
plain anemic below 4000rpm... especially in the summer with the A/C
on. Oh, and sorry about that Saturn... poor guy...

:-)

-dm


 --
 Date: Mon, 22 Aug 2005 14:47:34 -0400
 From: JabbaHursty [EMAIL PROTECTED]
 Subject: Re: [MBZ] people are on crack
 
 i paid $2500 for a very nice 92 300E.  deals are out there if have the
 patience to wait for one.
 
 my wife stole it from me though so i'm driving a saturn  :(



Re: [MBZ] Question about vacuum shut-off servo replacement 87 190D Turbo

2005-08-20 Thread Dave M.
Robert,

You need to disconenct the electrical connector. That should allow the
vac pod to come out. The brown plastic lock ring will come off if
needed. I would strongly recommend removing the ALDA, it makes the job
go MUCH faster. I did this job once before I knew the ALDA could be
removed and it took about 2 hours. I could probably do it again in
under 30 minutes...

:)

-Dave M.

 --
 Date: Sat, 20 Aug 2005 11:56:51 -0400
 From: Robert Massmann [EMAIL PROTECTED]
 Subject: [MBZ] Question about vacuum shut-off servo replacement 87
190D turbo
 
 Well before I tackle the crankshaft seal tomorrow I thought I would try and
 replace my leaking vacuum servo for the engine shut down.  Has anyone
 replace one on the 190 2.5 turbo engine. I found the steps in the electronic
 manual, but it didn't say anything about the electrical connector that is in
 the way.  I removed the clamps screws, front one wasn't too bad but the back
 one is a different story, it is tucked down between the valve, the
 electrical
 connector  aldi. A small 10 mm ignition wrench and many 1/8 of a turns
 finally got it out. At this time the servo is trapped by electrical
 connector retainer ring. There is a connector that plugs into the pump, it
 is held in place
 with a light brown ring that rotates on the connector on the pump.  The
 plastic ring extends over top the metal ring that the clamps contact and
 hold the
 servo in place. I have attached a small photo. Can the plastic ring come of
 the electrical connector. or is there enough room the lift up the servo out
 of the pilot hole and slide it out of the way of the connector retainer
 ring. I know there is only a short pin that engages with the shut off valve.
 The way it is right know I can not seem to remove the servo.
 Any insight would be helpfull.
 
 Regards,
 Robert Massmann
 Wilmington, Ohio
 87 190D 2.5 Turbo 234K?



Re: [MBZ] W124 ACC vacuum pod replacement tutorial

2005-08-19 Thread Dave M.
Actually, I would part with it, but for a price... probably more than
most on this list would care to cough up, I'm afraid!! I need to post
some current photos of the completed car, I don't have many (any?)
with the enormous iForged wheels mounted.

;-)

-dm

 --
 Date: Thu, 18 Aug 2005 18:29:11 -0500
 From: LT Don [EMAIL PROTECTED]
 Subject: Re: [MBZ] W124 ACC vacuum pod replacement tutorial

 I want your 500. Please prepare to head east on I-80 and I will email
 you specific exit  rural routes to my house separately.  Be sure to
 bring return air fare from Des Moines. And thank you.
 
 :-)



Re: [MBZ] Locked Ignition

2005-08-19 Thread Dave M.
Yeah... what Mitch said. My W123 gave no warning and locked up while
my wife was driving the car out of state last year. Despite heroic
efforts from family to make the lock turn, the car ended up being
towed to an indy shop who was NOT happy to see what had happened, and
they demanded $600 for the privilege of making the key work again. I
was not happy either.

:-/

-Dave M.

 --
 Date: Thu, 18 Aug 2005 20:50:43 -0400
 From: Mitch Haley [EMAIL PROTECTED]
 Subject: Re: [MBZ] Locked Ignition
 
 Joe Mendyka wrote:
  other times it can take 20 minutes of trying to
  turn the key before it goes.
 
 Do not lock the ignition again until you replace the lock cylinder (aka 
 tumbler).
 The last time you unlocked it may be the last time you are ever able to lock 
 it.
 MBz did not design the car so that a locksmith can take it apart when it's 
 locked.
 If you don't want to pay $500 in labor for a mechanic to drill out some
 parts that are about as hard as a drill bit, you will order a replacement
 lockset bright and early tomorrow morning. (or buy one out of dealer stock
 and deal with the fact that the ignition isn't keyed alike with the doors)
 
 Just turn it to the left until the engine shuts off and leave it there until
 you replace it, don't turn it all the way to the leftmost (locked) position.



Re: [MBZ] New lock tumblers failing?

2005-08-19 Thread Dave M.
Yes, but if you read the link I posted, Neil has at most three keys on
the keychain... no undue weight to cause a tumbler failure in less
than 12 months. Other ideas?

:-(

-dm

 --
 Date: Thu, 18 Aug 2005 21:16:09 -0400
 From: Marshall Booth [EMAIL PROTECTED]
 Subject: Re: [MBZ] New lock tumblers failing?
 
 Dave M. wrote:
  Oh great - I'm about to replace a 20-year old tumbler, thinking that
  it's safer than waiting for it to act up and then seize, then I read
  THIS:
 
  http://500ecstasy.com/forums/showthread.php?t=2334
 
  I'm replacing it anyway, and hoping Neil's experience was a fluke...
 
 Tumblers WILL fail quite quickly if there is sufficient weigh hanging on
 the key - especially if the car is driven aggressively.
 
 Marshall



Re: [MBZ] 87 190D Front crank seal repair

2005-08-19 Thread Dave M.
Robert,

Call some indy shops. I had this done for, IIRC, a little over $200 a
couple years ago. The torque spec for the flange is huge, something
like 310Nm. No strap wrench is going to hold that. I bought the
flywheel lock tool off eBay, I would not attempt this job without one.
I don't know any way to lock the crankshaft solidly enough to break
that bolt free (or re-tighten it to spec, which requires a HUGE torque
wrench) without the correct tool. The dealer's price is crazy, though.
Should be 3-4 hours tops plus parts. Radiator may need to come out,
which is half the labor time.

:-)

-Dave M.

 --
 Date: Thu, 18 Aug 2005 21:54:57 -0400
 From: Robert Massmann [EMAIL PROTECTED]
 Subject: [MBZ] 87 190D Front crank seal repair

 List I am going to try an replace the front crank shaft seal on my 87 190D.
 I do not have the locking bracket, but was planning on using a strap wrench
 around the pulley itself. Is the pulley strong enough to take the squeezes
 of the strap wrench. or some othe method to hold the crankshaft. I would
 also like to know if the hub that slides onto the shaft is a sliding fit or
 a press fit. Just would like to know if there any other gotchas before I
 start. I called the dealer in Cincinnati and was quoted $510 for labor.
 
 Any other insight would be appriciated.
 
 Regards,
 Robert Massmann
 Wilmington, Ohio
 87 190D 2.5 Turbo 205K?



[MBZ] New lock tumblers failing?

2005-08-18 Thread Dave M.
Oh great - I'm about to replace a 20-year old tumbler, thinking that
it's safer than waiting for it to act up and then seize, then I read
THIS:

http://500ecstasy.com/forums/showthread.php?t=2334

I'm replacing it anyway, and hoping Neil's experience was a fluke...

:-(


-- 
Dave M.
Boise, ID
1994 E500 - 94kmi  (Q-ship)
1987 300D - 258kmi (Sportline)



Re: [MBZ] OM617 timing chain stretch

2005-08-18 Thread Dave M.
I may get flamed for this, but:

1) If you don't love the car, and/or don't plan to keep it long
term, I'd just install one of the offset keys to correct the cam
timing and then adjust the IP timing back to spec. Chain replacement
is kind of a pain, there's lots of opportunity to screw it up and
cause hours of rework, and it's not cheap either. Mercedes allows up
to 10 degrees (!!) correction with the offset keys. Some people have
installed NEW chains and seen 4-6 degrees of stretch that needed
adjustment with the offsets (the sprockets were fine, btw.) My theory
is the 61x engines have looser tolerances that cause this, although I
could be wrong.

2) If it's a car you really love and/or plan to keep for MANY years,
then yes it would be smart to replace the chain, and probably the
tensioner as well. Replace the sprocket too if there is any sign of
wear on the teeth (there isn't usually.)

3) Side note for folks with OM60x engines... if your chain is 4
degrees or more stretched, you should replace the chain. There are no
offset keys for 60x engines. I've never heard of a new 60x chain not
bringing the timing back to zero, like it should:

http://www.w124performance.com/docs/mb/OM60X/OM60x_Timing_Chain_TSB.pdf
(70kb PDF)

:-)

Dave M.
Boise, ID

 --
 Date: Thu, 18 Aug 2005 11:17:20 -0500
 From: Kaleb C. Striplin [EMAIL PROTECTED]
 Subject: Re: [MBZ] OM617 timing chain stretch
 
 good enough, chain is not that hard.  Just remember though it doesnt
 take much of being  not exactly centered up top to make the stretch look
 worse at the crank.
 
 Luther Gulseth wrote:
 
  I did check 3 times as I adjusted the valves, and it was at 4.5 or 5 each 
  time.  Sounds like I get to do a timing chain.



Re: [MBZ] Chain crimp tool

2005-08-17 Thread Dave M.
What you see on eBay at that link is a cheap copy tool, not the
genuine Mercedes tool (which is made by Iwis, btw, the chain
manufacturer). The cheap eBay tool will not press on the middle plate
for the new OE style master links, the genuine tool (with appropriate
jaws) will. (The aftermarket master links have slip-fit center plates,
btw.)

The genuine tool is sold in pieces... the main body, the crimp jaws,
the pressing jaws, etc. Even better, the aftermarket tool jaws are NOT
compatible with the genuine tool (and vice-versa), although they LOOK
identical they are not. The genuine tool with double-row crimp jaws is
somewhere around $300-$400 now, I forget exactly. Here's a photo of
the assorted pieces in the factory case:

http://www.w124performance.com/images/tools/chain_tool2.jpg

BTW - I have a set of double-row crimp jaws for the aftermarket tool
that I don't need and would sell real cheap if anyone needs them!

:-)

-dm

 --
 Date: Wed, 17 Aug 2005 11:47:54 -0400
 From: Marshall Booth [EMAIL PROTECTED]
 Subject: Re: [MBZ] 6 degrees of stretch
 dave walton wrote:
  Is this the correct tool?
  http://cgi.ebay.com/ebaymotors/Mercedes-Double-Row-Timing-Chain-Press-Repair-Tool_W0QQcmdZViewItemQQitemZ4568203046
  
 That's quite a low price for that tool. With the proper jaws, the tool
 used to be well over $200 and that was before the dollar dropped in
 value. I figured they would be $300-350 by now.
 
 Marshall



Re: [MBZ] 93 500SEL Offtopic

2005-08-16 Thread Dave M.
It's loads of fun, trust me. :-) I have the same engine but in a
lighter car (E500) with a few extra ponies from some intake  exhaust
mods. My best 1/4 mile time here at 2700' elevation was 13.86 @
101.29mph... I'm itching to try it at sea level (expecting 13.6 @
104mph, maybe.)

I believe 'ETA' is 'Electronic Throttle Actuator', AKA the TBA
(Throttle Body Actuator)... same thing, different names. About $1k for
that part on an M119 engine. Luckily mine had it replaced just before
I bought the car.

:-)

-Dave M.

 --
 Date: Tue, 16 Aug 2005 13:48:09 -0500
 From: Donald Snook [EMAIL PROTECTED]
 Subject: [MBZ] 93 500SEL Offtopic
 
 I did sort of wonder what it would like to drive this car with that much
 power and acceleration.  I certainly can't drive it like I stole it.
 I get in enough trouble when I drive I drive my wife's V6 Explorer.
 
 
 Donald H. Snook
 1990 300D 2.5 245K



Re: [MBZ] AC Dead

2005-08-15 Thread Dave M.
I don't know what year the fuse fix was added, or if it ever was
before the W123 ended production. My 1984 300D still used the 25A
stock fuse and it was always melting/blowing and causing problems. I
added an external GM-style 30A fuse located in that little relay box
on the driver's fender, which solved the problem permanently. This was
cheaper than using new OE components (I had the GM stuff floating
around in my Pot O' Gold), although if you can find them used that
would be a more 'correct' solution. Even the early 124's had this
problem, it was corrected in the middle of the 1987 production run...
all 124's after 1987 have an external 30A flat fuse.

:-)

-Dave M.
Boise, ID


 --
 Date: Mon, 15 Aug 2005 01:48:29 EDT
 From: [EMAIL PROTECTED]
 Subject: Re: [MBZ] AC Dead
 
 
 (snip)
 
 Also, about that year, a field modification was made to put the some of the
 AC loads on a separate in line fuse, near or in the fuse box.  A larger  fuse
 was deemed necessary to carry the loads reliably.  Someone else chime  in on
 what year this was added, please.
 
 
 
 Jim  Friesen
 Phoenix AZ



Re: [MBZ] W124 A/C question - compressor cuts off too soon?

2005-08-12 Thread Dave M.
Bingo, Joe. In parallel on B10/6, in the left side of the heater box,
pretty close to the ignition/steering lock.

 I would test your vent temps first... if 50-ish, go with the 80-85k
shunt, if it's already in the mid- to low-40's then try the 90k shunt.
As long as you stay over 36-38F min vent temps (after the mod) things
should be fine. I'd be nervous below that. With 65F ambients this
morning I saw as low as 37-38°F vent temps, which IMO is perfect.

:-)

-dm

 --
 Date: Thu, 11 Aug 2005 15:30:58 -0700
 From: Joe Knight [EMAIL PROTECTED]
 Subject: Re: [MBZ] W124 A/C question - compressor cuts off too soon?

 So, humor me will ya?  The shunt being referred to is across the leads
 to the evaporator temp sensor, B10/6, located under the r/s of the
 steering column?  Am I sort of in the ballpark?  And Spud, the
 resistors are in parallel, correctimundo?
 
 joe




Re: [MBZ] FS: New R-134a hoses for manifold gauge

2005-08-12 Thread Dave M.
Think we're talking apples  oranges here... adapters to connect R-12
hoses to an R-134a system won't help me. The female threaded fitting
on the R-134a hoses looks the same, but it is larger than on R-12
hoses. Guess they're off to eBay when I have a chance...

-dm

 --
 Date: Thu, 11 Aug 2005 18:32:22 -0500
 From: Royce Engler [EMAIL PROTECTED]
 Subject: Re: [MBZ] FS: New R-134a hoses for manifold gauge
 
 I also got a set of adapters for my r12 gauges/hoses.  Cost me about $35.
 
 Royce Engler
 1985 300TD Turbo 265K




[MBZ] OT: BMW 535D video

2005-08-12 Thread Dave M.
Neat video on the new BMW diesel - see link below (approx 20MB Zip
file). My favorite parts were:

1) The fuzzy kittens
2) The smoking tyres near the end!


Side note... while they didn't want to point it out, if you look
closely, it turned a faster laptime than the Lotus Esprit V8!! Also,
this car has a dual-stage turbo setup... small turbo at low RPM, big
turbo at high RPM. WAY cool. I bet with a chip it would outrun the
'petrol' version.

:-)

-- 
Dave M.
Boise, ID
1994 E500 - 94kmi  (Q-ship)
1987 300D - 258kmi (Sportline)


-- Forwarded message --
From: Aaron Lam
Date: Aug 11, 2005 2:38 AM
Subject: BMW 535D video


Starring good ol' Jeremy Clarkson. Neat car - it would be a blast with
a manual tranny. I wonder if they'll bring it over to compete with the
MB E320 CDI.

http://www.autoclips.net/upload/1s3v7kqbj9r4.zip

-Aaron



Re: [MBZ] W124 A/C question - compressor cuts off too soon?

2005-08-12 Thread Dave M.
Brian,

Good question. I belive the recirc small lift is dead on this car,
allowing 10% outside air, but not allowing 100% recirculation either.
Regardless, if there was excess load due to warm air, or if the evap
was dirty, AND the cutoff was normal (mid/low 40's), the compressor
would never cut off or cycle. It would stay in the 50-ish range and
not cycle. The fact that it cycles proves (to me, anyway) that the
cutoff temp was too high. I'll be replacing all the pods on this car
soon - just received them from Rusty two days ago.

BTW - the diverter would normally operate some of the time, on  off,
when the AC is engaged. This car has a dead diverter pod as well as
center vent, so I'm measuring from the side vents. The temp difference
would be minimal though. After all the pods are replaced I'll re-test
the system to make sure temps aren't too cold.

:-)

-Dave M.

 --
 Date: Fri, 12 Aug 2005 07:52:47 -0500
 From: brian toscano [EMAIL PROTECTED]
 Subject: Re: [MBZ] W124 A/C question - compressor cuts off too soon?
 
 Dave,
 
 What is the chance that the recirc flap is not closing all the way
 allowing 100% outside air.  This would hurt the effectiveness of the
 system for sure.  Also what about a possibly dirty evap.  Doesn't the
 recirc flap at least partially engage anytime the A/C is on - or maybe
 the source was incorrect.  I know on my white car that was an issue
 because it always sucked outside air.
 
 Brian



Re: [MBZ] Boy is my face red...

2005-08-12 Thread Dave M.
Roy,

The connection from turbo to air cleaner is not under pressure -
that's the air intake. All the pressurized connections are hard line
to the intake manifold. It's good that you fixed it, but you were NOT
losing any boost pressure there, nor would this affect rough running.

About the AC, if you suddenly get hot air, check the fuses. If one of
the fuses (I forget which) is bad or intermittent, it turns off the
monovalve and you get full heat. Could also be a failing monovalve
insert, or a flaky pushbutton unit, or temp control unit (which is
separate on the W123 - weird setup.)

:-)

-Dave M.

 --
 Date: Fri, 12 Aug 2005 09:26:00 -0500
 From: Royce Engler [EMAIL PROTECTED]
 Subject: [MBZ] Boy is my face red...
 
 My 300TD has been running REAL rough for a while.  The other night I had a
 flash of intuition and thought I'd better check the connnection from the
 turbo to the air cleaner.  I had taken the air cleaner off a few weeks ago
 to adjust the valves.  Sure enough, it had not been tightened.  As a result,
 whenever I put my foot into it and the boost pressure built up, it blew past
 the loose fitting and made a sound like a relief valve lifting.  As you
 might guess the resulting loss of boost pretty much eliminated any ability
 to accelerate.
 
 I also did an exorcism on the A/C and have pretty much eliminated the
 demonic possession that was causing it to suddenly blow hot.  A/C seems to
 be doing a relatively good job of cooling, and only occasionally goes crazy.
 I still suspect something in the mono valve, even though my indie said he
 checked it.  He did think it might have a weak solenoid(?).  Anyway...I have
 bigger fish to fry and if I can hold the A/C demons at bay for a while, I'll
 focus on power issues.
 
 Royce Engler
 
 1985 300TD Turbo 265K



Re: [MBZ] OT: BMW 535D video

2005-08-12 Thread Dave M.
Hey, that's a neat service! I uploaded the full file (30MB) here:

http://s18.yousendit.com/d.aspx?id=10BSMZ90G5X1D3DC2T3RWJ5LHF

:-)

-dm

 --
 Date: Fri, 12 Aug 2005 11:34:40 -0400
 From: TimothyPilgrim [EMAIL PROTECTED]
 Subject: Re: [MBZ] OT: BMW 535D video
 
 Crap. The DL cutoff after a short time and had a very slow DL rate.
 Can somebody upload it to www.yousendit.com and post the link?
 
 Tim
 1982 300TD Moby



Re: [MBZ] W124 A/C question - compressor cuts off too soon?

2005-08-11 Thread Dave M.
Hi Peter,

Sorry for the confusion. Let me clarify what was done. The system did
not work when I bought the car in the winter. I shorted the switch to
see if the compressor would run at all, which it did, and it was quiet
too. I put gauges on it and there was some pressure in the system, it
was just low. We evacuated the system and then pressurized it with
300psi of dry nitrogen, shut off the gauges, and let it sit for about
3-4 hours, no loss in pressure meant no big leaks. We then pulled
vaccum with a proper vac pump (29.x vacuum) for a good hour or more.
Then the system was charged with the specified 2.4lbs of R-12 from a
tank with a digital scale.

After all that the compressor didn't run... turns out the pressure
safety switch was kaput! I shorted it and voila, working AC. I wasn't
about to discard a full charge of R-12 just to change the silly
switch. If/when the system loses enough charge to affect performance
(hopefully a few years from now), then I will replace the switch the
next time I need to open up the system. I'm not crazy about running it
without the safety, but it will have to do for now.

:-)

-Dave M.

 --
 Date: Wed, 10 Aug 2005 17:44:23 -0500
 From: Peter Frederick [EMAIL PROTECTED]
 Subject: Re: [MBZ] W124 A/C question - compressor cuts off too soon?
 
 Bypassing the low pressure switch will cause the compressor to run any
 time the PBCU calls for it, although it will still switch off as
 evaporator temp drops or it is cycled for temp control.  The low
 pressure switch on protects against inadequate freon (and no compressor
 lubrication).  Do not leave it shorted, if it's low, get it pumped out
 and fix the leak, then replace the switch and properly recharge.
 
 I heat the cans of freon in some hot tap water (only as hot as the
 water heater delivers it!) making sure the can stays upright.  If you
 leave it at room temp, it can take forever to transfer because the low
 side pressure is too high.
 
 I would strongly recommend against adding freon to a system without a
 working gauge set -- it's fairly easy to add too much and blow a high
 side hose!
 
 Peter



Re: [MBZ] W124 A/C question - UPDATE!

2005-08-11 Thread Dave M.
Hi all,

Today I pulled the ETS (evaporator temp sensor) from the problem car
as well as my parts car. I stuck both into an AC vent in my house
along with a thermometer, let them settle in, then measured with a
meter. To my surprise, both had about the same readings, and both were
in spec - barely. At 15°C (60°F), spec is 15.3-17.2kohm, and mine
measured about 17.2k... wrong end of spec for cold air, but within
spec nonetheless.

With that depressing fact in mind (I was expecting the sensor in the
problem car to be out of spec), I decided to try the resistor shunt
trick Marshall posted. I added an 82kohm resistor pack in parallel
with the sensor. Now at the same temp, it measured approx 14.2kohm, a
full 3k less. So far so good - now to re-install.

Back in the car, remember my old temps were in the range of 50°-54°F
and would not get below 50 regardless of ambient temps. With the
shunt-modified ETS, those temps dropped a full TEN degrees! I now get
a range of 40°-44°F with an occasional dip to 38-39°F. I can't wait to
try it on a hot day... of course, now we have a cooling trend starting
tomorrow, no more 100°F+ days to really strain the system. This should
make a HUGE difference in cooling!

I'm still confused though, since my diesel runs at 38-42F without the
shunt modification. I believe that since the ETS sends a signal to the
pushbutton unit, which then decides when to turn the compressor
on/off, there must be something that wears out or fails with age in
the pushbutton units that causes the temp range to creep up, even
though the ETS is within spec (albeit the wrong end of allowable
spec). My diesel has a recently rebuilt p/b unit, which could explain
the good performance. The 300E p/b unit is of unknown age (but it
works fine otherwise.)

Side note - my E500 with stock R-134a system cycles in the 42-44°F
range with no shunt. I'll probably add one to that car when I replace
the vac pods and bump it down to the high 30's.

Moral of the story... if you are confident that your refrigerant
charge is normal, and you can see the temps cycle in a 3-5° (F) range
and observe the compressor cutting out even though min temps are
nowhere near the low 40's (F), the ETS shunt trick may be just what
the doctor ordered. Just remember to re-test if you ever replace the
p/b unit afterwards, in case my theory is correct... in that case the
shunt would need to be modified or removed to prevent evaporator
icing.

:-)

Best regards,

Dave M.
Boise, ID
1994 E500 - 94kmi  (Q-ship)
1987 300D - 258kmi (Sportline)



[MBZ] FS: New R-134a hoses for manifold gauge

2005-08-11 Thread Dave M.
Hi all,

Silly me thought I could buy a set of R-134a hoses and screw them on
to my old R-12 manifold gauge set. Guess what, the fittings are
different sizes - d'oh! They don't fit. Now I'm stuck with a brand-new
set of SPX / Robinair Enviro-Guard hoses (really nice set, actually)
that are useless to me. Part number 60072, I paid $37 plus SH...
asking $35 with free SH, OBO... Any takers? If not, I'll dump them on
eBay eventually. New in box, never used...

:-)

-- 
Dave M.
Boise, ID
1994 E500 - 94kmi  (Q-ship)
1987 300D - 258kmi (Sportline)



Re: [MBZ] W124 A/C question - UPDATE!

2005-08-11 Thread Dave M.
Hi Bob,

Marshall has the post with more technical info, I have it at home. I
used a pack that measured 82kohm. I'm getting as low as 37-38°F
(3.5-4.0°C), which is ok with me. Something more like 90k might be a
little safer. Mercedes says temps should not go below 5°C (41°F) but
IMO that's a little overly cautious, especially in a dry climate.

Anyway, I got 1/2 watt (I think) resistors from Radio Shack, $1 for a
pack of 5. They don't have the exact resistance we need, so I bought a
pack of 1M ohm and also a pack of 100k ohm resistors to build the
desired pack:

91kohm = one 100k, plus one 1M 
82kohm = one 100k, plus two 1M

I just twisted the leads together and soldered them into the leads at
the male plug connector. It's kind of a pain but not that hard. I took
a photo of the solder job with the three resistors, it's not pretty
but it works. I'll post it to my website eventually.

:-)

Dave M.

 --
 Date: Thu, 11 Aug 2005 06:24:27 -0400
 From: Bob DuPuy [EMAIL PROTECTED]
 Subject: Re: [MBZ] W124 A/C question - UPDATE!
 
 Hey Dave,
 Thanks to you and Marshall for pointing this out! What type of
 components did you use for you resistor pack?
 
 Bob D.




Re: [MBZ] FS: New R-134a hoses for manifold gauge

2005-08-11 Thread Dave M.
No such luck, Tom. The system adapters are for a male standard fitting
to a quick connect. The hoses are a female metric thread. They need to
attach to the proper R-134a manifold gauge set...

:-(

-dm

 --
 Date: Thu, 11 Aug 2005 13:48:56 -0500
 From: Potter, Tom  E [EMAIL PROTECTED]
 Subject: Re: [MBZ] FS: New R-134a hoses for manifold gauge
 
 Will the adapters used to convert your low and high side system
 connections to R-134 work to adapt the hoses to the manifold?
 
 Thomas E. Potter
 Telephone: (713) 215-2877
 Fax: (713) 215-2551
 Mobile: (832) 794-0536
 
 
 -Original Message-
 
 Hi all,
 
 Silly me thought I could buy a set of R-134a hoses and screw them on
 to my old R-12 manifold gauge set. Guess what, the fittings are
 different sizes - d'oh! They don't fit. Now I'm stuck with a brand-new
 set of SPX / Robinair Enviro-Guard hoses (really nice set, actually)
 that are useless to me. Part number 60072, I paid $37 plus SH...
 asking $35 with free SH, OBO... Any takers? If not, I'll dump them on
 eBay eventually. New in box, never used...
 
 :-)
 
 --
 Dave M.
 Boise, ID



Re: [MBZ] W124 A/C question - compressor cuts off too soon?

2005-08-10 Thread Dave M.
Peter,

The W124 does not have a monovalve like the earlier cars... it's a
different design that rarely leaks. With the AC off and the vent on
min temp, I always get ambient air, not slightly heated, so I'm almost
certain the monovalve is not the issue. I have an R-12 system with
actual R-12 (gasp!) and I hope the expansion valve is not the problem,
since that requires evacuation to repair, and the old R-12 valve is
not available from the dealer anymore (not sure if we can still get it
via aftermarket or not.) I'm still hoping for a simple fix with the
B10/6 evap sensor

:-)

-Dave M.

 --
 Date: Tue, 9 Aug 2005 17:13:51 -0500
 From: Peter Frederick [EMAIL PROTECTED]
 Subject: Re: [MBZ] W124 A/C question - compressor cuts off too soon?
 
 Does your monovalve leak?  Are the pressures correct (i.e. does the
 expansion valve work properly)?  The actual evaporator temp is
 controlled by the expansion valve, so if it runs a bit warm, so will
 the evaporator (or if it has some crud in it).  They are fairly easy to
 replace.
 
 If the monovalve leaks, you have reheat when you don't want it.
 
 My TE is quite cold, AC works a charm.  On the 300D, it's only cool at
 idle, cold above 1000 rpm.
 
 Unless you have a bigger condenser, R134a will run a bit warm above
 100F outside temp, worse with high humidity like we have here.
 
 Peter



Re: [MBZ] 140 S350

2005-08-10 Thread Dave M.
Oooo... nice car, and a new engine too! I almost snarfed coffee out my
nose when I saw the price, though. Looks like the seller is trying to
recoup the cost of that new engine - plus labor. OUCH... they're about
50% over book value...

=:-o

-dm

 --
 Date: Wed, 10 Aug 2005 12:26:44 -0500
 From: Gary Thompson [EMAIL PROTECTED]
 Subject: Re: [MBZ] 140 600SEL
 
 Dave,
 
 Here's your rod-bender. From the Austin American-Statesman:
 http://cars.statesmanclassifieds.com/autos?property=austintp=Austintemp_type=detailclassification=autosad_id=23011098




Re: [MBZ] 140 600SEL

2005-08-09 Thread Dave M.
Kaleb,

The M120 motor is very closely related to both the M119 and the M104,
I believe. It's a pretty solid engine mechanically... but
electrically, well, all the M119/M104 problems apply - wiring
harnesses, EZL failure (ok, that's not real common), TBA (that's more
common), etc. There are two of everything on the V-12... two TBA's,
two EZLs, etc, IIRC. Gobs and gobs of power though. If the airbox is
anything like the M119, it just pops off in a few seconds of tugging -
no big deal. Nice design, actually.

As to the comparison to the old 600 limo, I think it's warranted but
not apples to apples. The old 600 limo requires the resources of a
medium-size country with lots and lots of oil reserves in their
deserts. You have *got* to be certifiable to own one of those things.
Now the W140, with any engine, merely requires the resources of a
large city, perhaps a small state. If you intend to do DIY work, you
either need the WIS or that new service DVD (they'll have the same
info but in different format I think), and the patience of Job to try
and troubleshoot anything (or just to learn how to navigate the WIS!).
Parts cost, well, let's just say Rusty will be sending you more than
just a card come Xmas. ;-)

If you get it, Kaleb, you need to get some fat 18 AMG or tuner
(Brabus, Lorinser, etc) wheels on there to complete the look!
Definitely a sweet ride if you can afford it. I bet the cruise works
quite nicely at the 155mph governor.

:-)

-dm

 --
 Date: Mon, 08 Aug 2005 21:12:36 -0400
 From: Mitch Haley [EMAIL PROTECTED]
 Subject: Re: [MBZ] 140 600SEL

 
 Kaleb C. Striplin wrote:
  Any trouble with them?
 
 IIRC, saying a 600 Limo (6.3 V8) requires the resources of a small 
 country to keep roadworthy is like saying a V12 600 requires the 
 resources of a medium sized country. Besides, who wants to pay 
 20 cents per mile for fuel?



Re: [MBZ] preferred $5000 car? (kinda OT)

2005-08-09 Thread Dave M.
Rob,

No contest... late 80's, early 90's E-class (W124 chassis). You can
even get AWD if you can find a 4Matic that had the transaxle replaced.
I'd shoot for a 1990 300D 2.5T, the only 'ritual' is waiting a few
seconds for the glow light on a cold start. Hard to argue with
30-34mpg and all the Mercedes features...! (OK, ok, I am a wee bit
biased... I have three W124's plus one parts car and there are 2
others in my family.)

Although I might get flamed for this, I'm not a big fan of Camrys or
similar recycled beer cans... economical and reliable yes, safe in a
major crash, no. That's one of the major reasons I drive Mercedes...
anything short of a ready-mix truck with 12 yards of concrete on
board, and the odds are heavily in your favor! I kind of like Subaru
(especially the WRX STi) but I don't think they fare much better in
the crash survival metric.

:-)

Dave M.
Boise, ID

 --
 Date: Mon, 8 Aug 2005 22:39:35 -0400
 From: Rob S. [EMAIL PROTECTED]
 Subject: [MBZ] preferred $5000 car? (kinda OT)
 
 What will $5K get ya nowadays?
 
 Redhead's Plymouth Breeze is in need of more work than it's worth, and
 she commutes 70 miles a day.   We're not going to take out a loan to
 buy a car so the cap is about $5K.  less would be much better.
 
 Safety, Fuel economy, reliability without much maintenance, and
 drivability are the  key shopping points.
 
 Early C classes are starting to fall into this price range, although I
 doubt they're reliable at that price.
 
 late 80's, early 90's E classes are right about there.
 
 Subaru Legacy / Outback   are great AWD contenders.
 
 90's Accord / Camry are boring as anything but easy to find.
 
 
 She wants an airbag, AC, automatic, and ABS.   That's really all she
 requires as features.
 
 She doesn't mind riding in my 123, but has no interest in driving a
 diesel, or any car requiring a ritual to start it or turn it off.
 
 any opinions?
 
 -Rob
 York PA



Re: [MBZ] 140 600SEL

2005-08-09 Thread Dave M.
Kaleb,

EZL is the electronic ignition module/brain. On the M119 cars, they're
about $3k new, very hard to find used, and $750-$1000 used. Not a
common failure but I heard of several in the V8 community in the past
year or two. It's the kind of thing you keep your eyes out for and
grab a spare if you spot one on eBay for a few hundred bucks. One
lucky guy scored a spare for $300, I would have been all OVER that if
I had seen it.

The TBA is Throttle Body Actuator, the electronic throttle body widget
that has a motor that opens  closes the throttle butterflies (it's
all electronic on this engine, remember). That's not as bad, maybe $1k
each, but they're also known to have a limited life span. The previous
owner of my E500 replaced this before I bought it, and mine was a 94
with only 90kmi. I think it's a wiring failure, so a car from a hot
area (Phoenix, Sacramento, etc) may have more issues like this but I'm
not sure about that.

Don't forget the timing chain  rails, if the rails start to come
apart, the cost to replace is ginormous, as the whole front of the
motor has to come off  (and maybe the heads or lower oil pan too). The
chains usually last 150kmi or so before they stretch enough to change,
and that's more complex than a diesel chain replacement, but it's the
rails that you don't want to mess with. VERY hard to tell if the rails
are OK other than pulling the lower pan and inspecting for big chunks
of debris (AFAIK).

:-)

-dm

 --
 Date: Tue, 09 Aug 2005 07:49:27 -0500
 From: Kaleb C. Striplin [EMAIL PROTECTED]
 Subject: Re: [MBZ] 140 600SEL

 
 what is ezl and tba?



Re: [MBZ] I/P Delivery Seals

2005-08-09 Thread Dave M.
One tiny adjustment... the torque range neeed is, I believe, 30-40Nm,
not lb-ft... make sure you use the proper setting on your wrench.
Over-torquing can damage the pump. The torque procedure is listed in
the TDM (Tech Data Manual), not the normal service manual (don't ask
me why).

:-)

-dm

 --
 Date: Tue, 09 Aug 2005 09:58:49 -0400
 From: Marshall Booth [EMAIL PROTECTED]
 Subject: Re: [MBZ] I/P Delivery Seals
 
 Peter Arnold wrote:
  Dave mentioned that changing the Delivery Seals may repair my pump.
  Is that in the POS manual?  Parts  Tool from my usual Source {Rusty
  or Salvation Army Thrift Shop}
  I will be trying to advance the idle screw clockwise tonight per
  Marshal's suggestion.
 
  --
 
 Delivery valve seals will NOT fix a problem with idle speed adjustment
 
 Replacing delivery valve seals is RARELY needed, but IF required,
 nothing else will solve the problem. Maybe 1-2% of Mercedes injection
 pumps require them during their lifetime. There is really NO reliable
 test of delivery valve seals except with the pump on a test stand. It is
 probably wise to replace the pump seals IF you're going to replace the
 O rings on the delivery valve pipe fittings as the seals are
 inexpensive, but it's rarely actually necessary. The only reason to
 replace the seals is if there is uneven delivery from the IP to the
 injectors. My very crude test of delivery seals is to remove all the
 injection lines and crank the engine while watching what comes out of
 the pipe fittings - each should deliver about the same amount of fuel. A
 really proper test (the way it would be done on a test stand) would
 measure the output and pressure of each port during some number of
 revolutions of the pump - each should deliver about the same amount of fuel.
 
 When playing with the injection pump a little finesse and care is
 required. The pump body is quite easy to distort if anything is
 overtightened (usually repaired by loosening and retightening using
 the proper torque/release technique as outlined in the Tech Data
 Manual), or a little too much force on a wrench CAN crack the housing
 and if that happens a new pump is the only solution.
 
 I do NOT recommend people trying to tune up their injection pump as
 injection pumps rarely fail, do NOT routinely drift out of adjustment
 and about 90-95% of all injection pump problems occur right AFTER the
 pump has been adjusted. Only if all of the injectors have been TESTED
 and shown to be working PERFECTLY but fuel delivery still seems uneven
 is there sufficient justification to even consider playing with the
 delivery valve seals (in MY opinion). Get half a dozen new seals AND O
 rings (and several spare O rings as it's easy to damage one or more
 when installing the delivery valve fittings). Oil the O ring when
 installing it. You'll need the splined socket and a torque wrench
 accurate in the 30-40 lb-ft range. The fittings CAN be removed with the
 intake manifold in place (but it's a little tight).
 
 Worth checking the engine manual.
 
 http://mb.braingears.com/124_DISC1/Program/Engine/602_603/07.1-8627.pdf
 
 Marshall



Re: [MBZ] Car advice

2005-08-09 Thread Dave M.
Hi Mathieu,

For driving 60kmi per year, I would want something with good MPG,
unless the company is paying for it. I would strongly lean torwards a
1990-93 300D 2.5T in excellent condition and fairly low miles (low
100's). They should be plentiful in that price range.

If he needs the extra room of an S-class, I'd go with the 300SDL. I
would not want an OM617, he'd be doing valve adjustments every few
months...

;-)

-Dave M.

 --
 Date: Tue, 09 Aug 2005 11:54:06 -0400
 From: Mathieu J. Cama [EMAIL PROTECTED]
 Subject: [MBZ] Car advice
 
 Fellow Listers,
 
 A customer of mine is seeking a car to use for his traveling sales job. He
 averages 60,000 miles/year. He was thinking of rebuilding a 300sd w126 for
 this, but the cost of doing so has him thinking of moving into something
 else or at least a far nicer example. Does anyone have any recommendations
 of what would be an ideal car for him to use? A later w126 perchance? Also,
 does anyone have a car for sale that would be up to this sort of use? He
 would like to find a car that would last him for 3-4 years (200k miles
 plus) at a minimum without having to perform major repairs. His budget
 limits him to under $10k. Ideally he will stay with a diesel due to fuel
 costs. TIA.
 
 Regards,
 
 Mathieu



Re: [MBZ] I/P Delivery Seals

2005-08-09 Thread Dave M.
Peter,

Could you remind us again what the exact symptoms are, and if it
started suddenly or gradually?

:-)

-Dave M.

 --
 Date: Tue, 09 Aug 2005 05:57:31 -0400
 From: Peter Arnold [EMAIL PROTECTED]
 Subject: [MBZ] I/P Delivery Seals
 
 Dave mentioned that changing the Delivery Seals may repair my pump.
 Is that in the POS manual?  Parts  Tool from my usual Source {Rusty
 or Salvation Army Thrift Shop}
 I will be trying to advance the idle screw clockwise tonight per
 Marshal's suggestion.
 
 --
 
 Peter T. Arnold



Re: [MBZ] 140 600SEL

2005-08-09 Thread Dave M.
Yeah, I was quoting prices based on dealer wholesale (Rusty) or
used... my numbers are probably optimistic. I didn't want to totally
scare poor Kleb like you probably just did, lol...

BTW, my BIL is seriously shopping for a 1992-95 S350 diesel (yes, the
rodbender). If anyone has a line on a cream puff, let me know. Strong
preference given to examples with a documented replacement engine,
although if it's original and uses zero oil and the price was right, I
think that would be OK too (then I'd make him proactively replace the
rods!)

:-)

-Dave M.

 --
 Date: Tue, 9 Aug 2005 13:37:30 -0400
 From: James Zavesky [EMAIL PROTECTED]
 Subject: Re: [MBZ] 140 600SEL
 
 Sorry Dave your not even close
 
 These are wholesale prices:
 
 ETA rebuilt - left $1300/right $1600. New the pair are 5k from the dealer.
 ignition control modules new are $3800 each (LR) $7600 for the pair from
 the dealer
 EA module is $2500
 92 engine harness is $2300
 93 harness is $1750 (thank you jesus my car used the 93 harness)
 
 M119 motor is different that the M120 in it's configuration. We have a M119
 in the 1991 500SL
 
 remove timing chain cover to get to front rails. LOTS of stuff needs to come
 off. Huge PITA. when I get the diesel done that's next on the list when the
 ozone levels drop to something more normal.
 
 bent rods in a 350 are a cake walk.
 
 Jim



[MBZ] W124 A/C question - compressor cuts off too soon?

2005-08-09 Thread Dave M.
Hi all,

I thought the AC was a little weak in my 300E yesterday, although it
was 102°F outside. Today I drove it with a digital thermometer in the
duct. The temps fluctuate between 49°F and 54°F, with fan speed on
high OR low. Seems the system is cutting the compressor off way before
it should, at least that's my guess.

Question: What controls this? Is it *only* the evaporator sensor in
the side of the heater/evaporator box, sending a signal to the
pushbutton unit? Or could there be something else acting up? I found
the FSM section on testing the evap sensor, I'll see if that's within
spec, but if it is then I'm out of ideas. My other 124 will fluctuate
about 10° cooler (say, between 40-45°F), which is what I expected.

If it were low on charge (which I'm fairly certain it is not), the
compressor would run all the time, trying to cool down to the sensor
limit, correct? The system seems to be sort of working as intended,
just at a higher temperature than it should. (???)


Best regards,

-- 
Dave M.
Boise, ID
1994 E500 - 94kmi  (Q-ship)
1987 300D - 258kmi (Sportline)
1986 300E - 206kmi



Re: [MBZ] R-12

2005-08-08 Thread Dave M.
Despite 'only' some 17 states making it illegal, it's illegal to use
any flammable refrigerant in a motor vehicle in the United States, if
that motor vehicle's AC system originally contained R-12. (Don't ask
me why they'll allow it to replace R-134a in the 33 other states, if
the car originally had 134a - seems bizarre to me.) That includes
Duracool, btw. But hey, don't take my word for it... read it here as
part of the EPA test study guide:

http://www.imaca.org/sg-13.htm#flammable

:-)

-Dave M. (EPA 609 certified as of last night - woo-hoo!)


 --
 Date: Mon, 08 Aug 2005 16:19:32 +
 From: [EMAIL PROTECTED]
 Subject: Re: [MBZ] R-12
 
 BTW some states have laws against putting flamables in your AC system.
 Arkansas, Arizona, Connecticut, Florida, Idaho, Iowa, Indiana, Kansas, 
 Louisiana, Maryland, Montana, Nebraska, North Dakota, Oklahoma, Texas, Utah, 
 Virginia, Washington, Wisconsin, and the District of Columbia



Re: [MBZ] E55 AMG wagon in CarDriver

2005-08-08 Thread Dave M.
Bah... it only runs 13 in the quarter. *sniff* Now, if some tuner
makes a chip that would make this thing run high 11's at 120+mph, at
3000ft elevation, I'll be making irrational phone calls to my loan
officer and insurance agent...! But yeah, 10 years from now, at $25k,
this would be pretty high up my shopping list of old Benzes to
acquire.

=)

-Dave M.

 --
 From: Joe Knight [EMAIL PROTECTED]
 Subject: Re: [MBZ] E55 AMG wagon in CarDriver
 To: Mercedes mailing list [EMAIL PROTECTED]
 
 Sounds like in another 8-10 yrs Spud'll be drivin' a wagon.  ;)
 
 On 8/8/05, [EMAIL PROTECTED] [EMAIL PROTECTED] wrote:
 ...
 
  The E55 AMG wagon article was quite entertaining.  Same drive train as the 
  E55 AMG sedan, but better performance on all counts due to superior 
  front/rear weight bias in the wagon.  Eats most Ferrari's for lunch 
  (Corvettes and other 'Merican iron should stay on the porch).  MSRP ~$90k, 
  but with only a couple hundred slated for the states, sightings will be few 
  and far between.



Re: [MBZ] R-12

2005-08-08 Thread Dave M.
Joe,

That's a good question - might be a loophole, if one actually wanted
to do this. However to me it would be highly undesireable because you
would need to contaminate a virgin mineral oil system with POE in
order to do the 134a conversion. I'd be more interested in keeping it 
 PAG/POE-free than wanting to use a certain refrigerant. To me, the
only advantage of the flammable stuff is cost - it's cheap. ;-)

On a side note, all this discussion about pulling less than 29 vacuum
to me seems absurd... if you want the system evacuated properly with
as much moisture as possible boiled out, you're not going to get that
with a venturi pump (27-28 max) and definitely not from an idling gas
engine (20-22 max at idle, imo, unless you're revving it and shutting
the throttle.) Only way to get 29+ is with a dedicated vac pump.
They're available for rent if you don't want to shell out ~$200 to buy
a new one.

(flame suit on)

-dm

 --
 Date: Mon, 8 Aug 2005 13:36:49 -0700
 From: Joe Knight [EMAIL PROTECTED]
 Subject: Re: [MBZ] R-12
 To: Mercedes mailing list [EMAIL PROTECTED]
 
 I've been under the impression that where otherwise legal you can meet
 the EPA standard by first converting an R-12 system to 134a and then
 convert to HC.  In other words  for practical purposes, empty the
 system, install 134 fittings, et voila.  Not so?  I'm sure I've heard
 that argued  don't see anything in the text that would squash that
 interpretation.  Well, I'll admit that the shortcut 'conversion' might
 kinda fly in the face of it, but so what...?
 
 joe



Re: [MBZ] MY Injection pump is FUBAR?

2005-08-06 Thread Dave M.
Hi Peter, 

Weren't you the guy who posted recently about the rough running
problem at idle? (My memory ain't great, so I forget.) If so, don't
call the pump FUBAR yet. It may just need delivery valve seals...
about $50 for the parts AND special tool, plus an hour or two of your
time. These things usually don't just fail unless they have some help,
if you know what I mean. ;-) If not - what leads you to believe it's
broken, other than your reputable source? What are symptoms and what
led up to this?

The RR process isn't too bad - remove vac pump, remove cruise
actuator, remove pump, installation is reverse. Special lock tool
highly recommended (~$30). A competent indy should be no more than 4-5
hours, IMO. Probably twice that for a first time DIY.

:-)

HTH,

Dave M.
Boise, ID

 --
 Date: Fri, 05 Aug 2005 15:56:27 -0400
 From: Peter Arnold [EMAIL PROTECTED]
 Subject: [MBZ] MY Injection pump is FUBAR?
 
 Wise Klatta Group;
 
 SHMBO will not be pleased!
 
 What does one do when confronted with an injection pump, which has
 been deemed BROKEN by a rather impeccable source?
 
 Do you buy them rebuilt?  Where? {Hello Rusty?}
 
 Rebuilt carburetor for my '46 Ford was $7, this will be more?  How
 much?
 
 How many hours will I be paying to RR this thing?  I think it is
 beyond me; I hate working on this car with POS manual on CD.
 
 Any knowledge of Indy's in Connecticut that work on these?
 
 
 --
 
 Peter T. Arnold
 Windsor, Connecticut
 U.S.A.
 
 1987 Mercedes 300SDL,



[MBZ] Injection line clips for OM60x

2005-08-05 Thread Dave M.
Hi all,

I finally uploaded the photo of the OM60x clips with part numbers, for
easy future reference. Here's the link:

http://www.w124performance.com/images/OM603_injection/inj_line_clips.jpg

Note to anyone with an OM60x engine who has NOT replaced these... do
yourself a favor and order a whole set, should be $20 or so from
Rusty. Much cheaper than metal injection lines, which are about
$30-$40 each, or something ridiculous like that. (Don't ask how I
know... or just look at some of the other photos in that directory.)

Enjoy!

:-)

-- 
Dave M.
Boise, ID
1994 E500 - 94kmi  (Q-ship)
1987 300D - 258kmi (Sportline)



Re: [MBZ] R-12

2005-08-05 Thread Dave M.
Minor clarification... R-134a will work in an R-12 system if you do
the full conversion process. It's not just a matter of emptying the
system and charging with R-134a (although that's a great way to
destroy the AC system right quick like.) Converting any mineral-oil
(R-12) system to a PAG/POE system (R-134a) is a very VERY undesireable
thing to do, even though the performance is about equal if you live in
Canada (eh) or Alaska.

(steps off soapbox)

In case anyone wants to read the full official R-134a
conversion/retrofit procedure from Mercedes, here's a link to the
factory document (200kb PDF file):

http://www.w124performance.com/docs/mb/other/134a_retrofit.pdf

:-)

Best regards,

Dave M.
Boise, ID

 --
 Date: Fri, 05 Aug 2005 04:31:08 +
 From: [EMAIL PROTECTED]
 Subject: Re: [MBZ] R-12
 
 
 R-134 will work in r-12 systems but creates higher pressures with the same 
 volume.



Re: [MBZ] R-12

2005-08-05 Thread Dave M.
I was thinking the EXACT same thing. I thought the procedure was
awfully weak for being the official factory dogma. Basically the
mineral oil remains, same as the McParts-style 'retrofit' kits, and
you just add PAG/POE oil on top of it... then wait a few years for the
infamous Black Death to pooferate the system.

Back on soapbox... if you have an R-12 system, don't ever put PAG/POE
oil in it! Use a mineral-oil compatible refrigerant only (R-12,
AutoFrost, Duracool, etc).

=)


-- 
Dave M.
Boise, ID
1994 E500 - 94kmi  (Q-ship)
1987 300D - 258kmi (Sportline)


 Dave M. wrote:
 
  In case anyone wants to read the full official R-134a
  conversion/retrofit procedure from Mercedes, here's a link to the
  factory document (200kb PDF file):
 
  http://www.w124performance.com/docs/mb/other/134a_retrofit.pdf
 
 
 I'm reading the factory procedure for the old York and Harrison compressors
 you listed above and thinking what a crock. They attempt to remove the
 mineral oil by flushing it with your old R12 and pulling a vacuum, put the
 R134 adapters on, fill with R134+PAG, and that's it. No barrier hoses,
 no mention of what happens to PAG when you run it through chlorine coated
 condensorevaporator. They get points for saying to replace the 
 receiver/dryer,
 where most of the mineral oil is probably sitting.



Re: [MBZ] R-12

2005-08-04 Thread Dave M.
Hi Royce,

I hope I'm not just being a Chicken Little here, but switching to
Freeze-12 from 134a is probably a really bad thing. Your system would
have been fed PAG/POE oil during the conversion to R-134a. The problem
is, FR-12 is not particularly compatible with those oils, even though
the mfr may claim it is. Read this page for more info:

http://www.autofrost.com/hotshot/index.html


The R-12 replacements (FR-12, AutoFrost, HotShot, etc) are all great
products but only when used in an original, virginal R-12 system that
still has mineral oil and has NOT been
contaminated with PAG/POE oils. At least that's my opinion.

For a car that's been converted to R-134a, or otherwise has PAG/POE
oil, and you want a cheaper or more effective refrigerant... I'd try
to use the GHG-X7 or -X8 products from AutoFrost. I believe these will
perform better than DuraCool (which I think is safe for PAG/POE oils,
it just doesn't work all that great in hot climates.)

:-)

Dave M.
Boise, ID

 --
 Date: Thu, 4 Aug 2005 09:22:14 -0500
 From: Royce Engler [EMAIL PROTECTED]
 Subject: Re: [MBZ] R-12
 To: Mercedes mailing list [EMAIL PROTECTED]
 
 I've just been through the saga of dealing with my a/c system, and it ain't
 over yet.  Here are some of the things I've learned along the way...
 
 Converted to R134 a few years ago when the evaporator started leaking.  That
 worked for a couple of years...started having troubles with it this year and
 took it to an indie a/c shop for work.  They said the compressor seals were
 blown, and put in a new compressor.  They then determined that the KLIMA
 relay was toasted (I'm not sure how good an analysis this was).  They put in
 an aftermarket KLIMA, and started having problems with them frying.  I say
 them...I don't know how many of them they went through before they got one
 to last. One of the other things they did was to replace the R134 with
 Freeze12, which claims to be a replacement for R-12.  I did a google on it
 and found out that it's certified by EPA and readily available.  It seems to
 cool well.  The indie a/c shop swears by it...
 
 Continuing on...blew the KLIMA relay (the aftermarket one) again, so I took
 it to my regular indie, who said they had been having troubles with the
 after market KLIMAs and put an OEM KLIMA on it.  That part of the system
 seems to be working, but I still think I'm losing FR-12...as I drive I keep
 hearing something from time to time that sounds like a relief valve lifting.
 Gotta check into that some more today.
 
 Royce Engler
 
 1985 300TD Turbo 265K



Re: [MBZ] Electric fan and AC.

2005-08-03 Thread Dave M.
Jay,

Find the AC receiver/drier, located behind/below the driver's side
headlight. Locate the red-colored pressure switch - here's a photo of
what you're looking for:

http://img.eautopartscatalog.com/live/thumb/R105529376ACM.JPG

Disconnect the wires from the switch and short them together with the
key on (or engine running). The electric fans should turn on low speed
when these wires are shorted. This red switch turns the fans on low
when refrigerant pressure reaches 16 bar, and turns them off at 12 bar
(approx 240psi and 180psi).

:-)

HTH,

Dave M.
Boise, ID

 --
 Date: Wed, 3 Aug 2005 01:25:58 EDT
 From: [EMAIL PROTECTED]
 Subject: Re: [MBZ] Electric fan and AC.

 [EMAIL PROTECTED] wrote:
  Are the two electric cooling fans suppose to come on when I turn on the
  A/C, on my 95 E300D? If not, at what temputure do they come on?

 Do you, or anyone, know a the test procedure to determine if the electric
 fans work? I have never seen them run.
 
 
 Thank you, Jay
 95 MB E300D 92K The new baby



Re: [MBZ] for Dave M.

2005-08-01 Thread Dave M.
Woops! Sorry about that Don. I don't recall setting a different
reply-to addy, but apparently I did back when I set up the Gmail
account... which would explain why I was getting responses to my old
address! As you discovered, I have turned off that address... it will
probably stay dead for 6+ months in an effort to curtail the insane
amount of spam I was getting (100+ per day).

=)

-Dave M.

 --
 Date: Sun, 31 Jul 2005 20:27:02 -0500
 From: Don [EMAIL PROTECTED]
 Subject: [MBZ] for Dave M.
 To: Mercedes mailing list [EMAIL PROTECTED]
 
 Huh?  How can a reply to your email be an invalid address?
 
 ---



Re: [MBZ] Turbo adjustment on a 300SDL, A/C search for parts

2005-08-01 Thread Dave M.
Hi Nick,

It's highly unlikely the turbo wastegate needs adjustment. More likely
is the ALDA needs a slight tweak. Your numbers are pretty close to
spec, you should be approx 13 seconds to 60mph near sea level assuming
your speedo is accurate (check with GPS) and you are using a stopwatch
for timing. If you put a boost gauge on the car, put a T in the line
to the ALDA, spec is 12-14psi at 4000rpm at full throttle under load.
Most OM603's are set around 12psi, in my experience. A half-turn CCW
of the ALDA screw might be enough to help things out, maybe a full
turn if you don't get excess smoke leaving a stop.

The odd part is the car is slower with the AC on. There is a WOT
cutout switch on the throttle linkage that is supposed to turn of the
AC compressor at full throttle. Perhaps your throttle linkage is not
adjusted properly, or the switch is faulty, or a wire is broken. With
the AC on, you should be able to push the switch with your finger and
observe the compressor turn off while the switch is engaged. Here's a
photo of the switch:

http://www.w124performance.com/images/OM603_misc/microswitch.jpg

Not sure about the AC engagement issue, could be one of a number of
things - not sure where to start. I'm not a W126 expert so I'll let
someone else pipe up on that topic.

:-)

HTH, 

Dave M.
Boise, ID

 --
 Date: Mon, 1 Aug 2005 08:39:48 -0700 (PDT)
 From: Nick Gough [EMAIL PROTECTED]
 Subject: [MBZ] Turbo adjustment on a 300SDL, A/C  search for parts
 To: [EMAIL PROTECTED]
 
 
 In my early efforts to sell the 86 300SDL (I've postponed that one a year or 
 so... finances), someone mentioned after driving it, that the turbo was weak 
 and it needed to be adjusted. He suggested that it was a valve of some sort. 
 I've always thought that the only adjustment on any turbo was the wastegate. 
 The car does fine with the A/C off, in the 0-60mph run (about 14 secs) and 
 about 
 16-18 secs with the A/C on.
 
 A/C is another story... most of the time it is great, but sometimes it just 
 doesn't 
 kick in... like a switch or fuse is keeping the compressor from kicking in.
 
 Anyone with advice?
 
 
 Regards,
 
 
 
 Nick Gough
 
 86 300SDL 168k miles



[MBZ] 15 minutes of fame

2005-07-31 Thread Dave M.
I forget if I sent this to the list or not, but anyway, scroll down
near the bottom:

http://www.firebirdonline.com/Imports/Imports_2005/05_imports_1.htm

(For those of you having trouble getting past the first few pics, I
believe #5 won the 'other' contest.) I got 1st in the Euro Cup class.
The photo below mine is the winner of the Pro Sport class (or
something like that). It's an AWD Eagle Talon with 600+ rwhp, it runs
10.80's at 136mph on street tires... just stupid fast. At a sea level
track (Firebird is 2700') with the NOS turned up a crack, he's hoping
for high 9's at low 140's. (I wonder if you dropped a 240D out of an
airplane if it would ever reach 140, lol!)

:-)

-- 
Dave M.
Boise, ID
1994 E500 - 94kmi  (Q-ship)
1987 300D - 258kmi (Sportline)



Re: [MBZ] Mercedes Digest, Vol 2, Issue 190

2005-07-30 Thread Dave M.
Good point, Andrew. Also remember than any restriction in line with
the ALDA will reduce part-throttle power, as the ALDA will get a
delayed signal from the charge pipe. This was the fix Mercedes
foisted upon the 1986/1987 models to correct a lean surge with the
cruise control. It's shown in the FSM complete with restriction
orifice, an extra switchover valve, and a bunch more plumbing. With
the EGR/ARV disconnected and ALDA adjusted it's not needed - I removed
it from my cars. I think you would need more than 1-2 inches of vacuum
before it would actually affect fuel delivery but I'm not sure about
that.

=)

-Dave M.

 --
 Date: Sat, 30 Jul 2005 08:05:20 -0400
 From: Andrew Cunningham [EMAIL PROTECTED]
 Subject: Re: [MBZ] Boost line check valve?
 
 Casey,
 
 I have been playing with the signal to the ALDA with the 617 engine,
 not yours though.  If there is a check valve (at least on the 617) the
 ALDA will stay pressurized from your peak boost even after you take
 your foot off the go pedal.  Until it leaks down to the correct intake
 pressure your IP will be spitting out more fuel at a given throttle
 position than it should be.  Perhaps, Marshall can weigh in and
 confirm.
 
 Out of curiosity, how much is a fair amount of vacuum?
 
 Andy
 
 
 On 7/29/05, Zeitgeist [EMAIL PROTECTED] wrote:
  The latest thread about leaky valve stem seals has gotten me to think
  about the presence of pressure and (a little) vacuum in the intake
  manifold.  I've been monitoring my boost pressure gauge and have
  detected a fair amount of vacuum in the intake off idle until boost
  builds.  I'm also experiencing a bit of throttle lag off idle, before
  the beast leaps forward with a vengeance, so I'd like to put a
  pressure check valve in the line between the manifold and ALDA, so I
  can test a theory
  (btw: I know about adjusting the ALDA screw or shimming, so hold that
  thought).
 
  Does anyone know of small orifice check valve for either pressure or
  vacuum (I assume these can just be turned around, right?)?  Does MB or
  another make use one of these check valves?  I've seen vacuum filters
  and reducers, but not a small orifice check valve so far.
 
  TIA
  --
  Casey
  Biodiesel:
  '87 300TD intercooler (206k)



Re: [MBZ] 140's, new cars, degrading wiring etc

2005-07-30 Thread Dave M.
About the wiring problem, I'd expect all years to  have that issue. On
the W124, every model between 1992-95 had this issue. The replacement
harnesses you buy today, brand-new, are made of the SAME stuff and
will have the SAME problem in another 10+ years. (Hey - don't shoot
the messenger, OK?)

Did they change materials mid-stream on the W140? I don't know for
sure but I highly doubt it. If the car you buy does not have the
harness already replaced, plan to replace it. On the W124's, it's
mostly just the harness that goes from the CAN box to the engine
itself (injectors, sensors, TBA, etc). The alternator harness was
toast on my car too - major PITA to replace. The body harness (to
headlights, etc) is normally NOT affected, which is good, because that
harness is stupidly expensive. All the harness prices can vary widely
based on year and specific model... for example, the 500E harness is
about double a 300E harness (ouch).

Here's a photo of my original alternator harness:
http://www.w124performance.com/images/cars/94_E500/restoration/starter_harness_old.jpg

And here's the new one:
http://www.w124performance.com/images/cars/94_E500/restoration/starter_harness_new1.jpg

Luckily it was 'only' $150 and 'only' took about 6 weeks to arrive
from Germany... my E500 had the engine harness replaced by a previous
owner and so far is not showing signs of failure again.

:-)


 --
 Date: Sat, 30 Jul 2005 10:39:29 -0500
 From: Kaleb C. Striplin [EMAIL PROTECTED]
 Subject: Re: [MBZ] 140's, new cars, degrading wiring etc
 
 
 Yea I knew about all those problems.  Now wiring deal, so the 92's and
 93's had the same problem?
 
 John M McIntosh wrote:
 
  Yawn, it's late just finished a 3 hour highway drive in the w140,
  really nice to drive. So lets see...
 
  a) 92/93+ had shimmy problems, fixed that by redoing suspension
  system which lowered the car an inch or so.
  b) expect the oem expensive blower regulator to fail, third-party or
  later regulators come with bigger heat sinks
  c) boshe vacuum pump () under passenger rear seat packs it in,
  that controls trunk  door locks
  d) biodegradable wiring, this might have changed in 98? Someone on
  benzworld.org had a 600SEL with an older throttle actuator with
  toasted wiring, yet
  the other throttle actuator made in 98 was fine and had different
  color wire.  http://www.mbnz.org/forums/forums/thread-view.asp?
  tid=1202133start=1fid=13
 
  Some options where deleted in 95 (I think) then added back, really
  you want a 98 or 99 which apparently fixes many things.



Re: [MBZ] OM603.960 question on valve stem seals..

2005-07-29 Thread Dave M.
You guys keep me honest, anyway... I just checked my records. I
ordered 103-050-00-58 back in Jan-2002, specified aftermarket parts
(trying to save a few bux). I assume they came from WorldPac (but I'm
not sure of the exact source - I just faxed Rusty a list of stuff I
wanted.) I received the 'bulky' seals with no metal body - but I have
no idea if those were 'original' 603 seals or not? They were, at the
time, $10/set.

Fast forward to March 2003 when I ordered a Genuine Mercedes seal kit
- same part number, 103-050-00-58, but $27/set (wholesale!). These
were the metal-bodied seals.

Interestingly, the EPC shows the 00-58 part number as ONLY used on the
OM60x engines, not on any gas engines, despite the 103- prefix. And,
the 01-58 part number shows as ONLY used on the M10x engines, not any
diesels! I almost think the original seals I received were a mistake
from the WorldPac (or wherever) warehouse.


Some photos from WorldPac's site:
==
Diesel engine valve seals, 103-050-00-58:
http://img.eautopartscatalog.com/live/A806923971HEB.JPG

Gas engine valve seals, 103-050-01-58:
http://img.eautopartscatalog.com/live/A806914288HEB.JPG


:-)

-Dave M.

 --
 Date: Thu, 28 Jul 2005 18:54:33 -0400
 From: Kevin J. Slater [EMAIL PROTECTED]
 Subject: Re: [MBZ] OM603.960 question on valve stem seals..
 To: Mercedes mailing list [EMAIL PROTECTED]

 I chatted with Rusty (nice new feature by the way) about this late this
 afternoon. He tells me that the only way Dave got different seals from
 him was because they still had some in inventory (somewhere). When I
 asked him whether I could get the same ones he said no chance. And went
 as far as saying if I go to the stealer, they'll give me the M103
 versions and not the OM603 version that shows on Dave's site and on the
 WorldPac site too. Oh well, I guess I'll have to see what they fit like.
 Luckily I have a spare head with some valves still in place so I can at
 least get a clue as to whether they'll fit.
 
 ...Kevin (Slater - getting to be too many of us, Kevin's that is,
 although probably true for Slaters as well..)
 Mars, PA
 87 300TD 272k miles



Re: [MBZ] OM601 injection pump timing

2005-07-29 Thread Dave M.
Minor clarification. There are two tools... the lock tool, which is
$20-$30 or so, but some people claim to have had trouble purchasing it
in the USA. Here is a photo:
http://www.w124performance.com/images/tools/IP__lock_tool.jpg

The other tool is the proper tool that has two lights. This tool costs
$250 or so, but is what the factory service manual specifies for
setting pump timing. Here's a photo:
http://www.w124performance.com/images/tools/IP__RIV_tool.jpg


The lock tool is NOT intended to be used to set/adjust timing, but it
can be used to accomplish that - it just takes a little more work, and
more care - if you turn the engine with the lock engaged you can
bend/break the tab inside the IP and not be able to set timing
correctly at all (read: buy a used IP from a salvage yard.)

First step is to check the camshaft timing relative to the crankshaft
since you rolled in a new chain, if that's at zero like it should be,
second step is to set pump timing. I'm told some people can come
pretty close with NO tools by using a mirror to look for the little
tab  through the hole in the IP but I've never attempted this.

:-)

HTH,

Dave M.
Boise, ID

 --
 Date: Fri, 29 Jul 2005 13:53:29 -0700
 From: Kevin [EMAIL PROTECTED]
 Subject: Re: [MBZ] OM601 injection pump timing
 To: Mercedes mailing list [EMAIL PROTECTED]
 
 On Fri, Jul 29, 2005 at 01:00:50PM -0400, Jaime Kopchinski (BNA) wrote:
  Hi All,
  Can you someone lend some advice about setting injection pump timing on a
  '84 190D 2.2?  I don't have a W201 CD or manual...
 
  Can this be done statically... set engine to TDC, pull pump and rotate to a
  timing mark and reinstall?  Or are there special tools needed?  I have no
  way to check timing as it is now.
 
  Did a head gasket on the car and rolled in a new chain and I suspect the
  injection timing may now be off.  Engine runs, but has little power and
  sounds kinda funny.
 
 Easiest way is to use the tool. There is the proper tool which is somewhere
 around $300-350, there is a lock tool which scares me, but is much cheaper,
 and there's some doodad with LEDs on it that can be found on ebay. The PO
 of my 190D 2.2 had the latter.
 
 If you put a new chain on it, it's likely that the injection timing isn't
 the problem, but the cam timing wrt the crank is off by a few degrees. It
 won't run well at all if it's a couple of teeth off.
 
 K



Re: [MBZ] OM603.960 question on valve stem seals..

2005-07-28 Thread Dave M.
Joe is correct, those were my exact symptoms. Idle for 30 seconds when
warm, then rev it up and it blows blue smoke. On my car it was a
dislodged seal on an exhaust valve. The oil was leaking past the stem
and getting blown into the manifold, where it was burning somewhere in
the exhaust stream, I presume. If it's an intake seal the symptoms may
be slightly different? Make sure you use OE/dealer seals from Rusty,
not the aftermarket ones  (they're different - see photo below.)

http://www.w124performance.com/images/OM603_head_replacement/valve_seals.jpg

:-)

-- 
Dave M.
Boise, ID
1994 E500 - 94kmi  (Q-ship)
1987 300D - 258kmi (Sportline)


Wish I had a better understanding of that as well.  All I know is that
Spud had very nearly those same symptoms, smoke when leaving a stop w/
a warm engine,  and he reported that new seals solved the problem on
his car.  I'll cc this to him on the chance he'll be able to enlighten
us.

j

On 7/28/05, Kevin J. Slater [EMAIL PROTECTED] wrote:
 Joe,
 
 leave the originals alone is just what I did. My #17 head was from a
 wrecker down in TN somewhere south of Nashville. I needed to get my car
 back on the road so I guess I took the shortcut of not even looking at the
 seals. It was Dave M that put me on to the consideration that they may be
 my blue smoke problem. The smoke only shows up on a warmed engine, after
 idling for a while and then starting off, it produces blue smoke. The
 exhaust odor isn't the normal diesel smell either. It has a burnt oil
 smell, but worse, maybe b/c of the Mobil 1? (Never burned that stuff so I
 don't know what it should smell like.) I did have the foresight to replace
 the bad hydraulic valve caps/lifters/whateverthey'recalled.
 
 In any case I still have the question of where is the oil actually going
 during this process that produces blue smoke? Is it leaking down into the
 combustion chamber and being ignited? Leaked into the exhaust manifold and
 vaporizing from the heat? Understanding that process and having a look at
 the old head would go a long way towards my confidence about tackling this
 job.




Re: [MBZ] OM603.960 question on valve stem seals..

2005-07-28 Thread Dave M.
I looked up the part number for OM603 valve seals and ordered them
(aftermarket) from Rusty wy back during the head replacement job.
When I replaced them due to the smoking, I ordered the same part
number from Rusty but this time specified OE dealer parts, and got the
other style that time. If you look at the EPC, the original OM603 part
was superceded and MB now specifies the same seal kit for both M103
and OM603 engines.

=)

+dm

 --
 Date: Thu, 28 Jul 2005 06:42:10 -0400
 From: Kevin J. Slater [EMAIL PROTECTED]
 Subject: Re: [MBZ] OM603.960 question on valve stem seals..
 
 Joe,
 
 a couple of things:
 
 1) Looking at Dave's website and then looking at Rusty's site and
 comparing, it looks to me like the shop installed OEM seals in Dave's
 car, but used the ones for a M103 head rather than a OM603. Check it out
 and let me know if you concur.



Re: [MBZ] Electric fan and AC

2005-07-27 Thread Dave M.
Jay,

while I'm not sure about your specific model, all the other W124's
turn the fans on low speed based on refrigerant *pressure* - on at 16
bar, off at 12 bar. So they may only run part of the time, but should
usually be running most of the time if it's warm out (say, over 90F).
The fans turn on high speed based on coolant temperature - previous
diesels would trigger that mode at 105C but again, you have kind of a
half-breed there and I'm not sure of the specifics. I forget if the
124.131 is included in the ETM or not - might be a WIS-only thing if
you wanted to study electrical schematics...

:-)

Dave M.
Boise, ID

 --
 Date: Wed, 27 Jul 2005 00:56:05 EDT
 From: [EMAIL PROTECTED]
 Subject: [MBZ] Electric fan and AC.
 
 Are the two electric cooling fans suppose to come on when I turn on the A/C,
 on my 95 E300D? If not, at what temputure do they come on?
 
 
 
 
 Thank you, Jay
 95 MB E300D 92K The new baby



Re: [MBZ] 1995 Mercedes-Benz E300 Diesel with blown engine

2005-07-27 Thread Dave M.
Don't even think about a 617 powertrain in a W124. Either fix the
engine or get a used 606 motor to drop in. If you're a glutton for
punishment, a 603 turbo powertrain would work, but getting things like
the cruise control to function might be a real trick. A 606 turbo
would be the holy grail but that would take tons of custom work and
probably a Myna-Diesel massaged manual injection pump ($1500) and
elimination of almost all the computer controls. Would be lots of fun,
but not easy nor cheap.

:-)

-Dave M.

 --
 Date: Wed, 27 Jul 2005 07:51:16 -0500
 From: OK Don [EMAIL PROTECTED]
 Subject: Re: [MBZ] 1995 Mercedes-Benz E300 Diesel with blown engine
 
 Might be too tall.
 
 On 7/27/05, Gerald R. Flintrop [EMAIL PROTECTED] wrote:
 
  Does anyone know if a 617 and tranny would fit in it?
 
  Jerry



[MBZ] 1987 300TD wagon for sale in NC

2005-07-24 Thread Dave M.
No affiliation, etc... details are here:

http://buymbparts.com/forum/showthread.php?t=506

:-)

-- 
Dave M.
Boise, ID
1994 E500 - 94kmi  (Q-ship)
1987 300D - 258kmi (Sportline)



Re: [MBZ] '94 320TE, factory AMG pkg

2005-07-21 Thread Dave M.
Depends if it's a full AMG model, complete with 3.6L AMG motor, or
just a US wagon with a (genuine) body kit. I want the body kit,
though! The real deal will have full AMG suspension, too. MB offered
one in each body at the end of the 124 production (sedan, wagon,
coupe, cabrio).

=)

-Dave M.

 --
 From: Joe Knight [EMAIL PROTECTED]
 Subject: [MBZ] '94 320TE, factory AMG pkg
 To: Mercedes mailing list [EMAIL PROTECTED]
 
 In the classifieds this morning.  Gray mkt?  Struck me as being at the
 least something of a rare bird.
 
 joe



Re: [MBZ] ALDA max adjustment

2005-07-14 Thread Dave M.
You adjust the ALDA richer until you can't feel any more power gain
off idle. This may produce a small puff of smoke leaving a stop, which
is normal. Adjusting the ALDA may NEVER produce more smoke at WOT so
don't bother looking for that. If you adjust it too far, you'll just
be wasting fuel.

=)

-dm

 --
 Date: Thu, 14 Jul 2005 01:34:28 EDT
 From: [EMAIL PROTECTED]
 Subject: Re: [MBZ] Re:  ALDA max adjustment
 
 
 In a message dated 7/13/2005 4:25:57 P.M. US Mountain Standard Time,
 [EMAIL PROTECTED] writes:
 
 Mine was  un-touched. I didn't want to go prying apart the wrong thing
 so I compared  it to my 84 which had the ALDA adjusted.I pried the
 little  plastic cap off with a pair of gasket picks and then grabbed the
 thin  metal with a pair of needlenose pliers and rolled it off like a
 sardine  can lid.   I've adjusted it half a turn and it drives better
 and  still no smoke.
 
 What IS the proper adjustment?   keep turning  anti-clockwise (as the
 brits say) until 
 
 Is this alda thing  related to the altitude compensator?  perhaps they
 are one and the  same?
 
 Many thanks.
 
 
 
 Sealover.



Re: [MBZ] 95 E300D rear

2005-07-12 Thread Dave M.
Hi Jay,

1) The wire is probably for the ABS sensor on the pinion shaft.

2) There are only two different rears, both are 2.87:1 ratio, but one
is limited-slip (ASD) and the other is not. If you car has ASD you
need to use special Mercedes fluid. If it's not, you can use Mobil-1
or any other correct weight/rating gear oil. If you have a 'warning
triangle' in the middle of your speedometer, above the odometer, the
car has ASD.

:-)

-dm

 --
 Date: Mon, 11 Jul 2005 11:48:21 EDT
 From: [EMAIL PROTECTED]
 Subject: [MBZ] 95 E300D rear

 
 Two questions. 1- What is the wire for that connects to the drivers side of
 my rear diff? 2- My owners manual shows 3 different rears and they all use
 different fluid. How can I tell which one I have?
 
 
 Thank you, Jay
 95 MB E300D 92K The new baby



Re: [MBZ] Turned up fuel on OM603, sans IC or WI

2005-07-12 Thread Dave M.
I don't have any camera that will capture video yet. Don't worry, when
I get one, there will be lots of video added to my website, lol!

:-)

-dm

 --
 Date: Mon, 11 Jul 2005 14:17:02 -0400
 From: Andrew Cunningham [EMAIL PROTECTED]
 Subject: Re: [MBZ] Turned up fuel on OM603, sans IC or WI
 
 Dave,
 
 Do you have a digital camera that can take short videos (30 seconds)?
  If so, there is a perfect co-pilot -just set the camera up so it can
 see the speedometer and EGT.  And you can share the run with fellow
 listers too :)
 
 Andy
 
 P.S. If you don't have a camera that can do this, here is the perfect excuse!



Re: [MBZ] Turned up fuel on OM603, sans IC or WI

2005-07-10 Thread Dave M.
Andrew,

I don't have any data on the rate of increase, as it's simply too hard
to capture. All I can do is note the start and end temps on a
zero-to-whatever WOT run, either time or distance. If I had a second
person who could watch the gauge and write down data during the run
that might work, but I don't have the free time at the moment. At
~100mph it's up to approx 1300F with the fuel delivery increased 0.5
turns.

About peak temps, you should read my post here:
http://buymbparts.com/forum/showthread.php?t=395

What I'd add to that is I would be comfortable running up to 1300F but
I would probably back off at 1350F, and I'd prefer under 1300F for
extended periods. Even without WI or IC, I almost never see anything
close to these numbers in normal driving.

About the boost controller, I think that may be overengineering things
a little. There's no advantage to extra boost with a cooler engine,
etc. I make the same power with 12psi that I make with 17psi and so
far I can't see ANY advantage to running higher boost pressure than is
needed to make peak power. It would just increase backpressure
pre-turbo and subsequently increase EGT's. Now if we're talking about
replacing the stock turbo with something different, that's another
story (and much more complicated.)

What I *would* be interested in some type of thermocouple safety
switch, that would kill the ALDA signal line if EGT's exceeded 1400F
or so. That would be nice for a little peace of mind on a 'tweaked'
motor. On a side note, it's my current belief/theory that Mercedes
installed the overboost circuit NOT because the pump can deliver more
fuel than needed for factory power specs (it can't), but because if
the wastegate jams closed and boost goes to 18+psi, the EGT's could
get beyond safe levels and cause damage. I'm not sure Marshall would
agree, and I don't have any proof at the moment, but it's something to
kick around in the ol' noggin. Note that later (1990+?) OM60x engines
deleted this circuit but I think they simply had other computer
controls doing the same thing, just in a different way.

:-)

Best regards,

Dave M.
Boise, ID

 --
 Date: Fri, 8 Jul 2005 20:38:28 -0400
 From: Andrew Cunningham [EMAIL PROTECTED]
 Subject: Re: [MBZ] Turned up fuel on OM603, sans IC or WI

 Dave,
 
 I was looking for the rate of increase during the run not just the end
 points.  Within a typical (current config no WI) 0-100mph run how many
 seconds does it take to get to 900, 1000, 1100, 1200 ack 1300?
 
 The other thing that I was wondering was how long (seconds/minutes?)
 would you be confortable running at 1200F?  If you could run WOT for a
 minute, what would you consider your max temp?
 
 The reason why I am asking is I am designing a boost controller with
 an EGT Type-K feedback.  This would allow more useable boost (maybe
 16psi+) earlier when the engine is cooler and slowly reduce (down to
 maybe 10-11 as needed) the boost to prevent EGTs from going too high.
 You keep the pedal to the metal, as temps increase the boost drops
 which also reduces exhaust back pressure.  I have a few complete
 designs that I am considering.
 
 I am at the beginning design stage of an injection pump controller
 that adjusts the pressure signal to the ALDA.  The basic concept is to
 adjust the fuel delivery based on the intake temperature and pressure.
  I don't have all the pieces or figured out how it will all connect
 yet, but I am learning how to program a microcontroller to handle the
 adjustment.
 
 Charge density should be proportional to the absolute pressure /
 absolute temperature.  Typical charge density is around 0.05 psia / K
 with no turbo and maybe up to 0.10 psia / K with an intercooler.
 NOTE: the EGR must be disabled for this to calculation to determine
 how much air you have to burn.
 
 At a given charge density, there should be an ALDA pressure that
 corresponds to a near perfect match for the fuel.  This way, when you
 floor it you will have exactly the fuel you can use based on how much
 air you have to burn.  The trick will be to use a 10 point calibration
 curve from no turbo all the way up to full boost.
 
 One thing that I haven't confirmed yet is:
 On a given 617 injection pump, the pump squirt/rev is independant on
 the actual rpm.  i.e. if the throttle position and ALDA pressure is
 the same at 1000 rpm as 4000 rpm, will each rev of the engine will
 inject the same amount of fuel?
 
 Anyone know if that is the case?
 
 Thanks,
 Andy



[MBZ] Anyone have cans of R-12 for sale?

2005-07-10 Thread Dave M.
Hi all,

If anyone has 1 or 2 cans of R-12 they wouldn't mind selling, please
let me know off-list - thanks!!!

As an update to my A/C question last week, I plugged in my gauges on
my buddies' 300E yesterday. There was 15psi in the system, less than
I'd like, but not totally dead. We decided to gamble on putting a
pound of R-12 in the system. I put in about 12oz, and the system
started working on its own, no need to short the low-pressure switch.
It was blowing cooler air out the ducts, too. He has the old 'green'
fan switch and high side pressures were getting to 250psi and climbing
(doesn't trigger until 300psi), when disaster struck. My old
gauge/hose set decided to spring a dozen pinhole leaks on the high
side hose and spray a cloud of you-know-what. I unscrewed the fitting
as fast as I could, I'm sure we didn't lose much, but I had no other
hoses so our experimenting was done for the day. Anyway, it looked
promising, as the system was working and might be OK if just charged
up. He's back home now and I may not see him again for a few
weeks/months. He's got an R-12 can tap, but no cans of R-12. I think 1
or 2 cans should do the trick to get cold air again (system spec is
2.4 lbs).

:-)

-- 
Dave M.
Boise, ID
1994 E500 - 94kmi  (Q-ship)
1987 300D - 256kmi (Sportline)



Re: [MBZ] Turned up fuel on OM603, sans IC or WI

2005-07-09 Thread Dave M.
Andrew, I think I had that info in the forum post (linked to in my
original message). Anyway in stock form, at the end of the 1/4 mile
the EGT's were usually 1000F. With it turned up, they now hit 1100F. I
did some testing to 100mph and the temp gets to 1200-1300F by then. I
now have the water injection kit in-hand but haven't had time to
install it.

:)

+dm

 --
 Date: Thu, 7 Jul 2005 12:56:09 -0400
 From: Andrew Cunningham [EMAIL PROTECTED]
 Subject: Re: [MBZ] Turned up fuel on OM603, sans IC or WI
 
 Dave,
 
 I was wondering how quickly the EGTs increase during your typical 1/4
 mile runs.  I think you said you can do it in around 17 seconds.  I
 know this won't be exact, but would you be willing to estimate the
 EGTs during the run, ie how long until 900, 1000, 1100, 1200 ack 1300
 :)
 
 I put something together that might help your EGT temperatures, but
 I'd like to see what the timeframes are first.
 
 Thanks,
 Andy



RE: [MBZ] What to use as test refrigerant on R-12 system

2005-07-09 Thread Dave M.
Hi Tom,

Thanks for the reply. He bought the car last fall and the AC didn't
work then - don't know when it was last functioning. The car is on its
way to my house tonight, I should be able to put gauges on it and see
what's going on. If there's more than a few PSI in the system, we may
gamble on feeding it a pound or two of R-12 and hoping for the best...

:-)

-Dave M.

 --
 Date: Thu, 7 Jul 2005 19:17:02 -0500
 From: Tom Hargrave [EMAIL PROTECTED]
 Subject: RE: [MBZ] What to use as test refrigerant on R-12 system
 
 There is nothing that will mix  will work as a refrigerant.
 
 Based on your tests, I'd say that your friend's system is low. There is
 no way of knowing how fast R12 will leak out without dumping a can in.
 One good sign is that fact that he has some refrigerant in his system.
 Has his AC been down for a while? More than a month? If so than he does
 not have a major leak and it's safe to dump in a can. If he had a major
 leak then you would not have any charge left by now.
 
 Thanks,
 Tom Hargrave



Re: [MBZ] did they put magic pixie dust in the R134 this year?

2005-07-06 Thread Dave M.
Kaleb,

My W123 with R-134a conversion would also generate 38F (approx) duct
temps with 85-90F ambients, especially with the car rolling at 35mph
or more. At idle or not moving the temps are higher. And at high
ambients (100F+ with low humidity) it's not very good even at freeway
speeds.

But, yeah, 38F is possible. Where R-12 (or AutoFrost) shines - at
least compared to R-134a - is when you're in stop+go traffic and/or
it's really REALLY hot outside.

:)

-dm

 --
 Date: Tue, 05 Jul 2005 18:40:22 -0500
 From: Kaleb C. Striplin [EMAIL PROTECTED]
 Subject: [MBZ] did they put magic pixie dust in the R134 this year?
 
 Charged my SDL up with 134 instead of duracool after compressor swap
 this year, it cools down to the 40's.  Just put a used compressor on my
 85 300D and converted it to 134, it drops down to 38, YES THIRTYEIGHT
 degrees vent temp with 85-90 outside temp.   I dont think I have ever
 seen 134 do that before.



Re: [MBZ] 124 instrument cluster removal/tripmeter repair

2005-07-05 Thread Dave M.
Heh-heh... I went deeper into a spare/junk 300E unit back when I had the
squealing problem on the gasser. I tore it all apart, but I had ZERO confidence
that it would be functional when I was done, not to mention anywhere close to
accurate. I'm pretty sure that it's best left to the experts. However, the
white-face gauge overlays are pretty popular, and those require needle removal
to install. Hmmm.

Someday I intend to tear down the spare unit again, and this time take photos of
what's inside. On my previous attempt I didn't have time (and I didn't think
about it until it was mostly re-assembled - ooops.)

:-)

-dm

 --
 Date: Mon, 4 Jul 2005 18:31:34 -0700
 From: Joe Knight [EMAIL PROTECTED]
 Subject: [MBZ] 124 instrument cluster removal/tripmeter repair

 It's pretty clear from looking at the thing that meaningful access
 must be thru the front.  I've tried tugging on the dial as hard as I
 dare to no effect except that the black disk that covers the center
 popped off easily enough; it was just glued on lightly.  Not really
 visible in the 3rd pic, there's a small hole in the center of the hub
 directly above the shaft, leading me to think maybe a tiny puller
 might be needed to remove the dial w/o damage to the inner workings.

 Hard to believe nobody's gone any deeper into one of these things 
 lived to tell about it.

 joe



Re: [MBZ] 124 wagon buyers guide needed

2005-07-05 Thread Dave M.
Kevin,

There isn't really any alignment needed on the tensioner seal. More
likely (?) you had the wrong one. There is an early tensioner and a
late/improved tensioner. The newer one requires a larger aluminum
O-ring seal. If you put a small O-ring on a newer/larger tensioner, it
would get all boogered up. The O-ring should fit neatly on the
tensioner seat. Something to consider, anyway. This is documented in
the FSM somewhere. My white and blue cars had different tensioners,
that's how I discovered this little tidbit... another 'gotcha' to add
to your list!

:-)

-Dave M.

 --
 Date: Mon, 4 Jul 2005 21:53:54 -0700
 From: Kevin [EMAIL PROTECTED]
 Subject: Re: [MBZ] 124 wagon buyers guide needed
 
 
 The car lights off and is more or less happy, but the pressure leak out
 the chain tensioner because some moron (who, me?) didn't have the alignment
 of the aluminum spacer washer between the tensioner and the head spot on
 perfect, and munched the washer. Oh well, I haven't talked to Rusty
 recently...
 
 K



[MBZ] W124 headlights wanted

2005-07-04 Thread Dave M.
Hello,

A friend of mine has screwed up headlights on his 1987 W124. The left side needs
the bezel (plastic fog light lens) and the right side needs the glass headlight
lens/globe assembly. Probably easier to just get two whole used headlights, or
at least a right (passenger) side since that one is collecting water inside
under the bulb (d'oh). The wipers are NOT needed, btw. I checked some salvage
yards and their pricing isn't all that attractive - roughly 2/3 as much as new
TYC/Depo brand Euro lights. He's on a tight budget and was hoping for something
cheaper. They don't need to be mint, just unbroken! Anyone have some for sale
cheap? If so, please email me privately off-list...

Thanks!

:-)

Dave M.
Boise, ID

PS: Now I wish I hadn't sold the old ones off my white diesel for ~$25 to a list
member last year! D'OH!



Re: [MBZ] 124 wagon buyers guide needed

2005-07-04 Thread Dave M .

The 1987 300D/TD buyer's guide is also posted as a plain text file at this link:

http://www.w124performance.com/docs/mb/articles/124.1x3_buying_tips.txt

:-)

-dm

==
If you've got rusted jack points, Jeff, I'd wager a tidy sum that a
little probing of the underbody panels with a screwdriver will reveal
a goodly number of places where the undercoating has lost its
sheetmetal backing.  Pull the plastic panels in the front wheel wells
and you'll find more.  On second thought, don't; you don't really want
to know.

Spud did the latest 124 buying guide revision, but unless he or
someone else who's squirreled a copy away can send it along, accessing
that'll have to await the resurrection of the articles at mbz.org.

joe

On 7/3/05, [EMAIL PROTECTED] [EMAIL PROTECTED] wrote:
 Shipmates,
 
 I've located an '87 300TD for sale, and the price is right, but I need to
 get smart on what the weak spots are.
 
 According to the owner, the car has some rust but it's been fixed. The car
 is originally from MA. What are the typical places to look for rust? If
 there's some cosmetic rust, does that also means there's going to be hidden
 rust? Can the rust be stopped if caught in time?
 
 How about A/C problems - is this model prone to requiring a new evaporator?
 
 How about engine head problems - I know that #14 heads are weaker, and 17
 and up are better. Where do I look to see what # the head is?
 
 The car has 250k miles on it, and no maintainence records, so what else can
 I look at to determine the general state of repair?
 
 Thanks in advance, any and all advice is appreciated.
 







[MBZ] OM603 power gain with water injection

2005-07-02 Thread Dave M.
HI all,

I started a new thread for the water injection project. Click the link below for
the complete story:

http://buymbparts.com/forum/showthread.php?t=475

Dragstrip testing last night showed approx 0.3-0.5 second improvement with 0.5
turns on the pump and no WI or IC, but EGT's were up (as expected). My best run
was a 16.9 (!!) despite hitting the brakes at the line in an attempt to not
break out of my dial-in. It probably would have been a 16.8 otherwise. In stock
form my best ever was a fluke 17.34, with typical numbers more like 17.5-17.6
(it never ran slower than 17.9 though). Last night my slowest run was 17.48 in
95F heat and a headwind - and a FULL TANK of fuel!

I'm hoping to get the WI installed before my next races on July-22. I'm not sure
if I'll get the pump maxed out before that or not - we'll see. I'm pretty stoked
to finally get MEASUREABLE, repeatable performance gains!

:-)

Dave M.
Boise, ID



Re: [MBZ] OM603 oil pressure question

2005-06-29 Thread Dave M.

Marshall, Joe, et al:

Thanks for the quick replies. I figured the sending unit would be the place to
attach a manual gauge, but I thought there would be a procedure in the 
FSM with
more specs than the awfully vague TDM numbers. If my car would barely 
hit 3 bar
by 3k, I'd say the motor would be junk in short order. My car idles at 
1.75-2.0

hot and pegs almost anywhere off idle.

Symptoms were 0.5 bar indicated at idle, then increasing to 3bar as you drove
off, but then dropping to zero! My BIL had it checked out today, and 
got lucky.

First it was just a bad sending unit (whew!) and second the local parts place
(dealer?) had a new one on the shelf. It's already fixed and back on the road!
I was surprised myself at the quick TAT, since he just called me this 
AM asking
how to diagnose it. I was about to have them pull the filter and check 
the stuff

Marshall mentioned. This car gets M-1 or D-1, btw.

:-)

Thanks again,

Dave M.


--
Date: Tue, 28 Jun 2005 08:10:20 -0700
From: Joe Knight [EMAIL PROTECTED]
Subject: Re: [MBZ] OM603 oil pressure question

18.4-1101a indicates the pressure sensor is at the base of the filter
housing; that'd seem to be an appropriate place if you want to hook up
a test gauge.  TDM indicates that pressure may drop to .3bar at idle
and should be at least 3bar at 3Krpm.  18.1-1101a deals w/ the oil
pressure relief valve on the pump and indicates that control cuts in
at 5.8bar.  I'm wisless at the moment but it might just be worth a
peek.  Symptoms?

j

--
Date: Tue, 28 Jun 2005 11:18:34 -0400
From: Marshall Booth [EMAIL PROTECTED]
Subject: Re: [MBZ] OM603 oil pressure question


There are NO published specs I've ever seen beyond the must be greater
than 0.3 bar at idle and at least 3 bar at 3000 rpm. Those numbers are
low (but safe). The most common failing is the is of the O rings on
the stem. They will result in low idle pressures (but usually still
above the min) and some lifter clatter. If the grommet inside the oil
filter is disp[laced when the filter is installed, pressure will read
even lower than if the O rings are bad. Most (75+%) of the pressure
problems I've seen reported are caused by one of those being the
problems. If the relief valves (they open in the 5-6 bar range) fail
open, pressure will not peg  when it should at engine speeds in the
2500-3000 rpm range. There's one in the filter housing (but I've never
hear of it failing) and one at the oil pump (I know of half a dozen or
more of them failing - all on older OM61x or OM621 engines). Finally the
pump CAN fail and then usually both hot idle pressure AND mid rang rmp
pressure are both low or nil.

Marshall




[MBZ] OM603 oil pressure question

2005-06-28 Thread Dave M.
Hi all,

Can anyone point me to the section in the service manual that shows oil pressure
specs, and/or a testing procedure, for the OM603 (1987 300D)? Meaning where to
connect a manual pressure gauge and what numbers to look for at a certain RPM,
etc? My sister's car has started to indicate abnormal pressures and I want to
send them some info, but for the life of me I can't find it on the CD-ROM. Any
tips would be appreciated... thanks!

:-)

-Dave M.



[MBZ] Turned up fuel on OM603, sans IC or WI

2005-06-27 Thread Dave M.
Hi all,

I finally fiddled with the full load fuel delivery (and max RPM) on my injection
pump this afternoon. Details are here:

http://buymbparts.com/forum/showthread.php?p=2262posted=1#post2262

Short version is that it worked OK, there's more power, but EGT's increase too
much with extended full throttle. At the moment I have no intercooler (IC) or
water injection (WI). Although I would greatly prefer an IC setup, I don't have
the time, money, or parts required to complete this anytime soon. Maybe next
year, if I can find the prerequisite AMG bumper needed to swallow the IC.

I'm planning on trying out a WI kit as soon as possible, maybe the one on eBay
linked to in the post above. Theoretically that should allow a full 1.5-1.75
turns of the full load screw, providing the same ~20% power gain that Casey is
seeing on his intercooled 603, with the same low EGT's. I will have dragstrip
data this Friday on how much quicker the car is. I believe I will be able to do
1/4 mile runs at WOT without getting into the danger zone (1300F+) but I'll be
watching the EGT's closely!

:-)

Best regards,

Dave M.
Boise, ID



[MBZ] There's one born every minute

2005-06-24 Thread Dave M.
Some maroon actually did pay the $12.5k Buy It Now price:

http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItemitem=4556974801

It's a W123, fer cryin' out loud... **shakes head**

-dm



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